Portable hidden danger checking device for production equipment

Abstract

The utility model discloses a portable production equipment hidden trouble checking device which comprises a bottom frame, an adjusting mechanism is arranged on one side of the top of the bottom frame, a positioning hole is formed in the other side of the top of the bottom frame, the adjusting mechanism is detachably connected with the positioning hole, and the adjusting mechanism comprises a driving unit and a checking unit. The adjusting mechanism and the bottom frame are detachably connected and assembled, so that the device is convenient to carry, disassemble and assemble, the applicability of the device is improved, the device can be applied to various equipment hidden danger troubleshooting scenes, manual visual inspection is not needed, the device can replace human eyes to observe dead corners of equipment in an omnibearing mode, and the device is convenient to use. And the observation direction of the camera can be quickly adjusted within a certain range through a turntable of the checking unit, and the rotation angle of the telescopic outer rod can be finely adjusted through a knob, so that the rotation amplitude of the camera is finely adjusted, and data obtained by operation of the device is more reliable.

Description

Technical Field

[0001] The utility model relates to the technical field of production equipment, in particular to a portable production equipment hidden danger detection device. Background Art

[0002] Equipment hidden danger inspection is an important part of equipment maintenance work, which is used to understand the equipment operation status, working performance and wear and tear, prepare for the repair work, improve the repair quality and shorten the repair time. The inspection content includes understanding the changes in the technical condition of the equipment and the wear and tear.

[0003] At present, the inspection of equipment wear is generally carried out through human visual observation. However, due to the differences in height, volume and arrangement density of the equipment, it is difficult for the human eye to observe the whole situation. For example, since the bottom of the equipment is suspended from the ground, the degree of wear and corrosion of its supporting feet is particularly important. However, it is difficult for the human eye to observe, which can easily lead to misjudgment and pose certain safety hazards. At this time, equipment is generally needed to assist in the inspection. However, the equipment is too large to be carried and moved, and is not convenient to use. Therefore, a hidden danger inspection device is needed to solve the problem and improve the applicability of the device. Utility Model Content

[0004] The utility model aims to solve the problems of inconvenient operation and carrying and poor applicability in the prior art, and proposes a portable production equipment hidden danger detection device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A portable production equipment hidden danger inspection device comprises a base frame, an adjustment mechanism is arranged on one side of the top of the base frame, a positioning hole is opened on the other side of the top, the adjustment mechanism is detachably connected to the positioning hole, and the adjustment mechanism comprises a driving unit and an inspection unit;

[0007] The inspection unit includes a turntable and a rotating shaft, the outer side of the turntable is symmetrically provided with fixed ears, the turntable is coaxially rotatably connected to the rotating shaft, each of the fixing ears is rotatably connected to one side with a knob, one end of the knob passes through the fixing ear and is coaxially fixedly connected to a telescopic outer rod, a telescopic inner rod is movably connected inside the telescopic outer rod, a camera is fixedly connected to one end of the telescopic inner rod away from the telescopic outer rod, and the rotating shaft is fixedly connected to the driving unit.

[0008] Preferably, the driving unit includes a driving disk and a column, the driving disk is rotatably connected to the base frame, the column is detachably connected to the driving disk, a guide rail is provided on the outer side of the column, a slider is slidably connected to the guide rail, a screw rod is rotatably connected to one side of the column, one end of the screw rod passes through the column and extends to the outside of the column, the slider is threadedly sleeved on the screw rod, and the rotating shaft is fixedly connected to the slider.

[0009] Preferably, a limiting groove is provided on the turntable, and a positioning rod is integrally provided on the sliding block, and the positioning rod is located in the limiting groove.

[0010] Preferably, storage bins are symmetrically provided on both sides of the column, and the axial length of the storage bins is greater than the sum of the axial lengths of the telescopic outer rod and the telescopic inner rod.

[0011] Preferably, a positioning pin is fixedly connected to a side of the column away from the telescopic outer rod, a bottom plug column plugged into the driving disk is fixedly connected to the bottom of the column, and the positioning pin is plugged into the positioning hole.

[0012] Preferably, a plurality of rollers are detachably connected to the bottom of the base frame.

[0013] Compared with the prior art, the utility model provides a portable production equipment hidden danger detection device, which has the following beneficial effects:

[0014] 1. The utility model makes the device easy to carry and disassemble by detachably connecting and assembling the adjustment mechanism and the base frame, thereby improving the applicability of the device, so that it can be used in various scenes of equipment hidden danger inspection, without the need for manual naked eye observation, and can also replace the human eye to observe the blind spots of the equipment in an all-round way, judge the wear and corrosion status of the equipment, and thus reduce safety hazards;

[0015] 2. The utility model can quickly adjust the observation direction of the camera within a certain range through the turntable of the inspection unit, and can fine-tune the rotation angle of the telescopic outer rod through the knob, thereby fine-tuning the rotation amplitude of the camera, so that the data obtained by operating the device is more reliable, the operation is simple, the applicability is strong, and people's use needs are met. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a portable production equipment hidden danger detection device proposed by the utility model;

[0017] Figure 2 This is a front view structural schematic diagram of a portable production equipment hidden danger detection device proposed by the utility model;

[0018] Figure 3 The present invention is a schematic diagram of the working state structure of a portable production equipment hidden danger detection device proposed by the present invention.

[0019] In the figure: 1. base frame; 11. roller; 12. positioning hole; 2. adjustment mechanism; 21. drive plate; 22. column; 221. storage bin; 222. positioning pin; 223. bottom plug column; 23. screw rod; 24. guide rail; 25. slider; 26. inspection unit; 261. turntable; 262. rotating shaft; 263. telescopic outer rod; 264. telescopic inner rod; 265. camera; 267. limit slot; 268. knob. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0022] Embodiment 1

[0023] Reference Figure 1-3 A portable production equipment hidden danger inspection device includes a base frame 1. In order to improve the applicability of the device, so that it can be used in a variety of equipment hidden danger inspection scenes, replace the human eye to observe the blind spots of the equipment in all directions, judge the wear and corrosion status of the equipment, and reduce safety hazards, an adjustment mechanism 2 is provided on one side of the top of the base frame 1, and a positioning hole 12 is opened on the other side of the top. A plurality of rollers 11 are detachably connected to the bottom of the base frame 1, and the adjustment mechanism 2 is detachably connected to the positioning hole 12. The adjustment mechanism 2 includes a driving unit and a troubleshooting unit 26. Some parts of the equipment are hung and tested by the troubleshooting unit 26, and the horizontal height of the troubleshooting unit 26 is adjusted by the driving unit;

[0024] The inspection unit 26 includes a turntable 261 and a rotating shaft 262. The outer side of the turntable 261 is symmetrically provided with fixed ears. The turntable 261 is coaxially rotatably connected to the rotating shaft 262. A knob 268 is rotatably connected to one side of each fixing ear. One end of the knob 268 passes through the fixing ear and is coaxially fixedly connected to a telescopic outer rod 263. A telescopic inner rod 264 is movably connected inside the telescopic outer rod 263. The end of the telescopic inner rod 264 away from the telescopic outer rod 263 is fixedly connected to a camera 265. The rotating shaft 262 is fixedly connected to the driving unit.

[0025] In this embodiment, specifically, when in use, according to the height and arrangement of the equipment to be inspected, the horizontal height of the inspection unit 26 is adjusted by the driving unit, and then the turntable 261 is rotated to a suitable angle. The turntable 261 is provided with screw holes, and the turntable 261 is fixed by screws, and the telescopic inner rod 264 is stretched to determine the length of the telescopic inner rod 264. The telescopic inner rod 264 is extended into the place where the equipment needs to be implemented, or the gap, and the wear and corrosion state of the equipment surface is observed and judged by the camera 265. The whole device is highly adjustable and has strong applicability. Among them, the device can also be as follows Figure 3 As shown, continuous detection at the same horizontal height (shorter) is carried out, which effectively improves the troubleshooting efficiency of the device and is overall convenient to operate and carry.

[0026] Embodiment 2

[0027] like Figure 1-3 As shown, this embodiment is basically the same as embodiment 1. Preferably, the driving unit includes a driving disk 21 and a column 22. The driving disk 21 is rotatably connected to the base frame 1, and the column 22 is detachably connected to the driving disk 21. A guide rail 24 is provided on the outer side of the column 22, and a slider 25 is slidably connected to the guide rail 24. A screw rod 23 is rotatably connected to one side of the column 22. One end of the screw rod 23 penetrates the column 22 and extends to the outer side of the column 22, and is connected to a servo motor. The slider 25 is threadedly sleeved with the screw rod 23, and the rotating shaft 262 is fixedly connected to the slider 25. A motor (existing structure, not shown in the figure) for driving the driving disk 21 to rotate is also fixedly connected in the base frame 1.

[0028] In this embodiment, specifically, when in use, the motor is started to drive the drive disk 21 to rotate, thereby driving the column 22 to rotate, and adjusting the hidden danger inspection direction of the device. The servo motor drives the screw rod 23 to rotate, thereby driving the slider 25 to slide along the guide rail 24, thereby controlling the height of the slider 25, and then controlling the horizontal height of the inspection unit 26. The operation is simple.

[0029] Embodiment 3

[0030] like Figure 1-3 As shown, this embodiment is basically the same as Embodiment 1. Preferably, a limiting groove 267 is provided on the turntable 261 , and a positioning rod is integrally provided on the slider 25 , and the positioning rod is located in the limiting groove 267 .

[0031] In this embodiment, specifically, by setting the positioning rod, the maximum rotation angle of the turntable 261 is made 180°, which prevents the turntable 261 from excessive rotation, reduces wear, and thus extends the service life of the turntable 261.

[0032] Embodiment 4

[0033] like Figure 1 and Figure 2As shown, this embodiment is basically the same as embodiment 1. Preferably, storage bins 221 are symmetrically provided on both sides of the column 22 , and the axial length of the storage bins 221 is greater than the sum of the axial lengths of the telescopic outer rod 263 and the telescopic inner rod 264 .

[0034] In this embodiment, specifically, when in use, when being transported and carried, the telescopic outer rod 263 and the telescopic inner rod 264 are directly folded up, and the telescopic outer rod 263 and the telescopic inner rod 264 can also be backed up in the storage bin 221, so that when the telescopic outer rod 263 and the telescopic inner rod 264 are damaged, they can be replaced in time to ensure that the hidden danger detection work can be carried out normally.

[0035] Embodiment 5

[0036] like Figure 3 As shown, this embodiment is basically the same as embodiment 1. Preferably, a positioning pin 222 is fixedly connected to the side of the column 22 away from the telescopic outer rod 263, and a bottom plug column 223 plugged into the drive disk 21 is fixedly connected to the bottom of the column 22, and the positioning pin 222 is plugged into the positioning hole 12.

[0037] In this embodiment, specifically, when in use, the connection between the column 22 and the drive disk 21 can be controlled by the bottom plug-in column 223, and the positioning pin 222 facilitates the column 22 to be laid down and plugged into the positioning hole 12 for plugging, so that the column 22 can be used horizontally, and when encountering a place with height restrictions, it can be laid down for operation, and has strong applicability.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A portable device for troubleshooting hidden dangers in production equipment, comprising a base frame (1), characterized in that: An adjustment mechanism (2) is provided on one side of the top of the base frame (1), and a positioning hole (12) is provided on the other side of the top, wherein the adjustment mechanism (2) is detachably connected to the positioning hole (12), and the adjustment mechanism (2) comprises a driving unit and a troubleshooting unit (26); The inspection unit (26) comprises a turntable (261) and a rotating shaft (262); a fixed ear is symmetrically arranged on the outer side of the turntable (261); the turntable (261) is coaxially rotatably connected to the rotating shaft (262); a knob (268) is rotatably connected to one side of each of the fixing ears; one end of the knob (268) passes through the fixing ear and is coaxially fixedly connected to a telescopic outer rod (263); a telescopic inner rod (264) is movably connected inside the telescopic outer rod (263); a camera (265) is fixedly connected to one end of the telescopic inner rod (264) away from the telescopic outer rod (263); and the rotating shaft (262) is fixedly connected to the driving unit.

2. A portable production equipment hidden danger detection device according to claim 1, characterized in that: The driving unit comprises a driving disk (21) and a column (22); the driving disk (21) is rotatably connected to the base frame (1); the column (22) is detachably connected to the driving disk (21); a guide rail (24) is arranged on the outer side of the column (22); a slider (25) is slidably connected to the guide rail (24); a screw rod (23) is rotatably connected to one side of the column (22); one end of the screw rod (23) penetrates the column (22) and extends to the outer side of the column (22); the slider (25) is threadedly sleeved with the screw rod (23); and the rotating shaft (262) is fixedly connected to the slider (25).

3. A portable production equipment hidden danger detection device according to claim 2, characterized in that: The rotating disk (261) is provided with a limiting groove (267), and the sliding block (25) is integrally provided with a positioning rod, which is located in the limiting groove (267).

4. A portable production equipment hidden danger detection device according to claim 2, characterized in that: Storage bins (221) are symmetrically provided on both sides of the upright column (22), and the axial length of the storage bins (221) is greater than the sum of the axial lengths of the telescopic outer rod (263) and the telescopic inner rod (264).

5. A portable production equipment hidden danger detection device according to claim 2, characterized in that: A positioning pin (222) is fixedly connected to one side of the column (22) away from the telescopic outer rod (263), a bottom plug column (223) plugged into the drive disk (21) is fixedly connected to the bottom of the column (22), and the positioning pin (222) is plugged into the positioning hole (12).

6. A portable production equipment hidden danger detection device according to claim 1, characterized in that: The bottom of the base frame (1) is detachably connected to a plurality of rollers (11).

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