A turning and spray synchronizing forming tool bar

By simultaneously forming the tool holder through turning and spraying, the cutting heat is used to melt and coat the nano-alloy powder onto the substrate surface and preheat the substrate, which solves the problems of easy cracking of coating and low production efficiency in the thermal spraying process, and achieves efficient and oxidation-free coating bonding.

CN118621257BActive Publication Date: 2025-12-09JIMEI UNIV
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Patent Information

Application Number
CN202410713288.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-12-09
Estimated Expiration
2044-06-04

AI Technical Summary

Technical Problem

Existing thermal spraying technology suffers from low production efficiency and easy cracking of coatings on key components of high-end equipment. Furthermore, the high energy consumption of the substrate preheating process leads to poor coating adhesion.

Method used

A tool holder that combines turning and spraying in a synchronous forming process is used, along with a turning tool assembly, a powder spraying assembly, and a powder supply assembly. The cutting heat during the turning process is used to melt and coat the nano-alloy powder onto the substrate surface, and the substrate is preheated to reduce temperature differences and improve coating adhesion.

Benefits of technology

It enables simultaneous thermal spraying during turning, suppressing coating cracks, improving coating adhesion, reducing oxide layer sensitivity, increasing production efficiency, and supporting automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a turning and spraying synchronous forming tool bar, and relates to the technical fields of turning and thermal spraying. The forming tool bar comprises a turning tool assembly, a powder spraying assembly and a powder supply assembly. The turning tool assembly comprises a turning tool bar. The turning tool bar has a first end capable of mounting a turning tool blade and a second end away from the turning tool blade. The powder spraying assembly comprises a spray head swingably arranged at the first end, a rotating gear rotatably arranged on the turning tool bar and a knob. The spray head is provided with a ball gear part for engaging the rotating gear. The knob is engaged with the rotating gear to drive the rotating gear to rotate, so that the spray head can be swung. The powder supply assembly comprises a main box connected with the spray head by a pipeline, a powder conveying pipeline engaged with the main box, a heater engaged with the powder conveying pipeline and a powder feeding barrel engaged with the main box. The powder feeding barrel is provided with a barrel cover which can be opened to add powder into the powder feeding barrel. The powder enters the box through a discharge pipe.
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Description

Technical Field

[0001] This invention relates to the fields of turning and thermal spraying technology, and more specifically, to a tool holder that simultaneously performs turning and thermal spraying. Background Technology

[0002] Thermal spraying, an advanced surface treatment process, heats metal powder or wire to a molten or semi-molten state using a heat source and then sprays it onto the surface of a substrate to form a robust coating. This technology plays a crucial role in various fields such as industry, aerospace, and energy, aiming to repair, protect, and optimize material properties.

[0003] Thermal spraying technology is mostly used on critical components of high-end equipment. This requires machining the components first, followed by thermal spraying. This method is not only inefficient, but the rapid cooling and shrinkage during thermal spraying can also cause tensile stress within the coating. Once this stress exceeds the coating's tolerance limit, cracks will form. Although existing solutions such as substrate preheating and careful selection of spraying materials have achieved some success, they have not completely solved the cracking problem and often increase production costs and time consumption.

[0004] Currently, preheating of the substrate is often required during thermal spraying. However, this not only consumes a lot of energy, but also causes the thermal spray coating to fail to adhere well to the workpiece surface due to oxidation, making it easy to peel off or partially peel off, resulting in coating cracking.

[0005] To address this challenge, there is an urgent need to develop a novel thermal spraying apparatus / method aimed at achieving crack-free and uniform coatings. Therefore, the applicant hereby submits this application after reviewing existing technologies. Summary of the Invention

[0006] The present invention provides a tool holder for simultaneous turning and spraying, which aims to improve at least one of the above-mentioned technical problems.

[0007] To solve the above-mentioned technical problems, the present invention provides a tool holder for simultaneous turning and spraying, which includes a turning tool assembly, a powder spraying assembly, and a powder supply assembly.

[0008] The turning tool assembly includes a turning tool holder. The turning tool holder has a first end for mounting a turning tool insert and a second end located away from the turning tool insert.

[0009] The powder spraying assembly includes a swayable nozzle disposed at the first end, and a rotating gear and a knob rotatably disposed on the cutting tool holder. The nozzle is provided with a ball gear portion for engaging the rotating gear. The knob engages with the rotating gear to drive the rotating gear to rotate, thereby enabling the nozzle to sway.

[0010] The powder supply assembly comprises a main tank connected to the nozzle, a powder delivery pipe connected to the main tank and configured to receive powder, a heater connected to the powder delivery pipe, and a powder feeding bucket connected to the main tank and configured to supply powder to the powder delivery pipe.

[0011] The powder feeding bucket is provided with a bucket cover which can be opened to add powder into the powder feeding bucket. The bottom of the powder feeding bucket is provided with a discharge pipe which can communicate the inside of the powder feeding bucket and the inside of the main tank to deliver powder to the main tank.

[0012] In an optional embodiment, the nozzle is located below the turning tool blade, and the spraying cladding point on the workpiece is 10-50 mm away from the cutting edge of the turning tool blade.

[0013] In an optional embodiment, the turning tool rod is provided with a nozzle cavity configured to receive the nozzle, and a powder feeding channel which communicates with the nozzle cavity. The nozzle is swingably located in the nozzle cavity and connected to the powder feeding channel through an extension pipe. The main tank is connected to the powder feeding channel.

[0014] In an optional embodiment, the powder supply assembly further comprises a flexible pipe which communicates the main tank and the powder feeding channel. The flexible pipe is provided with an air inlet pipe which is configured to be connected to an external air source.

[0015] In an optional embodiment, the bottom of the main tank is configured as a funnel structure and connected to the flexible pipe. The extension pipe is made of flexible metal material which can withstand high temperature.

[0016] In an optional embodiment, the powder supply assembly comprises at least two powder feeding buckets. The powder feeding buckets are connected to the top of the main tank.

[0017] The powder delivery pipe comprises an upper end configured as a funnel structure, and a cylindrical portion connected to the upper end.

[0018] The turning and spraying synchronous forming tool rod further comprises a stirring assembly connected to the powder supply assembly. The stirring assembly comprises a rotatable stirring shaft and a stirring motor connected to the stirring shaft. The stirring shaft extends into the cylindrical portion, and at least a part of the stirring shaft fixed with a plurality of stirring blades.

[0019] In an optional embodiment, the lower end of the powder delivery pipe is configured as a disc structure and can be connected to the inner wall of the main tank. At least two powder feeding buckets are symmetrically arranged with respect to the center of the stirring shaft. The stirring blades are in a spiral structure.

[0020] In an alternative embodiment, the powder supply assembly further comprises a vibrating screen coupled to the interior of the main housing, and a vibrating motor coupled to the vibrating screen. The vibrating motor is configured to drive the vibrating screen to vibrate. The vibrating screen is positioned below the powder delivery conduit.

[0021] In an alternative embodiment, the heater comprises an electric heating tube wrapped around the outer wall of the powder delivery conduit. The interior or exterior side wall of the main housing is coated with a heat insulating material.

[0022] In an alternative embodiment, the knob is a graduated knob. The spray head is configured to oscillate within a range of 0° to 90°.

[0023] In an alternative embodiment, the alloy powder in the powder feeding bucket is a wear-resistant nano-alloy powder. For example, a nickel-based nano-alloy powder having a melting point of about 850-1000℃, a cobalt-based nano-alloy powder having a melting point of about 900-1000℃, an aluminum-based nano-alloy powder having a melting point of about 800-950℃, a zinc-based nano-alloy powder having a melting point of about 800-1000℃, and the like.

[0024] By using the above technical solutions, the present application can achieve the following technical effects:

[0025] The turning and spraying synchronous forming tool bar can realize thermal spraying on the machined surface of the workpiece in a synchronous manner of turning and thermal spraying. The cutting heat can melt and form the nano-alloy powder on the surface of the base, preheat the base, reduce the temperature difference between the base and the powder, and inhibit the generation of coating cracks. The cutting heat can also increase the surface activity and the bonding force with the coating. Meanwhile, the newly generated cutting surface has no oxidation layer, which reduces the crack sensitivity of the coating. Moreover, the process does not need to stop and disassemble the workpiece, thereby efficiently realizing the modification of the surface of the workpiece and facilitating the realization of automatic production and promoting the upgrading of the industry. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be considered as a limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0027] Figure 1 is an axonometric view of the turning and spraying synchronous forming tool bar.

[0028] Figure 2 is a semi-sectional view of the powder supply assembly.

[0029] Figure 3is a partial cross-sectional view of the turning tool assembly.

[0030] Figure 4 is an installation schematic of the powder spraying assembly.

[0031] Figure 5 is an isometric view of the spray head assembly.

[0032] Figure 6 is an isometric view of the turning tool assembly and workpiece combination.

[0033] Figure 7 is Figure 6 is an enlarged view of area A in FIG.

[0034] Reference signs in the figure: 1 - stirring motor, 2 - powder feeding barrel, 3 - powder conveying pipeline, 4 - stirring blade, 5 - electric heating pipe, 6 - vibrating screen, 7 - air inlet pipe, 8 - flexible pipe, 9 - vibrating motor, 10 - heater, 11 - stirring shaft, 12 - main box body, 13 - turning tool rod, 14 - turning tool blade, 15 - spray head, 16 - telescopic pipe, 17 - rotating gear, 18 - knob, 101 - powder feeding channel, 102 - workpiece, 103 - discharge pipe. DETAILED DESCRIPTION

[0035] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0036] As shown in FIG. Figures 1 to 7 The present application provides a synchronous forming tool rod for turning and spraying, which comprises a turning tool assembly, a powder spraying assembly and a powder feeding assembly.

[0037] The turning tool assembly comprises a turning tool rod 13. The turning tool rod 13 has a first end capable of mounting a turning tool blade 14, and a second end away from the turning tool blade 14.

[0038] The powder spraying assembly comprises a swingable spray head 15 arranged at the first end, and a rotating gear 17 and a knob 18 arranged at the turning tool rod 13. The spray head 15 is provided with a ball gear part for engaging the rotating gear 17. The knob 18 is engaged with the rotating gear 17 for driving the rotating gear 17 to rotate, so as to drive the spray head 15 to swing.

[0039] The powder supply assembly comprises a main box 12 connected with the spray head 15, a powder conveying pipe 3 engaged in the main box 12 and used for receiving powder, a heater 10 engaged with the powder conveying pipe 3, and a powder feeding bucket 2 engaged with the main box 12 and used for supplying powder to the powder conveying pipe 3.

[0040] The powder feeding bucket 2 is provided with a bucket cover which can be opened to add powder into the powder feeding bucket 2. The bottom of the powder feeding bucket 2 is provided with a discharge pipe 103 which can communicate the inside of the powder feeding bucket 2 and the inside of the main box 12, and is used for conveying powder to the box.

[0041] It should be noted that, in the hard turning process, the cutting temperature can be as high as 1000℃ or above, which can melt some common wear-resistant nano-alloy powder, such as nickel-based nano-alloy powder with a melting point of about 850℃-1000℃, cobalt-based nano-alloy powder with a melting point of about 900℃-1000℃, aluminum-based nano-alloy powder with a melting point of about 800℃-950℃, and zinc-based nano-alloy powder with a melting point of about 800℃-1000℃, so that the nano-alloy powder can be cladded on the surface of the base material.

[0042] The turning and spraying synchronous forming tool rod of the embodiment of the present application can realize the hot spraying on the machined surface of the workpiece 102 in the turning process in a synchronous manner of turning and thermal spraying. Not only the alloy powder is cladded on the surface of the base material by using the cutting heat of the turning process, but also the base material is preheated, the temperature difference between the base material and the powder is reduced, and the generation of coating cracks is inhibited. Moreover, the cutting heat can also increase the surface activity and increase the bonding force with the coating, and the newly generated cutting surface has no oxidation layer, which reduces the crack sensitivity of the coating. In addition, the process does not need to stop and disassemble the workpiece 102, so that the modification of the surface of the workpiece 102 is realized efficiently, and the automation production can also be facilitated, which promotes the industrial reform and upgrading.

[0043] On the basis of the above embodiment, as shown in Figures 4 to 7 The spray head 15 is located below the turning tool blade 14, and the spraying cladding point of the spray head 15 on the workpiece 102 is 10-50mm away from the cutting edge of the turning tool blade 14. The knob 18 is a graduated knob.

[0044] On the basis of the above-mentioned embodiments, one of the alternative embodiments of the present application is shown in Figures 3 to 5 The tool holder 13 is provided with a spray head cavity for accommodating the spray head 15, and a powder feeding channel 101 connected to the spray head cavity. The spray head 15 is swingably located in the spray head cavity and connected to the powder feeding channel 101 through the telescopic tube 16. The main tank 12 is connected to the powder feeding channel 101. The telescopic tube 16 is made of flexible metal material to prevent it from being burnt by high temperature generated during the turning process.

[0045] Specifically, the tool is mounted on the tool rest of the lathe, and the tool blade 14 is mounted on the front end of the tool holder 13. The powder feeding channel 101 is punched through the tool holder 13, one end of the powder feeding channel 101 is connected to the tail end of the tool holder 13, and the other end of the powder feeding channel 101 is connected to the spray head cavity, and then connected to the spray head 15 through the telescopic tube 16.

[0046] The powder spraying assembly is composed of the ball gear spray head 15, the telescopic tube 16, the rotating gear 17 and the scale knob 18. In order to control the position of the thermal spraying cladding point before the powder from the powder feeding assembly is transported to the spray head 15, the rotating gear 17 is controlled by rotating the scale knob 18, the rotating gear 17 is engaged with the spray head 15, so that the spray head 15 can be rotated up and down by a certain angle, and the rotating angle range is 0°-90°.

[0047] On the basis of the above-mentioned embodiments, one of the alternative embodiments of the present application is shown in Figure 1 and Figure 2 The powder feeding assembly further comprises a flexible tube 8 connected to the main tank 12 and the powder feeding channel. The flexible tube 8 is provided with an air inlet tube 7 connected to an external air source. The bottom of the main tank 12 is funnel-shaped and connected to the flexible tube 8.

[0048] Specifically, the bottom center of the inverted conical structure of the main tank 12 is connected to the second end of the tool holder 13 through the flexible tube 8, and the air inlet tube 7 is arranged on the flexible tube 8. Inert gas is input into the air inlet tube 7 to assist the powder to quickly pass through the flexible tube 8 to the spray head 15 of the tool, so as to improve the smoothness of the powder flow during the whole conveying process. In other embodiments, the main tank 12 can be directly pressurized instead of blowing air into the flexible tube 8 through the air inlet tube 7.

[0049] On the basis of the above-mentioned embodiments, one of the alternative embodiments of the present application is shown in Figure 1 and Figure 2 The powder feeding assembly comprises at least two powder feeding barrels 2. The at least two powder feeding barrels 2 are connected to the upper part of the main tank 12.

[0050] Specifically, the powder feeding barrel 2 is filled with powder for cladding. The bottom center of the powder feeding barrel 2 is provided with a discharge pipe 103, one end of which is in communication with the bottom center of the powder feeding barrel 2, and the other end is connected with the top wall of the main box body 12. The discharge pipe 103 is a rigid pipe made of steel or other metal materials, which can support the powder feeding barrel 2 and does not need to additionally provide a support frame for the powder feeding barrel 2. The powder feeding barrel 2 is also provided with a barrel cover, which can be opened to add powder to the powder feeding barrel 2, and a switch valve on the discharge pipe 103 is used to control the discharge amount of the powder.

[0051] In the embodiment, the top of the main box body 12 is provided with two powder feeding barrels 2, which are placed at the center symmetric positions of the main box body 12.

[0052] In an alternative embodiment, as shown in Figure 2 The upper end of the powder conveying pipeline 3 is configured as a funnel structure, and the circular tube portion is connected to the upper end. Preferably, the lower end of the powder conveying pipeline 3 is configured as a disc structure to be connected to the inner wall of the main box body 12.

[0053] Specifically, the upper end of the powder conveying pipeline 3 is in an inverted conical structure, and the powder discharged from the powder feeding barrel 2 into the main box body 12 can be concentrated in the middle structure of the powder conveying pipeline 3, thereby improving the utilization rate of the powder.

[0054] Based on the above embodiment, in an alternative embodiment of the present application, as shown in Figure 1 and Figure 2 The synchronous turning and thermal spraying further comprises a stirring assembly connected to the powder feeding assembly. The stirring assembly comprises a rotatable stirring shaft 11 and a stirring motor 1 connected to the stirring shaft 11. The stirring shaft 11 extends into the circular tube portion, and at least a portion of the stirring shaft 11 extending into the circular tube portion is fixed with a plurality of stirring blades 4. The stirring blades 4 are in a spiral structure. At least two of the powder feeding barrels 2 are symmetrically arranged with respect to the center of the stirring shaft 11.

[0055] Specifically, the stirring assembly comprises a stirring motor 1 placed on the upper surface of the top wall of the main box body 12, the stirring motor 1 is connected to the top end of the stirring shaft 11, the bottom of the stirring shaft 11 extends into the middle end of the powder conveying pipeline 3, and a plurality of stirring blades 4 are fixed to the stirring shaft 11 extending into the middle end of the powder conveying pipeline 3.

[0056] The stirring motor 1 can drive the stirring shaft 11 to rotate around its own axis, and the stirring blades 4 are used to stir the powders in the circular tube part, so that different powders can be stirred and mixed uniformly in the circular tube part. The stirring and heating are carried out at the same time, which can ensure the dryness of the powders and prevent the powders from being accumulated, and the powders can be smoothly dropped into the vibrating screen 6 at the bottom of the main box body 12 through the stirring.

[0057] It should be noted that the stirring and heating of the powders are carried out at the same time, which can prevent the powders from being accumulated while dehumidifying the powders. The powders are transported to the powder spraying device together with the inert gas of the air inlet pipe 7, and then the scale knob 18 is rotated to control the angle of the spray head 15, so that the thermal spraying on the machined surface of the workpiece 102 in the hard turning process is realized. Through this synchronous thermal spraying mode, the alloy powders are cladded on the surface of the substrate by using cutting heat, the substrate can be preheated, the temperature difference between the substrate and the powders is reduced, the generation of coating cracks is inhibited, the surface activity is improved, the bonding force with the coating is increased, the newly generated cutting surface has no oxide layer, the crack sensitivity of the coating is reduced, and the workpiece 102 does not need to be stopped and disassembled in this process, so that the modification of the surface of the workpiece 102 is realized efficiently.

[0058] On the basis of the above embodiment, an alternative embodiment of the present application is shown in Figure 2 The powder supply assembly further includes a vibrating screen 6 engaged with the inside of the main box body 12, and a vibrating motor 9 engaged with the vibrating screen 6. The vibrating motor 9 is used to drive the vibrating screen 6 to vibrate. The vibrating screen 6 is located below the powder conveying pipeline 3.

[0059] Specifically, the vibrating screen 6 is connected with a screen support, and the screen support is fixed to the inner wall of the main box body 12. The vibrating motor 9 generates vibration to screen the powders, so that the powders meeting the particle size requirements can pass through the vibrating screen 6, and the powders that are accumulated or have a particle size that is too large are left on the vibrating screen 6. The powders meeting the requirements can enter the flexible pipe 8 through the inverted conical structure at the bottom of the main box body 12. The flexible pipe 8 is made of flexible materials, such as rubber pipes and corrugated pipes, to adapt to the movement of the tool.

[0060] On the basis of the above embodiment, an alternative embodiment of the present application is shown in Figure 2 The heater 10 includes an electric heating pipe 5 sleeved on the powder conveying pipeline 3.

[0061] Specifically, the electric heating pipe 5 is installed on the outer wall of the middle part of the powder conveying pipe 3. The electric heating pipe 5 outputs energy through the heater 10, and the set temperature is 95-120 DEG C. At the same time, in order to prevent the heat generated by the electric heater 10 from being transmitted to the wall of the main box 12 and causing a threat to the safety of the staff, heat insulation material is arranged between the main box 12 and the electric heating pipe 5, or the inner side wall or the outer side wall of the main box (12) is coated with heat insulation material.

[0062] It should be noted that the thermal sprayed powder is some common coating wear-resistant nano-alloy powder, such as nickel-based nano-alloy powder with a melting point of about 850-1000 DEG C, cobalt-based nano-alloy powder with a melting point of about 900-1000 DEG C, aluminum-based nano-alloy powder with a melting point of about 800-950 DEG C, and zinc-based nano-alloy powder with a melting point of about 800-1000 DEG C.

[0063] The turning tool generates a large amount of heat during the hard turning process of the workpiece 102, and the cutting temperature can exceed 1000 DEG C. This not only enables common wear-resistant nano-alloy powder, such as nickel-based nano-alloy powder with a melting point of 850-1000 DEG C, cobalt-based nano-alloy powder with a melting point of 900-1000 DEG C, aluminum-based nano-alloy powder with a melting point of 800-950 DEG C, and zinc-based nano-alloy powder with a melting point of 800-1000 DEG C, to be fused on the surface of the base material, but also effectively preheats the base material and reduces the temperature difference between the coating and the base material.

[0064] The turning and spraying synchronous forming tool bar of the embodiment of the present application melts the powder by using the cutting temperature. At the same time, the heat generated during the turning process can also preheat the base material, reduce the temperature difference between the base material and the powder, and inhibit the generation of coating cracks. The cutting heat can also increase the surface activity and increase the bonding force with the coating, and the newly generated cutting surface has no oxide layer, which reduces the crack sensitivity of the coating. Moreover, the workpiece 102 does not need to be stopped and disassembled during the process, so that the modification of the surface of the workpiece 102 is efficiently realized, the work efficiency is greatly improved, and the automation production and industrial innovation and upgrading are promoted.

[0065] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A tool holder for simultaneous turning and spraying, characterized in that, Includes cutting tool assembly, powder coating assembly, and powder supply assembly; The cutting tool assembly includes a cutting tool holder (13); the cutting tool holder (13) has a first end capable of mounting a cutting tool insert (14) and a second end away from the cutting tool insert (14); The powder spraying assembly includes a swayable nozzle (15) disposed at the first end, and a rotating gear (17) and a knob (18) rotatably disposed on the cutting tool holder (13); the nozzle (15) is provided with a ball gear portion for meshing with the rotating gear (17); the knob (18) is engaged with the rotating gear (17) to drive the rotating gear (17) to rotate, thereby enabling the nozzle (15) to sway. The powder supply assembly includes a main housing (12) connected to the nozzle (15), a powder conveying pipe (3) connected to the main housing (12) and used to receive powder, a heater (10) connected to the powder conveying pipe (3), and a powder feeding bucket (2) connected to the main housing (12) and used to supply powder to the powder conveying pipe (3); The powder feeding hopper (2) is provided with a lid, which can be opened to add powder into the powder feeding hopper (2); the bottom of the powder feeding hopper (2) is provided with a discharge pipe (103), which can connect the inside of the powder feeding hopper (2) and the inside of the main box (12) to convey powder into the box. The nozzle (15) is located below the cutting tool (14), and the distance between the spraying cladding point of the nozzle (15) on the workpiece and the tip of the cutting tool (14) is in the range of 10 to 50 mm.

2. The tool holder for simultaneous turning and spraying as described in claim 1, characterized in that... The cutting tool holder (13) is provided with a nozzle cavity for accommodating the nozzle (15) and a powder feeding channel (101) communicating with the nozzle cavity; wherein the nozzle (15) is oscillatingly located in the nozzle cavity and connected to the powder feeding channel (101) through a telescopic tube (16); the main housing (12) is pipe-connected to the powder feeding channel (101).

3. A tool holder for simultaneous turning and spraying as described in claim 2, characterized in that... The powder supply assembly also includes a flexible tube (8) for connecting the main housing (12) and the powder supply channel (101); The flexible tube (8) is provided with an air inlet pipe (7) for connecting to an external air source.

4. A tool holder for simultaneous turning and spraying as described in claim 3, characterized in that... The bottom of the main box (12) is a funnel-shaped structure and is connected to the flexible tube (8); the telescopic tube (16) is made of flexible metal.

5. A tool holder for simultaneous turning and spraying as described in claim 1, characterized in that... The powder supply assembly includes at least two powder feeding bins (2); the powder feeding bins (2) are attached to the top of the main housing (12); The powder conveying pipe (3) includes an upper end portion with a funnel-shaped structure and a circular tube portion joined to the upper end portion; The turning and spraying synchronous forming tool holder also includes a stirring assembly engaged with the powder supply assembly; the stirring assembly includes a rotatable stirring shaft (11) and a stirring motor (1) engaged with the stirring shaft (11); the stirring shaft (11) extends into the circular tube, and at least a portion of the stirring shaft (11) extending into the circular tube is fixed with a plurality of stirring blades (4).

6. A tool holder for simultaneous turning and spraying as described in claim 5, characterized in that... The lower end of the powder conveying pipe (3) is constructed as a disc and can be joined to the inner wall of the main box (12); at least two powder conveying buckets (2) are placed symmetrically with respect to the stirring shaft (11); the stirring blades (4) are spiral in shape.

7. A tool holder for simultaneous turning and spraying as described in claim 1, characterized in that... The powder supply assembly also includes a vibrating screen (6) connected to the inside of the main housing (12) and a vibrating motor (9) connected to the vibrating screen (6); the vibrating motor (9) is used to drive the vibrating screen (6) to vibrate; the vibrating screen (6) is located below the powder conveying pipe (3).

8. A tool holder for simultaneous turning and spraying according to any one of claims 1 to 6, characterized in that... The heater (10) includes an electric heating tube (5) fitted on the outer wall of the powder conveying pipe (3); A heat insulation material is provided between the main housing (12) and the heater (10), or the inner or outer sidewall of the main housing (12) is coated with a heat insulation material.

9. A tool holder for simultaneous turning and spraying according to any one of claims 1 to 6, characterized in that... The knob (18) is a scale knob; the nozzle (15) swings from 0° to 90°.

10. The turning and spraying synchronous forming tool holder according to any one of claims 1 to 6, characterized in that: The alloy powder in the powder feeding hopper (2) is wear-resistant nano-alloy powder; the wear-resistant nano-alloy powder is nickel-based nano-alloy powder with a melting point of 850℃~1000℃, cobalt-based nano-alloy powder with a melting point of 900℃~1000℃, aluminum-based nano-alloy powder with a melting point of 800℃~950℃, or zinc-based nano-alloy powder with a melting point of 800℃~1000℃.

Citation Information

Patent Citations

  • Turning and spraying synchronous forming cutter bar

    CN222455167U