A concrete testing device

By designing an automated concrete inspection device, the detection unevenness and error problems caused by manual operation are solved, and a more objective and stable slump detection is achieved, ensuring that the concrete is fully filled and vertically lifted and removed, providing reliable detection data.

CN118624880BActive Publication Date: 2025-01-10GUANGDONG GUOXIN ENG SUPERVISION GRP CO LTD
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Patent Information

Application Number
CN202410738622.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-01-10
Estimated Expiration
2044-06-07

AI Technical Summary

Technical Problem

In the existing concrete inspection, manual operation leads to inadequate slump expansion detection, uneven pounding and mixing process and unperpendicular lifting of the slump cylinder, affecting the detection effect.

Method used

A concrete detection device is designed, including a frame, mixing and pounding assembly, slump assembly, hanging barrel assembly and scanning assembly. The mixing and sturbation rod are realized through cylinder and motor drive, and the vertical lifting of the slump cylinder is achieved. and separation, combined with optical measurement of the transmitter plate and probe, automatic completion of slump detection.

Benefits of technology

A more objective and stable slump expansion detection is achieved, ensuring that concrete is fully filled and vertically lifted, reducing manual errors, and the data is reliable and detection image data is retained in each operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a concrete detection device. The first cylinder provided on the bottom plate of the frame drives the lifting plate to lift up and down; the second cylinder included in the mixing assembly drives the first motor to move up and down, and the first motor drives the rotating disk to drive the mixing rod to rotate; the slump assembly includes a transverse moving member that can move laterally on the frame, and the third cylinder at the lower end of the transverse moving member drives the vertical moving member to drive the slump half cylinder to move up and down; two groups of slump assemblies are relatively arranged with the first motor as the symmetry center, and the two groups of slump half cylinders abut against each other to form a slump cylinder, and the lower end of the mixing rod extends into the slump cylinder. The present invention combines two groups of slump half cylinders into a slump cylinder, fills the slump cylinder with concrete by a feeding cylinder, extends the mixing rod into the slump cylinder for mixing and tamping, and lifts the slump cylinder vertically after the slump cylinder is filled. The slump expansion result achieved by the device is more objective, and the detection light on the transmitting plate is collected on the acquisition plate to realize the operation retention detection image data.
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Description

Technical Field

[0001] The invention belongs to the field of concrete testing equipment, and in particular relates to a concrete testing device. Background Art

[0002] In the construction of various construction projects, concrete is the main building material, and its quality directly affects the stability and durability of the entire project. The strength of concrete is one of the important indicators to measure its quality, and is closely related to the safety, reliability and economy of the project. Through concrete testing, the quality, strength and construction effect of concrete can be comprehensively evaluated to ensure the quality and safety of the project. During the testing process, problems with concrete can be discovered in a timely manner, and corresponding measures can be taken to repair and improve them to avoid potential safety hazards.

[0003] Therefore, the testing of concrete can be carried out according to the provisions of the Standard Test Method for Performance of Ordinary Concrete Mixtures GB / T50080-2002. The consistency of concrete is generally tested through the slump and slump extension method. The current slump extension method is generally operated manually during use. However, the biggest problem encountered in manual operation is that it cannot guarantee that each test is objective and unified. For example, the mixing process is not uniform enough, and the slump cone is not vertical enough when it is lifted up. Each operation may affect the final test effect. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a concrete detection device, which forms a slump cylinder by abutting two groups of slump half cylinders against each other, and fills the slump cylinder in batches with a feeding cylinder at a speed of one-third of the filling each time, and extends a mixing stick into the slump cylinder to mix up and down and insert and tamp in a spiral direction from the outside to the center. After the slump cylinder is filled, the slump cylinder is lifted vertically. The slump expansion degree achieved by the equipment is more objective, and the result will be more referenceable. Finally, the detection light emitted by the probe on the transmitting board is collected on the acquisition board, so that the detection image data is retained for each operation.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A concrete detection device comprises a frame, a mixing component, a collapse component, a bucket hanging component and a scanning component, wherein the mixing component, the collapse component, the bucket hanging component and the scanning component are all arranged on the frame.

[0007] A lifting plate is provided in the frame, and the frame is composed of a side frame and a bottom plate. A first cylinder is provided on the bottom plate, and the output end of the first cylinder is connected to the bottom of the lifting plate. A first slide rail is provided on the side frame, and the edge of the lifting plate cooperates with the first slide rail. Two groups of parallel and non-contacting cross bars are also provided at the upper end of the frame.

[0008] The mixing assembly includes a second cylinder, a first motor, a rotating disk, a mixing rod and a driving wheel group, the second cylinder is connected to the frame, the output end of the second cylinder is connected to the first motor, the output shaft of the first motor is connected to the center of the rotating disk, the edge of the rotating disk is provided with a notch opening outward, and the mixing rod is rotatably connected in the notch; a sleeve is connected to the outer wall of the mixing rod through a bearing, and a plug-in column and a rotating column are provided on the outer wall of the sleeve, and the plug-in column cooperates with the rotating groove in the notch; a rotating seat is provided on the upper end surface of the rotating disk, and a fourth cylinder is rotatably connected to the rotating seat, and the output end of the fourth cylinder is rotatably connected to the rotating column.

[0009] The hanging barrel assembly includes a barrel cover and a barrel body, the barrel cover is detachably connected to the upper opening of the barrel body, the lower end of the second cylinder is connected to the barrel cover, the output end of the second cylinder extends into the inner cavity of the barrel body, the lower end of the barrel body is provided with an extension hole connected to the inner cavity, the first motor, the rotating disk, the stirring rod, the fourth cylinder and the driving wheel group are all arranged in the inner cavity of the barrel body, and the stirring rod extends downward from the extension hole; a feeding barrel is provided on the outer wall of the barrel body, and the lower end opening of the feeding barrel points to the extension hole; two groups of cross bars are respectively provided with hoops, and the two groups of hoops are combined to form a circular structure, and the two groups of hoops are enclosed on the outer wall of the barrel body and abut against the lower end of the outwardly extending plate at the upper opening of the barrel body.

[0010] The collapse assembly includes a transverse member, a vertical member, a third cylinder and a collapse half-cylinder, the transverse member is movably connected to the frame, the third cylinder is arranged at the lower end of the transverse member, the output end of the third cylinder is connected to the vertical member, and the collapse half-cylinder is movably connected to the vertical member; the collapse assembly includes two groups, the two groups of collapse assemblies are relatively arranged with the first motor as the symmetry center, the two groups of collapse half-cylinders are mutually abutted to form a truncated cone-shaped collapse cylinder with a hollow interior and penetrating from top to bottom, the bottom of the collapse cylinder can be abutted and connected to the lifting plate, the upper end opening of the collapse cylinder points to the rotating disk, and the lower end of the mixing rod extends into the collapse cylinder and not in contact with the collapse cylinder; the transverse movement component includes a fifth cylinder, a transverse movement seat and a second guide rail, the second guide rail is arranged on the cross bar, the transverse movement seat is cooperatively connected to the second guide rail, the fifth cylinder is connected to the barrel cover, the output end of the fifth cylinder is connected to the transverse movement seat, and the third cylinder is arranged at the lower end of the transverse movement seat; the vertical movement component includes a vertical movement plate, a sixth cylinder, a vertical movement seat and a third guide rail, the third guide rail is arranged on the vertical movement plate, the vertical movement seat is cooperatively connected to the third guide rail, the sixth cylinder is connected to the vertical movement plate, the output end of the sixth cylinder is connected to the vertical movement seat, and the collapse half cylinder is connected to the vertical movement seat through a connecting rod.

[0011] The scanning assembly includes a collection plate and a launch plate, which are respectively arranged on the left and right sides of the lifting plate, parallel to each other and perpendicular to the lifting plate, and a plurality of array-distributed probes are arranged on the launch plate, and a plurality of the probes are vertically pointed to the collection plate; a touch switch is arranged on the lifting plate, the touch switch is abutted against the collapsed half cylinder, and the touch switch is electrically connected to the launch plate.

[0012] In order for the concrete detection device using this structure to detect and calculate the slump expansion, two conditions must first be met. One is that after the collapse cylinder is filled with concrete, a mixing rod can be inserted into the cylinder to mix it up and down and to insert and tamp it in a spiral direction from the outside to the center so that the concrete can completely fill the entire space of the collapse cylinder. The other is that after the collapse cylinder is filled, the collapse cylinder must be lifted vertically upward.

[0013] Therefore, in order to enable the mixing rod to mix up and down in the collapse cylinder, it is necessary to be able to move up and down. Therefore, two groups of parallel and non-contacting cross bars are placed horizontally at the upper end of the frame composed of the side frame and the bottom plate. Hoops are provided on the cross bars. The circular structure formed by the two groups of hoops encloses the barrel body and fixes the barrel body. The upper opening of the barrel body is covered with a barrel cover, and the second cylinder is connected to the barrel cover. The output end of the second cylinder extends into the inner cavity of the barrel body, and the first motor is connected to the output end of the second cylinder. The output end of the first motor is connected to the center of the rotating disk, and the rotating groove in the notch of the edge of the rotating disk cooperates with the plug-in column of the sleeve on the outer wall of the mixing stick. Therefore, when the second cylinder is driven, the mixing stick can move up and down, and when the first motor is driven, the mixing stick It will rotate with the rotating disk as the center of rotation, so the mixing stick can also rotate in the spiral direction, but it still cannot move from the outside to the center. Therefore, a rotating seat is set on the rotating disk, and the rotating seat can be rotatably connected to the fourth cylinder. The output end of the fourth cylinder can be rotatably connected to the rotating column on the sleeve. Therefore, during the pushing of the fourth cylinder, the upper end of the mixing stick will move outward, causing the lower end of the mixing stick to rotate in the opposite direction. The farther it is pushed, the greater the inclination angle of the lower end of the mixing stick. Therefore, the inclination angle of the lower end of the mixing stick can be changed during the retraction of the fourth cylinder. Therefore, when the second cylinder, the first motor and the fourth cylinder are linked, the mixing stick can be inserted into the collapse cylinder to achieve up and down mixing and insertion from the outside to the center in the spiral direction.

[0014] In order to fill the collapse cylinder with concrete, a feeding cylinder is arranged on the barrel body, and the opening at the lower end of the feeding cylinder points to the extension hole, and the lower end of the extension hole is exactly the collapse cylinder. Therefore, concrete can be filled into the collapse cylinder by putting it in the feeding cylinder. If necessary, a quantitative divider can be arranged at the opening at the lower end of the feeding cylinder, so that concrete can be placed in the collapse cylinder in a quantitative manner, thereby achieving the standard requirement of adding one-third of the height of the collapse cylinder before each mixing. Since the quantitative divider is a relatively conventional existing technology, it will not be elaborated here.

[0015] As the mixing rod is mixing up and down in the collapse cone, it needs to gradually rise and eventually leave the area where the collapse cone is located. Therefore, the collapse cone needs to be fixed on the lifting plate while the lifting plate must be able to move up and down. Therefore, the lifting plate and the bottom plate are connected by a first cylinder, and the lifting plate is moved up and down by driving the first cylinder. The lifting plate cooperates with the first slide rail to keep the lifting plate moving up and down smoothly.

[0016] After the concrete filling in the collapse cylinder is completed, the collapse cylinder needs to be lifted up. At the same time, in order to prevent the lifted collapse cylinder from touching the barrel body, the collapse cylinder is divided into two groups of collapse half-cylinders. Two groups of collapse components are set with the first motor as the symmetry center. The two groups of collapse half-cylinders need to rise vertically first and then move horizontally. Therefore, this is achieved through vertical movement components and horizontal movement components. The vertical movement component consists of a vertical movement plate, a sixth cylinder, a vertical movement seat and a third guide rail. The collapse half-cylinder is connected to the vertical movement seat through a connecting rod, and the sixth cylinder drives the vertical movement seat to move up and down on the third guide rail, thereby realizing the up and down movement effect of the collapse half-cylinder. The transverse movement component is composed of a fifth cylinder, a transverse movement seat and a second guide rail. The vertical movement plate is connected to the lower end of the transverse movement seat through the third cylinder. The transverse movement seat is driven by the fifth cylinder to move laterally on the second guide rail, thereby realizing the left and right transverse movement effect of the collapse half-cylinder. Therefore, the two groups of collapse half-cylinders are moved upward by simultaneously driving the sixth cylinder while maintaining the collapse cylinder, so that the concrete in the collapse cylinder can be lifted while maintaining the verticality, causing the concrete to collapse. After moving upward, the collapse cylinder is driven by the fifth cylinder to separate the two groups of collapse half-cylinders, so that the two groups of collapse half-cylinders gradually move away from each other and keep from touching the barrel body.

[0017] After the collapse of concrete is completed, the slump value of concrete needs to be measured, that is, the height difference between the height of the collapse cylinder and the highest point of the concrete entity after collapse is measured. The current solution is to use a protractor and a ruler for field measurement manually, but manual measurement will always have errors and is not objective enough. Therefore, in order to achieve a better measurement of the slump value, first of all, the height of the collapse cylinder is needed as a reference, and secondly, the horizontal scanning of the collapsed concrete is needed. Therefore, a scanning component is set up, and the collection plate and the launch plate are set parallel and perpendicular to the lifting plate. The projection surface between the collection plate and the launch plate includes the collapsed half cylinder and the collapsed concrete. A touch switch is set on the lifting plate. After the collapsed half cylinder is laterally displaced to the upper end of the touch switch, the collapsed half cylinder is driven by the sixth cylinder Move down, and the setting of the third cylinder can extend the up and down moving distance until the collapse half-cylinder is pressed against the touch switch on the lifting plate. Therefore, the collapse half-cylinder is abutted against the lifting plate in a state perpendicular to the lifting plate. At this time, the detection light emitted by the probe on the transmitting plate will hit the collection plate, and the detection light in the area blocked by the collapse half-cylinder and the collapsed concrete cannot pass through. Therefore, the area on the collection plate that does not receive the detection light is the outline shape of the collapse half-cylinder and the collapsed concrete. The drawing information on the collection plate is sent to the computer, and the height difference between the height of the collapse cylinder and the highest point of the concrete entity after the collapse can be obtained through the same scale. The data is displayed through the equipment and computer image display, and the data is more stable and reliable, and can be stored in the computer, so that the detection image data is retained for each operation.

[0018] Furthermore, the second guide rail includes two groups, the two groups of the second guide rails are respectively arranged on the two groups of cross bars, the transverse movement seats are respectively connected to the two groups of second guide rails, and the third cylinder passes through the two groups of cross bars from bottom to top and is connected to the transverse movement seat; the vertical movement plate is provided with a transversely penetrating accommodating hole, the sixth cylinder is arranged in the accommodating hole, the third guide rail and the vertical movement seat are both arranged on the side of the vertical movement plate facing away from the mixing assembly, the connecting rod passes through the accommodating hole and is connected to the vertical movement seat, and the lower end of the connecting rod abuts against the lower end of the accommodating hole.

[0019] Furthermore, it also includes a driving wheel group, which includes a second motor, a first gear, a second gear and a third gear. The second motor is connected to the outer wall of the first motor, the output end of the second motor is connected to the first gear, the second gear is connected to the output shaft of the first motor through a bearing, and the third gear is connected to the top of the mixing stick, and the first gear, the second gear and the third gear are meshed in sequence; the mixing assembly also includes a water tank, which is connected to the outer wall of the first motor, an atomizer is provided at the lower end of the water tank, and the nozzle on the atomizer points downward to the mixing stick; a buffer groove is provided on the third gear, a through hole connected to the inner cavity of the mixing stick is provided in the buffer groove, and an atomization hole connected to the inner cavity is provided on the outer wall of the mixing stick; the buffer groove and the nozzle are abutted and connected, and the nozzle is connected to the inner cavity of the mixing stick.

[0020] Compared with the prior art, the advantages of the present invention are as follows: through the linkage of the second cylinder, the first motor and the fourth cylinder, after the tamping stick is inserted into the collapse cylinder, tamping up and down and tamping in a spiral direction from the outside to the center can be achieved, thereby ensuring that the concrete can completely fill every corner of the collapse cylinder, and through the linkage of the fifth cylinder, the sixth cylinder and the third cylinder, the concrete in the collapse cylinder can be lifted while maintaining verticality, so that the concrete collapses, and the collapse cylinder after moving up is driven by the fifth cylinder to separate the two groups of collapse half cylinders, so that The two groups of collapse half-cylinders gradually move away from each other and do not touch the barrel body. The detection light emitted by the probe on the transmitting board hits the collecting board. The area on the collecting board that does not receive the detection light is the outline shape of the collapse half-cylinder and the collapsed concrete. The drawing information on the collecting board is sent to the computer, and the height difference between the height of the collapse cylinder and the highest point of the concrete entity after the collapse can be obtained through the same scale. The data is displayed through the equipment and computer image display. The data is more stable and reliable, and can be stored in the computer, so that the detection image data is retained for each operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a front perspective view of the present invention;

[0023] Figure 2 is a rear perspective view of the present invention;

[0024] Figure 3 It is a schematic three-dimensional diagram of the hidden barrel body, scanning assembly and pounding and slumping cylinder of the present invention;

[0025] Figure 4 It is a schematic diagram of a three-dimensional view of the hidden barrel body and scanning assembly and the completed pounding and slumping cylinder of the present invention;

[0026] Figure 5 It is a schematic three-dimensional diagram of the hidden barrel body and the scanning assembly and the separated collapse cylinder of the present invention;

[0027] Figure 6 A top perspective view of the hidden barrel and scanning assembly of the present invention;

[0028] Figure 7 A top view of the present invention;

[0029] Figure 8 For the present invention Figure 7 AA section view;

[0030] Fig. 9 It is a three-dimensional schematic diagram of the hidden barrel body of the present invention;

[0031] Fig.10 For the present invention Fig. 9 A partial enlarged view of point B;

[0032] Fig.11 It is a bottom-up stereoscopic schematic diagram of the hidden barrel body of the present invention;

[0033] Fig.12 For the present invention Fig.11 A partial enlarged view of point C;

[0034] Fig.13 It is an explosion schematic diagram of the present invention;

[0035] Fig.14 For the present invention Fig.13 A partial enlarged view of point D;

[0036] Fig.15 For the present invention Fig.13 A partial enlarged view of point E.

[0037] Among them: 1. frame; 11. side frame; 12. bottom plate; 13. first cylinder; 14. lifting plate; 15. first slide rail; 16. cross bar; 17. hoop; 18. touch switch; 2. mixing assembly; 21. second cylinder; 22. first motor; 221. output shaft; 23. rotating disk; 231. notch; 232. rotating groove; 233. rotating seat; 234. fourth cylinder; 24. mixing stick; 241. sleeve; 242. plug-in column; 243. rotating column; 244. atomizing hole; 25. driving wheel group; 251. second motor; 252. first gear; 253. second gear; 254. third gear; 2541 , buffer tank; 2542, through hole; 26, water tank; 261, atomizer; 262, nozzle; 3, collapse assembly; 31, transverse member; 311, fifth cylinder; 312, transverse seat; 313, second guide rail; 32, vertical member; 321, vertical plate; 322, sixth cylinder; 323, vertical seat; 324, third guide rail; 325, accommodating hole; 33, third cylinder; 34, collapse half cylinder; 35, collapse cylinder; 351, connecting rod; 4, hanging barrel assembly; 41, barrel cover; 42, barrel body; 421, extension hole; 422, feeding barrel; 5, scanning assembly; 51, collection plate; 52, launch plate; 521, probe. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

[0039] The specific implementation of the present invention will be described below in conjunction with the accompanying drawings:

[0040] Example 1

[0041] like Figure 1-8 A concrete detection device is shown, comprising a frame 1, a mixing component 2, a collapse component 3, a bucket hanging component 4 and a scanning component 5, wherein the mixing component 2, the collapse component 3, the bucket hanging component 4 and the scanning component 5 are all arranged on the frame 1.

[0042] A lifting plate 14 is provided in the frame 1, and the frame 1 is composed of a side frame 11 and a bottom plate 12. A first cylinder 13 is provided on the bottom plate 12, and an output end of the first cylinder 13 is connected to the bottom of the lifting plate 14. A first slide rail 15 is provided on the side frame 11, and the edge of the lifting plate 14 cooperates with the first slide rail 15. Two groups of parallel and non-contacting cross bars 16 are also provided at the upper end of the frame 1.

[0043] The mixing assembly 2 includes a second cylinder 21, a first motor 22, a rotating disk 23, a mixing stick 24 and a driving wheel group 25, wherein the second cylinder 21 is connected to the frame 1, and the output end of the second cylinder 21 is connected to the first motor 22, and the output shaft 221 of the first motor 22 is connected to the center of the rotating disk 23, and the edge of the rotating disk 23 is provided with a notch 231 opening outward, and the mixing stick 24 is rotatably connected in the notch 231; a sleeve 241 is connected to the outer wall of the mixing stick 24 through a bearing, and a plug-in column 242 and a rotating column 243 are provided on the outer wall of the sleeve 241, and the plug-in column 242 cooperates with the rotating groove 232 in the notch 231; a rotating seat 233 is provided on the upper end surface of the rotating disk 23, and a fourth cylinder 234 is rotatably connected to the rotating seat 233, and the output end of the fourth cylinder 234 is rotatably connected to the rotating column 243.

[0044] The barrel hanging assembly 4 includes a barrel cover 41 and a barrel body 42, wherein the barrel cover 41 is detachably connected to the upper opening of the barrel body 42, the lower end of the second cylinder 21 is connected to the barrel cover 41, the output end of the second cylinder 21 extends into the inner cavity of the barrel body 42, and the lower end of the barrel body 42 is provided with an extension hole 421 connected to the inner cavity, the first motor 22, the rotating disk 23, the stirring stick 24, the fourth cylinder 234 and the driving wheel group 25 are all arranged in the inner cavity of the barrel body 42, the stirring stick 24 Extending downward from the extension hole 421; a feeding cylinder 422 is provided on the outer wall of the barrel body 42, and the lower end opening of the feeding cylinder 422 points to the extension hole 421; two groups of parallel and non-contacting cross bars 16 are also provided on the upper end of the frame 1, and hoops 17 are respectively provided on the two groups of cross bars 16, and the two groups of hoops 17 are enclosed to form a circular structure, and the two groups of hoops 17 are enclosed on the outer wall of the barrel body 42 and abut against the lower end of the outwardly extending plate at the upper end opening of the barrel body 42.

[0045] The collapse assembly 3 includes a transverse member 31, a vertical member 32, a third cylinder 33 and a collapse half cylinder 34, wherein the transverse member 31 is movably connected to the frame 1, the third cylinder 33 is arranged at the lower end of the transverse member 31, the output end of the third cylinder 33 is connected to the vertical member 32, and the collapse half cylinder 34 is movably connected to the vertical member 32; the collapse assembly 3 includes two groups, the two groups of collapse assemblies 3 are relatively arranged with the first motor 22 as the symmetry center, the two groups of collapse half cylinders 34 abut against each other to form a truncated cone-shaped collapse cylinder 35 which is hollow inside and penetrates from top to bottom, the bottom of the collapse cylinder 35 can be abutted against the lifting plate 14, the upper end opening of the collapse cylinder 35 points to the rotating disk 23, the lower end of the mixing stick 24 extends into the collapse cylinder 35 and does not contact the collapse cylinder 35; the transverse member 31 includes It includes a fifth cylinder 311, a transverse shift seat 312 and a second guide rail 313, the second guide rail 313 is arranged on the cross bar 16, the transverse shift seat 312 is connected to the second guide rail 313, the fifth cylinder 311 is connected to the barrel cover 41, the output end of the fifth cylinder 311 is connected to the transverse shift seat 312, and the third cylinder 33 is arranged at the lower end of the transverse shift seat 312; the vertical movement component 32 includes a vertical movement plate 321, a sixth cylinder 322, a vertical movement seat 323 and a third guide rail 324, the third guide rail 324 is arranged on the vertical movement plate 321, the vertical movement seat 323 is connected to the third guide rail 324, the sixth cylinder 322 is connected to the vertical movement plate 321, the output end of the sixth cylinder 322 is connected to the vertical movement seat 323, and the collapsed half cylinder 34 is connected to the vertical movement seat 323 through a connecting rod 351.

[0046] The scanning assembly 5 includes a collection plate 51 and a launch plate 52, which are respectively arranged on the left and right sides of the lifting plate 14, and are parallel to each other and perpendicular to the lifting plate 14. The launch plate 52 is provided with a plurality of array-distributed probes 521, and the plurality of probes 521 are perpendicularly pointed to the collection plate 51; the lifting plate 14 is provided with a touch switch 18, which is in contact with the collapse half cylinder 34, and is electrically connected to the launch plate 52.

[0047] Furthermore, the second guide rail 313 includes two groups, the two groups of the second guide rails 313 are respectively arranged on the two groups of cross bars 16, the transverse movement seat 312 is respectively connected to the two groups of second guide rails 313, and the third cylinder 33 passes through the two groups of cross bars 16 from bottom to top and is connected to the transverse movement seat 312; the vertical movement plate 321 is provided with a transversely penetrating accommodating hole 325, the sixth cylinder 322 is arranged in the accommodating hole 325, the third guide rail 324 and the vertical movement seat 323 are both arranged on the side of the vertical movement plate 321 facing away from the mixing assembly 2, the connecting rod 351 passes through the accommodating hole 325 and is connected to the vertical movement seat 323, and the lower end of the connecting rod 351 abuts against the lower end of the accommodating hole 325.

[0048] Description of the working method of the present invention:

[0049] In order to detect and calculate the slump expansion degree, the concrete detection device using this structure must first meet two conditions. One is that after the slump cone 35 is filled with concrete, the mixing rod 24 can be inserted into the slump cone 35 to stir the concrete up and down and to insert and stir the concrete in a spiral direction from the outside to the center so that the concrete can completely fill the entire space of the slump cone 35. The other is that after the slump cone 35 is filled, the slump cone 35 needs to be lifted vertically upward.

[0050] Therefore, in order to realize the up and down mixing of the mixing rod 24 in the slump cylinder 35, it is necessary to realize the up and down movement. Therefore, at the upper end of the frame 1 composed of the side frame 11 and the bottom plate 12, two sets of parallel and non-contacting cross bars 16 are horizontally placed, and a hoop 17 is provided on the cross bar 16. The circular structure formed by the two sets of hoop 17 encloses the barrel body 42 and fixes the barrel body 42, and at the same time abuts against the lower end of the outwardly extending plate at the upper end opening of the barrel body 42 to provide an upward support force for the barrel body 42. The upper end of the barrel body 42 The opening is covered with a barrel cover 41, and the second cylinder 21 is connected to the barrel cover 41. The output end of the second cylinder 21 extends into the inner cavity of the barrel body 42, and the first motor 22 is connected to the output end of the second cylinder 21. The output end of the first motor 22 is connected to the center of the rotating disk 23. The rotating groove 232 in the notch 231 on the edge of the rotating disk 23 cooperates with the plug-in column 242 of the sleeve 241 on the outer side wall of the stirring stick 24. Therefore, when the second cylinder 21 is driven, the stirring stick 24 can move up and down, and when the second cylinder 21 is driven, the stirring stick 24 can move up and down. When driven by a motor 22, the stirring rod 24 will rotate with the rotating disk 23 as the rotation center, so the stirring rod 24 can also rotate in a spiral direction, but it still cannot move from the outside to the center. Therefore, a rotating seat 233 is provided on the rotating disk 23, and the rotating seat 233 is rotatably connected to the fourth cylinder 234. The output end of the fourth cylinder 234 is rotatably connected to the rotating column 243 on the sleeve 241. Therefore, during the pushing process of the fourth cylinder 234, the upper end of the stirring rod 24 The end will move outward, causing the lower end of the mixing stick 24 to rotate in the opposite direction. The farther it is pushed, the greater the inclination angle of the lower end of the mixing stick 24. Therefore, the inclination angle of the lower end of the mixing stick 24 can be changed during the retraction of the fourth cylinder 234. Therefore, under the linkage of the second cylinder 21, the first motor 22 and the fourth cylinder 234, after the mixing stick 24 is extended into the collapse cone 35, it can be mixed up and down and inserted in a spiral direction from the outside to the center, so as to ensure that the concrete can fill every corner of the collapse cone 35.

[0051] In addition to manual filling, in order to realize automatic filling of concrete in the collapse cone 35, a feeding barrel 422 is arranged on the barrel body 42, and the lower end opening of the feeding barrel 422 points to the extension hole 421, and the lower end of the extension hole 421 is the collapse cone 35. Therefore, concrete can be filled into the collapse cone 35 by putting it in the feeding barrel 422. In the process of filling the collapse cone 35 with concrete, the first motor 22 will be stopped to drive the rotating disk 23 to rotate first, and then the second cylinder 21, the first motor 22 and the fourth cylinder 234 will be started to perform linkage tamping after the filling is completed. If necessary, a quantitative divider can be set at the lower end opening of the feeding barrel 422, so that concrete can be quantitatively placed in the collapse cone 35, so as to achieve the standard requirement of adding one-third of the height of the collapse cone 35 before each tamping. Since the quantitative divider is a relatively conventional existing technology, it will not be elaborated here.

[0052] As the mixing rod 24 is mixing up and down in the collapse cone 35, it needs to gradually rise and eventually leave the area where the collapse cone 35 is located. Therefore, the collapse cone 35 needs to be able to remain fixed on the lifting plate 14 while the lifting plate 14 must also be able to move up and down. Therefore, the lifting plate 14 and the bottom plate 12 are connected by the first cylinder 13, and the lifting plate 14 is moved up and down by driving the first cylinder 13. The lifting plate 14 cooperates with the first slide rail 15 to keep the lifting plate 14 moving up and down smoothly.

[0053] After the concrete filling in the slump cylinder 35 is completed, the slump cylinder 35 needs to be lifted up. At the same time, in order to prevent the lifted slump cylinder 35 from touching the barrel body 42, the slump cylinder 35 is divided into two groups of slump half cylinders 34. Two groups of slump components 3 are set with the first motor 22 as the symmetry center. The two groups of slump half cylinders 34 need to be vertically raised first and then horizontally translated. Therefore, this is achieved through the vertical movement member 32 and the horizontal movement member 31. The vertical movement member 32 is composed of a vertical movement plate 321, a sixth cylinder 322, a vertical movement seat 323 and a third guide rail 324. The slump half cylinder 34 is connected by a connecting rod 35. 1 is connected to the vertical shift seat 323, and the vertical shift seat 323 is driven by the sixth cylinder 322 to move up and down on the third guide rail 324, so as to achieve the up and down movement effect of the collapse half cylinder 34. In order to achieve a more stable movement effect of the vertical shift seat 323, a transversely penetrating accommodation hole 325 is set on the vertical shift plate 321. The third guide rail 324 and the vertical shift seat 323 are both set on the side of the vertical shift plate 321 facing away from the mixing assembly 2. The connecting rod 351 passes through the accommodation hole 325 and is connected to the vertical shift seat 323. At the same time, the lower end of the connecting rod 351 abuts against the lower end of the accommodation hole 325, so as to give the connecting rod 351 a stable movement effect. The up and down movement positions of the rod 351 are limited, which also provides a more stable effect; the transverse member 31 is composed of the fifth cylinder 311, the transverse seat 312 and the second guide rail 313. The vertical plate 321 is connected to the lower end of the transverse seat 312 through the third cylinder 33. The transverse seat 312 is driven by the fifth cylinder 311 to move laterally on the second guide rail 313, thereby achieving the left and right transverse movement effect of the collapsed half cylinder 34. At the same time, in order to ensure that the transverse seat 312 can also stably move laterally and disperse stress, two sets of second guide rails 313 are arranged in parallel, and the transverse seat 312 is connected to the two sets of second guide rails 313 in coordination. 3, the third cylinder 33 passes through the two sets of cross bars 16 and is connected to the transverse seat 312, so that the stability and stress dispersion of the transverse seat 312 can be well achieved; therefore, the two sets of collapse half cylinders 34 are moved upward by driving the sixth cylinder 322 while maintaining the collapse cylinder 35, so that the concrete in the collapse cylinder 35 can be lifted while maintaining the verticality, so that the concrete collapses, and the collapse cylinder 35 after moving upward is driven by the fifth cylinder 311 to separate the two sets of collapse half cylinders 34, so that the two sets of collapse half cylinders 34 gradually move away from each other and keep not touching the barrel body 42.

[0054] In order to prevent the collapse cylinder 35 composed of two collapse half cylinders 34 from being separated by external force during the insertion of the mixing rod 24, in addition to abutting the two collapse half cylinders 34 through the fifth cylinder 311 of the transverse member 31, vertical matching buckles can also be provided on the two collapse half cylinders 34, and the buckles can be opened by the up and down staggered movement of the vertical moving member 32, so as to keep the two collapse half cylinders 34 abutted and avoid separation.

[0055] After the collapse of the concrete is completed, it is necessary to measure the slump value of the concrete, that is, to measure the height difference between the height of the slump cone 35 and the highest point of the concrete entity after the collapse. The current solution is to use a protractor and a ruler to perform on-site measurements manually, but manual measurements will always have errors and are not objective enough. Therefore, in order to achieve a better measurement of the slump value, first of all, the height of the slump cone 35 is required as a reference, and secondly, a transverse scan of the collapsed concrete is required. Therefore, a scanning component 5 is set, and the collection plate 51 and the launch plate 52 are set parallel to and perpendicular to the lifting plate 14. The projection surface between the collection plate 51 and the launch plate 52 includes the collapsed half cylinder 34 and the collapsed concrete. A touch switch 18 is set on the lifting plate 14. After the collapsed half cylinder 34 is laterally displaced to the upper end of the touch switch 18, the collapsed half cylinder 34 is moved downward by driving the sixth cylinder 322, and the setting of the third cylinder 33 can extend the distance of the up and down movement. , until the collapsed half cylinder 34 is pressed against the touch switch 18 on the lifting plate 14, so that the collapsed half cylinder 34 is in contact with the lifting plate 14 in a state perpendicular to the lifting plate 14. At this time, the detection light emitted by the probe 521 on the transmitting plate 52 will hit the collecting plate 51, and the detection light in the area blocked by the collapsed half cylinder 34 and the collapsed concrete cannot pass through. Therefore, the area on the collecting plate 51 where the detection light is not received is the contour shape of the collapsed half cylinder 34 and the collapsed concrete. The pattern information on the collecting plate 51 is sent to the computer, and the height difference between the height of the collapse cylinder 35 and the highest point of the concrete entity after the collapse can be obtained through the same scale. The data is displayed through the equipment and computer image display, and the data is more stable and reliable, and can be stored in the computer, so that the detection image data is retained for each operation, and the contour display is performed on the collecting plate 51 by the detection light. This is a currently achievable technology, so I will not go into details here.

[0056] Example 2

[0057] like Figure 9-15 As shown, it also includes a driving wheel group, which includes a second motor, a first gear, a second gear and a third gear. The second motor is connected to the outer wall of the first motor, the output end of the second motor is connected to the first gear, the second gear is connected to the output shaft of the first motor through a bearing, and the third gear is connected to the top of the mixing stick, and the first gear, the second gear and the third gear are meshed in sequence; the mixing assembly also includes a water tank, which is connected to the outer wall of the first motor, an atomizer is provided at the lower end of the water tank, and the nozzle on the atomizer points downward to the mixing stick; a buffer groove is provided on the third gear, a through hole connected to the inner cavity of the mixing stick is provided in the buffer groove, and an atomization hole connected to the inner cavity is provided on the outer wall of the mixing stick; the buffer groove and the nozzle are abutted and connected, and the nozzle is connected to the inner cavity of the mixing stick.

[0058] Because the inner wall of the slump cone 35 and the lifting plate 14 need to be kept moist and free of visible water before the slump cone 35 is filled with concrete, a water tank 26 is added, and an atomizer 261 is added at the lower end of the water tank 26. The nozzle 262 of the atomizer 261 points to the mixing rod 24. A plurality of atomizing holes 244 connected to the inner cavity are provided on the outer wall of the mixing rod 24. Because the mixing rod 24 is tilted at an angle under the drive of the fourth cylinder 234, the mixing rod 24 can only be realized when it is vertical. The nozzle 262 is now pointed vertically to the stirring rod 24, and in order for the through hole 2542 connected to the inner cavity of the stirring rod 24 to dock with the nozzle 262, the third gear 254 needs to avoid the nozzle 262. Therefore, a buffer groove 2541 is provided on the third gear 254 to cooperate with the nozzle 262. Therefore, the stirring rod 24 is first extended into the inner space of the slump cylinder 35, and the atomized water in the atomizer 261 can be sprayed outward through the atomizing hole 244, but a simple atomized spray The atomization effect of the mixing rod 24 on the inner wall of the collapse cone 35 is more uniform. At the same time, after the concrete is mixed, the atomizer 261 is started to clean the outer surface of the mixing rod 24 through the water vapor on the atomization hole 244.

[0059] The beneficial effect of the present invention is that: through the linkage of the second cylinder 21, the first motor 22 and the fourth cylinder 234, after the tamping stick 24 is inserted into the slump cone 35, it can be tamped up and down and inserted in a spiral direction from the outside to the center, thereby ensuring that the concrete can completely fill every corner of the slump cone 35, and through the linkage of the fifth cylinder 311, the sixth cylinder 322 and the third cylinder 33, the concrete in the slump cone 35 can be lifted while maintaining verticality, so that the concrete collapses, and the slump cone 35 after moving up is driven by the fifth cylinder 311 to separate the two groups of slump half cylinders 34 , so that the two groups of collapsed half cylinders 34 gradually move away from each other and keep from touching the barrel body 42, and then the detection light emitted by the probe 521 on the transmitting plate 52 hits the collecting plate 51. The area on the collecting plate 51 that does not receive the detection light is the contour shape of the collapsed half cylinder 34 and the collapsed concrete. The pattern information on the collecting plate 51 is sent to the computer, and the height difference between the height of the collapse cylinder 35 and the highest point of the concrete entity after collapse can be obtained through the same scale. The data is displayed through the equipment and computer image display, and the data is more stable and reliable, and can be stored in the computer, so that the detection image data is retained for each operation.

[0060] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments may still be modified, or some or all of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A concrete detection device, characterized in that: It comprises a frame, a mixing assembly and a slumping assembly, wherein the mixing assembly and the slumping assembly are both arranged on the frame; A lifting plate is provided in the frame; The mixing assembly includes a second cylinder, a first motor, a rotating disk and a mixing stick, wherein the second cylinder is connected to the frame, the output end of the second cylinder is connected to the first motor, the output shaft of the first motor is connected to the center of the rotating disk, the edge of the rotating disk is provided with a notch opening outward, and the mixing stick is rotatably connected in the notch; The collapse assembly comprises a truncated cone-shaped collapse cone which is hollow inside and penetrates from top to bottom, the bottom of the collapse cone is abutted and connected to the lifting plate, the upper opening of the collapse cone points to the rotating disk, and the lower end of the stirring rod extends into the collapse cone without contacting the collapse cone; The frame is composed of a side frame and a bottom plate. A first cylinder is provided on the bottom plate. The output end of the first cylinder is connected to the bottom of the lifting plate. A first slide rail is provided on the side frame. The edge of the lifting plate cooperates with the first slide rail. Two sets of parallel and non-contacting cross bars are also provided on the upper end of the frame. The collapse assembly comprises a transverse member, a vertical member, a third cylinder and a collapse half cylinder, wherein the transverse member is movably connected to the cross bar, the third cylinder is arranged at the lower end of the transverse member, the output end of the third cylinder is connected to the vertical member, and the collapse half cylinder is movably connected to the vertical member; The collapse assembly comprises two groups, the two groups of collapse assemblies are arranged relatively to each other with the first motor as the symmetric center, and the two groups of collapse half cylinders abut against each other to form a collapse cylinder; The outer wall of the mixing stick is connected with a sleeve through a bearing, and the outer wall of the sleeve is provided with a plug-in column and a rotating column, and the plug-in column matches the rotating groove in the notch; the upper end surface of the rotating disk is provided with a rotating seat, and the rotating seat is rotatably connected with a fourth cylinder, and the output end of the fourth cylinder is rotatably connected to the rotating column; It also includes a barrel hanging assembly, which includes a barrel cover and a barrel body, the barrel cover is detachably connected to the upper opening of the barrel body, the lower end of the second cylinder is connected to the barrel cover, the output end of the second cylinder extends into the inner cavity of the barrel body, the lower end of the barrel body is provided with an extension hole communicating with the inner cavity, the first motor, the rotating disk, the stirring stick, the fourth cylinder and the driving wheel group are all arranged in the inner cavity of the barrel body, and the stirring stick extends downward from the extension hole; a feeding cylinder is provided on the outer wall of the barrel body, and the lower end opening of the feeding cylinder points to the extension hole; two groups of cross bars are respectively provided with hoops, and the two groups of hoops are enclosed to form a circular structure, and the two groups of hoops are enclosed on the outer wall of the barrel body and abut against the lower end of the outwardly extending plate at the upper opening of the barrel body; The transverse movement component includes a fifth cylinder, a transverse movement seat and a second guide rail, the second guide rail is arranged on the transverse bar, the transverse movement seat is connected to the second guide rail, the fifth cylinder is connected to the barrel cover, the output end of the fifth cylinder is connected to the transverse movement seat, and the third cylinder is arranged at the lower end of the transverse movement seat; the vertical movement component includes a vertical movement plate, a sixth cylinder, a vertical movement seat and a third guide rail, the third guide rail is arranged on the vertical movement plate, the vertical movement seat is connected to the third guide rail, the sixth cylinder is connected to the vertical movement plate, the output end of the sixth cylinder is connected to the vertical movement seat, and the collapsed half cylinder is connected to the vertical movement seat through a connecting rod.

2. The concrete detection device according to claim 1, characterized in that: The second guide rails include two groups, the two groups of the second guide rails are respectively arranged on two groups of cross bars, the transverse seats are respectively connected to the two groups of second guide rails, and the third cylinder passes through the two groups of cross bars from bottom to top and is connected to the transverse seat.

3. The concrete detection device according to claim 1, characterized in that: The vertical moving plate is provided with a transversely penetrating accommodating hole, the sixth cylinder is arranged in the accommodating hole, the third guide rail and the vertical moving seat are both arranged on the side of the vertical moving plate facing away from the mixing assembly, the connecting rod passes through the accommodating hole and is connected to the vertical moving seat, and the lower end of the connecting rod abuts against the lower end of the accommodating hole.

4. The concrete detection device according to any one of claims 1 to 3, characterized in that: It also includes a scanning component, which includes a collection plate and a transmitting plate, which are respectively arranged on the left and right sides of the lifting plate, the collection plate and the transmitting plate are parallel to each other and perpendicular to the lifting plate, and the transmitting plate is provided with a plurality of array-distributed probes, and the plurality of the probes are perpendicular to the collection plate.

5. The concrete detection device according to claim 4, characterized in that: A touch switch is provided on the lifting plate, the touch switch abuts against the collapsed half cylinder, and the touch switch is electrically connected to the launching plate.

Citation Information

Patent Citations

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