Pipeline support device and installation method thereof
By designing a pipeline support device including longitudinal and transverse adjustment components, the problem of unadjustable fixed seat position in the prior art is solved, precise alignment and stable fixation of the pipeline are achieved, and construction efficiency and engineering quality are improved.
Patent Information
- Application Number
- CN202411052355.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-08-02
AI Technical Summary
In the prior art, the position of the fixed seat cannot be adjusted when the pipe is limited, resulting in inconvenient adjustment of the cable pipe position, affecting the line laying, and the applicability of the fixed structure is poor.
A pipe support device is designed, including a fixing seat, a clasp and an adjustment mechanism. The adjustment mechanism includes a longitudinal adjustment assembly and a transverse adjustment assembly. By driving the movement of these components, the precise alignment and stable fixation of the pipes are achieved.
Through the adjustable design, the adjustment flexibility of cable installation is improved, repeated construction caused by improper position is reduced, construction efficiency and project quality are improved, and the accuracy of cable laying is ensured.
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Figure CN118572585B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cable support structures, and in particular to a pipeline support device and an installation method thereof. Background Art
[0002] Water conservancy and hydropower are mainly responsible for regulating, planning and managing rivers, reducing droughts and waterlogging, and regulating rivers in a timely manner. Cables need to be laid during water conservancy and hydropower construction. Cables are generally laid in cable pipes. First, the cable pipes are installed, and then the cables are pushed into the pipes. When installing the cable pipes, because the pipes are long, in order to avoid displacement during installation, fixed structures are generally set on the laid lines to facilitate the support and fixation of the cable pipes to ensure the stability of the installation.
[0003] In the related art, a Chinese utility model patent with reference to patent application number CN201720916210.4, entitled A fastening device for water conservancy and hydropower construction, comprises a fixed box, the top and bottom of the inner wall of the fixed box are fixedly connected by a fixed plate, both sides of the fixed plate are fixedly connected with a motor, the output end of the motor is fixedly connected with a threaded rod through a coupling, both sides of the fixed box are inlaid with sleeves, one end of the threaded rod away from the motor protrudes from the sleeve above the fixed box and extends to the outside of the sleeve, one end of the threaded rod located outside the sleeve is provided with a movable sleeve rod matched with the threaded rod, the threaded rod and the movable sleeve rod are threadedly connected, the bottom of the fixed box is fixedly connected with a connecting rod, the top of the movable sleeve rod is fixedly connected with a fastening box, and the end of the movable sleeve rod away from the fastening box passes through the connecting rod and extends to the inside of the connecting rod.
[0004] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: the position of the fixing seat cannot be adjusted when limiting the pipeline. Since the position of the cable pipe is inconvenient to adjust, the adjustment of the position of the cable pipe affects the laying of the line, resulting in poor applicability of the fixing structure. Summary of the invention
[0005] In order to improve the adjustment flexibility of cable installation and fixation, the present application provides a pipeline support device and an installation method thereof.
[0006] The present application provides a pipeline support device, which adopts the following technical solution:
[0007] A pipeline support device includes a fixed seat and a pipeline body, wherein the fixed seat is provided with a clamp and an adjustment mechanism, wherein the clamp is used to clamp the pipeline body, and the adjustment mechanism includes a longitudinal adjustment component, a transverse adjustment component and a drive motor, wherein the clamp is provided on the longitudinal adjustment component, the longitudinal adjustment component is slidably provided on the transverse adjustment component in a vertical direction, the transverse adjustment component is slidably provided on the fixed seat in a horizontal direction, and the drive motor is used to drive the transverse adjustment component and the longitudinal adjustment component to move.
[0008] Preferably, the lateral adjustment assembly includes a sliding seat and a first crank-connecting rod mechanism, a sliding groove is arranged on the fixed seat in the horizontal direction, a sliding block is fixed to the side wall of the sliding seat, and the sliding block is slidably arranged in the sliding groove in the horizontal direction, the turntable of the first crank-connecting rod mechanism is rotatably supported on the upper surface of the sliding seat, the driving motor is installed on the upper surface of the sliding seat and controls the rotation of the turntable of the first crank-connecting rod mechanism, a vertical rod is vertically fixed to the upper surface of the fixed seat, and one end of the connecting rod of the first crank-connecting rod mechanism is hinged to the fixed rod.
[0009] Preferably, a ball is provided in the sliding groove, and the ball is in rolling cooperation with the sliding block.
[0010] Preferably, the upper surface of the sliding seat rotatably carries a rotating shaft, the rotating shaft is coaxially arranged with the turntable of the first crank-connecting rod mechanism, a worm is coaxially fixed to the output shaft of the driving motor, a worm wheel is coaxially sleeved on the rotating shaft, and the worm and the worm wheel are meshed with each other.
[0011] Preferably, the longitudinal adjustment assembly includes a second crank-connecting rod mechanism, a pulley transmission mechanism and a sliding rod, the turntable of the second crank-connecting rod mechanism is rotatably supported on the side wall of the sliding seat, the pulley transmission mechanism is used to connect the rotating shaft and the turntable of the second crank-connecting rod mechanism to realize transmission, the sliding rod is slidably arranged on the side wall of the sliding seat along the vertical direction, the connecting rod of the second crank-connecting rod mechanism is hinged to the sliding rod, and the clamp is installed on the sliding rod.
[0012] Preferably, a guide rod is fixed to the side wall of the sliding seat, a guide groove is formed on the side wall of the sliding rod, and the guide rod is slidably matched with the guide groove along the vertical direction.
[0013] Preferably, a first internal ratchet mechanism is arranged between the first crank-connecting rod mechanism and the rotating shaft, and a second internal ratchet mechanism is arranged between the turntable of the second crank-connecting rod mechanism and the pulley transmission mechanism, the first internal ratchet mechanism is used to realize one-way transmission between the first crank-connecting rod mechanism and the rotating shaft, and the second internal ratchet mechanism is used to realize one-way transmission between the second crank-connecting rod mechanism and the pulley transmission mechanism.
[0014] Preferably, the clamp is detachably connected to the sliding rod.
[0015] Preferably, a silicone pad is embedded in the inner wall of the clamp, and the silicone pad is abutted and matched with the outer surface of the pipe body.
[0016] An installation method, performed using the above-mentioned pipeline support device, comprises the following steps:
[0017] S1: Check all equipment and materials to ensure that the fixing seat, clamp and adjustment mechanism are in good condition. According to the construction requirements, use the drive to adjust the lateral adjustment assembly and the longitudinal adjustment assembly, and position the fixing seat to the appropriate position;
[0018] S2: Place the pipe body in the clamp, adjust the position of the clamp by the longitudinal adjustment component to ensure the stability of the pipe body in the vertical direction, and at the same time, use the transverse adjustment component to adjust the position of the pipe body in the horizontal direction to ensure the precise alignment of the pipe;
[0019] S3: Use the drive to fine-tune the lateral adjustment assembly and the longitudinal adjustment assembly, and check whether the contact between the pipe body and the clamp is tight to ensure the stability of the pipe during the subsequent construction process;
[0020] S4: Repeat the above steps until the pipe body is fixed and aligned.
[0021] In summary, the present application includes at least one of the following beneficial technical effects:
[0022] The clamp is arranged on the longitudinal adjustment component, and can adjust the position along with the movement of the transverse adjustment component and the longitudinal adjustment component, so as to relatively adjust the position of the pipeline and indirectly improve the adjustment flexibility of the cable installation and fixation;
[0023] The adjustable design reduces repeated construction caused by improper positioning, improves construction efficiency, and ensures the accuracy of cable laying and engineering quality;
[0024] Through the combination of longitudinal adjustment components and transverse adjustment components, this technical solution allows fine-tuning of the pipeline body in both vertical and horizontal directions, ensuring that the pipeline can be precisely aligned and adapt to complex and changing laying environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of a pipeline support device in an embodiment of the present application.
[0026] Figure 2 yes Figure 1 Enlarged schematic diagram of part A.
[0027] Figure 3 It is a diagram showing the overall structure of the longitudinal adjustment assembly in an embodiment of the present application.
[0028] Explanation of the reference numerals: 1. fixed seat; 11. movable groove; 12. sliding groove; 13. vertical rod; 2. pipe body; 3. clamp; 4. lateral adjustment assembly; 41. sliding seat; 411. sliding block; 412. first bearing seat; 413. second bearing seat; 414. third bearing seat; 415. guide rod; 416. rotating shaft; 42. first crank-connecting rod mechanism; 5. longitudinal adjustment assembly; 51. second crank-connecting rod mechanism; 52. pulley transmission mechanism; 53. sliding rod; 531. guide groove; 6. driving motor; 7. worm wheel; 8. worm; 9. first inner ratchet mechanism; 10. second inner ratchet mechanism. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-Figure 3 This application is described in further detail.
[0030] The present application embodiment discloses a pipeline support device. Figure 1 and Figure 2 The pipeline support device includes a fixing seat 1 and a pipeline body 2. The fixing seat 1 is arranged in a rectangular shape. The front and back sides of the fixing seat 1 are connected to allow the pipeline body 2 to pass through. In the present embodiment, two pipeline bodies 2 are provided. Both pipeline bodies 2 are passed through the fixing seat 1. The two pipeline bodies 2 are arranged at intervals in the horizontal direction. In other embodiments, the number of pipeline bodies 2 can be set according to actual construction requirements, which will not be elaborated herein.
[0031] Furthermore, a clamp 3 and an adjustment mechanism are provided on the fixing seat 1. The clamp 3 is used to clamp the pipe body 2. In this embodiment, two clamps 3 are provided, and the two clamps 3 are respectively clamped and fixed to the two pipe bodies 2. In addition, the adjustment mechanism is used to adjust the position of the clamp 3 to adapt to the construction and installation requirements of the pipe body 2.
[0032] Specifically, the adjustment mechanism includes a longitudinal adjustment component 5, a transverse adjustment component 4 and a driving motor. The clamp 3 is arranged on the longitudinal adjustment component 5, the longitudinal adjustment component 5 is slidably arranged on the transverse adjustment component 4 along the vertical direction, and the transverse adjustment component 4 is slidably arranged on the fixed seat 1 along the horizontal direction. The driving motor is used to drive the transverse adjustment component 4 and the longitudinal adjustment component 5 to move.
[0033] First, place the pipe body 2 on the fixing seat 1, and the clamp 3 is in the initial position. Then, the lateral adjustment component 4 is operated by the driving motor to make the clamp 3 slide along the fixing seat 1 in the horizontal direction to adjust the lateral position of the pipe body 2. Subsequently, the longitudinal adjustment component 5 is operated by the driving motor to make the clamp 3 slide in the vertical direction to adjust the longitudinal position of the pipe body 2. During the whole process, the precise control of the driving motor ensures the smoothness and accuracy of the adjustment. This improves the construction flexibility, adapts to complex environments, reduces construction costs, improves the quality of the project, and facilitates subsequent maintenance and overhaul, significantly enhancing the adaptability and maintenance convenience of the pipeline fixing device.
[0034] Specifically, the lateral adjustment component 4 includes a sliding seat 41 and a first crank-connecting rod mechanism 42. The cross-section of the sliding seat 41 is T-shaped, and the longitudinal adjustment component 5 is correspondingly installed on the sliding seat 41. At the same time, a movable groove 11 is opened on the upper surface of the fixed seat 1. The movable groove 11 vertically penetrates the two surfaces of the fixed seat 1. The sliding seat 41 is slidably arranged in the movable groove 11 along the horizontal direction, and the bottom of the sliding seat 41 penetrates into the interior of the fixed seat 1.
[0035] Furthermore, two opposite groove walls of the movable groove 11 are provided with sliding grooves 12 along the horizontal direction, and two side walls of the sliding seat 41 are fixed with sliding blocks 411 . The two sliding blocks 411 are respectively slidably disposed in the two sliding grooves 12 along the horizontal direction.
[0036] At the same time, a ball (not shown in the figure) is arranged in the sliding groove 12, and the ball rolls with the sliding block 411 to improve the sliding effect of the sliding seat 41 in the movable groove 11. The rolling friction of the ball is much smaller than the sliding friction between the sliding block 411 and the sliding groove 12 directly, so the movement of the sliding seat 41 is smoother, reducing energy loss and improving driving efficiency. At the same time, the use of the ball also reduces the noise during the sliding process, enhances the stability and reliability of the system, and indirectly prolongs the service life of the pipeline support device.
[0037] In addition, a first bearing seat 412 is vertically fixed to the upper surface of the sliding seat 41, and the turntable of the first crank-connecting rod mechanism 42 is rotatably supported on the first bearing seat 412, and the axis of the turntable of the first crank-connecting rod mechanism 42 is horizontally arranged. At the same time, the drive motor is set as a drive motor 6, which is installed on the upper surface of the sliding seat 41 and controls the rotation of the turntable of the first crank-connecting rod mechanism 42.
[0038] Furthermore, a vertical rod 13 is vertically fixed to the upper surface of the fixing seat 1, and one end of the connecting rod of the first crank-connecting rod mechanism 42 is hinged to the fixing rod.
[0039] Therefore, the drive motor 6 is installed on the upper surface of the sliding seat 41. When the motor is started, the drive motor 6 will output a rotation torque. The rotation torque of the drive motor 6 causes the turntable to rotate along the horizontal axis. The rotation of the turntable of the first crank-connecting rod mechanism 42 is transmitted to the fixed rod through the connecting rod of the first crank-connecting rod mechanism 42. Since one end of the connecting rod of the first crank-connecting rod mechanism 42 is hinged to the vertical rod 13 fixed on the fixed seat 1, the vertical rod 13 relatively applies a force to the connecting rod of the first crank-connecting rod mechanism 42. Then, as the turntable of the first crank-connecting rod mechanism 42 rotates, the connecting rod of the first crank-connecting rod mechanism 42 will relatively push or pull the sliding seat 41, thereby controlling the horizontal movement of the longitudinal adjustment component 5.
[0040] Furthermore, a second bearing seat 413 is vertically fixed to the upper surface of the sliding seat 41, and a rotating shaft 416 is rotatably supported on the second bearing seat 413. The rotating shaft 416 is coaxially arranged with the turntable of the first crank-connecting rod mechanism 42, and a worm 8 is coaxially fixed to the output shaft of the driving motor 6. A worm wheel 7 is coaxially sleeved on the rotating shaft 416, and the worm 8 and the worm wheel 7 are meshed with each other.
[0041] Therefore, when the drive motor 6 is started, the output shaft of the drive motor 6 drives the worm 8 to rotate, and the meshing action of the worm 8 and the worm wheel 7 causes the rotating shaft 416 to rotate accordingly. Since the rotating shaft 416 is coaxial with the turntable of the first crank-connecting rod mechanism 42, the turntable of the first crank-connecting rod mechanism 42 also rotates synchronously, thereby realizing the effective transmission of the rotational motion of the output shaft of the drive motor 6 to the first crank-connecting rod mechanism 42.
[0042] During this process, due to the special geometric shapes of the worm 8 and the worm wheel 7, the worm wheel 7 can only rotate along the direction of the spiral line in contact with the worm 8, and cannot drive the worm 8 in reverse, ensuring that even when the drive motor 6 stops working, the rotating shaft 416 can remain in the current position, thereby improving the safety and reliability of the entire pipeline support device.
[0043] In addition, the meshing transmission of the worm wheel 7 and the worm 8 has a high reduction ratio, and a small rotation of the worm 8 can be converted into a large rotation of the worm wheel 7, thereby realizing precise control of the rotating shaft 416. At the same time, in the embodiment of the present application, since the rotating shaft 416 is coaxially arranged with the rotating disk of the first crank-connecting rod mechanism 42, the rotation of the worm wheel 7 is directly converted into the rotation of the rotating disk of the first crank-connecting rod mechanism 42, and then the sliding seat 41 is pushed or pulled by the connecting rod of the first crank-connecting rod mechanism 42, so as to realize the horizontal movement of the longitudinal adjustment component 5.
[0044] Reference Figure 2 and Figure 3 Correspondingly, after the transverse adjustment component 4 has adjusted the position of the pipeline body 2 in the horizontal direction, the longitudinal adjustment component 5 can also be used to adjust the position of the pipeline body 2 in the vertical direction.
[0045] Specifically, the longitudinal adjustment assembly 5 includes a second crank-connecting rod mechanism 51 , a pulley transmission mechanism 52 and a sliding rod 53 . A third bearing seat 414 is fixed to the side wall of the sliding seat 41 . The turntable of the second crank-connecting rod mechanism 51 is rotatably supported on the side wall of the third bearing seat 414 .
[0046] At the same time, the pulley transmission mechanism 52 is used to connect the rotating shaft 416 and the turntable of the second crank-connecting rod mechanism 51 to realize transmission. Specifically, one of the pulleys of the pulley transmission mechanism 52 is coaxially fixed with the rotating shaft 416, and the other pulley of the pulley transmission mechanism 52 is coaxially arranged with the second crank-connecting rod mechanism 51.
[0047] In addition, the sliding rod 53 is slidably disposed on the side wall of the sliding seat 41 along the vertical direction, the sliding rod 53 is horizontally disposed, the connecting rod of the second crank-connecting rod mechanism 51 is hinged to the sliding rod 53 , and the clamp 3 is installed on the sliding rod 53 .
[0048] Correspondingly, after the driving motor 6 drives the rotating shaft 416 to rotate, one of the pulleys of the pulley transmission mechanism 52 is driven to rotate, so that the other pulley of the pulley transmission mechanism 52 rotates, and the turntable of the second crank-connecting rod mechanism 51 is synchronously controlled to rotate, driving the connecting rod of the second crank-connecting rod mechanism 51 to swing, and because the sliding rod 53 is hinged to the connecting rod of the second crank-connecting rod mechanism 51, the sliding rod 53 is driven to rotate in the vertical direction, thereby controlling the movement of the clamp 3.
[0049] Furthermore, the clamp 3 is detachably connected to the sliding rod 53 , and a silicone pad is embedded in the inner wall of the clamp 3 , and the silicone pad is in abutment with the outer surface of the pipe body 2 .
[0050] Therefore, the clamp 3 can be easily installed and removed as needed, which is convenient for maintenance or replacement of the pipe body 2 and adapts to the changes of different pipe bodies 2. At the same time, the silicone pad has good flexibility and elasticity, which can effectively avoid the wear or scratches that may be caused when the clamp 3 directly contacts the surface of the pipe body 2, and protect the integrity and aesthetics of the surface of the pipe body 2. In addition, the close contact between the silicone pad and the surface of the pipe body 2 can increase the friction between the clamp 3 and the pipe body 2, making the clamp 3 more stable when fixing the pipe body 2, and not easy to loosen or slide, thereby improving the reliability of fixing the pipe body 2.
[0051] Furthermore, a guide rod 415 is fixed to the side wall of the sliding seat 41, and a guide groove 531 is provided on the side wall of the sliding rod 53, and the guide rod 415 slides and cooperates with the guide groove 531 in the vertical direction. In this embodiment, the cross-sections of the guide rod 415 and the guide groove 531 are both arranged in an I-shaped configuration, which ensures the linearity and guidance of the sliding rod 53 when it moves up and down, avoids possible deviation or shaking during the adjustment process, and improves the mechanical accuracy and reliability of the entire pipeline support device.
[0052] On the other hand, since the pipeline support device in the embodiment of the present application has only a single power source, namely the drive motor 6, in order to achieve independent movement of the lateral adjustment component 4 and the longitudinal adjustment component 5, the embodiment of the present application also adopts the following solution.
[0053] Correspondingly, a first inner ratchet mechanism 9 is arranged between the first crank-connecting rod mechanism 42 and the rotating shaft 416, and a second inner ratchet mechanism 10 is arranged between the turntable of the second crank-connecting rod mechanism 51 and the pulley transmission mechanism 52. The first inner ratchet mechanism 9 is used to realize one-way transmission between the first crank-connecting rod mechanism 42 and the rotating shaft 416, and the second inner ratchet mechanism 10 is used to realize one-way transmission between the second crank-connecting rod mechanism 51 and the pulley transmission mechanism 52.
[0054] Specifically, the outer wheel disc of the first inner ratchet mechanism 9 is rotatably supported on the first bearing seat 412, the outer wheel disc of the first inner ratchet mechanism 9 is coaxially fixed with the rotating disc of the first crank-connecting rod mechanism 42, and the inner wheel disc of the first inner ratchet mechanism 9 is coaxially fixed with the rotating shaft 416. In addition, the outer wheel disc of the second inner ratchet mechanism 10 is rotatably supported on the third bearing seat 414, the outer wheel disc of the second inner ratchet mechanism 10 is coaxially fixed with one of the pulleys of the pulley transmission mechanism 52, and the inner wheel disc of the second inner ratchet mechanism 10 is coaxially fixed with the rotating disc of the second crank-connecting rod mechanism 51. In this embodiment, the first inner ratchet mechanism 9 and the second inner ratchet mechanism 10 are arranged in opposite directions.
[0055] Therefore, when the output shaft of the driving motor 6 rotates forward, the output shaft of the driving motor 6 drives the rotating shaft 416 to rotate forward, and the inner wheel disc of the first inner ratchet mechanism 9 rotates forward synchronously. At this time, the outer wheel disc of the first inner ratchet mechanism 9 rotates synchronously, so that the rotating disc of the first crank-connecting rod mechanism 42 can rotate and adjust the horizontal position of the sliding seat 41. Correspondingly, the rotating shaft 416 drives one of the pulleys of the pulley transmission mechanism 52 to rotate at the same time. Since the first inner ratchet mechanism 9 and the second inner ratchet mechanism 10 are set in opposite directions, the inner wheel disc of the second inner ratchet mechanism 10 rotates in the opposite direction synchronously. At this time, the outer wheel disc of the second inner ratchet mechanism 10 remains stationary, so that the rotating disc of the second crank-connecting rod mechanism 51 remains stationary, and the longitudinal adjustment component 5 does not move. Similarly, when the output shaft of the driving motor 6 rotates in the opposite direction, due to the one-way transmission characteristics of the first inner ratchet mechanism 9 and the second inner ratchet mechanism 10, the lateral adjustment component 4 does not move, and the longitudinal adjustment component 5 correspondingly adjusts the position of the pipeline body 2 in the vertical direction.
[0056] It should be noted that the working principle of the first inner ratchet mechanism 9 and the second inner ratchet mechanism 10 is based on the interaction between the ratchet and the pawl to achieve one-way transmission. In these mechanisms, the ratchet is usually connected to the power source or the component to be driven, and the pawl cooperates with the tooth groove of the ratchet. When the power source drives the ratchet to rotate in a predetermined direction, the pawl contacts the tooth groove of the ratchet and pushes the ratchet to continue rotating. However, when the power source stops or attempts to rotate in the opposite direction, the pawl will prevent the ratchet from moving in the opposite direction because the shape and position design of the pawl enables it to be stuck in the tooth groove of the ratchet to prevent reverse movement. This design ensures that power can only be transmitted in one direction, thereby achieving one-way transmission.
[0057] In the embodiment of the present application, the first inner ratchet mechanism 9 and the second inner ratchet mechanism 10 are respectively arranged between the first crank-connecting rod mechanism 42 and the rotating shaft 416, and between the turntable of the second crank-connecting rod mechanism 51 and the pulley transmission mechanism 52. The first inner ratchet mechanism 9 ensures that when the driving motor 6 drives the rotating shaft 416 to rotate, the first crank-connecting rod mechanism 42 can move in a predetermined direction to achieve the independent action of the lateral adjustment component 4. The second inner ratchet mechanism 10 ensures that when the driving motor 6 transmits power through the pulley transmission mechanism 52, the second crank-connecting rod mechanism 51 can rotate in a specific direction, thereby driving the longitudinal adjustment component 5 to perform independent vertical direction adjustment. This design not only simplifies the pipeline support device and reduces costs, but also improves the flexibility and accuracy of adjustment, which is an important innovation in the embodiment of the present application. Through the ingenious design of the first inner ratchet mechanism 9 and the second inner ratchet mechanism 10, even under the condition of a single power source, the independent action of the lateral adjustment component 4 and the longitudinal adjustment component 5 can be ensured, and the precise adjustment of the pipeline in the horizontal and vertical directions is achieved.
[0058] The implementation principle of a pipeline support device in an embodiment of the present application is as follows: First, place the pipeline body 2 on the fixing seat 1, and the clamp 3 is in the initial position. Next, the lateral adjustment component 4 is operated by the driving motor to make the clamp 3 slide along the fixing seat 1 in the horizontal direction to adjust the lateral position of the pipeline body 2. Subsequently, the longitudinal adjustment component 5 is operated by the driving motor to make the clamp 3 slide in the vertical direction to adjust the longitudinal position of the pipeline body 2. During the whole process, the precise control of the driving motor ensures the smoothness and accuracy of the adjustment. This improves the construction flexibility, adapts to complex environments, reduces construction costs, improves the quality of the project, and facilitates subsequent maintenance and overhaul, significantly enhancing the adaptability and maintenance convenience of the pipeline fixing device.
[0059] In addition, the embodiment of the present application also discloses an installation method, which is performed using the above-mentioned pipeline support device and includes the following steps:
[0060] S1: Check all equipment and materials to ensure that the fixing seat, clamp and adjustment mechanism are in good condition. According to the construction requirements, use the drive motor to adjust the lateral adjustment component and the longitudinal adjustment component, and position the fixing seat to the appropriate position;
[0061] S2: Place the pipe body in the clamp, adjust the position of the clamp by the longitudinal adjustment component to ensure the stability of the pipe body in the vertical direction, and at the same time, use the transverse adjustment component to adjust the position of the pipe body in the horizontal direction to ensure the precise alignment of the pipe;
[0062] S3: Use the drive motor to fine-tune the lateral adjustment component and the longitudinal adjustment component, check whether the contact between the pipe body and the clamp is tight, and ensure the stability of the pipe during the subsequent construction process;
[0063] S4: Repeat the above steps until the pipe body is fixed and aligned.
[0064] Therefore, the water conservancy cable pipeline installation method disclosed in the embodiment of the present application realizes the precise adjustment and stable fixation of the pipeline in the horizontal and vertical directions by adopting the above-mentioned carefully designed pipeline support device. First, a comprehensive inspection of all equipment and materials is carried out to ensure that the fixing seat, the clamp and the adjustment mechanism are in good condition. This is a key step in the construction preparation and lays a solid foundation for subsequent operations. Next, the lateral adjustment component and the longitudinal adjustment component are adjusted by the driving motor. Then, the pipeline body is placed in the clamp, and the position of the clamp is adjusted by the longitudinal adjustment component to ensure the stability of the pipeline body in the vertical direction. At the same time, the fine adjustment of the lateral adjustment component ensures the precise alignment of the pipeline in the horizontal direction. This fine adjustment ability greatly improves the accuracy of pipeline installation. During the construction process, the driving motor is continuously used to fine-tune the lateral adjustment component and the longitudinal adjustment component to ensure the stability of the pipeline in the subsequent construction process, avoiding the potential safety hazards caused by the displacement of the pipeline position. Finally, by repeating the above steps until the pipeline body is fixed and aligned, the entire installation process is both efficient and accurate, which significantly improves the construction quality and efficiency of the water conservancy cable pipeline installation, reduces the construction cost, and ensures the stability and safety of the pipeline in a complex water conservancy environment.
[0065] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A pipeline support device, characterized in that: The invention comprises a fixing seat (1) and a pipe body (2), wherein the fixing seat (1) is provided with a clamp (3) and an adjustment mechanism, wherein the clamp (3) is used to clamp the pipe body (2), and the adjustment mechanism comprises a longitudinal adjustment component (5), a transverse adjustment component (4) and a drive motor (6), wherein the clamp (3) is provided on the longitudinal adjustment component (5), the longitudinal adjustment component (5) is slidably provided on the transverse adjustment component (4) in a vertical direction, and the transverse adjustment component (4) is slidably provided on the fixing seat (1) in a horizontal direction, and the drive motor (6) is used to drive the transverse adjustment component (5) to move along the longitudinal direction. The lateral adjustment assembly (4) comprises a sliding seat (41) and a first crank-connecting rod mechanism (42); a sliding groove (12) is arranged on the fixed seat (1) in the horizontal direction; a sliding block (411) is fixed to the side wall of the sliding seat (41); the sliding block (411) is arranged in the sliding groove (12) in a sliding manner in the horizontal direction; a rotating disk of the first crank-connecting rod mechanism (42) is rotatably carried on the upper surface of the sliding seat (41); the driving motor (6) is installed on the upper surface of the sliding seat (41) and controls the first crank-connecting rod mechanism (42) to move. The turntable of the connecting rod mechanism (42) rotates, and a vertical rod (13) is vertically fixed on the upper surface of the fixed seat (1), and one end of the connecting rod of the first crank connecting rod mechanism (42) is hinged to the vertical rod (13); the upper surface of the sliding seat (41) is rotatably supported by a rotating shaft (416), and the rotating shaft (416) is coaxially arranged with the turntable of the first crank connecting rod mechanism (42), and the output shaft of the driving motor (6) is coaxially fixed with a worm (8), and the rotating shaft (416) is coaxially sleeved with a worm wheel (7), and the worm (8) and the worm wheel (7) are meshed with each other, and the longitudinal adjustment component (5 ) comprises a second crank-connecting rod mechanism (51), a pulley transmission mechanism (52) and a sliding rod (53); the turntable of the second crank-connecting rod mechanism (51) is rotatably supported on the side wall of the sliding seat (41); the pulley transmission mechanism (52) is used to connect the rotating shaft (416) and the turntable of the second crank-connecting rod mechanism (51) to realize transmission; the sliding rod (53) is slidably arranged on the side wall of the sliding seat (41) in the vertical direction; the connecting rod of the second crank-connecting rod mechanism (51) is hinged to the sliding rod (53); and the clamp (3) is installed on the sliding rod (53).
2. The pipeline support device according to claim 1, characterized in that: A ball is arranged in the sliding groove (12), and the ball rolls with the sliding block (411).
3. The pipeline support device according to claim 1, characterized in that: A guide rod (415) is fixed to the side wall of the sliding seat (41), a guide groove (531) is provided on the side wall of the sliding rod (53), and the guide rod (415) is slidably matched with the guide groove (531) along the vertical direction.
4. The pipeline support device according to claim 1, characterized in that: A first inner ratchet mechanism (9) is arranged between the first crank-connecting rod mechanism (42) and the rotating shaft (416), and a second inner ratchet mechanism (10) is arranged between the rotating disk of the second crank-connecting rod mechanism (51) and the belt pulley transmission mechanism (52). The first inner ratchet mechanism (9) is used to realize one-way transmission between the first crank-connecting rod mechanism (42) and the rotating shaft (416), and the second inner ratchet mechanism (10) is used to realize one-way transmission between the second crank-connecting rod mechanism (51) and the belt pulley transmission mechanism (52).
5. The pipeline support device according to claim 1, characterized in that: The clamp (3) is detachably connected to the sliding rod (53).
6. The pipeline support device according to claim 1, characterized in that: A silicone pad is embedded in the inner wall of the clamp (3), and the silicone pad is in abutment with the outer surface of the pipe body (2).
7. An installation method, performed using the pipeline support device according to any one of claims 1 to 6, comprising the following steps: S1: Check all equipment and materials to ensure that the fixing seat, clamp and adjustment mechanism are in good condition. According to the construction requirements, use the drive parts to adjust the lateral adjustment components and longitudinal adjustment components, and position the fixing seat to the appropriate position; S2: Place the pipe body in the clamp, adjust the position of the clamp by the longitudinal adjustment component to ensure the stability of the pipe body in the vertical direction, and at the same time, use the transverse adjustment component to adjust the position of the pipe body in the horizontal direction to ensure the precise alignment of the pipe; S3: Use the drive to fine-tune the lateral adjustment assembly and the longitudinal adjustment assembly, and check whether the contact between the pipe body and the clamp is tight to ensure the stability of the pipe during the subsequent construction process; S4: Repeat the above steps until the pipe body is fixed and aligned.
Citation Information
Patent Citations
Water conservancy water and electricity fastener for construction
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