Chamfering mechanism of chamfering machine
By introducing stretching components and defined components into the chamfer mechanism of the chamfer machine, the problem of excessive local cutting chamfer when processing cylindrical workpieces is solved, and higher machining accuracy and consistency are achieved.
Patent Information
- Application Number
- CN202410837635.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-06-26
AI Technical Summary
When performing cutting chamfering processing on cylindrical workpieces, existing hand-held chamfering machines are not proficient in operation or unstable force, which can easily lead to excessive local cutting chamfering of the workpiece.
A chamfer mechanism of the chamfering machine is designed, including a controller, a grip, a stop disc, a cutting rotor, a pulley, an extension assembly and a defined assembly. The extension assembly changes the spacing through the pulley displacement to match the inner diameter of the workpiece; the defining assembly changes the horizontal position of the pulley to match the wall thickness of the workpiece, thereby increasing the support and limit points of the workpiece, and assisting the operator in cutting chamfering.
By assisting the operator to adjust the position of the pulley and cutting rotor, excessive chamfering of the workpiece is avoided and the accuracy and consistency of processing is improved.
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Figure CN118616783B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chamfering processing, in particular to a chamfering mechanism of a chamfering machine. Background Art
[0002] The inner and outer walls of cylindrical workpieces need to be chamfered to avoid burrs and corners causing harm to people during installation and use; a handheld chamfering machine is a commonly used tool for chamfering cylindrical workpieces. It is mainly composed of a controller, a handle, a baffle plate, and a cutting rotor. People hold the handle to align the baffle plate with the end face of the workpiece, and the rotating cutting rotor performs chamfering on the inner and outer walls of the workpiece.
[0003] When a handheld chamfering machine is used to perform cutting and chamfering on a cylindrical workpiece, if the operator is not skilled in operation or the force is not steady, the cutting head may stay in a certain part of the workpiece for too long or deflect, resulting in excessive cutting and chamfering of the workpiece. To this end, we propose a chamfering mechanism for a chamfering machine. Summary of the invention
[0004] A technical problem to be solved by the present application is: how to assist operators in performing cutting and chamfering processing on cylindrical workpieces to avoid excessive cutting and chamfering of local parts of the workpiece.
[0005] In order to solve the above technical problems, the embodiment of the present application provides a chamfering mechanism of a chamfering machine, including a controller, a handle is provided on the controller, a baffle is provided on the controller, a cutting rotary head is provided below the baffle, and further includes:
[0006] A pulley, wherein a plurality of pulleys are provided, and the plurality of pulleys are all provided on one side of the baffle;
[0007] An extension assembly, used for driving the plurality of pulleys to change their spacing to match the inner diameter of the cylindrical workpiece, and arranged on one side of the baffle;
[0008] The limiting component is used to change the horizontal position of the plurality of pulleys and limit their positions, matches the wall thickness of the cylindrical workpiece, and is arranged on the baffle.
[0009] In some embodiments, the extension assembly includes a mounting seat disposed on one side of the baffle;
[0010] A rotating member is arranged in the mounting seat, which is used to drive the multiple pulleys to move synchronously and change the spacing between the multiple pulleys;
[0011] A limiting member is arranged on the mounting seat for controlling the rotating member and limiting the positions of the plurality of pulleys with varying spacing.
[0012] In some embodiments, the rotating member includes a through shaft rotatably set on a mounting seat, a rotating disk is set on the through shaft, a plurality of sliders are slidably set on the mounting seat, a plurality of sliders are each provided with a connecting shaft, a plurality of pulleys are respectively rotatably set on a plurality of connecting shafts, a plurality of sliders are each provided with a baffle, a plurality of connecting strips are rotatably set on the rotating disk, and the plurality of connecting strips are respectively rotatably connected to a plurality of baffles.
[0013] In some embodiments, the limiting member includes a worm wheel arranged on the through shaft, a limiting rod is rotatably arranged on the mounting seat, a first rotating piece is arranged at one end of the limiting rod, a worm is arranged on the limiting rod, and the worm is meshed with the worm wheel.
[0014] In some embodiments, the limiting assembly includes a connecting plate disposed above the baffle;
[0015] Both sides of the connecting plate are provided with folding pieces for connecting with the mounting seat and rotating and storing the mounting seat;
[0016] The baffle is provided with a displacement member for driving the mounting seat to move in a horizontal direction and to limit its position.
[0017] In some embodiments, the folding member includes a slide plate disposed on a connecting plate, the slide plate is slidably connected to the baffle, a connecting bar is disposed on the slide plate, a rotating bar is disposed on the mounting seat, and the rotating bar is rotatably connected to the connecting bar.
[0018] In some embodiments, the top surface structural material of the mounting base is a magnetic material.
[0019] In some embodiments, the displacement member includes a fixed plate disposed on the baffle, a screw is rotatably disposed on the fixed plate, the connecting plate is threadedly connected to the screw, and a second rotating piece is disposed at one end of the screw.
[0020] In some embodiments, two vertical plates are provided on the baffle plate, and limit strips are provided on the two vertical plates. The bottom surfaces of the two limit strips are in the same horizontal plane as the circular end surface of the mounting seat.
[0021] In some embodiments, a boss is disposed on the mounting seat, the limiting rod is rotatably connected to the boss, and an indicator needle is disposed on the first rotating piece.
[0022] The present invention has at least the following beneficial effects:
[0023] Different from the prior art, when the staff uses the chamfering mechanism of this chamfering machine, they utilize the extension component to drive the displacement of multiple pulleys to change their spacing to match the inner diameter size of the cylindrical workpiece, utilize the limiting component to change the horizontal position of multiple pulleys and limit their positions to match the wall thickness size of the cylindrical workpiece, increase the support and limit points of the workpiece, and assist the operator to perform cutting and chamfering on the cylindrical workpiece to avoid excessive local cutting and chamfering of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 For the present invention Figure 1 Another structural diagram;
[0026] Figure 3 For the present invention Figure 1 Schematic diagram of the local cross-section structure;
[0027] Figure 4 It is a schematic diagram of the structure of the baffle, the extension assembly and the limiting assembly of the present invention;
[0028] Figure 5 It is a schematic diagram of the structure of the stretching assembly of the present invention;
[0029] Figure 6 This is a schematic diagram of the structure of the pulley, slider, connecting shaft and baffle of the present invention;
[0030] Figure 7 It is a schematic diagram of the component structure defined in the present invention;
[0031] Figure 8 This is a schematic diagram of the structure of the boss and indicator needle in Example 2 of the present invention.
[0032] In the figure: 1. controller; 2. handle; 3. baffle plate; 4. cutting rotor; 5. pulley; 6. extension assembly; 61. mounting seat; 7. limiting assembly; 71. connecting plate; 8. rotating member; 81. through shaft; 82. rotating disk; 83. slider; 84. connecting shaft; 85. baffle plate; 86. connecting strip; 9. limiting member; 91. worm gear; 92. limiting rod; 93. first rotating piece; 94. worm; 10. folding member; 101. slide plate; 102. connecting strip; 103. rotating strip; 11. displacement member; 111. fixing plate; 112. screw; 113. second rotating piece; 12. vertical plate; 13. limiting strip; 14. convex seat; 15. indicator needle. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Example 1
[0035] See also Figure 1-7 , the present invention provides a technical solution:
[0036] A chamfering mechanism of a chamfering machine includes a controller 1, a handle 2 is provided on the controller 1, a baffle plate 3 is provided on the controller 1, a cutting rotary head 4 is provided below the baffle plate 3, an operator holds the handle 2 to operate, the controller 1 controls the opening, closing, speed regulation, etc. of the cutting rotary head 4, the bottom surface of the baffle plate 3 contacts the end surface of the workpiece to be chamfered, the specific internal components of the controller 1 and the chamfering principle and process are not repeated here, and also include:
[0037] Pulley 5, multiple pulleys 5 are provided, and multiple pulleys 5 are all arranged on one side of the baffle 3;
[0038] The stretching assembly 6 is used to drive the multiple pulleys 5 to move and change the spacing between them to match the inner diameter of the cylindrical workpiece, and is arranged on one side of the baffle 3;
[0039] The limiting component 7 is used to change the horizontal position of the plurality of pulleys 5 and limit their positions, matches the wall thickness of the cylindrical workpiece, and is arranged on the baffle 3.
[0040] The extension assembly 6 includes a mounting seat 61 disposed on one side of the baffle plate 3 .
[0041] A rotating member 8 is arranged in the mounting seat 61, which is used to drive the multiple pulleys 5 to move synchronously and change the spacing between the multiple pulleys 5; the rotating member 8 includes a through shaft 81 rotatably arranged on the mounting seat 61, a rotating disk 82 is arranged on the through shaft 81, a plurality of sliders 83 are slidably arranged on the mounting seat 61, and a connecting shaft 84 is arranged on each of the multiple sliders 83. The multiple pulleys 5 are rotatably arranged on the multiple connecting shafts 84, respectively, and baffles 85 are arranged on each of the multiple sliders 83. A plurality of connecting bars 86 are rotatably arranged on the rotating disk 82, and the plurality of connecting bars 86 are rotatably connected to the plurality of baffles 85 respectively; The through shaft 81 drives the rotating disk 82 to rotate, and the multiple connecting strips 86 are deflected, driving the multiple baffles 85, sliders 83, connecting shafts 84, and pulleys 5 to move, thereby changing the spacing between the multiple pulleys 5 to match the inner diameter size of the cylindrical workpiece. The cylindrical workpiece is mounted on the outside of the multiple pulleys 5, and the inner wall of the workpiece is in contact with the multiple pulleys 5. The cylindrical workpiece can rotate around the axis of the through shaft 81; the pulley 5 can be made of anti-scratch materials such as ABS plastic, which can effectively support and limit the inner wall of the cylindrical workpiece while reducing the friction between each other. It is also corrosion-resistant and has a longer service life.
[0042] A limit member 9 is provided on the mounting seat 61 for controlling the rotating member 8 to limit the position of the multiple pulleys 5 with changed spacing; the limit member 9 includes a worm wheel 91 arranged on the through shaft 81, a limit rod 92 is rotatably provided on the mounting seat 61, a first rotating piece 93 is provided at one end of the limit rod 92, a worm 94 is provided on the limit rod 92, and the worm 94 is meshed with the worm wheel 91; the first rotating piece 93 is rotated to drive the limit rod 92 and the worm 94 to rotate, and the worm wheel 91 and the through shaft 81 are driven to rotate through the meshing; the self-locking effect between the worm wheel 91 and the worm 94 completes the position limitation of the through shaft 81 and the rotating disk 82, avoids the deflection of the rotating disk 82 caused by the vibration generated by the chamfering process, and ensures the position limitation of the multiple pulleys 5; a cross groove structure can be provided on the first rotating piece 93, through this design, a screwdriver or other tool can be used to assist in rotating the first rotating piece 93, so that the operation of adjusting the position of the multiple pulleys 5 is more labor-saving and convenient.
[0043] The limiting assembly 7 includes a connecting plate 71 arranged above the baffle plate 3 .
[0044] Folding parts 10 are provided on both sides of the connecting plate 71, which are used to connect with the mounting seat 61 and rotate and store the mounting seat 61; the folding part 10 includes a slide plate 101 arranged on the connecting plate 71, the slide plate 101 is slidably connected with the baffle plate 3, a connecting bar 102 is provided on the slide plate 101, and a rotating bar 103 is provided on the mounting seat 61, and the rotating bar 103 is rotatably connected with the connecting bar 102; the mounting seat 61 can be rotated on the connecting bar 102 through the rotating bar 103, and the mounting seat 61 can be rotated when not in use to be folded and stored in a box to save space.
[0045] The top surface structural material of the mounting seat 61 is a magnetic material; after the mounting seat 61 is rotated, it can be adsorbed on the controller 1, so that the overall structure after folding and storage is more stable, and it can be avoided that the parts move back and forth and become loose when subjected to vibration; when it is necessary to chamfer certain immovable workpieces to prevent burrs from hurting people, the mounting seat 61 can be folded and stored to avoid the structure blocking the workpiece and ensure the normal use of the cutting head 4.
[0046] A displacement member 11 is provided on the baffle plate 3, which is used to drive the mounting seat 61 to move in the horizontal direction and limit its position; the displacement member 11 includes a fixed plate 111 arranged on the baffle plate 3, and a screw 112 is rotatably provided on the fixed plate 111, the connecting plate 71 is threadedly connected to the screw 112, and a second rotating piece 113 is provided at one end of the screw 112; rotating the second rotating piece 113 drives the screw 112 to rotate, and drives the connecting plate 71, the slide plate 101, the connecting bar 102, the rotating bar 103, and the mounting seat 61 to move through the threaded connection, thereby changing the distance between the multiple pulleys 5 and the cutting rotary head 4, and the distance between the cutting rotary head 4 and the leftmost pulley 5, which matches the wall thickness size of the cylindrical workpiece; similarly to the first rotating piece 93, a cross groove structure can also be provided on the second rotating piece 113 to facilitate the auxiliary rotation of the second rotating piece 113.
[0047] Two vertical plates 12 are arranged on the baffle plate 3, and limit strips 13 are arranged on the two vertical plates 12. The bottom surfaces of the two limit strips 13 are in the same horizontal plane with the circular end surface of the mounting seat 61. Since the mounting seat 61 can be rotated by the rotating strip 103, the mounting seat 61 needs to be limited when the chamfering process is actually performed. The limit strip 13 contacts and pushes the mounting seat 61 to prevent the mounting seat 61 from being rotated by the reaction force. At the same time, in order to allow the mounting seat 61 to be rotatable and stored, when the mounting seat 61 is displaced to the limit position in the horizontal direction and is farthest from the cutting head 4, the mounting seat 61 can be separated from the limit strip 13, thereby being rotatably stored. In order to facilitate operation and avoid the need to adjust the mounting seat 61 to the limit position every time it is folded and stored, the vertical plate 12 can be slidably set on the baffle plate 3. The sliding vertical plate 12 makes it actively separate from the mounting seat 61, releases the rotation limit of the mounting seat 61, thereby completing the rotation storage of the mounting seat 61, which is convenient for operation.
[0048] When in use, the first rotating piece 93 is rotated to drive the limit rod 92 and the worm 94 to rotate, and the worm wheel 91 and the through shaft 81 are driven to rotate through meshing, and the through shaft 81 drives the rotating disk 82 to rotate, and the multiple connecting bars 86 are deflected, driving the multiple baffles 85, the slider 83, the connecting shaft 84, and the pulley 5 to move, thereby changing the spacing between the multiple pulleys 5; the second rotating piece 113 is rotated to drive the screw 112 to rotate, and the connecting plate 71, the slide plate 101, the connecting bar 102, the rotating bar 103, and the mounting seat 61 are driven to move through the threaded connection, thereby changing the distance between the multiple pulleys 5 and the cutting rotary head 4.
[0049] When it is necessary to chamfer the outer wall of the cylindrical workpiece, adjust the spacing between the multiple pulleys 5 to match the inner diameter of the workpiece, adjust the distance between the leftmost pulley 5 and the cutting head 4 to match the wall thickness of the cylindrical workpiece, and the cylindrical workpiece is mounted on the outside of the multiple pulleys 5. The inner wall of the workpiece contacts the multiple pulleys 5, and the cylindrical workpiece rotates around the axis of the through-shaft 81. During the rotation of the workpiece, the cutting head 4 chamfers the outer wall of the workpiece.
[0050] When it is necessary to chamfer the inner wall of the cylindrical workpiece, adjust the distance between the leftmost pulley 5 and the cutting head 4, the cylindrical workpiece is inserted between the leftmost pulley 5 and the cutting head 4, the inner wall of the workpiece contacts the pulley 5 and the cutting head 4, the workpiece rotates around the perpendicular midline of the pulley 5 and the cutting head 4, and during the rotation of the workpiece, the cutting head 4 chamfers the inner wall of the workpiece.
[0051] It should be noted that the distance between the leftmost pulley 5 and the cutting head 4 that need to be set when chamfering the inner and outer walls may not be equal. The inner and outer wall chamfering may require adjustment of the calibration distance. To ensure the speed of the chamfering operation, after the outer (inner) wall chamfering of a batch of workpieces is completed, the inner (outer) wall chamfering is performed uniformly. In this way, the distance only needs to be adjusted and calibrated once.
[0052] Example 2
[0053] See also Figure 8 , the present invention provides a technical solution:
[0054] A boss 14 is provided on the mounting seat 61, and a limit rod 92 is rotatably connected to the boss 14, and an indicator needle 15 is provided on the first rotating plate 93; the boss 14 is provided with scale lines and other markings, and the indicator needle 15 cooperates with the scale lines and other markings, so that the rotation angle of the first rotating plate 93 corresponds to the spacing value of the plurality of pulleys 5, thereby making the adjustment change of the distance more accurate and clear.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chamfering mechanism of a chamfering machine, comprising a controller (1), wherein the controller (1) is provided with a handle (2), wherein the controller (1) is provided with a baffle (3), wherein a cutting rotary head (4) is provided below the baffle (3), wherein: Also included are: A pulley (5), wherein a plurality of pulleys (5) are provided, and the plurality of pulleys (5) are all provided on one side of the baffle (3); An extension assembly (6), used for driving the plurality of pulleys (5) to move and change the spacing between them to match the inner diameter of the cylindrical workpiece, and arranged on one side of the baffle (3); A limiting component (7), used for changing the horizontal position of the plurality of pulleys (5) and limiting their positions, matching the wall thickness of the cylindrical workpiece, and arranged on the baffle (3); The extension assembly (6) comprises a mounting seat (61) arranged on one side of the baffle plate (3); A rotating member (8) is arranged in the mounting seat (61) for driving the plurality of pulleys (5) to move synchronously and change the spacing between the plurality of pulleys (5); The rotating member (8) comprises a through shaft (81) rotatably arranged on a mounting seat (61), a rotating disk (82) being arranged on the through shaft (81), a plurality of sliders (83) being slidably arranged on the mounting seat (61), a plurality of sliders (83) being each provided with a connecting shaft (84), a plurality of pulleys (5) being rotatably arranged on the plurality of connecting shafts (84), a plurality of sliders (83) being each provided with a baffle (85), a plurality of connecting bars (86) being rotatably arranged on the rotating disk (82), and a plurality of connecting bars (86) being rotatably connected to a plurality of baffles (85) respectively. A limiting member (9) is provided on the mounting seat (61) for controlling the rotating member (8) and limiting the position of the plurality of pulleys (5) with varying spacings; The limiting assembly (7) comprises a connecting plate (71) arranged above the baffle (3); Folding members (10) are provided on both sides of the connecting plate (71) for connecting with the mounting seat (61) and rotating and accommodating the mounting seat (61); The baffle (3) is provided with a displacement member (11) for driving the mounting seat (61) to move in a horizontal direction and to limit its position; The folding member (10) comprises a slide plate (101) arranged on the connecting plate (71), the slide plate (101) being slidably connected to the baffle plate (3), a connecting bar (102) being arranged on the slide plate (101), a rotating bar (103) being arranged on the mounting seat (61), and the rotating bar (103) being rotatably connected to the connecting bar (102); The displacement member (11) comprises a fixing plate (111) arranged on the baffle plate (3), a screw rod (112) being rotatably arranged on the fixing plate (111), the connecting plate (71) being threadedly connected to the screw rod (112), and a second rotating piece (113) being arranged at one end of the screw rod (112); Two vertical plates (12) are arranged on the baffle plate (3), and limit strips (13) are arranged on the two vertical plates (12). The bottom surfaces of the two limit strips (13) are on the same horizontal plane as the annular end surface of the mounting seat (61).
2. The chamfering mechanism of the chamfering machine according to claim 1, characterized in that: The limiting member (9) comprises a worm wheel (91) arranged on the through shaft (81); a limiting rod (92) is rotatably arranged on the mounting seat (61); a first rotating piece (93) is arranged at one end of the limiting rod (92); a worm (94) is arranged on the limiting rod (92); and the worm (94) is meshed with the worm wheel (91).
3. The chamfering mechanism of the chamfering machine according to claim 2, characterized in that: The top surface structural material of the mounting seat (61) is a magnetic material.
4. The chamfering mechanism of the chamfering machine according to claim 3, characterized in that: A convex seat (14) is provided on the mounting seat (61), the limiting rod (92) is rotatably connected to the convex seat (14), and an indicating needle (15) is provided on the first rotating piece (93).
Citation Information
Patent Citations
Pipeline auxiliary fixing mechanism of thin-wall stainless steel pipe cutting machine
CN212371679U
Striping apparatus for steel pipe
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