An oil-water composite cooling type axial flux motor and its use method
By adopting an oil-water composite cooling system in the axial flux motor, effective cooling of the winding coil is achieved, the problem of insufficient cooling methods in the prior art is solved, and the heat dissipation effect and service life of the motor are improved.
Patent Information
- Application Number
- CN202410617663.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-05-17
AI Technical Summary
The cooling method of existing axial flux motors cannot directly dissipate heat to the winding coils, resulting in poor overall heat dissipation effect.
The oil-water composite cooling system is adopted. By setting the oil-blocking plate pressure ring and the chute in the motor, the contact and immersion cooling are respectively used for cooling water and cooling oil to ensure that the winding coil is effectively cooled.
It improves the heat dissipation effect of the motor, extends the service life of the motor, and simplifies the production and maintenance process.
Smart Images

Figure CN118572935B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of axial flux motors, and in particular to an oil-water composite cooling type axial flux motor and a use method thereof. Background Art
[0002] The axial flux motor is a highly efficient and compact motor characterized by a different direction of magnetic field from the conventional radial flux motor. The principle of the axial flux motor is based on the interaction between magnetic field and current to generate torque. Its unique feature is that the magnetic flux passes through the motor in the axial direction, rather than in the radial direction as in conventional motors. This type of motor usually has a flat appearance with the rotor located on the side of the stator. The axial flux motor has a series of advantages, including high torque density, high power density, compact structure, small size and light weight. These characteristics make it particularly suitable for applications with limited installation space or high performance requirements, such as new energy vehicles and other mobile electric equipment. The axial flux motor is designed for a variety of application scenarios, especially in the field of electric vehicles. It helps to improve the design flexibility and efficiency of the powertrain, and is also suitable for other occasions that require high performance and compact design. Due to its unique structural and performance advantages, the axial flux motor has shown a wide range of application prospects in modern electric vehicles and other high-performance applications.
[0003] At present, most axial flux motors are cooled by adding cooling water channels on the casing and injecting circulating coolant to dissipate the heat of the stator components in contact with the casing. However, this cooling method can only dissipate heat and cool the parts in contact with the casing, while the winding coils of the motor are the main heat source. This makes it impossible to directly dissipate the heat of the winding coils, resulting in poor overall heat dissipation of the motor. Therefore, it is necessary to design an oil-water composite cooling axial flux motor and a method of using the same. Summary of the invention
[0004] The main purpose of the present invention is to solve the problem that the current cooling method of axial flux motors is mostly to add cooling water channels on the casing and dissipate heat to the stator components in contact with the casing by injecting circulating coolant, but this heat dissipation method can only dissipate heat and cool the place in contact with the casing, and the winding coil of the motor is the main heat source, which makes it impossible to directly dissipate the heat of the winding coil, resulting in a relatively poor overall heat dissipation effect of the motor; the present invention provides an oil-water composite cooling axial flux motor and a method for using it, which realizes the function of rapid assembly and molding, facilitates the production and overhaul and maintenance of the axial flux motor, and also realizes the function of simultaneous contact cooling of the fixed end casing body and the output end casing body, and also realizes the function of independent immersion secondary cooling of the inside of the motor, thereby improving the heat dissipation effect of the motor and extending the service life of the motor.
[0005] To achieve the above object, the technical solution adopted by the present invention is:
[0006] An oil-water composite cooling type axial flux motor and a method of using the same, comprising a body assembly, a fixed end housing assembly and an output end housing assembly, wherein the body assembly is arranged in the middle of the fixed end housing assembly and the output end housing assembly, the body assembly is used to realize the electric drive operation of the axial flux motor, the fixed end housing assembly is used to seal and cool the fixed end of the body assembly, and the output end housing assembly is used to seal and cool the output end of the body assembly.
[0007] The aforementioned oil-water composite cooling type axial flux motor, the body assembly includes an oil baffle plate pressure ring and a rotor, the rotor is located inside the oil baffle plate pressure ring, and the first oil baffle plate and the second oil baffle plate are respectively arranged at both ends of the oil baffle plate pressure ring, the outer wall of the rotor close to the first oil baffle plate is provided with a first pressure plate, and the outer wall of the rotor close to the second oil baffle plate is provided with a second pressure plate, the first pressure plate is used to seal the connecting gap between the first oil baffle plate and the rotor, and the second pressure plate is used to seal the connecting gap between the second oil baffle plate and the rotor; the outer wall of the first oil baffle plate on the side away from the rotor is provided with a first stator and a first winding coil, and the outer wall of the second oil baffle plate on the side away from the rotor is provided with a second stator and a second winding coil.
[0008] The aforementioned oil-water composite cooling type axial flux motor, the fixed end housing assembly includes a fixed end housing body, the outer wall of the fixed end housing body on the side away from the first stator is provided with a first annular waterway groove, the inner wall of the first annular waterway groove is provided with one end of a first water inlet hole, and the other end of the first water inlet hole is provided with a water inlet pipe, the inner wall of the first annular waterway groove is also provided with a first water outlet hole, and the inner wall of the opening end of the first annular waterway groove is snap-connected with a first annular sealing ring.
[0009] In the aforementioned oil-water composite cooling axial flux motor, a first slot is provided on the outer wall of the fixed end housing body close to the first stator, and the inner wall of the first slot is in contact with the outer surface of the first winding coil, and a first oil inlet pipe and a first oil outlet pipe are inserted into the inner wall of the first slot.
[0010] The aforementioned oil-water composite cooling type axial flux motor, the output end housing assembly includes an output end housing body, the outer wall of the output end housing body on the side away from the second stator is provided with a second annular waterway groove, the inner wall of the second annular waterway groove is provided with one end of a second water outlet hole, and the other end of the second water outlet hole is provided with a water outlet pipe, the inner wall of the second annular waterway groove is also provided with a second water inlet hole, and the inner wall of the opening end of the second annular waterway groove is snap-connected with a second annular sealing ring.
[0011] In the aforementioned oil-water composite cooling axial flux motor, a second slot is provided on the outer wall of the output end housing body close to the second stator, and the inner wall of the second slot is in contact with the outer surface of the second winding coil, and a second oil inlet pipe and a second oil outlet pipe are inserted into the inner wall of the second slot.
[0012] In the aforementioned oil-water composite cooling type axial flux motor, the first water inlet hole and the second water inlet hole are interconnected, and the first water outlet hole and the second water outlet hole are interconnected, and a sealing ring is provided at the connection between the first water inlet hole and the second water inlet hole and at the connection between the first water outlet hole and the second water outlet hole.
[0013] In the aforementioned oil-water composite cooling type axial flux motor, the inflow water inside the water inlet pipe flows through the first water inlet hole and the second water inlet hole respectively into the first annular waterway groove and the second annular waterway groove, and then is output to the water outlet pipe and discharged through the first water outlet hole and the second water outlet hole.
[0014] In the aforementioned oil-water composite cooling type axial flux motor, a sealed cavity covering the first stator and the first winding can be formed between the first oil baffle plate and the first slot, and a sealed cavity covering the second stator and the second winding can be formed between the second oil baffle plate and the second slot.
[0015] A method for using an oil-water composite cooling axial flux motor comprises the following steps:
[0016] Step 1, movement assembly, placing the rotor inside the oil baffle plate pressure ring, then clamping the outer wall of the rotor with the first pressure plate and the second pressure plate respectively, then wedging the outer wall of the first oil baffle plate with the inner wall of the oil baffle plate pressure ring, at the same time wedging the inner wall of the first oil baffle plate with the outer wall of the first pressure plate, then wedging the outer wall of the second oil baffle plate with the inner wall of the oil baffle plate pressure ring, at the same time wedging the inner wall of the second oil baffle plate with the outer wall of the second pressure plate, then connecting the combination of the first stator and the first winding coil with the external motor control component, and then moving the combination of the second stator and the second winding coil with the external motor control component;
[0017] Step 2, assembling the housing, wedging the outer wall of the first annular sealing ring with the inner wall of the opening end of the first annular waterway groove, and then wedging the outer wall of the second annular sealing ring with the inner wall of the opening end of the second annular waterway groove, and then placing the sealing ring at the connection between the first water inlet hole and the second water inlet hole and the connection between the first water outlet hole and the second water outlet hole, respectively, and then detachably connecting the fixed end housing body and the output end housing body, thereby limiting the body assembly inside the fixed end housing body and the output end housing body, and then assembling the fixed end housing assembly and the output end housing assembly;
[0018] Step three, water cooling, the cooling water flow can be input through the water inlet pipe, and then the cooling water flow can flow into the first annular waterway groove and the second annular waterway groove through the first water inlet hole and the second water inlet hole respectively for cooling operation, wherein the cooling water flowing into the first annular waterway groove can perform contact cooling on the contact surface between the first winding coil and the first slot, and the cooling water flowing into the second annular waterway groove can perform contact cooling on the contact surface between the second winding coil and the second slot, and then the cooled water flow can be discharged from the motor through the water outlet pipe after passing through the first water outlet hole and the second water outlet hole respectively;
[0019] Step 4: Cooling the fixed end oil circuit, the first oil inlet pipe can input cooling oil into the sealed cavity between the first slot and the first oil baffle plate, so that the first stator and the first winding coil can be immersed in cooling, and then the fixed end of the motor can be cooled, and then the cooled cooling oil can be discharged from the motor through the first oil outlet pipe;
[0020] Step five, cooling the oil circuit at the output end. The cooling oil can be input into the sealed cavity between the second slot and the second oil baffle through the second oil inlet pipe, so that the second stator and the second winding coil can be cooled by immersion, and then the output end of the motor can be cooled. Then the cooled cooling oil can be discharged from the motor through the second oil outlet pipe.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. First, place the rotor inside the oil baffle plate pressure ring, and then clamp the outer wall of the rotor with the first pressure plate and the second pressure plate respectively, then wed the outer wall of the first oil baffle plate with the inner wall of the oil baffle plate pressure ring, and at the same time wed the inner wall of the first oil baffle plate with the outer wall of the first pressure plate, and then wed the outer wall of the second oil baffle plate with the inner wall of the oil baffle plate pressure ring, and at the same time wed the inner wall of the second oil baffle plate with the outer wall of the second pressure plate, then connect the combination of the first stator and the first winding coil to the external motor control component, and then move the combination of the second stator and the second winding coil to the external motor control component, and then connect the outer wall of the first annular sealing ring to the opening of the first annular waterway groove. The inner wall of the end is wedged, and then the outer wall of the second annular sealing ring is wedged with the inner wall of the opening end of the second annular waterway groove. Finally, the sealing ring is placed at the connection between the first water inlet hole and the second water inlet hole and at the connection between the first water outlet hole and the second water outlet hole respectively, and then the fixed end shell body and the output end shell body are detachably connected, so that the body assembly is limited inside the fixed end shell body and the output end shell body, and then the fixed end shell assembly and the output end shell assembly are assembled, which effectively realizes the function of rapid assembly and molding of the axial flux motor, facilitates the production and overhaul and maintenance of the axial flux motor, and prolongs the service life of the axial flux motor.
[0023] 2. Cooling water can be input through the water inlet pipe, and then the cooling water can flow into the first annular waterway groove and the second annular waterway groove through the first water inlet hole and the second water inlet hole respectively for cooling operation, wherein the cooling water flowing into the first annular waterway groove can contact-cool the contact surface between the first winding coil and the first slot, and the cooling water flowing into the second annular waterway groove can contact-cool the contact surface between the second winding coil and the second slot, and then the cooled water flow can be discharged from the motor through the water outlet pipe after passing through the first water outlet hole and the second water outlet hole respectively, effectively realizing that the axial flux motor has the function of contact-cooling the fixed-end housing body and the output-end housing body, and the cooling process of the fixed-end housing body and the output-end housing body is carried out simultaneously, thereby improving the heat dissipation effect of the motor and reducing the cooling cost.
[0024] 3. The cooling oil can be input into the sealed cavity between the first slot and the first oil baffle plate through the first oil inlet pipe, so that the first stator and the first winding coil can be immersed in cooling, and then the fixed end of the motor can be cooled. Then the cooled cooling oil can be discharged from the motor through the first oil outlet pipe. Subsequently, the cooling oil can be input into the sealed cavity between the second slot and the second oil baffle plate through the second oil inlet pipe, so that the second stator and the second winding coil can be immersed in cooling, and then the output end of the motor can be cooled. Then the cooled cooling oil can be discharged from the motor through the second oil outlet pipe, which effectively realizes the function of the axial flux motor to perform secondary immersion cooling on the inside of the motor, and the cooling oil circuits at the fixed end and the output end are independent of each other, which ensures the safety of oil circuit cooling and improves the performance of the motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the structure of the body assembly of the present invention;
[0027] Figure 3 It is a schematic diagram of the structure of the fixed end housing body of the present invention;
[0028] Figure 4 It is a schematic diagram of the structure of the fixed end housing assembly of the present invention;
[0029] Figure 5 It is a schematic diagram of the structure of the output end housing body of the present invention;
[0030] Figure 6 It is a schematic diagram of the structure of the output end housing assembly of the present invention;
[0031] Figure 7 It is a schematic diagram of the structure of the water inlet pipe and the water outlet pipe of the present invention;
[0032] Figure 8It is a schematic diagram of the overall cooling water circuit structure of the present invention;
[0033] Fig. 9 It is a schematic diagram of the fixed end cooling oil circuit structure of the present invention;
[0034] Fig.10 It is a schematic diagram of the cooling oil circuit structure of the mobile terminal of the present invention.
[0035] In the figure: 1, body assembly; 101, oil baffle plate pressure ring; 102, rotor; 103, first pressure plate; 104, first oil baffle plate; 105, first stator; 106, first winding coil; 107, second pressure plate; 108, second oil baffle plate; 109, second stator; 1010, second winding coil; 2, fixed end housing assembly; 201, fixed end housing body; 202, first annular waterway groove; 203, first water inlet hole; 204, first water outlet hole ; 205, water inlet pipe; 206, first annular sealing ring; 207, first slot; 208, first oil inlet pipe; 209, first oil outlet pipe; 3, output end housing assembly; 301, output end housing body; 302, second annular waterway groove; 303, second water outlet hole; 304, second water inlet hole; 305, water outlet pipe; 306, second annular sealing ring; 307, second slot; 308, second oil inlet pipe; 309, second oil outlet pipe; 4, sealing ring. DETAILED DESCRIPTION
[0036] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0037] like Figure 1 As shown, an oil-water composite cooling type axial flux motor and a method of using the same include a body assembly 1, a fixed end housing assembly 2 and an output end housing assembly 3, wherein the body assembly 1 is arranged in the middle position between the fixed end housing assembly 2 and the output end housing assembly 3, the body assembly 1 is used to realize the electric drive operation of the axial flux motor, the fixed end housing assembly 2 is used to seal and cool the fixed end of the body assembly 1, and the output end housing assembly 3 is used to seal and cool the output end of the body assembly 1. By providing the fixed end housing assembly 2 and the output end housing assembly 3, the function of simultaneously contact cooling the fixed end housing body 201 and the output end housing body 301 is realized, and the function of independently immersing the inside of the motor for secondary cooling is also realized.
[0038] like Figure 2As shown, the body assembly 1 includes an oil baffle plate pressure ring 101 and a rotor 102, the rotor 102 is located inside the oil baffle plate pressure ring 101, and the first oil baffle plate 104 and the second oil baffle plate 108 are respectively arranged at both ends of the oil baffle plate pressure ring 101, and the outer wall of the rotor 102 on the side close to the first oil baffle plate 104 is provided with a first pressure plate 103, and the outer wall of the rotor 102 on the side close to the second oil baffle plate 108 is provided with a second pressure plate 107, the first pressure plate 103 is used to seal the connection gap between the first oil baffle plate 104 and the rotor 102, and the second pressure plate 107 is used to seal the connection gap between the second oil baffle plate 108 and the rotor 102; the outer wall of the first oil baffle plate 104 on the side away from the rotor 102 is provided with a first stator 105 and a first winding coil 106, and the outer wall of the second oil baffle plate 108 on the side away from the rotor 102 is provided There are a second stator 109 and a second winding coil 1010. The rotor 102 is placed inside the oil baffle plate pressure ring 101, and the outer side walls of the rotor 102 are respectively engaged with the first pressure plate 103 and the second pressure plate 107. Then, the outer side wall of the first oil baffle plate 104 is wedged with the inner side wall of the oil baffle plate pressure ring 101. At the same time, the inner side wall of the first oil baffle plate 104 is wedged with the outer side wall of the first pressure plate 103. Then, the outer side wall of the second oil baffle plate 108 is wedged with the inner side wall of the oil baffle plate pressure ring 101. At the same time, the inner side wall of the second oil baffle plate 108 is wedged with the outer side wall of the second pressure plate 107. Then, the combination of the first stator 105 and the first winding coil 106 is connected to the external motor control component, and then the combination of the second stator 109 and the second winding coil 1010 is moved to connect with the external motor control component, so as to complete the assembly of the body component 1.
[0039] like Figure 3 As shown, the fixed end shell assembly 2 includes a fixed end shell body 201, and a first annular waterway groove 202 is provided on the outer wall of the fixed end shell body 201 away from the first stator 105. One end of a first water inlet hole 203 is provided on the inner wall of the first annular waterway groove 202, and a water inlet pipe 205 is provided at the other end of the first water inlet hole 203. A first water outlet hole 204 is also provided on the inner wall of the first annular waterway groove 202. A first annular sealing ring 206 is snap-connected to the inner wall of the open end of the first annular waterway groove 202. The fixed end shell assembly 2 can be assembled by wedging the outer wall of the first annular sealing ring 206 with the inner wall of the open end of the first annular waterway groove 202, and then wedging the outer wall of the second annular sealing ring 306 with the inner wall of the open end of the second annular waterway groove 302.
[0040] like Figure 4As shown, a first slot 207 is provided on the outer wall of the fixed end housing body 201 on one side close to the first stator 105, and the inner wall of the first slot 207 is in contact with the outer surface of the first winding coil 106, and a first oil inlet pipe 208 and a first oil outlet pipe 209 are inserted into the inner wall of the first slot 207. The cooling oil can be input into the sealed cavity between the first slot 207 and the first oil baffle 104 through the first oil inlet pipe 208, so that the first stator 105 and the first winding coil 106 can be cooled by immersion, and then the fixed end of the motor can be cooled, and then the cooled cooling oil can be discharged from the motor through the first oil outlet pipe 209.
[0041] like Figure 5 As shown, the output end housing assembly 3 includes an output end housing body 301, and a second annular waterway groove 302 is provided on the outer wall of the output end housing body 301 away from the second stator 109, and one end of a second water outlet hole 303 is provided on the inner wall of the second annular waterway groove 302, and a water outlet pipe 305 is provided at the other end of the second water outlet hole 303, and a second water inlet hole 304 is also provided on the inner wall of the second annular waterway groove 302, and the inner wall of the opening end of the second annular waterway groove 302 is engaged with a The second annular sealing ring 306 is formed by placing the sealing ring 4 at the connection between the first water inlet hole 203 and the second water inlet hole 304 and at the connection between the first water outlet hole 204 and the second water outlet hole 303, and then making a detachable connection between the fixed end shell body 201 and the output end shell body 301, thereby limiting the body assembly 1 inside the fixed end shell body 201 and the output end shell body 301, and then assembling the fixed end shell assembly 2 and the output end shell assembly 3.
[0042] like Figure 6 As shown, a second slot 307 is provided on the outer wall of the output end housing body 301 on one side close to the second stator 109, and the inner wall of the second slot 307 is in contact with the outer surface of the second winding coil 1010, and a second oil inlet pipe 308 and a second oil outlet pipe 309 are inserted into the inner wall of the second slot 307, and cooling oil can be input into the sealed cavity between the second slot 307 and the second oil baffle 108 through the second oil inlet pipe 308, so that the second stator 109 and the second winding coil 1010 can be immersed in cooling, and then the output end of the motor can be cooled, and then the cooled cooling oil can be discharged from the motor through the second oil outlet pipe 309.
[0043] Specifically, the first water inlet hole 203 and the second water inlet hole 304 are interconnected, and the first water outlet hole 204 and the second water outlet hole 303 are interconnected, and the connection between the first water inlet hole 203 and the second water inlet hole 304 and the connection between the first water outlet hole 204 and the second water outlet hole 303 are both provided with a sealing ring 4, and the sealing of the connection between the first water inlet hole 203 and the second water inlet hole 304 and the connection between the first water outlet hole 204 and the second water outlet hole 303 is ensured by providing the sealing ring 4.
[0044] Specifically, the inflowing water inside the water inlet pipe 205 flows through the first water inlet hole 203 and the second water inlet hole 304 respectively into the first annular waterway groove 202 and the second annular waterway groove 302, and then is outputted from the first water outlet hole 204 and the second water outlet hole 303 to the water outlet pipe 305 and discharged. By allowing the inflowing water inside the water inlet pipe 205 to flow through the first water inlet hole 203 and the second water inlet hole 304 respectively into the first annular waterway groove 202 and the second annular waterway groove 302, and then is outputted from the first water outlet hole 204 and the second water outlet hole 303 to the water outlet pipe 305 and discharged, simultaneous cooling of the first annular waterway groove 202 and the second annular waterway groove 302 is achieved.
[0045] Specifically, a sealed cavity covering the first stator 105 and the first winding coil 106 can be formed between the first oil baffle plate 104 and the first slot 207, and a sealed cavity covering the second stator 109 and the second winding coil 1010 can be formed between the second oil baffle plate 108 and the second slot 307. The feasibility and safety of oil circuit cooling are guaranteed by providing the sealed cavity.
[0046] A method for using an oil-water composite cooling axial flux motor comprises the following steps:
[0047] Step 1, movement assembly, placing the rotor 102 inside the oil baffle plate pressure ring 101, then clamping the outer wall of the rotor 102 with the first pressure plate 103 and the second pressure plate 107 respectively, then wedging the outer wall of the first oil baffle plate 104 with the inner wall of the oil baffle plate pressure ring 101, and at the same time wedging the inner wall of the first oil baffle plate 104 with the outer wall of the first pressure plate 103, then wedging the outer wall of the second oil baffle plate 108 with the inner wall of the oil baffle plate pressure ring 101, and at the same time wedging the inner wall of the second oil baffle plate 108 with the outer wall of the second pressure plate 107, then connecting the combination of the first stator 105 and the first winding coil 106 with the external motor control component, and then moving the combination of the second stator 109 and the second winding coil 1010 to connect with the external motor control component, so that the present invention has the function of rapid assembly of motor drive components;
[0048] like Figure 7As shown, step 2, the casing is assembled, the outer wall of the first annular sealing ring 206 is wedged with the inner wall of the opening end of the first annular waterway groove 202, and then the outer wall of the second annular sealing ring 306 is wedged with the inner wall of the opening end of the second annular waterway groove 302, and then the sealing ring 4 is placed at the connection between the first water inlet hole 203 and the second water inlet hole 304 and the connection between the first water outlet hole 204 and the second water outlet hole 303, and then the fixed end shell body 201 and the output end shell body 301 are detachably connected, so that the body assembly 1 is limited inside the fixed end shell body 201 and the output end shell body 301, and then the fixed end shell assembly 2 and the output end shell assembly 3 are assembled, so that the present invention has the function of rapid assembly of cooling parts;
[0049] like Figure 8 As shown, step three, water circuit cooling, the cooling water flow can be input from the water inlet pipe 205, and then the cooling water flow can flow into the first annular waterway groove 202 and the second annular waterway groove 302 through the first water inlet hole 203 and the second water inlet hole 304 respectively for cooling operation, wherein the cooling water flowing into the first annular waterway groove 202 can contact-cool the contact surface between the first winding coil 106 and the first card slot 207, and the cooling water flowing into the second annular waterway groove 302 can contact-cool the contact surface between the second winding coil 1010 and the second card slot 307, and then the cooled water flow can be discharged from the motor through the first water outlet hole 204 and the second water outlet hole 303 respectively, so that the present invention has the function of water circuit cooling;
[0050] like Fig. 9 As shown, step 4, the fixed end oil circuit is cooled, and the first oil inlet pipe 208 can input the cooling oil into the sealed cavity between the first slot 207 and the first oil baffle 104, so that the first stator 105 and the first winding coil 106 can be immersed and cooled, and then the fixed end of the motor can be cooled, and then the cooled cooling oil can be discharged from the motor through the first oil outlet pipe 209, that is, the present invention has the function of cooling the fixed end oil circuit;
[0051] like Fig.10 As shown, step five, the output end oil circuit is cooled, and the cooling oil can be input into the sealed cavity between the second slot 307 and the second oil baffle 108 by the second oil inlet pipe 308, so that the second stator 109 and the second winding coil 1010 can be immersed in cooling, and then the motor output end can be cooled, and then the cooled cooling oil can be discharged from the motor through the second oil outlet pipe 309, so that the present invention has the function of an output end oil circuit.
[0052] The electronic components used in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0053] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An oil-water composite cooling type axial flux motor, comprising a body assembly (1), a fixed end housing assembly (2) and an output end housing assembly (3), characterized in that: The machine body assembly (1) is arranged at a middle position between the fixed end housing assembly (2) and the output end housing assembly (3); the machine body assembly (1) is used to realize the electric drive operation of the axial flux motor; the fixed end housing assembly (2) is used to seal and cool the fixed end of the machine body assembly (1); and the output end housing assembly (3) is used to seal and cool the output end of the machine body assembly (1); The engine body assembly (1) comprises an oil baffle plate pressure ring (101) and a rotor (102); the rotor (102) is located inside the oil baffle plate pressure ring (101); two ends of the oil baffle plate pressure ring (101) are respectively provided with a first oil baffle plate (104) and a second oil baffle plate (108); a first pressure plate (103) is provided on an outer wall of the rotor (102) on a side close to the first oil baffle plate (104); a second pressure plate (107) is provided on an outer wall of the rotor (102) on a side close to the second oil baffle plate (108); the first pressure plate (103) is used to seal the connection gap between the first oil baffle plate (104) and the rotor (102), and the second pressure plate (107) is used to seal the connection gap between the second oil baffle plate (108) and the rotor (102); a first stator (105) and a first winding coil (106) are arranged on the outer wall of the first oil baffle plate (104) away from the rotor (102), and a second stator (109) and a second winding coil (1010) are arranged on the outer wall of the second oil baffle plate (108) away from the rotor (102); The fixed end housing assembly (2) comprises a fixed end housing body (201); a first annular waterway groove (202) is provided on an outer wall of a side of the fixed end housing body (201) away from the first stator (105); one end of a first water inlet hole (203) is provided on an inner wall of the first annular waterway groove (202); a water inlet pipe (205) is provided on the other end of the first water inlet hole (203); and a first outlet pipe (205) is provided on the inner wall of the first annular waterway groove (202). A water hole (204), the first annular waterway groove (202) is snap-connected to the inner side wall of the opening end thereof with a first annular sealing ring (206); a first snap-in groove (207) is provided on the outer side wall of the fixed end housing body (201) close to the first stator (105), and the inner side wall of the first snap-in groove (207) is in contact with the outer surface of the first winding coil (106); a first oil inlet pipe (208) and a first oil outlet pipe (209) are plugged into the inner side wall of the first snap-in groove (207); The output end housing assembly (3) comprises an output end housing body (301); a second annular waterway groove (302) is provided on an outer wall of a side of the output end housing body (301) away from the second stator (109); one end of a second water outlet hole (303) is provided on an inner wall of the second annular waterway groove (302); a water outlet pipe (305) is provided on the other end of the second water outlet hole (303); a second water inlet pipe (305) is provided on the inner wall of the second annular waterway groove (302); A second annular sealing ring (306) is engaged with the inner wall of the opening end of the second annular waterway groove (302); a second engaging groove (307) is provided on the outer wall of the output end housing body (301) on the side close to the second stator (109), and the inner wall of the second engaging groove (307) is in contact with the outer surface of the second winding coil (1010); and a second oil inlet pipe (308) and a second oil outlet pipe (309) are plugged into the inner wall of the second engaging groove (307); The first water inlet hole (203) and the second water inlet hole (304) are interconnected, and the first water outlet hole (204) and the second water outlet hole (303) are interconnected, and a sealing ring (4) is provided at the connection between the first water inlet hole (203) and the second water inlet hole (304) and the connection between the first water outlet hole (204) and the second water outlet hole (303); The water flowing into the water inlet pipe (205) flows through the first water inlet hole (203) and the second water inlet hole (304) and enters the first annular waterway groove (202) and the second annular waterway groove (302) respectively, and then flows through the first water outlet hole (204) and the second water outlet hole (303) to the water outlet pipe (305) and is discharged; A sealed cavity covering the first stator (105) and the first winding coil (106) can be formed between the first oil baffle plate (104) and the first clamping groove (207), and a sealed cavity covering the second stator (109) and the second winding coil (1010) can be formed between the second oil baffle plate (108) and the second clamping groove (307).
2. A method for using an oil-water composite cooling axial flux motor according to claim 1, characterized in that: The following steps are involved: Step 1: assemble the movement. Place the rotor (102) inside the oil baffle plate pressure ring (101). Then, respectively engage the outer wall of the rotor (102) with the first pressure plate (103) and the second pressure plate (107). Then, wed the outer wall of the first oil baffle plate (104) with the inner wall of the oil baffle plate pressure ring (101). At the same time, wed the inner wall of the first oil baffle plate (104) with the outer wall of the first pressure plate (103). Then, wed the second oil baffle plate (104) with the inner wall of the oil baffle plate pressure ring (101). The outer wall of the second oil baffle plate (108) is wedged with the inner wall of the oil baffle plate pressure ring (101), and at the same time, the inner wall of the second oil baffle plate (108) is wedged with the outer wall of the second pressure plate (107), and then the combination of the first stator (105) and the first winding coil (106) is connected to the external motor control component, and then the combination of the second stator (109) and the second winding coil (1010) is moved to connect to the external motor control component; Step 2, assembling the casing, wedging the outer wall of the first annular sealing ring (206) with the inner wall of the opening end of the first annular waterway groove (202), and then wedging the outer wall of the second annular sealing ring (306) with the inner wall of the opening end of the second annular waterway groove (302), and then placing the sealing ring (4) at the connection between the first water inlet hole (203) and the second water inlet hole (304) and the connection between the first water outlet hole (204) and the second water outlet hole (303), respectively, and then detachably connecting the fixed end shell body (201) and the output end shell body (301), thereby limiting the body assembly (1) inside the fixed end shell body (201) and the output end shell body (301), and then assembling the fixed end shell assembly (2) and the output end shell assembly (3); Step three, water cooling, cooling water can be input through the water inlet pipe (205), and then the cooling water can flow through the first water inlet hole (203) and the second water inlet hole (304) into the first annular water channel groove (202) and the second annular water channel groove (302) for cooling, wherein the cooling water flowing into the first annular water channel groove (202) can perform contact cooling on the contact surface between the first winding coil (106) and the first clamping groove (207), and the cooling water flowing into the second annular water channel groove (302) can perform contact cooling on the contact surface between the second winding coil (1010) and the second clamping groove (307), and then the cooled water can flow through the first water outlet hole (204) and the second water outlet hole (303) and then be discharged from the motor through the water outlet pipe (305); Step 4: Cooling the fixed end oil circuit, the first oil inlet pipe (208) can input cooling oil into the sealed cavity between the first slot (207) and the first oil baffle (104), so that the first stator (105) and the first winding coil (106) can be cooled by immersion, and then the fixed end of the motor can be cooled, and then the cooled cooling oil can be discharged from the motor through the first oil outlet pipe (209); Step five, cooling the output oil circuit, the second oil inlet pipe (308) can input the cooling oil into the sealed cavity between the second slot (307) and the second oil baffle (108), so that the second stator (109) and the second winding coil (1010) can be immersed in cooling, and then the motor output end can be cooled, and then the cooled cooling oil can be discharged from the motor through the second oil outlet pipe (309).
Citation Information
Patent Citations
Double-stator single-rotor axial flux asynchronous motor structure
CN116995880A
Axial flux motor, electric equipment and vehicle
CN220043119U