A new type of sail base with folding, rotating and locking functions

By designing a new sail base with folding rotation and locking functions, the problem of difficult maintenance and complex structure of hard airfoil sails is solved, safe and efficient sail operation and ship applicability are achieved, equipment configuration is simplified and costs are reduced.

CN118579244BActive Publication Date: 2025-07-29DALIAN SHIPBUILDING INDUSTRY CO LTD +1
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Patent Information

Application Number
CN202410770624.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-07-29
Estimated Expiration
2044-06-14

AI Technical Summary

Technical Problem

The existing hard airfoil sail device has problems such as difficulty in maintenance, complex structure, single function, safety in operation and poor ship applicability.

Method used

A new sail base with folding rotation and locking functions is designed, including a folding mechanism that drives the pitch of the sail leaves, a locking mechanism fixed in an upright and inverted state, and a rotating mechanism that drives the sail leaves to rotate about the axis. The rotating mechanism is arranged on the upper part of the folding mechanism, and the folding and locking mechanism are coupled with the base structure, sharing a locking mechanism to achieve safe and efficient folding, rotating and locking of the sail leaves.

Benefits of technology

The integrated operation of the sail is realized, the base structure size is reduced, the operation safety and ship suitability are improved, the equipment configuration is simplified, the cost is reduced, and the functional diversity and economy are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of ship sails and relates to a novel sail base with folding, slewing and locking functions. The novel sail base with folding, slewing and locking functions is characterized in that it includes a folding mechanism (100) for driving the sail blade (1) to pitch; a locking mechanism (200) for fixing the sail (1) in the upright and inclined states; a slewing mechanism (300) for driving the sail blade (1) to rotate around its axis, and a base structure (400) connecting the sail blade (1) and the deck; wherein the slewing mechanism (300) is arranged on the upper part of the folding mechanism (100), and the folding mechanism (100) and the locking mechanism (200) are respectively coupled with the base structure (400); the sail (1) shares a set of locking mechanisms (200) in the upright and inclined states. The sail base of the present invention is easy to maintain, has a simple structure, reasonable structural design, more functions, high operation safety and high ship applicability.
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Description

Technical Field

[0001] The present invention belongs to the field of ship sails and relates to a new type of sail base with folding, slewing and locking functions. Background Art

[0002] At present, the level of ship greening is increasing day by day, and countries are actively developing various energy-saving and emission-reduction technologies. Among them, with the research and development of information technology and modern sail theory, sail boosting, as the oldest energy-saving technology, has returned to the stage of green application in shipping. In recent years, rigid airfoil sails have been demonstrated and applied on ultra-large VLCC oil tankers. The sail-boosted "Kaili Wheel" VLCC fully proves the effectiveness of airfoil rigid sails in ship energy conservation and emission reduction, marking a breakthrough in the popularization and application of ship sail resources in China. At present, in the engineering application research of sails, the number of airfoil sails has been increased from a pair of sails equipped on the "Kaili Wheel" to two pairs of sails equipped on the "New Yidun", and the sail blades have been upgraded from metal to non-metallic carbon fiber materials. Through actual ship tests, the application effect of the project's sail boosting is remarkable. How to improve the lightweight and intelligent operation of the sail device, and enhance the maintenance convenience and ship type applicability has become the key research direction for future sail-boosting device development.

[0003] The existing rigid airfoil sail products adopt a mast and sail blade structure, and through the setting of a lifting system and a slewing system, the automatic lifting and angle adjustment of the sail blades are realized, so as to effectively utilize wind energy resources. During the lifting process of the rigid airfoil sail, the mast and sail blades must be upright, resulting in problems such as difficult sail maintenance, complex structure, unreasonable structural design, single function, low operation safety and ship applicability. Summary of the Invention

[0004] In order to solve the problems of difficult sail maintenance, complex structure, unreasonable structural design, single function, low operation safety and ship applicability existing in the prior art, the present invention provides a new type of sail base with folding, slewing and locking functions, which is characterized in that it includes a folding mechanism for driving the sail blade to pitch; a locking mechanism for fixing the sail in the upright and tilted states; a slewing mechanism for driving the sail blade to rotate around its axis and a base structure connecting the sail blade and the deck; wherein the slewing mechanism is arranged on the upper part of the folding mechanism, and the folding mechanism and the locking mechanism are respectively coupled with the base structure; the sail uses a set of locking mechanisms in both the upright and tilted states.

[0005] According to the above-mentioned new type of sail base with folding, slewing and locking functions, the slewing mechanism includes: a slewing bearing; an upper structure of the slewing bearing connecting the sail blade and the slewing bearing; the sail blade and the upper structure of the slewing bearing are fixedly connected by a follow-up bolt of the slewing bearing; a lower structure of the slewing bearing is arranged below the slewing bearing; the lower part of the slewing bearing and the lower structure of the slewing bearing are fixedly connected by a fixing bolt of the slewing bearing;

[0006] The slewing bearing is a cylindrical bearing structure that supports the sail blades and the lower structure of the slewing bearing. The slewing bearing has a built-in slewing drive motor, which is installed on the slewing motor mounting platform. The inner wall of the slewing bearing upper structure is provided with a slewing gear ring. The slewing drive motor shaft is connected to a slewing drive gear that meshes with the slewing gear ring.

[0007] A slewing drive equipment room is set at the bottom of the slewing bearing lower structure as a maintenance space for the slewing drive motor; the slewing drive equipment room has a circular opening on the top, a square opening on the bottom, and a curved transition structure in the middle facade.

[0008] According to the novel sail base with folding, rotating and locking functions described above, the folding mechanism includes: a cylinder seat hinge shaft provided at the lower part of the base structure; a cylinder rod hinge shaft provided at the lower part of the rotating mechanism; a cylinder body provided between the cylinder seat hinge shaft and the cylinder rod hinge shaft; the bottom of the cylinder barrel of the cylinder body is hinged to the cylinder seat hinge shaft; the top of the cylinder piston rod of the cylinder body is hinged to the cylinder rod hinge shaft; there are two, four, or more cylinder bodies;

[0009] Among them, the cylinder seat hinge shaft connects the cylinder barrel and the base structure to realize the rotation of the cylinder body around the cylinder rod hinge shaft; when the cylinder piston rod is fully retracted, the sail blade is in an upright state, and when the cylinder piston rod is fully extended, the sail blade is in a dumped and recovered state; the cylinder rod hinge shaft connects the cylinder piston rod and the slewing mechanism to realize that the cylinder piston rod and the slewing mechanism can rotate relative to each other during the process of dumping or standing up the slewing mechanism together with the sail blade.

[0010] According to the novel sail base with folding, rotating and locking functions described above, the base structure includes a base frame; a base limit block is provided on the side wall of the base frame; and a claw drive mechanism support and a base clamping protrusion are provided on the top of the base frame.

[0011] According to the novel sail base with folding, rotating and locking functions described above, the locking mechanism includes: a pitching axis connecting the base structure and the rotating mechanism; a stop arm fixedly arranged at the bottom of the rotating mechanism; a stop arm latch provided at the bottom of the stop arm; a drive device latch provided on the rotating mechanism; a claw driving mechanism provided at the top of the base structure; and a locking claw provided on the claw driving mechanism;

[0012] A drive device latch is provided between the rotary drive devices, and the locking claw can engage with the drive device latch and the stop arm latch when the sail blade is in the upright and tilted state, respectively, to realize the mechanical locking function; the claw driving mechanism realizes the horizontal movement of the locking claw along the claw driving mechanism support, to realize the mechanical engagement and disengagement of the locking claw with the stop arm latch and the base latch.

[0013] According to the novel sail base with folding, slewing and locking functions described above, the locking claw has a U-shaped concave cross-section, and the U-shaped concave cross-section meshes with the trapezoidal convex cross-section of the base convex.

[0014] According to the novel sail base with folding, slewing and locking functions described above, there is 1 locking claw, which is arranged at the top of the base frame and corresponds to the position of the base convex; the claw driving mechanism has a manual emergency operation function. When the power of the claw driving mechanism fails, the locking claw can be disengaged and locked through manual emergency operation.

[0015] According to the novel sail base with folding, slewing and locking functions described above, the number of the claw driving mechanisms is 1, or 2, or more.

[0016] According to the novel sail base with folding, slewing and locking functions described above, the types of the claw driving mechanisms can be various types such as electric push rods, electric lead screws, hydraulic push rods, etc.

[0017] According to the novel sail base with folding, slewing and locking functions described above, the base frame is a frame structure. Oil cylinder through holes are symmetrically arranged at the top of the base frame to prevent interference between the oil cylinder piston rod of the folding mechanism and the base frame during the telescopic process.

[0018] Advantages of the present invention compared with the prior art:

[0019] 1. On the premise of realizing the conventional support function for the sail blades of the sail, the present invention integrates the folding mechanism, slewing mechanism, locking mechanism and the base structure, and safely and efficiently realizes the folding, slewing and safety locking functions of the rigid airfoil sail.

[0020] 2. The slewing mechanism of the present invention is arranged above the folding mechanism. Compared with the traditional slewing mechanism arranged below the base, the selected size of the slewing bearing is smaller, the overall structure size of the base is smaller, and it has strong applicability to the ship layout; and after the sail is folded, it rotates through the slewing mechanism to ensure that the sail is always retracted along the set direction, and the operation is safer.

[0021] 3. The oil cylinder of the present invention is arranged vertically, and the oil cylinder body is arranged inside the base frame, which maximally reduces the occupied space of the base, is friendly to the installation and modification of new ships, and greatly improves the applicability to different ship types.

[0022] 4. The present invention uses a set of locking claws and driving mechanisms for both the upright and dumping operations of the sail blades, which greatly simplifies the base structure and equipment configuration, saves costs and improves economy while ensuring the safe and efficient locking function.

[0023] 5. The overall structure of the present invention is compact and reasonably arranged, maximizing the functional diversity, operation safety and ship applicability of the rigid airfoil sail, and having good applicability to various ship types such as oil tankers, bulk carriers, ore carriers, and ro-ro ships. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 Schematic structural view of a novel sail base with folding, slewing and locking functions according to the present invention.

[0025] Figure 2 Schematic structural view of the sail folding and retracting state of a novel sail base with folding, slewing and locking functions according to the present invention.

[0026] Figure 3 Axial view of the schematic structural view of the slewing mechanism of a novel sail base with folding, slewing and locking functions according to the present invention.

[0027] Figure 4 Front view of the schematic structural view of the slewing mechanism of a novel sail base with folding, slewing and locking functions according to the present invention.

[0028] Figure 5 Top view of the schematic structural view of the slewing mechanism of a novel sail base with folding, slewing and locking functions according to the present invention.

[0029] Figure 6 Schematic view of the unlocking state of the locking pawl of the locking mechanism of a novel sail base with folding, slewing and locking functions according to the present invention.

[0030] Figure 7 Schematic view of the ready-to-position state of the locking pawl of the locking mechanism of a novel sail base with folding, slewing and locking functions according to the present invention.

[0031] Figure 8 Schematic view of the locked state of the locking pawl of the locking mechanism of a novel sail base with folding, slewing and locking functions according to the present invention.

[0032] Figure 9 Top view of the schematic structural view of the base of a novel sail base with folding, slewing and locking functions according to the present invention.

[0033] Figure 10 A-A sectional view of the top view of the schematic structural view of the base of a novel sail base with folding, slewing and locking functions according to the present invention.

[0034] Figure 11 Axial view of the schematic structural view of the base of a novel sail base with folding, slewing and locking functions according to the present invention.

[0035] Figure 12A schematic structural diagram of a rotating mechanism and a locking mechanism of a novel sail base with folding, rotating and locking functions according to the present invention.

[0036] Figure 13 Schematic diagram of the sail in the tilting, retrieving and locking state of a novel sail base with folding, rotating and locking functions of the present invention.

[0037] Figure 14 Schematic diagram of a novel sail base with folding, rotating and locking functions of the present invention, in which the sail tilting locking mechanism is loosened and the oil cylinder is ready to be retracted.

[0038] Figure 15 A schematic diagram of a state in which a locking mechanism is disengaged and a cylinder rod is retracted during the hoisting process of a sail of a novel sail base with folding, rotating and locking functions of the present invention.

[0039] Figure 16 A schematic diagram of a novel sail base with folding, rotating and locking functions according to the present invention, with the sail standing upright and the locking mechanism loosened, ready for locking.

[0040] Figure 17 A schematic diagram of the locked state of a sail upright locking mechanism of a novel sail base with folding, rotating and locking functions according to the present invention.

[0041] In the figure: 1: sail blade; 100: folding mechanism; 101: cylinder seat hinge shaft; 102: cylinder body; 103: cylinder rod hinge shaft; 112: cylinder barrel; 113: cylinder piston rod; 200: locking mechanism; 201: pitch axis; 211: pitch axis sleeve; 202: stop arm; 203: stop arm clamping cam; 205: claw driving mechanism; 206: locking claw; 300: slewing mechanism; 301: slewing bearing; 302: slewing bearing upper structure; 303: slewing bearing follower bolt; 304: slewing bearing lower Internal structure; 305: Slewing bearing fixing bolt; 306: Slewing drive motor; 307: Slewing motor mounting platform; 308: Slewing gear ring; 309: Slewing drive gear; 310: Slewing drive equipment room; 311: Drive equipment room clamping convex; 400: Base structure; 401: Base frame; 402: Base limit block; 403: Claw drive mechanism support; 404: Base clamping convex; 411: Cylinder through hole; 414: Clamping convex upper inclined surface; 424: Clamping convex vertical surface; 434: Clamping convex side vertical surface; 444: Clamping convex lower inclined surface. DETAILED DESCRIPTION

[0042] Preferred embodiment 1

[0043] A novel sail base with folding, slewing and locking functions, comprising a folding mechanism 100 for driving the pitching of the sail blade 1; a locking mechanism 200 for fixing the sail 1 in the upright and tilted states; a slewing mechanism 300 for driving the sail blade 1 to rotate about its axis, and a base structure 400 connecting the sail blade 1 and the deck; wherein the slewing mechanism 300 is arranged on the upper part of the folding mechanism 100, and the folding mechanism 100 and the locking mechanism 200 are respectively coupled with the base structure 400; the sail 1 shares a set of locking mechanism 200 in the upright and tilted states.

[0044] The slewing mechanism 300 includes: a slewing bearing 301; an upper structure 302 of the slewing bearing connecting the sail blade 1 and the slewing bearing 301; the sail blade 1 and the upper structure 302 of the slewing bearing are fixedly connected by a slewing bearing follower bolt 303; a lower structure 304 of the slewing bearing is arranged at the lower part of the slewing bearing 301; the lower part of the slewing bearing 301 and the lower structure 304 of the slewing bearing are fixedly connected by a slewing bearing fixing bolt 305;

[0045] The slewing bearing 301 is a cylindrical bearing structure, realizing the support transition function for the sail blade 1 and the lower structure 304 of the slewing bearing; a slewing drive motor 306 is arranged inside the slewing bearing 301; the slewing drive motor 306 is arranged on a slewing motor mounting platform 307; a slewing gear ring 308 is arranged on the inner wall of the upper structure 302 of the slewing bearing; a slewing drive gear 309 meshing with the slewing gear ring 308 is connected to the shaft of the slewing drive motor 306;

[0046] A slewing drive equipment room 310 is arranged at the bottom of the lower structure 304 of the slewing bearing as the maintenance space for the slewing drive motor 306; the top of the slewing drive equipment room 310 is a circular opening, the bottom is a square opening, and the middle vertical surface is a curved surface transition structure.

[0047] The folding mechanism 100 includes: an oil cylinder seat hinge shaft 101 arranged at the lower part of the base structure 400; an oil cylinder rod hinge shaft 103 arranged at the lower part of the slewing mechanism 300; an oil cylinder body 102 is arranged between the oil cylinder seat hinge shaft 101 and the oil cylinder rod hinge shaft 103; the bottom of the oil cylinder barrel 112 of the oil cylinder body 102 is hinged to the oil cylinder seat hinge shaft 101; the top of the oil cylinder piston rod 113 of the oil cylinder body 102 is hinged to the oil cylinder rod hinge shaft 103; there are 2, or 4, or multiple oil cylinder bodies 102;

[0048] Among them, the cylinder block hinge shaft 101 connects the cylinder barrel 112 of the oil cylinder and the base structure 400, enabling the oil cylinder body 102 to rotate around the oil cylinder rod hinge shaft 103; when the oil cylinder piston rod 113 is fully retracted, the sail leaf 1 is in an upright state, and when the oil cylinder piston rod 113 is fully extended, the sail leaf 1 is in a dumping and retracting state; the oil cylinder rod hinge shaft 103 connects the oil cylinder piston rod 113 and the slewing mechanism 300, enabling the oil cylinder piston rod 113 and the slewing mechanism 300 to rotate relative to each other during the process of the slewing mechanism 300 tilting or standing upright together with the sail leaf 1.

[0049] The base structure 400 includes a base frame 401; a base limit block 402 is provided on the side wall of the base frame 401; a claw driving mechanism support 403 and a base convex 404 are provided on the top of the base frame 401.

[0050] The locking mechanism 200 includes: a pitching rotating shaft 201 connecting the base structure 400 and the slewing mechanism 300; a stop arm 202 fixedly provided at the bottom of the slewing mechanism 300; a stop arm convex 203 provided at the bottom of the stop arm 202; a driving equipment room convex 311 provided on the slewing mechanism 300; a claw driving mechanism 205 provided on the top of the base structure 400; and a locking claw 206 provided on the claw driving mechanism 205.

[0051] The driving equipment room 310 of the slewing driving equipment is provided with a driving equipment room convex 311. The locking claw 206 can be engaged with the driving equipment room convex 311 and the stop arm convex 203 respectively when the sail leaf 1 is in the upright and dumping states, realizing the mechanical locking function; the claw driving mechanism 205 realizes the horizontal movement of the locking claw 206 along the claw driving mechanism support 403, realizing the mechanical engagement and disengagement of the locking claw 206 with the stop arm convex 203 and the base convex 404.

[0052] The locking claw 206 has a U-shaped concave cross-section, and the U-shaped concave cross-section is engaged with the trapezoidal convex cross-section of the base convex 404.

[0053] There is 1 locking claw 206, which is provided on the top of the base frame 401 and corresponds to the position of the base convex 404; the claw driving mechanism 205 has a manual emergency operation function. When the power of the claw driving mechanism 205 fails, the locking claw 206 can be disengaged and locked through manual emergency operation.

[0054] There are 2 claw driving mechanisms 205.

[0055] The form of the claw driving mechanism 205 can be various forms such as an electric push rod, an electric lead screw, a hydraulic push rod, etc.

[0056] The base frame 401 is a frame structure. Cylinder through holes 411 are symmetrically arranged on the top of the base frame 401 to prevent the cylinder piston rod 113 of the folding mechanism 100 from interfering with the base frame 401 during the extension and retraction process.

[0057] When the sail blade 1 is in an upright state, the cylinder piston rod 113 is in a retracted state, and the stop arm 202 realizes the mechanical limitation of the sail blade 1 through the base limit block 402 and the base frame 401; the base clamping protrusion 404 and the driving device clamping protrusion 311 are respectively engaged with the locking claw 206 to realize the mechanical limitation of the sail blade 1, and the locking mechanism 200 set on the base frame 401 jointly ensures that the sail blade 1 is in an upright working mechanical locking state. At this time, the force on the cylinder piston rod 113 is released, protecting the safe operation of the cylinder equipment, and the cylinder hydraulic system does not need to be under pressure all the time, reducing the energy consumption and safety risks of the hydraulic system.

[0058] When the sail blade 1 is in the folded and recovered state, the cylinder piston rod 113 is in the extended state, and the base latch 404, the stop arm latch 203 and the locking claw 206 are engaged to realize the mechanical limitation of the sail blade 1. The locking mechanism 200 set on the base frame 401 jointly ensures that the sail blade 1 is in a mechanical locking state for upright operation. At this time, the force on the cylinder piston rod 113 is released, protecting the safe operation of the cylinder equipment, and the cylinder hydraulic system does not need to be under pressure all the time, reducing the energy consumption and safety risks of the hydraulic system.

[0059] Preferred embodiment 2

[0060] A novel sail base with folding, rotating and locking functions includes a folding mechanism 100 for pitching the sail blade 1; a locking mechanism 200 for fixing the sail 1 in the pitching state; a rotating mechanism 300 for driving the sail blade 1 to rotate around its axis; and a base structure 400 connecting the sail blade 1 and the deck. The rotating mechanism 300 is arranged on the upper part of the folding mechanism 100, and the folding mechanism 100 and the locking mechanism 200 are respectively coupled to the base structure 400. The sail 1 shares a set of locking mechanisms 200 in both the upright and tilted states.

[0061] The slewing mechanism 300 includes: a slewing bearing 301; a slewing bearing upper structure 302 connecting the sail blade 1 and the slewing bearing 301; the sail blade 1 and the slewing bearing upper structure 302 are fixedly connected by a slewing bearing follower bolt 303; the lower portion of the slewing bearing 301 is provided with a slewing bearing lower structure 304; the lower portion of the slewing bearing 301 and the slewing bearing lower structure 304 are fixedly connected by a slewing bearing fixing bolt 305;

[0062] The slewing bearing 301 is a cylindrical bearing structure that supports and transitions between the sail blade 1 and the slewing bearing lower structure 304. The slewing bearing 301 has a built-in slewing drive motor 306; a slewing motor mounting platform 307 for mounting the slewing drive motor 306; a slewing ring gear 308 disposed on the inner wall of the slewing bearing upper structure 302; and a slewing drive gear 309 connected to the shaft of the slewing drive motor 306 and meshing with the slewing ring gear 308.

[0063] The slewing drive motor 306 is of an electric motor drive or hydraulic drive type; the slewing drive motor 306 is fixedly arranged on the slewing motor mounting platform 307, and the slewing drive motor 306 rotates to drive the slewing drive gear 309 to rotate. The slewing drive gear 309 engages with the slewing ring gear 308, driving the slewing ring gear 308 to rotate around the slewing support lower structure 304, and the slewing ring gear 308 drives the slewing support upper structure 302 and the sail blade 1 to rotate, which can realize the clockwise and counterclockwise rotation of the sail blade 1, thereby adjusting the windward angle of the sail blade 1 and maximizing the use of wind power to achieve the ship propulsion effect.

[0064] A slewing drive equipment room 310 is provided at the bottom of the slewing support lower structure 304 as a maintenance space for the slewing drive motor 306. The slewing drive equipment room 310 has a circular top and a square bottom, and a curved transition structure in the middle.

[0065] There are two or three slewing drive motors 306 in order to fully consider the redundancy of the sail base and maximize the reliability of the slewing drive operation.

[0066] The slewing mechanism 300 is arranged below the sail blade 1 and above the folding mechanism 100. The slewing mechanism 300 can be folded along with the sail blade 1. During the tilting and folding process of the sail blade 1, the slewing mechanism 300 can drive the sail blade 1 to realize the slewing operation, so as to minimize the wind force load on the sail blade 1. The slewing support 301 can support the upper sail blade 1 and withstand the axial force, radial force and overturning moment loads generated by the structure of the upper sail blade 1. The slewing drive motor 306 can realize the upper sail blade 1 relative to the lower slewing drive in the horizontal plane. The rotary drive equipment room 310 and the base frame 401 rotate, thereby realizing the adjustment of the rotation angle of the sail blade 1 under different wind direction angles, maximizing the use of the wind power effect, and achieving the boost effect. Preferably, the rotary mechanism 300 can realize the rotation function of the sail blade 1 within the range of 180° to 360°; the rotary drive equipment room 310 is an important structure for the mutual coupling of the rotary mechanism 300, the folding mechanism 100, and the locking mechanism 200. The internal space of the rotary drive equipment room 310 can be used as the layout and maintenance space of the rotary drive motor 306.

[0067] The folding mechanism 100 includes: a cylinder seat hinge shaft 101 disposed at the lower part of the base structure 400; a cylinder rod hinge shaft 103 disposed at the lower part of the slewing mechanism 300; the bottom of the cylinder barrel 112 of the cylinder body 102 is hinged to the cylinder seat hinge shaft 101; the top of the cylinder piston rod 113 of the cylinder body 102 is hinged to the cylinder rod hinge shaft 103; there are 2, or 4, or multiple cylinder bodies 102;

[0068] Among them, the cylinder seat hinge shaft 101 connects the cylinder barrel 112 and the base structure 400 to realize the rotation of the cylinder body 102 around the cylinder rod hinge shaft 103; when the cylinder piston rod 113 is fully retracted, the sail blade 1 is in an upright state, and when the cylinder piston rod 113 is fully extended, the sail blade 1 is in a tilted and retracted state; the cylinder rod hinge shaft 103 connects the cylinder piston rod 113 and the slewing mechanism 300 to realize that the cylinder piston rod 113 and the slewing mechanism 300 can rotate relative to each other during the process of the slewing mechanism 300 tilting or standing upright together with the sail blade 1;

[0069] There are 2 cylinder seat hinge shafts 101, cylinder bodies 102, and cylinder rod hinge shafts 103 respectively located on both sides between the base frame 401 and the slewing drive equipment room 310, and are symmetrically arranged, fully considering the redundancy of the sail base and maximizing the reliability of the folding operation.

[0070] The base structure 400 includes a base frame 401; a base limit block 402 is provided on the side wall of the base frame 401, a claw drive mechanism support 403 and a base convex 404 are provided on the top of the base frame 401;

[0071] The base frame 401 mainly realizes bearing the external superimposed loads such as wind power, gravity and inertial loads of the sail 1 in the folding, slewing, locking and other states, carrying the layout and structural connection of each actuator, and realizing the installation of the sail 1 on the ship structure; preferably, the base frame 401 is a square frame structure, and in order to reduce the weight of the base, a hollow design can be adopted on the premise of ensuring the strength of the base; the base limit block 402 is provided at the bottom of the base frame 401 and is aligned with the end of the stop arm 202. When the sail 1 is in an upright state, it realizes mechanical limit with the stop arm 202. Preferably, there is 1 base limit block 402, which is arranged at the coupling position of the stop arm 202; the claw drive mechanism support 403 is provided on the top of the base frame 401, and there is 1 claw drive mechanism support 403.

[0072] The locking mechanism 200 includes: a pitching rotating shaft 201 connecting the base structure 400 and the slewing mechanism 300; a stop arm 202 fixedly arranged at the bottom of the slewing mechanism 300; a stop arm clamping projection 203 arranged at the bottom of the stop arm 202; a driving equipment room clamping projection 311 arranged on the slewing mechanism 300; a claw driving mechanism 205 arranged on the top of the base structure 400; and a locking claw 206 arranged on the claw driving mechanism 205;

[0073] Among them, the pitching rotating shaft 201 connects the rotating driving equipment room 310 and the base frame 401, so that when the rotating driving equipment room 310 tilts or stands upright together with the sail blade 1, the rotating driving equipment room 310 and the base frame 401 can rotate relatively; one end of the stop arm 202 is connected to the rotating driving equipment room 310, and a stop arm clamping projection 203 is arranged at the other end of the stop arm 202. When the sail blade 1 is in the upright state, the stop arm 202 is in a vertical state. At this time, the end of the stop arm 202 and the base limit block 402 achieve mechanical limit. When the sail blade 1 is in the tilted and retracted state, the stop arm 202 is in a horizontal state, and the stop arm clamping projection 203 at the end of the stop arm 202 cooperates with the locking claw 206 to achieve mechanical locking; a driving equipment room clamping projection 311 is arranged on the rotating driving equipment room 310. When the sail blade 1 is in the upright state, the driving equipment room clamping projection 311 is in a horizontal state and cooperates with the locking claw 206 to achieve mechanical locking; when the sail blade is in the tilted and retracted state, the driving equipment room clamping projection 311 is in a vertical free state; a locking claw 206 and a claw driving mechanism 205 are arranged above the base frame 401. The locking claw 206 can be engaged with the driving equipment room clamping projection 311 and the stop arm clamping projection 203 respectively when the sail blade 1 is in the upright and tilted states, so as to achieve the mechanical locking function; the claw driving mechanism 205 realizes the horizontal movement of the locking claw 206 along the claw driving mechanism support 403, so as to realize the mechanical engagement and disengagement of the locking claw 206 with the stop arm clamping projection 203 and the base clamping projection 404.

[0074] The pitching rotating shaft 201 is a through shaft and is connected to both sides of the rotating driving equipment room 310; or it is two short shafts, which are respectively located on both sides of the base frame 401 and the rotating driving equipment room 310 and are symmetrically arranged; there is one stop arm 202 and one stop arm clamping projection 203 respectively, and the stop arm 202 is arranged at the bottom of the rotating driving equipment room 310; there is one driving equipment room clamping projection 311, which is arranged on the side wall of the driving equipment room 310;

[0075] The locking claw 206 includes a base clamping projection 404, a limit clamping projection, a locking claw, a claw driving mechanism, and a claw driving mechanism support.

[0076] Among them, the base clamping projection 404 is fixed above the base frame. Preferably, the base clamping projection 404 has a trapezoidal convex cross-section, and the convex platform faces horizontally towards the outside of the base. There are 2 base clamping projections 404, which are arranged symmetrically left and right along the Y direction, and a limit clamping projection is arranged in the middle of the base clamping projections 404;

[0077] The limit clamping projection refers to the clamping projection 311 between the driving devices or the clamping projection 203 of the stop arm. The clamping projection 311 between the driving devices and the clamping projection 203 of the stop arm are respectively fixed on the driving device room 310 between the rotary driving devices and the stop arm 202. When the sail is in the upright state, the clamping projection 311 between the driving devices acts as the limit clamping projection. At this time, the clamping projection 311 between the driving devices is arranged in the middle of the 2 base clamping projections 404, and the clamping projection 311 between the rotary driving devices is mechanically limited by the 2 base clamping projections 404 in the Y direction and cannot move; when the sail is in the tilted state, the clamping projection 203 of the stop arm acts as the limit clamping projection. At this time, the clamping projection 203 of the stop arm is arranged in the middle of the 2 base clamping projections 404, and the clamping projection 203 of the stop arm is mechanically limited by the 2 base clamping projections 404 in the Y direction and cannot move; the limit clamping projection has a trapezoidal convex cross-section, and the convex platform faces horizontally towards the X direction, and there is 1 limit clamping projection.

[0078] The locking claw 206 is a claw structure that meshes with the base clamping projection 404 and the base clamping projection 404. The locking claw 206 has a U-shaped concave cross-section, and the U-shaped concave cross-section meshes with the trapezoidal convex cross-section of the base clamping projection 404; the length of the locking claw 206 is greater than or equal to the sum of the lengths of the 2 base clamping projections 404 and 1 limit clamping projection in the Y direction, that is, the locking claw 206 can completely envelope and mesh-lock the 2 base clamping projections 404 and 1 limit clamping projection in the ready-to-position state.

[0079] The locking claw 206 is arranged on the claw driving mechanism 205. The claw driving mechanism 205 realizes the horizontal movement of the locking claw 206 along the claw driving mechanism support 403, and realizes the mechanical meshing and disengagement of the locking claw 206 with the base clamping projection 404 and the limit clamping projection.

[0080] The claw driving mechanism support 403 is fixed on the upper part of the base frame 401 to realize the supporting effect on the claw driving mechanism 205.

[0081] When the locking claw 206 is in the released state, the limit clamping projection is in an unconstrained state. At this time, the locking claw 206 is driven by the claw driving mechanism 205 to approach one end of the claw driving mechanism support 403;

[0082] When the claw of the locking claw 206 is in the ready-to-position state, the limit clamping projection is driven by the folding mechanism 100 to move to the locking and positioning position. At this time, the limit clamping projection and the upper inclined surface 414, the convex vertical surface 424, and the lower inclined surface 444 of the convex of the base clamping projection 404 are respectively in a coincident state;

[0083] When the locking claw 206 is in the locked state, the claw driving mechanism 205 drives the locking claw 206 to move close to the limit clamping protrusion and the base clamping protrusion 404, and makes the locking claw 206 fully engage with the limit clamping protrusion and the base clamping protrusion 404. At this time, the limit clamping protrusion is in a fully constrained state in the X, Y and Z directions, and the limit clamping protrusion cannot move.

[0084] There is one locking claw 206, which is set at the top of the base frame 401 and corresponds to the position of the base protrusion 404; the claw driving mechanism 205 has a manual emergency operation function. When the power of the claw driving mechanism 205 fails, the locking claw 206 can be disengaged and locked through manual emergency operation.

[0085] There are two claw driving mechanisms 205.

[0086] The claw driving mechanism 205 can be of various types such as an electric push rod, an electric lead screw, and a hydraulic push rod.

[0087] The base frame 401 is a frame structure, and the bottom of the base frame 401 is fixedly aligned with the ship deck structure in the horizontal and vertical directions;

[0088] The top of the base frame 401 is symmetrically provided with oil cylinder through holes 411 to prevent the oil cylinder piston rod 113 of the folding mechanism 100 from interfering with the base frame 401 during the extension and retraction process.

[0089] A pitch rotation shaft sleeve 211 is fixedly set on the top of the base frame 401. The pitch rotation shaft sleeve 211 cooperates with the pitch rotation shaft 201. The pitch rotation shaft sleeve 211 can be a shaft sleeve structure or a bearing structure. The pitch rotation shaft sleeve 211 is symmetrically arranged; a base clamping protrusion 404 is fixedly set on the top of the base frame 401, and the base clamping protrusion 404 is symmetrically arranged in the Y direction; a claw driving mechanism support 403 is fixedly set along the center of the Y direction on the top of the base.

[0090] A base stopper 402 is provided at the bottom of the base frame 401. The base stopper 402 is provided on the side wall of the base frame and cooperates with the stop arm 202. Two cylinder rod hinge shafts 103 are provided at the bottom of the base frame 401. The cylinder rod hinge shafts 103 are symmetrically arranged.

[0091] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited to this. Any person familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which are all covered by the protection scope of the present invention. For example: splitting the locking mechanism 200 into two or more and setting them above the base frame 401; or setting the locking mechanism 200 that applies similar principles of the present invention at other positions of the base frame 401; or aligning the convex surface of the base clamp 404 and the concave surface of the locking claw 206, and adopting a base clamp concave surface and a locking claw convex surface structure; or changing the two cylinder bodies 102 symmetrically arranged along both sides of the base frame 401 of the present invention to be concentrated and compactly arranged in the middle of the base frame 401, etc.

Claims

1. A sail base with folding, rotating and locking functions, characterized in that: Comprising: A folding mechanism (100) for driving the pitching of the sail blade (1); a locking mechanism (200) for fixing the sail blade (1) in the upright and tilted states; a slewing mechanism (300) for driving the sail blade (1) to rotate about its axis, and a base structure (400) connecting the sail blade (1) and the deck; wherein the slewing mechanism (300) is arranged on the upper part of the folding mechanism (100), and the folding mechanism (100) and the locking mechanism (200) are respectively coupled with the base structure (400); the sail blade (1) shares a set of locking mechanism (200) in the upright and tilted states; the slewing mechanism (300) includes: a slewing bearing (301); an upper slewing bearing structure (302) connecting the sail blade (1) and the slewing bearing (301); the sail blade (1) and the upper slewing bearing structure (302) are fixedly connected by a slewing bearing follower bolt (303); a lower slewing bearing structure (304) is arranged at the lower part of the slewing bearing (301); the lower part of the slewing bearing (301) and the lower slewing bearing structure (304) are fixedly connected by a slewing bearing fixing bolt (305); The slewing bearing (301) is a cylindrical bearing structure, which realizes the support transition function for the sail blade (1) and the lower slewing bearing structure (304); a slewing drive motor (306) is arranged inside the slewing bearing (301); the slewing drive motor (306) is arranged on a slewing motor mounting platform (307); a slewing gear ring (308) is arranged on the inner wall of the upper slewing bearing structure (302); the shaft of the slewing drive motor (306) is connected with a slewing drive gear (309) meshing with the slewing gear ring (308); A slewing drive equipment room (310) is arranged at the bottom of the lower slewing bearing structure (304) as a maintenance space for the slewing drive motor (306); the top of the slewing drive equipment room (310) is a circular opening, the bottom is a square opening, and the middle vertical surface is a curved surface transition structure; the folding mechanism (100) includes: an oil cylinder seat hinge shaft (101) arranged at the lower part of the base structure (400); an oil cylinder rod hinge shaft (103) arranged at the lower part of the slewing mechanism (300); an oil cylinder body (102) is arranged between the oil cylinder seat hinge shaft (101) and the oil cylinder rod hinge shaft (103); the bottom of the oil cylinder barrel (112) of the oil cylinder body (102) is hinged with the oil cylinder seat hinge shaft (101); the top of the oil cylinder piston rod (113) of the oil cylinder body (102) is hinged with the oil cylinder rod hinge shaft (103); there are multiple oil cylinder bodies (102); Among them, the cylinder block hinge shaft (101) connects the cylinder barrel (112) of the oil cylinder and the base structure (400) to enable the oil cylinder body (102) to rotate around the oil cylinder rod hinge shaft (103); when the oil cylinder piston rod (113) is fully retracted, the sail blade (1) is in an upright state, and when the oil cylinder piston rod (113) is fully extended, the sail blade (1) is in a tilted and retracted state; the oil cylinder rod hinge shaft (103) connects the oil cylinder piston rod (113) and the slewing mechanism (300) to enable the oil cylinder piston rod (113) and the slewing mechanism (300) to rotate relative to each other during the process of the slewing mechanism (300) tilting or standing upright together with the sail blade (1); the base structure (400) includes a base frame (401); a base limit block (402) is provided on the side wall of the base frame (401); a claw driving mechanism support (403) and a base convex (404) are provided on the top of the base frame (401); the locking mechanism (200) includes: a pitching rotating shaft (201) connecting the base structure (400) and the slewing mechanism (300); a stop arm (202) fixedly provided at the bottom of the slewing mechanism (300); a stop arm convex (203) provided at the bottom of the stop arm (202); a driving equipment room convex (311) provided on the slewing mechanism (300); a claw driving mechanism (205) provided on the top of the base structure (400); and a locking claw (206) provided on the claw driving mechanism (205). A driving equipment room convex (311) is provided in the slewing driving equipment room (310). The locking claw (206) can be engaged with the driving equipment room convex (311) and the stop arm convex (203) respectively when the sail blade (1) is in an upright and tilted state to realize the mechanical locking function; the claw driving mechanism (205) realizes the horizontal movement of the locking claw (206) along the claw driving mechanism support (403) to realize the mechanical engagement and disengagement of the locking claw (206) with the stop arm convex (203) and the base convex (404); the pitching rotating shaft (201) is composed of 2 short shafts, which are respectively located on both sides of the base frame (401) and the slewing driving equipment room (310) and are symmetrically arranged; there is 1 stop arm (202) and 1 stop arm convex (203), and the stop arm (202) is provided at the bottom of the slewing driving equipment room (310); there is 1 driving equipment room convex (311), which is provided on the side wall of the driving equipment room (310).

2. The wind sail base with folding slewing and locking functions according to claim 1, wherein the locking claw (206) has a U-shaped concave cross-section, and the U-shaped concave cross-section is engaged with the trapezoidal convex cross-section of the base convex (404).

3. The wind sail base with folding slewing and locking functions according to claim 2, wherein there is 1 locking claw (206), which is provided on the top of the base frame (401) and corresponds to the position of the base convex (404); the claw driving mechanism (205) has a manual emergency operation function. When the power of the claw driving mechanism (205) fails, the locking claw (206) can be disengaged and locked through manual emergency operation.

4. The wind sail base with folding, rotation and locking functions according to claim 3, wherein a plurality of claw driving mechanisms (205) are provided.

5. The wind sail base with folding, rotation and locking functions according to claim 4, wherein the claw driving mechanism (205) can be of various types such as an electric push rod, an electric lead screw, and a hydraulic push rod.

6. The wind sail base with folding, rotation and locking functions according to claim 5, wherein the base frame (401) is a frame structure, and oil cylinder through holes (411) are symmetrically arranged at the top of the base frame (401) to prevent interference between the oil cylinder piston rod (113) of the folding mechanism (100) and the base frame (401) during the telescopic process.

Citation Information

Patent Citations

  • Movable sail and sail adjusting method

    CN113978679A

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    CN222682665U

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    US20130051898A1