A high-performance NdFeB magnet assembly line for precision micromotors
The application of automated production lines has solved the problems of low efficiency and poor quality in the manual assembly of micro motor magnet components, and has enabled efficient and precise automated production and assembly of magnet components.
Patent Information
- Application Number
- CN202410863519.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2044-06-29
AI Technical Summary
In the existing technology, the assembly of micro motor magnet components mainly relies on manual operation, resulting in low production efficiency and poor product quality, and making it impossible to achieve precise positioning and uneven glue application.
An automated production line is used, including an openable and closable flow tray assembly, a multiple chain circulation line, a tray lifting and positioning assembly, a loading robot, a dispensing robot, a pressing robot, a curing device, a magnetizing machine, a discharging robot and an automatic tray loading and unloading device, to achieve automated production and precise positioning of magnet components.
The automated production of magnet components has been achieved, improving assembly efficiency and product quality, and ensuring the accuracy of glue application and precise bonding of components.
Smart Images

Figure CN118629769B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of automated production technology of motor magnets, and particularly relates to a high-performance neodymium iron boron magnet assembly line for precision micro motors. Background Technology
[0002] Miniature motors typically refer to motors with a diameter less than 160mm or a rated power less than 750mA. These precision micro-motors utilize high-performance neodymium iron boron magnets and are assembled on precision micro-motors. Precision micro-motors combine the small size and high precision of traditional micro-motors. For example, coreless motors, as typical compact micro-motors, possess outstanding energy-saving characteristics, sensitive and convenient control characteristics, and stable operation characteristics, demonstrating significant technological advancement. As highly efficient energy conversion devices, they represent the future development direction of electric motors in many fields.
[0003] Neodymium iron boron (NdFeB) magnets are high-performance magnets with excellent temperature characteristics, chemical stability, and high mechanical strength. Furthermore, NdFeB magnets possess high energy product and coercivity, and their saturation magnetic induction at room temperature is significantly higher than that of other permanent magnets (such as AlNiCo). Therefore, they are used for electrical excitation in miniaturized electromechanical devices requiring high performance.
[0004] The neodymium iron boron magnets in the motor can be either integrally circular or composed of multiple block-shaped neodymium iron boron magnet assemblies 100 (e.g. Figure 2 A ring-shaped structure composed of (e.g.) Figure 1 The magnet assembly 100 includes a magnet 102 and a first yoke 101 and a second yoke 103, respectively used for bonding and fixing to both sides of the magnet 102. In the prior art, the method for bonding the magnet body and the yoke sheets is as follows: the magnet 102 is manually fixed, glue is applied to the surface of the magnet 102 one by one using a glue gun, and then the first yoke 101 and the second yoke 103 are adhered to it. The positions of the first yoke 101 and the second yoke 103 are manually fine-tuned as needed. After the glue solidifies, the desired motor magnet is obtained.
[0005] The shortcomings of the existing technology are that the current production method, which mainly relies on manual assembly of motor magnet components, is not only inefficient, but also affects product quality due to the inability to provide accurate and reliable positioning of the magnet and yoke and uneven application of glue.
[0006] Therefore, it is necessary to provide a new precision micro-motor high-performance neodymium iron boron magnet assembly line to solve the above-mentioned technical problems. Summary of the Invention
[0007] (I) Technical problem to be solved: Based on this, the present invention provides a high-performance neodymium iron boron magnet assembly line for precision micro motors, which aims to solve the technical problems of poor product quality and low production efficiency in the existing method of assembling motor magnet components by manual bonding.
[0008] (II) Technical Solution
[0009] To address the aforementioned technical problems, this invention proposes a precision micro-motor high-performance NdFeB magnet assembly line, comprising: an openable transfer tray assembly, a multi-chain circulation line, a tray lifting and positioning assembly, a tray opening and closing control assembly, a loading robot, a dispensing robot, a pressing robot, a curing device, a magnetizer, a discharging robot, a finished product tray, and an automatic tray feeding and discharging device; the openable transfer tray assembly is used to load the materials constituting the magnet assembly; the openable transfer tray assembly includes a product receiving slot for receiving the materials, the shape of the product receiving slot matching the shape of the magnet assembly, and the... The openable / closable transfer tray assembly includes an open state and a closed state; when the openable / closable transfer tray assembly is in the closed state, it can clamp and position the material located in the product receiving slot; the multiplier chain circulation line is used to carry the openable / closable transfer tray assembly; the tray lifting and positioning assembly is used to lift and fix the openable / closable transfer tray assembly, and each station in the multiplier chain circulation line that requires positioning of the openable / closable transfer tray assembly is equipped with a set of the tray lifting and positioning assembly; the tray opening and closing control assembly is used to control the openable / closable transfer tray. The components are in the open or closed state. Each set of the carrier tray lifting and positioning components has a carrier tray opening and closing control component installed on one side. The loading robot is used to stack the materials sequentially inside the openable transfer tray assembly when the openable transfer tray assembly is in the open state. The dispensing robot is used to apply adhesive between two adjacent materials forming the same magnet assembly when the openable transfer tray assembly is in the closed state. The pressing robot is used to press the bonded materials in the product receiving slot when the openable transfer tray assembly is in the closed state. Pressure is applied; the multiplier chain circulation line passes through the curing device, which is used to bake and cure the material pressed by the pressing robot when the openable transfer tray assembly is in the closed state, to obtain a magnet assembly to be magnetized; the unloading robot is used to adsorb the magnet assembly to be magnetized into the magnetizer for magnetization, to obtain a finished magnet assembly; the finished product tray is used to hold the finished magnet assembly; the unloading robot is also used to transfer the finished magnet assembly into the finished product tray; the automatic tray feeding and unloading device is used to realize the automatic feeding and unloading of the finished product tray.
[0010] (III) Beneficial effects: The present invention enables automated production of magnet components and ensures high assembly efficiency and product quality. Attached Figure Description
[0011] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 The background section presents a schematic diagram of the structure of a motor magnet composed of multiple magnet components.
[0013] Figure 2 The background section shows a schematic diagram of the structure of a magnet assembly.
[0014] Figure 3 This is a schematic diagram of the overall structure of the present invention;
[0015] Figure 4 This invention includes a partial structural schematic diagram. Figure 1 (Remove the top outer shell);
[0016] Figure 5 This invention includes a partial structural schematic diagram. Figure 2 (Mainly illustrating the multiplier chain loop section);
[0017] Figure 6 In this invention: the three-dimensional structure of the transfer disk assembly Figure 1 ;
[0018] Figure 7 In this invention: the three-dimensional structure of the transfer disk assembly Figure 2 ;
[0019] Figure 8 This is a top view of the transfer disk assembly in this invention;
[0020] Figure 9 For the Figure 8 Enlarged view of the cross-sectional view along the BB line;
[0021] Figure 10 This is a three-dimensional schematic diagram of the structure of the transfer tray assembly in this invention (excluding the second product positioning block and the first connecting plate).
[0022] Figure 11 This is an exploded view of the transfer disk component in this invention.
[0023] Figure 12 This is a three-dimensional schematic diagram of a portion of the structure in this invention. Figure 3 (Includes: openable transfer tray assembly, carrier tray lifting and positioning assembly, and transfer tray assembly);
[0024] Figure 13 This is a three-dimensional schematic diagram of a portion of the structure in this invention. Figure 4 (Includes: openable and commutable transfer tray assembly and tray lifting and positioning assembly);
[0025] Figure 14 This is a three-dimensional schematic diagram of a portion of the structure in this invention. Figure 5 (Including: magnetization segment multiplier chain, second auxiliary passage component and third auxiliary passage component);
[0026] Figure 15 for Figure 5 A magnified view of a section at point D;
[0027] Figure 16 for Figure 5 A magnified view of a section at point E in the middle;
[0028] Figure 17 This is a schematic diagram of the structure of the carrier disk lifting assembly in this invention;
[0029] Figure 18 This is a three-dimensional schematic diagram of a portion of the structure in this invention. Figure 6 (Mainly used to illustrate the structure of a multiple chain loop line).
[0030] Figure 19 This is a three-dimensional schematic diagram of the automatic feeding and discharging device for material trays in this invention.
[0031] Figure 20 This is a side view of the automatic feeding and discharging device for material trays in this invention.
[0032] Figure 21 This is a schematic diagram of the component structure of the feeding unit in the automatic feeding and discharging device of the material tray in this invention;
[0033] Figure 22 This is a schematic diagram of the component structure of the discharge unit in the automatic feeding and discharging device of the material tray in this invention;
[0034] Figure 23 This is a schematic diagram illustrating the application status of the automatic material tray feeding and discharging device in this invention.
[0035] Figure 24 for Figure 23 A magnified view of a section at point F in the middle;
[0036] Figure 25 This is a three-dimensional schematic diagram of the finished product tray in this invention;
[0037] Figure 26 This is an exploded view of the finished product tray in this invention.
[0038] Explanation of reference numerals in the attached figures:
[0039] 100. Magnet assembly; 101. First magnetic yoke; 102. Magnet; 103. Second magnetic yoke; 300. Wedge block insertion position; 400. Production line frame; 500. Transfer tray assembly; 600. Tray opening and closing control assembly; 700. Tray lifting and positioning assembly; 800. Multi-chain circulation line; 1. Stop post; 2. Product positioning reference block; 3. First opening and closing unit; 4. First product receiving slot; 5. Second opening and closing unit 6. Wear-resistant strip; 7. Second product receiving slot; 8. Bearing base plate; 9. Clamp cover; 10. First positioning sleeve; 11. Spreading limit block; 12. Limiting impact block; 13. Telescopic fork; 14. Wedge block; 15. Wedge block telescopic linear drive; 16. Positioning component support frame; 17. Lifting cylinder; 18. Lifting top plate; 19. Lifting slide rail; 20. Front stop cylinder; 21. Rear backstop block; 22. Positioning pin; 23. 24. Adjustable screw; 25. Press frame; 26. Feeding and dispensing section multiplier chain; 27. Baking and fixing section multiplier chain; 28. Magnetizing section multiplier chain; 29. Carrier tray lowering assembly; 30. Lower layer multiplier chain return line; 31. Carrier tray rising assembly; 32. Pushing cylinder assembly; 33. Material feeding telescopic cylinder; 34. Mounting plate; 35. Backlash block; 36. Coil spring; 37. First magnetic yoke feeding robot; 38. Magnet feeder Robotic arm; 038, Second magnetic yoke feeding robotic arm; 039, Dispensing robotic arm; 40, Pressing robotic arm; 41, Curing equipment; 42, Magnetizer; 43, Discharging robotic arm; 44, Front working platform; 45, Rear working platform; 46, First auxiliary passage component; 47, Second auxiliary passage component; 48, Third auxiliary passage component; 49, First magnetic yoke vibratory feeder; 50, Magnetic vibratory feeder; 051, Second magnetic yoke vibratory feeder;
[0040] 21. Product fixing groove;
[0041] 31. First product positioning block; 32. First connecting plate; 33. First mounting block; 34. First closing return spring; 35. First opening limit post; 36. First spreading push wheel; 37. First closing limit post; 38. First elastic clamping unit; 39. First sliding assembly;
[0042] 51. Second product positioning block; 52. Second connecting plate; 53. Second mounting block; 54. Second closing return spring; 55. Second opening limit post; 56. Second spreading push wheel; 57. Second closing limit post; 58. Second elastic clamping unit; 59. Second sliding assembly;
[0043] 61. Side chamfer; 62. Bottom chamfer;
[0044] 81. Base plate main body; 82. Reference block support platform;
[0045] 311. First spring hole; 312. First shaft hole; 313. First movable groove;
[0046] 371. First fixed end; 372. First abutment limiting end;
[0047] 381. First compression spring; 382. First pressure column;
[0048] 511. Second spring hole; 512. Second shaft hole; 513. Second movable groove;
[0049] 571. Second fixed end; 572. Second abutment limiting end;
[0050] 581. Second compression spring; 582. Second pressure column;
[0051] 821. Sleeve hole;
[0052] 301. Cargo tray lifting platform; 302. Screw lifting assembly;
[0053] 0331, Limiting surface;
[0054] 0341. Surface of avoidance; 0342. Surface of propulsion;
[0055] 0100, Feeding unit; 0200, Discharge unit; 0300, Frame; 0400, Finished product tray;
[0056] 01. Z-axis lifting pallet; 02. X-axis first telescopic support plate; 03. X-axis second telescopic support plate; 04. First upper Y-axis telescopic carrier plate; 05. Second upper Y-axis telescopic carrier plate; 06. Upper lifting cylinder; 07. Lower lifting cylinder; 08. Feeding motor; 09. Drive shaft; 010. Drive pulley; 011. Drive pulley; 012. Toothed belt; 013. Y-axis guide rail; 014. Position sensor; 015. Lateral drive cylinder; 016. Vertical connecting plate; 017. X-axis guide rail; 018. Empty pallet stacking bin; 019. Full pallet discharge port; 02 0. Empty material tray inlet; 00021. Lead screw; 022. Spiral slide; 023. Material tray lifting support plate; 024. Support plate rubber pad; 025. Discharge motor; 026. Discharge belt drive assembly; 027. Full tray receiving bin; 028. Y-axis telescopic cylinder; 029. Lower Y-axis guide rail; 030. Lower Y-axis guide block; 0031. Drawer guide rail; 0032. Adsorption magnetic block; 0033. Y-axis buffer limit component; 0034. Lifting guide frame; 0035. Material tray guide channel; 0036. Loading station; 0037. Receiving station; 040. Lower Y-axis telescopic carrier plate;
[0057] 0181. One-piece right-angle column; 0182. Reversible right-angle column;
[0058] 0271. Import port; 0272. Drawout port; 0273. Material baffle; 0274. Pull handle; 0275. Support column;
[0059] 01821. Fixed plate; 01822. Rotating plate;
[0060] 0401, Base Plate;
[0061] 001. Material tray support plate; 002. Middle partition plate; 003. Magnetic adsorption strip; 005. First side partition plate; 006. Second side partition plate; 007. Middle product receiving cavity; 008. First side product receiving cavity; 009. Second side product receiving cavity; 0010. Second positioning sleeve;
[0062] 0011, Magnetic strip receiving cavity;
[0063] 0012. Mounting holes;
[0064] 0021, First middle receiving slot; 0022, Second middle receiving slot; 0023, Middle plate fixing screw hole; 0024, Weight reduction hole;
[0065] 0051, First plate receiving slot; 0052, First plate fixing screw hole;
[0066] 0061, Second plate receiving slot; 0062, Second plate fixing screw hole. Detailed Implementation
[0067] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0068] The following is in conjunction with the appendix Figure 1-26 The high-performance neodymium iron boron magnet assembly line for precision micromotors of the present invention will be further described.
[0069] Please refer to this carefully. Figure 3-5This invention discloses a precision micro-motor high-performance NdFeB magnet assembly line, comprising: an openable transfer tray assembly 500, a multi-chain circulation line 800, a tray lifting and positioning assembly 700, a tray opening and closing control assembly 600, a loading robot, a dispensing robot 039, a pressing robot 40, a curing device 41, a magnetizer 42, a discharging robot 43, a finished product tray 0400, and an automatic tray feeding and discharging device; the openable transfer tray assembly 500 is used to load the materials constituting the magnet assembly 100; the openable transfer tray assembly 500 includes a product receiving groove for containing materials, the shape of which is similar to that of the magnet assembly. The 100-shaped, openable / closed transfer tray assembly 500 includes an open state and a closed state; when the openable / closed transfer tray assembly 500 is in the closed state, it can clamp and position the material located in the product receiving slot; the multiplier chain circulation line 800 is used to carry the openable / closed transfer tray assembly 500; the tray lifting and positioning assembly 700 is used to lift and fix the openable / closed transfer tray assembly 500, and each station in the multiplier chain circulation line 800 that requires positioning of the openable / closed transfer tray assembly 500 is equipped with a tray lifting and positioning assembly 700; the tray opening and closing control assembly 600 is used for... To control the openable / closed transfer tray assembly 500 to be in the open or closed state, each set of tray lifting and positioning assembly 700 is equipped with a tray opening / closing control assembly 600 on one side; a loading robot is used to stack materials sequentially inside the openable / closed transfer tray assembly 500 when it is in the open state; a dispensing robot 039 is used to apply adhesive between two adjacent materials that make up the same magnet assembly 100 when the openable / closed transfer tray assembly 500 is in the closed state; a pressing robot 40 is used to press the bonded products in the receiving slot when the openable / closed transfer tray assembly 500 is in the closed state. The material is subjected to pressure; the multi-chain circulation line 800 passes through the curing equipment 41, which is used to bake and cure the material pressed by the pressure-applying robot 40 when the openable transfer tray assembly 500 is in the closed state, to obtain the magnet assembly 100 to be magnetized; the discharge robot 43 is used to adsorb the magnet assembly 100 to be magnetized into the magnetizer 42 for magnetization, to obtain the finished magnet assembly; the finished product tray 0400 is used to hold the finished magnet assembly; the discharge robot 43 is also used to transfer the finished magnet assembly to the finished product tray 0400; the automatic tray feeding and discharging device is used to realize the automatic feeding and discharging of the finished product tray 0400.
[0070] This embodiment provides a complete solution for a precision micro-motor high-performance NdFeB magnet assembly line. This solution automates the processes of material feeding, dispensing, pressing, baking and curing, magnetization, and finished product unloading, significantly improving the assembly efficiency of the magnet assembly 100. The transfer tray assembly 500 can automatically open and close, achieving precise positioning of multiple products in the closed state to ensure product quality. In use, the openable transfer tray assembly 500 can feed materials in the open state to ensure smooth feeding, and dispensing adhesive in the closed state to ensure accurate adhesive application. After dispensing, in the closed state, the pressing robot 40 presses and holds the material for a period of time to ensure precise adhesion of the materials composing the magnet assembly 100, further improving product quality. The assembly remains closed and enters the curing equipment 41, where it is baked. The curing equipment 41 can solidify the adhesive in a short time, ensuring the precise positioning of the magnet assembly 100 to be magnetized. The unloading robot 43 is an adsorption robot that can adsorb the magnet assembly 100 to be magnetized from the product receiving slot from top to bottom for magnetization, and then stack the finished magnet assembly onto the finished product tray 0400 from top to bottom. The receiving slots of the product receiving slot and the finished product tray 0400 are both designed to match the shape of the magnet assembly 100, which can simultaneously meet the requirements of smooth loading and unloading and precise positioning of materials. The tray lifting and positioning component 700 is used to lift the openable transfer tray assembly 500 upwards and detach it from the multiplier chain circulation line 800, and fix the openable transfer tray assembly 500.
[0071] Please refer to this carefully. Figure 6-18According to a specific embodiment of the present invention, the magnet assembly 100 includes a magnet 102 and a first magnetic yoke 101 and a second magnetic yoke 103 respectively used for bonding and fixing to both sides of the magnet 102; the precision micro-motor high-performance NdFeB magnet assembly line also includes a front working platform 44 and a rear working platform 45 respectively located at both ends of the curing equipment 41, the direction from the front working platform 44 to the rear working platform 45 being the production line direction; the multiplier chain circulation line 800 includes: an upper multiplier chain output line, a tray lowering assembly 28, a lower multiplier chain return line 29, and a tray rising assembly 30, the upper multiplier chain output line includes: a feeding point glue section multiplier chain 25, a baking and fixing section multiplier chain 26, and a magnetizing section multiplier chain 24 arranged sequentially and at intervals along the production line direction. 7; The feeding dispensing section multiplier chain 25 is located above the front working platform 44, the baking and fixing section multiplier chain 26 is located inside the curing equipment 41, and the magnetizing section multiplier chain 27 is located above the rear working platform 45; the middle part of the lower multiplier chain return line 29 is located below the curing equipment 41, and the two ends of the lower multiplier chain return line 29 are located below the front working platform 44 and the rear working platform 45, respectively; the feeding dispensing section multiplier chain 25, the baking and fixing section multiplier chain 26, the magnetizing section multiplier chain 27, the tray lowering assembly 28, the lower multiplier chain return line 29, and the tray rising assembly 30 are connected end to end; the tray lowering assembly 28 and the tray rising assembly 30 are symmetrical structures, and the tray lowering assembly 28 includes a tray lifting plate 301 and a drive mechanism. The tray lifting pallet 301 has a telescopic spiral lifting assembly 302. The top of the tray lifting assembly 30 is also provided with a pusher cylinder assembly 031 for pushing the openable transfer tray assembly 500 on the tray lifting assembly 30 to the feeding point glue section multiple chain 25. The precision micro-motor high-performance neodymium iron boron magnet assembly line also includes: a first auxiliary passage assembly 46, a second auxiliary passage assembly 47, and a third auxiliary passage assembly 48. The first auxiliary passage assembly 46 is located on the feeding point glue section multiple chain 25 and is used to transfer the openable transfer tray assembly 500 on the feeding point glue section multiple chain 25 to the baking fixed section multiple chain 26. The second auxiliary passage assembly 47 is located on the magnetization section multiple chain 27 and is used to transfer the magnetized section multiple chain 27 located on the baking fixed section multiple chain 26. The transfer tray assembly 500 is transferred to the magnetization section multiplier chain 27; the third auxiliary passage assembly 48 is disposed on the magnetization section multiplier chain 27 and is used to transfer the openable transfer tray assembly 500 located on the magnetization section multiplier chain 27 to the tray lowering assembly 28; the loading robot includes: a first magnetic yoke loading robot 036, a magnet loading robot 037, and a second magnetic yoke loading robot 038; the precision micro-motor high-performance neodymium iron boron magnet assembly line also includes a first auxiliary passage assembly 46 for transferring the openable transfer tray assembly 500 on the loading and dispensing section multiplier chain 25 to the baking and fixing section multiplier chain 26; the two sides of the loading and dispensing section multiplier chain 25 are the loading side and the dispensing side, respectively; the width of the loading side is greater than the width of the dispensing side;The first magnetic yoke loading robot 036, the magnetic loading robot 037, and the second magnetic yoke loading robot 038 are sequentially installed on the front work platform 44 along the production line direction, all three being located on the loading side. The first magnetic yoke loading robot 036 and the magnetic loading robot 037 are installed back-to-back, while the magnetic loading robot 037 and the second magnetic yoke loading robot 038 are installed opposite each other. A first magnetic yoke vibrating plate 49 is provided on the side of the first magnetic yoke loading robot 036 away from the magnetic loading robot 037, and a magnetic vibrating plate 50 is provided on the side of the magnetic loading robot 037 away from the first magnetic yoke loading robot 036. A second magnetic yoke vibrating plate 051 is provided on the side of the second magnetic yoke loading robot 038 close to the magnetic loading robot 037. The first auxiliary passage component 46 includes two sets of retractable forks 13 arranged opposite each other. The retractable forks 13 are mounted on the pressing robot 40 and can be opened and closed. The upper ends of the transfer tray assembly 500 are each equipped with a clamp 9 that cooperates with the telescopic fork 13 for lifting. The dispensing robot and the pressing robot 40 are sequentially installed on the front working platform 44 along the production line direction, both located on the dispensing side. The unloading robot 43 and the magnetizer 42 are respectively installed on the rear working platform 45, both located on one side of the magnetized section multiplier chain 27, directly opposite the loading side. The automatic tray feeding and unloading device is located on the side of the tray lowering assembly 28 away from the magnetized section multiplier chain 27. The automatic tray feeding and unloading device includes a feeding unit 0100 and an unloading unit 0200 located above and below the rear working platform 45, respectively. The side of the feeding unit 0100 away from the tray lowering assembly 28 is the empty tray inlet 020, and the side of the unloading unit 0200 away from the tray lowering assembly 28 is the full tray outlet 019.
[0072] This embodiment, based on the specific magnet assembly 100 structure described above, provides a more specific implementation scheme for a precision micro-motor high-performance neodymium iron boron magnet assembly line, and provides a more detailed design for the structure and layout of each functional component. The structure and function of each part are described in detail below.
[0073] Regarding the magnet assembly 100: The magnet assembly 100 includes three mutually bonded materials (magnet 102, first yoke 101, and second yoke 103). It should be noted that, in addition to the yoke, other materials that need to be bonded can also be bonded to both sides of the magnet 102.
[0074] The operating principle and function of the multiplier chain circulation line 800 are as follows: The upper multiplier chain output line carries the transfer tray assembly 500 through each station and enters the tray lowering assembly 28. The tray lowering assembly 28 is used to lower the empty transfer tray assembly 500 to the lower multiplier chain return line 29, and then input it to the upper multiplier chain output line via the tray rising assembly 30, realizing the cyclic use of the transfer tray assembly 500. The upper multiplier chain output line is composed of three line segments spliced together sequentially, with a certain gap between adjacent segments. Three sets of auxiliary passing components (first auxiliary passing component 46, second auxiliary passing component 47, and third auxiliary passing component 48) are used to assist the transfer tray assembly 500 in smoothly passing through three gaps (between the feeding and gluing section multiplier chain 25 and the baking and fixing section multiplier chain 26, between the baking and fixing section multiplier chain 26 and the magnetizing section multiplier chain 27, and between the magnetizing section multiplier chain 27 and the tray lowering assembly 28). The pusher cylinder assembly 031 includes a retractable pusher cylinder and a pusher plate driven by the pusher cylinder. In use, the pusher cylinder drives the pusher plate outwards, pushing the transfer tray assembly 500 located on the pusher plate across the gap and onto the loading point glue section multiplier chain 25. The auxiliary transmission component works in conjunction with the pusher cylinder assembly 031 to ensure that the transfer tray assembly 500 smoothly flows across the gap on the multiplier chain circulation line 800. The tray lifting assembly 30 also includes a tray lifting plate 301 and a screw lifting assembly 302 for driving the extension and retraction of the tray lifting plate 301. The screw lifting assembly 302 is a motor-driven screw transmission structure. In use, the transfer tray assembly 500 is located on the tray lifting plate 301 and moves up and down with the tray lifting plate 301.
[0075] The main reason why the upper multiplier chain output line is composed of three segments spliced together is that the curing equipment 41 is an externally purchased component. Each end of the curing equipment 41 (along the production line direction) has an openable lifting door. After the lifting doors are lowered and closed, the curing equipment 41 has a closed heating space. Since the curing equipment 41 needs to form a closed heating space, the upper multiplier chain output line needs to be divided into at least one segment located within the curing equipment 41. Specifically, the baking fixed segment multiplier chain 26 is located within the curing equipment 41. The advantages of the upper multiplier chain output line being composed of three segments spliced together are: using this structure, after adding a protective shell to the curing equipment 41, a baking module can be formed. The other two sections of the upper multiplier chain output line (the feeding and dispensing multiplier chain 25 and the magnetizing multiplier chain 27) are respectively set on the front working platform 44 and the rear working platform 45. The baking and curing processes are arranged on the front working platform 44 and the rear working platform 45 respectively. After adding a protective shell, an assembly module and a magnetizing unloading module can be formed. The assembly module, baking module and magnetizing unloading module are independent structures. They can be equipped with separate control structures (such as control panels), protective structures (alarm warning lights, protective shells) and housing structures (cabinets under the working platforms), forming a modular structure that facilitates separate design, processing, assembly and transfer. The lower multiplier chain return line 29 connects the assembly module, baking module and magnetizing unloading module, and is used for the smooth return of the empty openable transfer tray assembly 500.
[0076] Explanation of the layout scheme and advantages of functional components on the feeding side and dispensing side:
[0077] The feeding side is wider to match the larger volume of the first magnetic yoke feeding robot 036, the magnet feeding robot 037, and the second magnetic yoke feeding robot 038. The robots are installed in a relative or opposite manner, creating space for the vibratory feeder and maximizing space utilization. Since the feeding side is used for feeding, this structure, which centrally arranges the same functional components, creates a regular and clear boundary for the feeding function's coverage area. This facilitates functional area division, resulting in a rational and orderly structure that allows for the centralized and regular arrangement of power source pipes / lines.
[0078] On the dispensing side: The dispensing robot 039 is located on the dispensing side and has sufficient space to span two workstations, performing dispensing operations on the first magnetic yoke 101 and the magnet 102 respectively, saving costs. The pressing robot 40 includes an existing, readily available pressing three-axis linear robot module and a high-precision multi-head pressure pressing device mounted on the robot module. The specific structure of the high-precision multi-head pressure pressing device can be found in patent number 2023226550248. The extendable fork 13 is loaded onto the pressing robot 40, allowing the high-precision multi-head pressure pressing device and the extendable fork 13 to share a single power source, reducing equipment cost and size. The extendable fork 13 is an extendable structure, including a fork body with an opening. The top of the clamp 9 has a raised top step that protrudes to the side. The telescopic fork 13 is inserted below the top step and lifted up to lift the clamp 9 and the entire transfer tray assembly 500 across the gap and accurately place it on the baking fixed section multiple chain 26.
[0079] Regarding the arrangement and advantages of the functional components on the rear work platform 45: The unloading robot 43 and the magnetizer 42 are both located on the same side of the magnetization section multiplier chain 27, which is aligned with the loading side. This structure aligns the assembly module and the magnetizing unloading module in the width direction, which helps reduce the overall width of the precision micro-motor high-performance NdFeB magnet assembly line of this invention. In the automatic tray feeding and unloading device, the feeding unit 0100 and the unloading unit 0200 are arranged vertically. The direction of the feeding unit 0100 is generally opposite to the production line direction, while the direction of the unloading unit 0200 is consistent with the production line direction. The upper layer feeds empty trays, and the lower layer returns to full trays, forming a three-dimensional material conveying structure with upper and lower return flows, reducing the overall length of the automatic tray feeding and unloading device. With this structure, the empty material tray inlet 020 and the full material tray outlet 019 are located on the same side of the production line, allowing the automatic material tray feeding and discharging device to be directly connected to the upstream multi-chain circulation line 800. Furthermore, the empty material tray inlet 020 and the full material tray outlet 019 can be supervised by a single operator, reducing labor costs.
[0080] It should be noted that the first magnetic yoke loading robot 036, the magnet loading robot 037, and the second magnetic yoke loading robot 038 in this embodiment all include existing robot modules that can be directly purchased externally, enabling three-way movement along the XYZ axes. The dispensing robot is also an existing purchased component. In summary, by adopting the structure of this embodiment, the functional components are rationally designed and arranged, significantly reducing the overall volume, weight, and cost of the production line of this invention.
[0081] According to a specific embodiment of the present invention, the multiplier chain circulation line 800 and the tray opening and closing control assembly 600 are respectively installed on the production line frame 400. The openable and closable transfer tray assembly 500 further includes: a supporting base plate 8, a product positioning reference block 2 fixedly provided on the top of the supporting base plate 8, and a first opening and closing unit 3 and a second opening and closing unit 5 with symmetrical structures respectively provided on both sides of the product positioning reference block 2; multiple sets of tray opening and closing control assemblies 600 are provided below the upper multiplier chain output line, and the tray opening and closing control assembly 600 includes: a wedge block 14 and a wedge block telescopic linear drive 15 that provides telescopic power to the wedge block 14; the openable and closable transfer tray assembly 500 is located on the wedge block Under the squeezing action of 14, the openable flow transfer tray assembly 500 is opened and accumulates elastic force, thus putting the openable flow transfer tray assembly 500 in the open state; the openable flow transfer tray assembly 500 is in the closed state under the action of elastic force; when the openable flow transfer tray assembly 500 is in the closed state: the first opening and closing unit 3 and the second opening and closing unit 5 respectively form a product receiving groove with the product positioning reference block 2, the product receiving groove includes: a plurality of first product receiving grooves 4 that match the shape of the magnet assembly 100 and are jointly formed by the first opening and closing unit 3 and the product positioning reference block 2, and a plurality of second product receiving grooves 7 that match the shape of the magnet assembly 100 and are jointly formed by the second opening and closing unit 5 and the product positioning reference block 2.
[0082] In this embodiment, a tray opening and closing control component 600 is provided below each assembly station of the upper multiplier chain output line. The production line frame 400 is a frame structure used to provide a mounting and support foundation.
[0083] In the transfer tray assembly 500: the supporting base plate 8 is used for support, the product positioning reference block 2 is fixed to the supporting base plate 8, the first opening and closing unit 3 and the second opening and closing unit 5 respectively cooperate with the product positioning reference block 2 to form multiple openable and closable product receiving slots to receive the constituent materials of the magnet assembly 100. The slots can switch between closed and open states as required to realize and position the materials.
[0084] In the openable transfer tray assembly 500: under the action of the wedge block extension and retraction linear drive 15, the wedge block 14 simultaneously squeezes the first opening and closing unit 3 and the second opening and closing unit 5. The first opening and closing unit 3 and the second opening and closing unit 5 open simultaneously, facilitating the robot arm to insert and place materials into the magnet assembly 100 or to retrieve assembled materials. Furthermore, the transfer tray assembly 500 is equipped with elastic elements such as compression springs. When the first opening and closing unit 3 and the second opening and closing unit 5 open, they compress the compression springs. When the wedge block 14 moves in the opposite direction, under the elastic force of the compression springs, the first opening and closing unit 3 and the second opening and closing unit 5 retract, and the transfer tray assembly 500 is in a closed state.
[0085] In this embodiment: the transfer tray assembly 500 can automatically open and close to meet usage requirements, and the product receiving slots in the transfer tray assembly 500 are multiple in shape that match the magnet assembly 100. The transfer tray assembly 500 can accurately position multiple products simultaneously, and multiple magnet assemblies 100 can be assembled at the same time. The multiplier chain circulation line 800 can transfer the transfer tray assembly 500 to each workstation and realize the cyclical use of the transfer tray assembly 500.
[0086] According to a specific embodiment of the present invention, the first opening and closing unit 3 includes: a first product positioning block 31, a first connecting plate 32, a first mounting block 33, a first closing reset spring 34, and a first opening limiting post 35; the first product positioning block 31 is located on the side of the product positioning reference block 2, and the first product positioning block 31 and the product positioning reference block 2 together form a plurality of first product receiving slots 4; the first connecting plate 32 is located on the side of the first product positioning block 31 away from the product positioning reference block 2, and the first connecting plate 32 is slidably connected to the bearing base plate 8; the first mounting block 3 ... product positioning block 34 is slidably connected to the first product positioning base plate 8; the first product positioning block 35 is located on the side of the first product positioning block 31 away from the product positioning reference block 2, and the first product positioning block 35 is slidably connected to the first product positioning base plate 8; the first product positioning block 35 is located on the side of the first product positioning base plate 31 away from the product positioning reference block 2, and the first product positioning block 35 is slidably connected to the first product positioning base plate 34. A connecting plate 32 is located away from the product positioning reference block 2; the two ends of the first closing return spring 34 abut against the first mounting block 33 and the first connecting plate 32 respectively; one end of the first opening limit post 35 is fixed to the first mounting block 33, and the other end of the first opening limit post 35 faces the side of the first connecting plate 32; the second opening and closing unit 5 includes: a second product positioning block 51, a second connecting plate 52, a second mounting block 53, a second closing return spring 54, and a second opening limit post 55; the second product positioning block 51 is located on the side of the product positioning reference block 2, and the second product positioning... Block 51 and product positioning reference block 2 together form multiple second product receiving slots 7; the second connecting plate 52 is located on the side of the second product positioning block 51 away from the product positioning reference block 2, and the second connecting plate 52 is slidably connected to the bearing base plate 8; the second mounting block 53 is located on the side of the second connecting plate 52 away from the product positioning reference block 2; the two ends of the second closing return spring 54 abut against the second mounting block 53 and the second connecting plate 52 respectively; one end of the second opening limit post 55 is fixed to the second mounting block 53, and the other end of the second opening limit post 55 faces the side of the second connecting plate 52. The first opening and closing unit 3 also includes a first opening pusher 36; the first opening pusher 36 is mounted on the first connecting plate 32 or the first product positioning block 31; the second opening and closing unit 5 also includes a second opening pusher 56; the second opening pusher 56 is mounted on the second connecting plate 52 or the second product positioning block 51; the wedge block 14 simultaneously squeezes the first opening pusher 36 and the second opening pusher 56, and simultaneously pushes the first product positioning block 31 and the second product positioning block 51 to move in a direction away from the product positioning reference block 2, so that the openable and closable transfer tray assembly 500 is in the open state;
[0087] In this embodiment, the structure of the first opening and closing unit 3 and the second opening and closing unit 5 in the transfer disk assembly 500 is designed in more detail.
[0088] Regarding the open state of the transfer tray assembly 500: The telescopic linear drive drives the wedge block 14 to extend to the position between the first opening pusher 36 and the second opening pusher 56 (wedge block extension position 300), and then moves towards the product positioning reference block 2. The two wedge surfaces of the wedge block 14 simultaneously push the first opening pusher 36 and the second opening pusher 56, forcing the first product positioning block 31 and the second product positioning block 51 on both sides to slide simultaneously away from the product positioning reference block 2 until the first connecting plate 32 abuts against the first opening limit post 35 and the second connecting plate 52 abuts against the second opening limit post 55. At this time, the transfer tray assembly 500 is in the open state; while the first connecting plate 32 moves, it presses the first closed reset spring 34, and the first closed reset spring 34 accumulates elastic force; while the second connecting plate 52 moves, it presses the second closed reset spring 54, and the second closed reset spring 54 accumulates elastic force. In this state, all the first product receiving slots 4 and all the second product receiving slots 7 become larger, which is conducive to the robot arm putting materials into or taking materials out of the product receiving slots.
[0089] Regarding the closed state of the transfer tray assembly 500: The telescopic linear drive drives the wedge block 14 to retract away from the product positioning reference block 2. Under the action of the first closing return spring 34, it pushes the first product positioning block 31 and the first connecting plate 32 to slide towards the product positioning reference block 2 simultaneously. It stops when the first product positioning block 31 abuts against the product positioning reference block 2. At the same time, under the action of the second closing return spring 54, it pushes the second product positioning block 51 and the second connecting plate 52 to slide towards the product positioning reference block 2 simultaneously. It stops when the second product positioning block 51 abuts against the product positioning reference block 2. At this time, the transfer tray assembly 500 is in the closed state. In this state, all the first product receiving slots 4 and all the second product receiving slots 7 become smaller, and the materials constituting the magnet assembly 100 are securely contained in the product receiving slots. When the transfer tray assembly 500 moves with the production line or when the product is being glued, pressed, or cured, the transfer tray assembly 500 is in the closed state to ensure the product assembly production accuracy.
[0090] In this embodiment, the transfer tray assembly 500 employs a combination of a wedge block 14 and two opening pushers (first opening pusher 36 and second opening pusher 56) to synchronously open the first product positioning block 31 and the second product positioning block 51. This ensures the synchronicity of the movements of the first product positioning block 31 and the second product positioning block 51, reduces the number of power components, and lowers costs. More specifically, both the first opening pusher 36 and the second opening pusher 56 are capable of rotating around their own axes. This structure facilitates smooth opening.
[0091] According to a specific embodiment of the present invention, the first opening and closing unit 3 further includes a first closing limiting post 37, the two ends of which are a first fixed end 371 and a first abutting limiting end 372, the first fixed end 371 being fixed to the first connecting plate 32, and the first abutting limiting end 372 facing the side of the supporting base plate 8; the second opening and closing unit 5 further includes a second closing limiting post 57, the two ends of which are a second fixed end 571 and a second abutting limiting end 572, the second fixed end 5 ..., the second fixed end 571 being fixed to the first connecting plate 32, and the first abutting limiting end 372 facing the side of the supporting base plate 8, the second fixed end 571 being fixed to the first connecting plate 32, 71 is fixed to the second connecting plate 52, and the second abutting and limiting end 572 faces the side of the supporting base plate 8; when the openable and closable transfer tray assembly 500 is in the closed state: the first abutting and limiting end 372 abuts against the supporting base plate 8, there is a gap between the first product positioning block 31 and the product positioning reference block 2, and the second abutting and limiting end 572 abuts against the supporting base plate 8, there is a gap between the second product positioning block 51 and the product positioning reference block 2; the second closing limiting post 57 has the same structure as the first closing limiting post 37.
[0092] In this embodiment, both the first closing limiting post 37 and the second closing limiting post 57 are used for closing and limiting. During the closing process, when the first closing limiting post 37 abuts against the supporting base plate 8, there is a gap between the first product positioning block 31 and the product positioning reference block 2. That is, when closing, the first closing limiting post 37 hits the opposite component and limits it before the first product positioning block 31; the second closing limiting post 57 hits the opposite component and limits it before the second product positioning block 51. By adopting this structure, the product positioning blocks (first product positioning block 31 and second product positioning block 51) are prevented from directly colliding with the product positioning reference block 2 when closing, which reduces the impact on the position of the material in the product receiving cavity and helps to further improve the assembly accuracy. It should be noted that when assembling and producing the magnet assembly 100, the openable transfer tray assembly 500 needs to be opened to put in the lower layer of material, closed to achieve positioning of the material and dispensing glue, then opened again to stack the upper layer of material, and closed again to achieve positioning of the material. That is, the first product positioning block 31 and the second product positioning block 51 need to be opened and closed multiple times to repeatedly stack and assemble the material. The structure of this embodiment ensures positioning accuracy even with repeated opening and closing. In this embodiment, rotating the adjusting screw allows adjustment of its extension length, thereby adjusting the position of the closing limit and precisely adjusting the size of the first product receiving groove 4 when closed. The working principle of the second closing limit post 57 is the same as that of the first closing limit post 37, and will not be described again here.
[0093] According to a specific embodiment of the present invention, a set of first elastic pressing units 38 is provided on one side of each first product receiving slot 4. Each first product receiving slot 4 can accommodate one magnet assembly 100. The first elastic pressing unit 38 passes through the first product positioning block 31, and one end of the first elastic pressing unit 38 abuts against the first connecting plate 32. The other end of the first elastic pressing unit 38 extends into the first product receiving slot 4 and is used to abut against the side of the magnet assembly 100. A set of second elastic pressing units 58 is provided on one side of each second product receiving slot 7. Each second product receiving slot 7 can accommodate one magnet assembly 100. The second elastic pressing unit 58 passes through the second product positioning block 51, and one end of the second elastic pressing unit 58 abuts against the second connecting plate 52. The other end of the second elastic pressing unit 58 extends into the second product receiving slot 7 and is used to abut against the side of the magnet assembly 100. The first elastic pressing unit 38 and the second elastic pressing unit 58 have the same structure. In this embodiment, when the transfer tray assembly 500 is in the closed state, each first elastic pressing unit 38 abuts against the side of a magnet assembly 100, applying an elastic force to each magnet assembly 100 and pushing each magnet assembly 100 inward to ensure the accuracy of the position of each magnet assembly 100, achieving precise positioning of the magnet assembly 100, and ensuring high repeatability during repeated positioning. The working principle of the second elastic pressing unit 58 is the same as that of the first elastic pressing unit 38, and will not be described again here.
[0094] According to a specific embodiment of the present invention, the first elastic pressing unit 38 includes a first compression spring 381 and a first pressing post 382. A first pressing unit receiving hole is provided on the first product positioning block 31, which is composed of a first spring hole 311 and a first shaft hole 312. The diameter of the first spring hole 311 is larger than the diameter of the first shaft hole 312. The first pressing post 382 includes a first snap-fit shaft section and a first telescopic shaft section fixedly connected. The first compression spring 381 and the first snap-fit shaft section are both received within the first spring hole 311, and the first telescopic shaft section extends into the first spring hole 382. A shaft hole 312; the second elastic pressing unit 58 includes a second compression spring 581 and a second pressing column 582. The second product positioning block 51 is provided with a second pressing unit receiving hole that passes through it. The second pressing unit receiving hole is composed of a second spring hole 511 and a second shaft hole 512 that are connected. The diameter of the second spring hole 511 is larger than the diameter of the second shaft hole 512. The second pressing column 582 includes a second snap-fit shaft section and a second telescopic shaft section that are fixedly connected. The second compression spring 581 and the second snap-fit shaft section are both received in the second spring hole 511. The second telescopic shaft section extends into the second shaft hole 512.
[0095] This embodiment further defines the structure of the first elastic pressing unit 38 and the second elastic pressing unit 58. The structure and operating principle of the first elastic pressing unit 38 and the second elastic pressing unit 58 are the same, and the following description uses the first elastic pressing unit 38 as an example. When the first compression spring 381 is in a free state, the first telescopic shaft section extends a certain distance from the receiving hole of the first shaft hole 312. The first elastic pressing unit 38 moves closer to the product positioning reference block 2 along with the first product positioning block 31 and the first connecting plate 32. Until the transfer tray assembly 500 is in a closed state, the first telescopic shaft section abuts against the magnet assembly 100 and squeezes the first compression spring 381, ultimately realizing that the first pressing column 382 applies elastic force to each magnet assembly 100.
[0096] According to a specific embodiment of the present invention, the product positioning reference block 2 has multiple recessed product fixing grooves 21 on both sides; the first product positioning block 31 has a corresponding recessed first movable groove 313 on the side near the product fixing groove 21, and one product fixing groove 21 and one corresponding first movable groove 313 form a first product receiving groove 4; the first pressing unit receiving hole is connected to the first product receiving groove 4; the second product positioning block 51 has a corresponding recessed second movable groove 513 on the side near the product fixing groove 21, and one product fixing groove 21 and one corresponding second movable groove 513 form a second product receiving groove 7; the second pressing unit receiving hole is connected to the second product receiving groove 7; both the first product receiving groove 4 and the second product receiving groove 7 are rectangular in shape. In this embodiment, the shape of the product receiving groove (the first product receiving groove 4 or the second product receiving groove 7) matches the shape of the magnet assembly 100.
[0097] According to a specific embodiment of the present invention, the supporting base plate 8 includes a base plate body 81 that is generally flat. A raised reference block support platform 82 is provided on the upper part of the base plate body 81. The product positioning reference block 2 is fixedly installed on the reference block support platform 82 via connecting positioning components. The first opening / closing unit 3 and the second opening / closing unit 5 are both installed on the upper part of the base plate body 81, and are respectively installed on both sides of the reference block support platform 82. The first opening / closing unit 3 further includes a first sliding component 39 disposed between the base plate body 81 and the first connecting plate 32, used to achieve a sliding connection between the first connecting plate 32 and the supporting base plate 8. The second opening / closing unit 5 further includes a second sliding component 59 disposed between the base plate body 81 and the second connecting plate 52, used to achieve a sliding connection between the second connecting plate 52 and the supporting base plate 8. In this embodiment, the reference block support platform 82 is raised, which on the one hand, elevates the position of the product positioning reference block 2, facilitating the provision of installation space for the first sliding component 39 and the second sliding component 59.
[0098] The cross-section of the magnet assembly 100 is fan-shaped. Multiple magnet assemblies 100 are arranged into a ring and used as motor assembly accessories. The upper and lower surfaces of the magnet assembly 100 are arc surfaces. During assembly, it is inverted in the product receiving groove, and the projection of the magnet assembly 100 on the bottom surface of the receiving groove is rectangular.
[0099] According to a specific embodiment of the present invention, a support block 11 for limiting the extension length of the wedge block 14 is fixedly embedded on one side of the bottom of the reference block support platform 82, and a limiting block 12 is fixedly embedded on one side of the bottom of the reference block support platform 82; the base plate body 81 is generally rectangular, and the openable and closeable transfer tray assembly 500 also includes two wear-resistant strips 6 respectively provided on both sides of the lower part of the base plate body 81. The wear-resistant strips 6 are generally rectangular, and the four corners of the wear-resistant strips 6 are respectively provided with side chamfers 61, and the bottoms of both ends of the wear-resistant strips 6 in the length direction are respectively provided with bottom chamfers 62; the first opening push wheel 36 is installed on the lower part of the first connecting plate 32, and the second opening push wheel 56 is installed on the lower part of the second connecting plate 52.
[0100] In this embodiment, when the wedge block 14 extends to a preset length, it abuts against the opening limiting block 11. Using this structure, the extension length of the wedge block 14 can be adjusted by adjusting the installation position of the opening limiting block 11, thereby further adjusting the size of the receiving groove in the open state. The limiting block 12 is used to cooperate with the front-stop cylinder 20 on the production line to achieve limiting. Specifically, the limiting rod of the limiting cylinder extends and abuts against the limiting block 12, restricting the flow transfer tray assembly 500 from continuing to advance. Using the opening limiting block 11 and the limiting block 12 also prevents the bearing base plate 8 from being directly impacted. Furthermore, the opening limiting block 11 and the limiting block 12 can be made of impact-resistant or vibration-absorbing materials, and can be replaced individually after damage, greatly improving the overall performance of the flow transfer tray.
[0101] According to a specific embodiment of the present invention, the openable transfer tray assembly 500 further includes two wear-resistant strips 6 respectively disposed on both sides of the lower part of the base plate body 81. The wear-resistant strips 6 are generally rectangular, and the four corners of the wear-resistant strips 6 are respectively provided with side chamfers 61, and the bottom of both ends of the wear-resistant strips 6 in the length direction are respectively provided with bottom chamfers 62; two clamping covers 9 are respectively disposed at both ends of the upper part of the reference block support platform 82. In this embodiment, after adding the wear-resistant strips 6, the wear-resistant strips 6 replace the bearing base plate 8 in contact with the multiplier chain. In use, the wear-resistant strips 6 are in direct contact with the rollers on the multiplier chain. The wear-resistant strips 6 are made of plastic material, which can improve the contact friction between the wear-resistant strips 6 and the rollers, which is beneficial to the movement of the multiplier chain driving the transfer tray assembly 500. In addition, the use of wear-resistant strips 6 can avoid wear on the lower part of the bearing base plate 8. After long-term use and wear, the wear-resistant strips 6 can be directly replaced, which is convenient for maintenance. Because there is a certain gap between two adjacent multiple chain segments, the bottom chamfer 62 facilitates the smooth guidance of the transfer tray assembly 500 from one multiple chain to another, preventing the lower part of the wear-resistant strip 6 from getting stuck during transfer. Similarly, the side chamfer 61 facilitates the smooth guidance of the transfer tray assembly 500 from one multiple chain to another, preventing the side wall of the wear-resistant strip 6 from getting stuck during transfer. Two sleeve holes 821 are spaced apart, and each sleeve hole 821 contains a first positioning sleeve 10. The first sliding assembly 39 and the second sliding assembly 59 are identical; the first sliding assembly 39 includes a guide rail and a slider that cooperates with the guide rail.
[0102] According to a specific embodiment of the present invention, the pallet lifting and positioning assembly 700 includes: a positioning assembly support frame 16, a lifting cylinder 17, a lifting top plate 18, a lifting slide rail 19, a front deflector cylinder 20, a rear anti-reverse block 021, and positioning pins 22; the positioning assembly support frame 16 is generally rectangular, the lower part of the lifting cylinder 17 is mounted on the positioning assembly support frame 16, the lower part of the lifting cylinder 17 is connected to the lifting top plate 18 and is used to drive the lifting top plate 18 to rise and fall, there are two sets of lifting slide rails 19, and the two sets of lifting slide rails 19 are arranged along a set of diagonals of the positioning assembly support frame 16; the rear anti-reverse block 021 is installed on one side of the positioning assembly support frame 16, and the front deflector cylinder 20 is located on the other side of the positioning assembly support frame 16; the positioning pins 22 are respectively located on both sides of the lifting cylinder 17 and fixed to the upper part of the lifting top plate 18; the bottom of the reference block support platform 82 is provided with There is a recessed sleeve hole 821, and a first positioning sleeve 10 in an overall ring shape is provided in the sleeve hole 821. There are two first positioning sleeves 10, and the positions of the two first positioning sleeves 10 are aligned with the positions of the two positioning top pins 22. The bottom adjacent sides of the positioning component support frame 16 are connected to the production line frame 400 through adjustable screws 23. The wedge block telescopic linear drive 15 in a set of openable and closable transfer tray assembly 500 is installed on the positioning component support frame 16 in a set of tray lifting and positioning assembly 700. A stop post 1 is provided at each of the four corners of the upper part of the base plate body 81. The upper part of the stop post 1 is higher than the upper part of the product positioning reference block 2. The upper multiplier chain output line is also provided with a set of top pressing units above each assembly station. Each set of top pressing units includes four pressing frames 24, and the four pressing frames 24 are set directly above the four stop posts 1.
[0103] In this embodiment, the tray lifting and positioning assembly 700 is used to lift and fix the transfer tray assembly 500 located on the multi-chain circulation line 800 at the required work position to facilitate operations such as loading and dispensing. The positioning assembly support frame 16 provides an installation base for other components in the tray lifting and positioning assembly 700, as well as for the wedge block telescopic linear drive 15. Ultimately, one set of openable transfer tray assemblies 500 is installed on one set of tray lifting and positioning assemblies 700. The position of the positioning assembly support frame 16 can be adjusted by the adjustable screw 23 to ensure the accuracy of the positioning assembly support frame 16. Two sets of diagonally arranged lifting slide rails 19 provide stable guidance for the lifting of the lifting top plate 18. The rear backstop block 021 includes a block and a backstop compression spring. When the transfer tray assembly 500 moves along the production line direction, it presses down on the anti-reverse compression spring under the locking block, allowing the transfer tray assembly 500 to pass smoothly. After passing, the anti-reverse compression spring pushes up the locking block, restricting the transfer tray assembly 500 from moving in the opposite direction of the production line. In use, when the position sensor 014 senses that the transfer tray assembly 500 has moved to the preset work position, the front stop cylinder 20 rises up, blocking the front of the transfer tray assembly 500. The locking block in the rear anti-reverse locking block 021 locks the rear of the transfer tray assembly 500. In this state, the front and rear of the transfer tray assembly 500 are limited, and the transfer tray assembly 500 stops at the preset position of the upper multiplier chain output line, making it easy for the positioning top pin 22 to align with the insertion of the first positioning sleeve 10. To further secure the transfer tray assembly 500, the cylinder rod of the lifting cylinder 17 extends, driving the lifting top plate 18 and positioning pins 22 upwards. The two positioning pins 22 rise and insert into the two corresponding first positioning sleeves 10, lifting the transfer tray assembly 500 upwards and detaching it from the upper multiplier chain output line until the four stop posts 1 abut against the four pressure frames 24 above. In this state, the transfer tray assembly 500 is detached from the upper multiplier chain output line and is press-fitted and fixed from above and below, ensuring the stability of the product receiving slot position and facilitating precise positioning by the robotic arm for operations such as material loading and dispensing.
[0104] According to a specific embodiment of the present invention, the second auxiliary passage assembly 47 and the third auxiliary passage assembly 48 have the same structure. The second auxiliary passage assembly 47 includes: a material feeding telescopic cylinder 032, a mounting plate 033, and a reverse thrust block 034. The material feeding telescopic cylinder 032 is fixed to the mounting plate 033 and is used to drive the mounting plate 033 to extend and retract. The material feeding telescopic cylinder 032 is installed on one side of the production line frame 400. The reverse thrust block 034 is hinged to the mounting plate 033, and a mechanism for driving the reverse thrust block 034 to engage / disengage is also provided between the mounting plate 033 and the reverse thrust block 034. The coil spring 035 is open, and the mounting plate 033 is provided with a limiting surface 0331 for limiting the opening angle of the reverse thrust block 034; the front and rear sides of the reverse thrust block 034 are respectively the avoidance surface 0341 and the pushing surface 0342; the reverse thrust block 034 has a parallel production line state and a vertical production line state; when the reverse thrust block 034 is in the vertical production line state, the reverse thrust block 034 extends vertically into the upper multiplier chain output line; when the reverse thrust block 034 is in the parallel production line state, the reverse thrust block 034 exits from the upper multiplier chain output line.
[0105] In this embodiment, under the action of the coil spring 035, the reverse thrust block 034 extends above the upper multi-chain output line, and the reverse thrust block 034 is perpendicular to the production line direction (perpendicular to the production line state). When the transfer tray assembly 500 moves or the material feeding telescopic cylinder 032 actuates (extends or retracts) and the stop post 1 acts on the avoidance surface 0341, it pushes the reverse thrust block 034 to rotate to a state parallel to the production line (parallel to the production line state), without affecting the normal movement of the transfer tray assembly 500. When the avoidance surface 0341 disengages from the stop post 1, the reverse thrust block 034 is in its normal state under the action of the coil spring 035. When the material-feeding telescopic cylinder 032 is activated (extended or retracted) and the stop post 1 acts on the pushing surface 0342, the anti-reverse block 034 cannot rotate under the action of the limiting surface 0331. This transmits the extension or retraction force of the material-feeding telescopic cylinder 032 to the stop post 1, pushing the transfer tray assembly 500 to move, thus assisting the transfer tray assembly 500 in smoothly passing through the gap between the multiple chains. It should be noted that the installation direction of the material-feeding telescopic cylinder 032 determines whether it acts on the pushing surface 0342 in the extended or retracted state. With this embodiment, the anti-reverse block 034 has a reverse-stop function. The anti-reverse block 034 extending above the upper multiple chain output line will not affect the transfer tray assembly 500, and can smoothly push the transfer tray assembly 500 to move when needed. Furthermore, only one telescopic force (the material-feeding telescopic cylinder 032) is required to move the transfer tray assembly 500 across the gap, resulting in a simple, reliable, and low-cost structure.
[0106] As can be seen from the above, in addition to the function of cooperating with the pressure frame 24 to achieve upper and lower limit, the stop post 1 also has another function: when the transfer tray assembly 500 crosses two adjacent multiple chain segments, the reverse thrust block 034 acts on one side of the stop post 1. The stop post 1 is used to provide the force application point, and the reverse thrust block 034 pushes the transfer tray assembly 500 to move as a whole and flow into the next multiple chain segment.
[0107] Please refer to this carefully. Figure 19-24 According to a specific embodiment of the present invention, the feeding unit 0100 includes: a Z-axis lifting pallet 01 for lifting and lowering a material tray, an X-axis first telescopic support plate 02 and an X-axis second telescopic support plate 03 for jointly supporting opposite sides of the material tray; the X-axis first telescopic support plate 02 and the X-axis second telescopic support plate 03 are respectively located on the upper sides of the Z-axis lifting pallet 01; the space through which the Z-axis lifting pallet 01 lifts and lowers is a lifting channel, and a loading station 0036 is provided on one side of the lifting channel. 00 also includes a first upper Y-direction telescopic carrier plate 04 and a second upper Y-direction telescopic carrier plate 05 for extending into the lifting channel and transferring the material tray to the loading station 0036; the discharge unit 0200 includes a lifting assembly and a lower Y-direction telescopic carrier plate 040, the lower Y-direction telescopic carrier plate 040 is located below the first upper Y-direction telescopic carrier plate 04, the lifting assembly is used to carry the material tray down to the lower Y-direction telescopic carrier plate 040, and the lower Y-direction telescopic carrier plate 040 is used to carry the material tray to the empty material tray inlet 020.
[0108] The X, Y, and Z direction references in this embodiment Figure 21 The orientation of the XYZ coordinate system in the diagram; Figure 20 The direction of the middle arrow indicates the moving direction of the finished product tray 0400. The finished product tray 0400 is used to hold finished magnet components. An empty finished product tray 0400 is a tray without material, and a tray 0400 filled with material is a full tray. The feeding unit 0100 is used to feed empty trays, and the discharging unit 0200 is used to discharge full trays. The area above the Z-axis lifting pallet 01 is used to stack empty trays, and the empty tray inlet 020 is located above the full tray outlet 019. The feeding unit 0100 of this embodiment can realize the automatic separation and feeding of stacked finished product trays 0400. The feeding process is as follows.
[0109] Multiple empty material trays are loaded: The first telescopic support plate 02 and the second telescopic support plate 03 in the X direction both extend into the lifting channel. The empty material trays are stacked on the first telescopic support plate 02 and the second telescopic support plate 03 in the X direction, either manually or using hoisting equipment. The first telescopic support plate 02 and the second telescopic support plate 03 in the X direction support the two sides of the bottom empty material tray respectively.
[0110] Separate the bottom empty material tray: The Z-axis lifting pallet 01 rises and contacts the bottom empty material tray, continues to rise, lifts the bottom empty material tray and separates it from the X-axis first telescopic support plate 02 and X-axis second telescopic support plate 03, and transfers all empty material trays onto the Z-axis lifting pallet 01; the X-axis first telescopic support plate 02 and X-axis second telescopic support plate 03 retract to ensure unobstructed lifting channel. At this time, the Z-axis lifting pallet 01 can move freely up and down carrying the stacked empty material trays. The lower Y-axis telescopic plate 040 extends into the lifting channel, and the Z-axis lifting pallet 01 descends. After the bottom plate 0401 of the lowest empty material tray passes the first X-axis telescopic support plate 02 and the second X-axis telescopic support plate 03, the first X-axis telescopic support plate 02 and the second X-axis telescopic support plate 03 extend back into the lifting channel. The Z-axis lifting pallet 01 continues to descend, and the extended first X-axis telescopic support plate 02 and the second X-axis telescopic support plate 03 support the bottom plate 0401 of the second layer of empty material trays from bottom to top. At this time, the second layer and above empty material trays are all supported by the telescopic support plates (first X-axis telescopic support plate 02 and second X-axis telescopic support plate 03), while the lower empty material trays continue to descend with the Z-axis lifting pallet 01, thus separating the lower empty material trays from the upper finished material trays 0400.
[0111] Transferring the bottom empty tray to loading station 0036: During the period when the lifting channel is unobstructed, or before the Z-axis lifting pallet 01 descends to be flush with the upper surface of the lower Y-axis telescopic carrier plate 040, the lower Y-axis telescopic carrier plate 040 extends into the lifting channel, and the Z-axis lifting pallet 01 continues to descend, transferring the bottom empty tray to the lower Y-axis telescopic carrier plate 040. Then, the lower Y-axis telescopic carrier plate 040 carrying the bottom empty tray retracts and transfers the bottom empty tray to loading station 0036. At this time, the empty tray directly supported by the telescopic support plates (X-axis first telescopic support plate 02 and X-axis second telescopic support plate 03) becomes the new bottom empty tray.
[0112] Repeat the above steps to continuously feed empty material into the trays. Once all empty trays are used up, simply refill them.
[0113] The unloading process is as follows: The empty material tray is fed to the loading station 0036 and supported by the lifting component. After the loading robot or manual personnel stack the finished motor magnet components into the empty material tray in sequence, a full material tray is formed. The lifting component descends and transfers the full material tray to the lower Y-axis telescopic carrier plate 040. The lower Y-axis telescopic carrier plate 040 returns the material to the lower layer and transfers the full material tray to the full material tray outlet 019.
[0114] According to a specific embodiment of the present invention, the feeding unit 0100 further includes a lifting power component for driving the lifting pallet to rise and fall. The lifting power component is a two-stage lifting cylinder comprising an upper lifting cylinder 06 and a lower lifting cylinder 07 arranged vertically; and the stroke of the lower lifting cylinder 07 is greater than the stroke of the lower lifting cylinder 07. In this embodiment, by using a two-stage lifting cylinder as the power component, different strokes can be obtained to meet the usage requirements of different working conditions. When both the upper lifting cylinder 06 and the lower lifting cylinder 07 are extended, the longest stroke can be obtained, which can lift the perforated tray and separate it from the telescopic support plate (X-direction first telescopic support plate 02 and X-direction second telescopic support plate 03); when the Z-direction lifting pallet 01 descends, the lower lifting cylinder 07 or the upper lifting cylinder 06 can be lowered first, and then the other cylinder can be lowered. This can play a buffering role and prevent the second empty tray from hitting the telescopic support plate when the bottom empty tray is separated.
[0115] According to a specific embodiment of the present invention, the automatic feeding and discharging device for the material tray further includes a frame 0300, on which a secondary lifting cylinder is mounted; the feeding unit 0100 further includes a reciprocating belt drive assembly for synchronously extending and retracting the first upper Y-axis telescopic carrier plate 04 and the second upper Y-axis telescopic carrier plate 05. The reciprocating belt drive assembly includes: a feeding motor 08, a drive shaft 09 connected at one end to the feeding motor 08, and two sets of belt drive assemblies driven synchronously by the drive shaft 09; the belt drive assembly includes: a driving pulley 010, a driven pulley 011, and a toothed belt 012, with the driving pulley 010 fixed on the drive shaft 09; the first upper Y-axis telescopic carrier plate 04 is disposed on a set of belt drive assemblies. Below the drive assembly, the first upper Y-axis telescopic carrier plate 04 is fixedly connected to the toothed belt 012, and a Y-axis guide rail 013 is provided between the first upper Y-axis telescopic carrier plate 04 and the frame 0300; the second upper Y-axis telescopic carrier plate 05 is located below another set of belt drive assemblies, and the second upper Y-axis telescopic carrier plate 05 is fixedly connected to the toothed belt 012, and a Y-axis guide rail 013 is provided between the second upper Y-axis telescopic carrier plate 05 and the frame 0300; two position sensors 014 are provided on one side of one toothed belt 012, and the position sensors 014 are mounted on the frame 0300; the feeding motor 08, the drive shaft 09, and the driven pulley 011 are all respectively mounted on the frame 0300. More specifically, the first upper Y-axis telescopic carrier plate 04 and the second upper Y-axis telescopic carrier plate 05 are respectively mounted on the lower edge of the toothed belt 012 in the two sets of belt drive assemblies.
[0116] In this embodiment, the frame 0300 provides stable support. The frame 0300 is generally frame-shaped and can be an integral or modular structure, providing a fixed installation base. Its specific shape is determined according to the position and shape of the components and installation requirements. In use, the feeding motor 08 drives the transmission shaft 09 to rotate, which in turn drives the two drive pulleys 010 to rotate simultaneously, thereby driving the lower edge of the two toothed belts 012 to move synchronously. Changing the rotation direction of the feeding motor 08 changes the movement direction of the lower edge of the belt. Two limit sensors are used to detect the position of the lower edge of one toothed belt 012. Combined with the electrical control system, the forward and reverse rotation of the feeding motor 08 is controlled so that when the toothed belt 012 reaches its limit position, the feeding motor 08 reverses, and the toothed belt 012 moves in the opposite direction; ultimately, the first upper Y-axis telescopic carrier plate 04 and the second upper Y-axis telescopic carrier plate 05 are synchronously extended and retracted. The Y-axis guide rail 013 is used to achieve linear guidance between the frame 0300 and the telescopic support plate (first upper Y-axis telescopic carrier plate 04 or second upper Y-axis telescopic carrier plate 05), ensuring smooth and stable movement of the telescopic support plate. The drive shaft 09 enables long-distance synchronous transmission between the two sets of belt-driven components, ensuring that the first upper Y-axis telescopic carrier plate 04 and the second upper Y-axis telescopic carrier plate 05 are simultaneously inserted into the lifting channel from both sides of the Z-axis lifting tray 01 and receive the finished product tray 0400. This structure reduces power costs and is simple and reliable.
[0117] According to a specific embodiment of the present invention, the feeding unit 0100 further includes a first lateral driving part for driving the first telescopic support plate 02 in the X direction to extend and retract. The first lateral driving part includes: a lateral driving cylinder 015, a vertical connecting plate 016, and an X-direction guide rail 017. The lateral driving cylinder 015 is mounted on the frame 0300 via the X-direction guide rail 017. The vertical connecting plate 016 is connected to the lateral driving cylinder 015. The first telescopic support plate 02 in the X direction is fixedly installed on the lower part of the vertical connecting plate 016. The second telescopic support plate 03 in the X direction is symmetrical to the first telescopic support plate 02 in the X direction. The feeding unit 0100 further includes a second lateral driving part for driving the second telescopic support plate 03 in the X direction to extend and retract. The first lateral driving part and the second lateral driving part are symmetrical to each other.
[0118] In this embodiment, the first lateral drive unit and the second lateral drive unit are symmetrical structures. They operate on the same principle; the extension and retraction of the lateral drive cylinder 015 drives the extension and retraction of the vertical connecting plate 016 and the X-direction first telescopic support plate 02. In practice, the extension and retraction of the two lateral drive cylinders 015 can be controlled individually or simultaneously controlled via a synchronization valve.
[0119] According to a specific embodiment of the present invention, the automatic tray feeding and discharging device further includes an empty tray stacking bin 018. The empty tray stacking bin 018 includes two integral right-angle columns 0181 and two rotatable right-angle columns 0182 that together form a rectangular receiving space. The channel between the two rotatable right-angle columns 0182 is an empty tray inlet 020. The rotatable right-angle column 0182 includes a fixed plate 01821 and a rotating plate 01822 hinged to the fixed plate 01821. The empty tray stacking bin 018 also includes a limiting pin for restricting the rotating plate 01822 to the open state. The lower part of the integral right-angle column 0181 and the lower part of the fixed plate 01821 are respectively fixedly installed on the frame 0300, and the limiting pin is movably inserted into the frame 0300.
[0120] In this embodiment, the empty pallet stacking bin 018 is used to limit the position of the stacked empty pallets, ensuring the positional accuracy of the empty pallets and facilitating precise coordination between the empty pallets and other power components. Specifically, the single-sided gap between the bottom plate 0401 of the empty pallet and the upright (integral right-angle upright 0181 or flip-up right-angle upright 0182) is small, approximately 0.1mm. The fixed plate 01821 and the rotating plate 01822 are connected by a hinge with a coil spring 035. Under normal conditions, the included angle between the fixed plate 01821 and the rotating plate 01822 is 90°. After opening the rotating plate 01822 and limiting it with a limiting pin, the included angle between the fixed plate 01821 and the rotating plate 01822 is 180°. In this state, an empty pallet can be placed into the empty pallet inlet 020, realizing empty pallet loading.
[0121] According to a specific embodiment of the present invention, the lifting assembly includes: a lead screw 00021, a spiral slide 022, a material tray lifting support plate 023, a support plate rubber pad 024, a discharge motor 025, and a discharge belt drive assembly 026; the lead screw 00021 is vertically arranged, the material tray lifting support plate 023 is horizontally arranged, the support plate rubber pad 024 is installed on the upper part of the material tray lifting support plate 023, one side of the material tray lifting support plate 023 is fixedly connected to the spiral slide 022, and the spiral slide 022 is sleeved on the lead screw 00021. The screw 021 and the lead screw 00021 form a screw transmission mechanism. The screw slide 022 is also slidably connected to the frame 0300. The two ends of the lead screw 00021 are respectively installed on the frame 0300, and the lead screw 00021 is rotatably connected to the frame 0300. The discharge motor 025 is located on one side of the lead screw 00021, and the discharge belt transmission assembly 026 is located at the bottom of the discharge motor 025. The discharge belt transmission assembly 026 is connected to the bottom of the discharge motor 025 and the lead screw 00021 respectively.
[0122] In this embodiment, the discharge motor 025 is located on one side of the lead screw 00021 and driven by the discharge belt drive assembly 026, which reduces the height of the lifting assembly and solves the problem of not having a place to install the discharge motor 025 at the bottom. The pallet pad 024 is made of rubber material, which can prevent the bottom plate 0401 of the full material tray from directly contacting the material tray lifting pallet 023, thus playing a role in isolation and protection, and also has a buffering function. In use, after the finished product tray 0400 on the pallet pad 024 is full, the discharge motor 025 rotates, driving the spiral slide 022, the material tray lifting pallet 023 and the pallet pad 024 to descend as a whole, transferring the full material tray to the lower Y-axis telescopic carrier plate 040. Therefore, as can be seen from the above, the lifting assembly using this embodiment has a small vertical dimension and can buffer and prevent wear on the finished product tray 0400.
[0123] According to a specific embodiment of the present invention, the discharge unit 0200 further includes a full-pan receiving bin 027 and a lower Y-axis telescopic power assembly for driving the lower Y-axis telescopic carrier plate 040 to extend and retract; the lower Y-axis telescopic power assembly includes: a Y-axis telescopic cylinder 028, a lower Y-axis guide rail 029, and a lower Y-axis guide block 030; the lower Y-axis guide rail 029 is mounted on the frame 0300, one end of the Y-axis telescopic cylinder 028 is mounted on the frame 0300, and the other end of the Y-axis telescopic cylinder 028 is connected to the lower Y-axis telescopic carrier plate 040; the lower Y-axis guide block 030 is fixed to the lower part of the lower Y-axis telescopic carrier plate 040, and the lower Y-axis guide block 030... The lower Y-axis telescopic carrier plate 040 is slidably connected to the lower Y-axis guide rail 029. A drawer guide rail 0031 is provided on each side of the lower Y-axis telescopic carrier plate 040. The two ends of the full-tray receiving bin 027 are slidably connected to the two drawer guide rails 0031. An adsorption magnetic block 0032 is also provided between the drawer guide rails 0031 and the full-tray receiving bin 027. The full-tray receiving bin 027 has an inlet 0271 for the tray lifting pallet 023 to carry the tray into the bin. A drawout 0272 is provided on the side of the full-tray receiving bin 027 near the lifting assembly for the tray lifting pallet 023 to be pulled out. Baffles 0273 are provided on both sides of the drawout 0272 to block the tray. The lower Y-axis telescopic power assembly also includes a Y-axis buffer limiter 0033 for limiting the extension and retraction of the lower Y-axis telescopic carrier plate 040. A handle 0274 is provided on the side of the full-tray receiving bin 027 away from the full-tray receiving bin 027 and near the lifting assembly.
[0124] In this embodiment, the full-tray receiving bin 027 is used to receive full trays. The shape of the full-tray receiving bin 027 is adapted to the size of the base plate 0401 of the full tray. The width of the pull-out port 0272 is greater than the width of the tray lifting plate 023, ensuring that the tray lifting plate 023 can be pulled out from the pull-out port 0272. The baffle plate 0273 is used to block both sides of the base plate 0401 of the full tray when the tray lifting plate 023 is pulled out, ensuring that the full tray remains in the full-tray receiving bin 027. Under the action of the magnetic adsorption block 0032, the full-tray receiving bin 027 is adsorbed and fixed to the drawer guide rail 0031. Under the action of the Y-axis telescopic cylinder 028, the full-tray receiving bin 027 moves to directly below the tray lifting plate 023. The Y-axis buffer limiter 0033 is used to provide limit and buffer. The material tray lifting pallet 023 carries a full material tray down and enters the full material receiving bin 027 through the inlet 0271. The Y-axis telescopic cylinder 028 drives the lower Y-axis telescopic carrier plate 040, together with the full material receiving bin 027, to move towards the discharge port 019 of the full material tray, so that the full material tray is separated from the material tray lifting pallet 023. At the same time, the material tray lifting pallet 023 is pulled out from the extraction port 0272, realizing the transfer of a full material tray to the full material receiving bin 027. The material tray lifting plate 023 rises to pick up the next empty material tray. After filling it with finished materials of the magnet assembly, a full material tray is obtained. The aforementioned steps are repeated to stack the full material tray in the full material receiving bin 027. The height of the full material receiving bin 027 determines the number of stacking layers. When it is full, the operator located at the full material tray outlet 019 pulls the handle 0274. After the pulling force is greater than the magnetic attraction force of the magnetic block 0032, the drawer guide rail 0031 and the full material receiving bin 027 are separated. The full material receiving bin 027 slides along the drawer guide rail 0031 to the full material tray outlet 019. After the full material tray is taken out, the full material receiving bin 027 is pushed in for the next material receiving.
[0125] According to a specific embodiment of the present invention, the full-pan receiving hopper 027 is generally rectangular. A raised support column 0275 is provided at each of the four corners of the bottom of the full-pan receiving hopper 027. The top of the side wall of the full-pan receiving hopper 027 bends outward to form a guide notch. In this embodiment, a space is formed below the raised support column 0275 for the lowering of the tray lifting plate 023. When the first full-pan is placed into the full-pan receiving hopper 027, the raised support column 0275 supports the bottom of the full-pan, and the tray lifting plate 023 continues to move downward until the full-pan is completely detached from the tray lifting plate 023, which helps to ensure the placement accuracy of the full-pan. The guide notch is used to guide the full-pan when it enters, ensuring that the full-pan smoothly enters the full-pan receiving hopper 027. According to a specific embodiment of the present invention, the discharge unit 0200 further includes a lifting guide frame 0034, which forms a material tray guide channel 0035 with openings at the top and bottom. The side of the lower Y-axis telescopic power component away from the full material tray discharge port 019 is the receiving station 0037. The upper part of the lifting guide frame 0034 is directly opposite the loading station 0036, and the lower part of the lifting guide frame 0034 is directly opposite the receiving station 0037.
[0126] In this embodiment, when the material tray lifting pallet 023 carries the full material tray from the loading station 0036 to the receiving station 0037, it needs to pass through the lifting guide frame 0034. The lifting guide frame 0034 limits the side of the full material tray to ensure the positional accuracy of the full material tray and facilitates precise cooperation between the side of the full material tray and the power component below. In specific implementation, the single-sided gap between the full material tray and the side wall of the lifting guide frame 0034 is small, about 0.1mm, to ensure high positioning accuracy.
[0127] Please refer to this carefully. Figure 25-26According to a specific embodiment of the present invention, the finished product tray 0400 includes a tray support plate 001, on which n recessed magnetic strip receiving cavities 0011 are provided, where n is a natural number ≥ 1. Each magnetic strip receiving cavity 0011 contains a magnetic adsorption strip 003. The finished product tray 0400 also includes a partition unit fixed to the upper part of the tray support plate 001 and confining the magnetic adsorption strip 003 within the magnetic strip receiving cavity 0011. The partition unit includes multiple intermediate partitions 002 arranged vertically at intervals. One side of each intermediate partition 002 is provided with n first intermediate receiving slots 0021, and one side of each intermediate partition 002 is provided with slots corresponding to the n first intermediate receiving slots. Each card slot 0021 corresponds to one of n second middle card slots 0022; the first middle card slot 0021 in a middle partition 002 and the second middle card slot 0022 in an adjacent middle partition 002 form a middle product receiving cavity 007; a magnetic adsorption strip 003 is provided at the lower part of all middle product receiving cavities 007 located in the same column; the finished product tray 0400 also includes two second positioning sleeves 0010 respectively provided on both sides of the partition unit, the second positioning sleeves 0010 extend into the tray support plate 001 and are installed on the tray support plate 001, and the second positioning sleeves 0010 are provided with positioning holes that pass through them.
[0128] In this embodiment, the material tray 001 is arranged horizontally, and the magnetic strip receiving cavity 0011 is used to receive the magnetic adsorption strip 003, which is used to adsorb the finished magnetic component. The partition unit presses on the magnetic adsorption strip 003 to confine the magnetic adsorption strip 003 within the magnetic strip receiving cavity 0011. The middle product receiving cavity 007 is used to receive the finished magnetic component. Since the middle partition 002 is arranged vertically, a three-dimensional receiving cavity is formed, and multiple finished magnetic components can be stacked in each middle product receiving cavity 007. This greatly expands the capacity of the finished product tray 0400. After the cylinder positioning rod at the corresponding position on the production line extends, it is inserted into the positioning hole to position the material tray 001, ensuring the stability and accuracy of the finished product tray 0400, which facilitates the transfer of the finished magnetic component into the finished product tray 0400 by the unloading robot 43. The installation position of the second positioning sleeve 0010 can be adjusted according to actual needs, and the second positioning sleeve 0010 can also be replaced separately if damaged. In practice, the unloading robot 43, equipped with multiple rod-shaped suction heads, picks up finished magnet components from the finished product unloading end of the magnet component 100 production line. Each suction head picks up one finished magnet component and aligns with a central product receiving cavity 007. The suction head then probes into the magnetic strip receiving cavity 0011 from top to bottom, placing one finished magnet component into one corresponding product receiving cavity.
[0129] In summary, by using the finished product tray 0400, the unloading robot 43 can quickly and conveniently stack the finished magnetic components into the central product receiving cavity 007. Under the action of the magnetic adsorption strip 003, the finished magnetic components are firmly adsorbed, ensuring their regular and stable placement, facilitating subsequent retrieval and counting management, and preventing damage to the finished magnetic components from collisions. Furthermore, the finished product tray 0400 has a large loading capacity and can be stacked. Combined with the production line cylinder positioning rod, it can achieve precise positioning, effectively meeting the needs of automated production lines for overall transfer, precise positioning, and stacking.
[0130] According to a specific embodiment of the present invention, the partition unit further includes a first side partition 005 and a second side partition 006 respectively disposed on both sides of all the intermediate partitions 002; the first side partition 005 is provided with n first plate receiving slots 0051 on the side near the intermediate partition 002; the second side partition 006 is provided with n second plate receiving slots 0061 on the side near the intermediate partition 002; the first plate receiving slots 0051 and the opposite first middle receiving slots 0021 form a first side product receiving cavity 008; the second plate receiving slots 0061 and the opposite second middle receiving slots 0022 form a second side product receiving cavity 009; the two ends of the magnetic adsorption strip 003 also extend to the lower part of the first side product receiving cavity 008 and the second side product receiving cavity 009 respectively. In this embodiment, a first side partition 005 and a second side partition 006 are added to cooperate with the middle partition 002 to form a first side product receiving cavity 008 and a second side product receiving cavity 009. The functions of the first side product receiving cavity 008 and the second side product receiving cavity 009 are the same as those of the middle product receiving cavity 007. Therefore, the capacity of the finished product tray 0400 can be further increased.
[0131] According to a specific embodiment of the present invention, the intermediate partition 002 is further provided with a plurality of vertically penetrating intermediate plate fixing screw holes 0023, the first side partition 005 is further provided with a plurality of vertically penetrating first plate fixing screw holes 0052, and the second side partition 006 is further provided with a plurality of vertically penetrating second plate fixing screw holes 0062; the intermediate partition 002 is also provided with a transversely penetrating weight reduction hole 0024, and a weight reduction hole 0024 is provided between two adjacent first intermediate receiving slots 0021. In this embodiment, the intermediate plate fixing screw holes 0023, the first plate fixing screw holes 0052, and the second plate fixing screw holes 0062 are all used for countersunk screws to fix the partition unit. For example, the threaded connector fixes the intermediate partition 002 to the material tray support plate 001 through the intermediate plate fixing screw holes 0023. When assembling the finished product tray 0400, first place the magnetic adsorption strip 003 into the magnetic strip receiving cavity 0011. After positioning the partition unit, fix the partition unit to the tray support plate 001 using threaded connectors, and simultaneously use the partition unit to fix the magnetic adsorption strip 003. This structure facilitates rapid assembly and flexible disassembly and replacement of components.
[0132] According to a specific embodiment of the present invention, the distance between two adjacent intermediate partitions 002 is equal and is Z; the distance between the first side partition 005 and its adjacent intermediate partition 002 is Z; the distance between the second side partition 006 and its adjacent intermediate partition 002 is Z; the central product receiving cavity 007, the first side product receiving cavity 008, and the second side product receiving cavity 009 all have the same shape. In this embodiment, the partitions are equidistantly arranged to form uniformly distributed product receiving cavities. This facilitates the operation of the unloading robot 43.
[0133] According to a specific embodiment of the present invention, the tray support 001 is rectangular, the extension direction of the magnetic strip receiving cavity 0011 is consistent with the direction of one side of the tray support 001, and the middle partition 002 is consistent with the direction of the other side of the tray support 001. In this embodiment, this structure is used to ensure that the magnetic adsorption strip 003 is perpendicular to the middle partition 002.
[0134] According to a specific embodiment of the present invention, the top surfaces of the middle partition 002, the first side partition 005, and the second side partition 006 are located on the same plane. In this embodiment, this structure facilitates the stable stacking of the finished product trays 0400.
[0135] According to a specific embodiment of the present invention, the magnetic adsorption strip 003 is made of magnetic material or is a magnetic strip; the tray plate 001 and the partition unit are both made of plastic material. In this embodiment, the magnetic adsorption strip 003 needs to adsorb the finished magnetic component, so it can be a magnetic magnet itself or made of iron-cobalt-nickel material. The tray plate 001 and the partition unit are made of non-magnetic material to avoid generating attraction force on the finished magnetic component and interfering with the normal discharge of the unloading robot 43.
[0136] According to a specific embodiment of the present invention, a mounting hole 0012 is provided at each of the two diagonal corners of the material tray support plate 001. The second positioning sleeve 0010 includes a positioning cylinder with a positioning hole and a mounting ear plate provided on the outer side of one end of the positioning cylinder. Each positioning cylinder extends into a mounting hole 0012, and the mounting ear plate is fixedly installed on the upper part of the material tray support plate 001 by a threaded connector. In this embodiment, the second positioning sleeve 0010 is installed at the diagonal corners, which helps to ensure positioning accuracy. The mounting ear plate is used for screw installation. The second positioning sleeve 0010 with this structure is conducive to the fixed installation of the second positioning sleeve 0010, and also allows the depth of the positioning hole to be greater than the thickness of the material tray support plate 001, ensuring that the positioning hole has sufficient depth to cooperate with the positioning rod of the production line cylinder, thereby improving positioning stability.
[0137] According to a specific embodiment of the present invention, the height of the central product receiving cavity 007 is 2-8 times the thickness of the finished magnet assembly; the central product receiving cavity 007 is generally rectangular, matching the overall shape of the finished magnet assembly. In this embodiment, the central product receiving cavity 007, the first side product receiving cavity 008, and the second side product receiving cavity 009 are all rectangular.
[0138] This invention also discloses an assembly process for a precision micro-magnet assembly. The assembly process utilizes the aforementioned precision micro-motor high-performance NdFeB magnet assembly line. The first magnetic yoke loading robot 036 includes: a first three-axis linear robot module and a first vision module and a first multi-head suction pen mounted on the first three-axis linear robot module; the lower part of the first multi-head suction pen includes two vacuum suction slots. The magnet loading robot 037 includes: a second three-axis linear robot module and a second vision module and a second multi-head suction pen mounted on the second three-axis linear robot module; the lower part of the second multi-head suction pen includes two vacuum suction slots. The second magnetic yoke loading robot 038 includes: The third three-axis linear robot module and the third vision module and the third multi-head suction pen mounted on the third three-axis linear robot module; the lower part of the third multi-head suction pen includes five vacuum suction slots; the dispensing robot 039 includes: a four-axis robot and a dispensing module and a fourth vision module respectively mounted on the four-axis robot; the openable and closable transfer tray assembly 500 includes ten product receiving slots; the pressing robot 40 includes: a pressing three-axis linear robot module and a multi-head pressing device and a fifth vision module respectively mounted on the pressing three-axis linear robot module, the multi-head pressing device including ten pressing blocks corresponding one-to-one with the ten product receiving slots; the assembly process of the precision micro magnet assembly includes the following steps.
[0139] S1, Assembly of the first magnetic yoke 101: The first magnetic yoke vibrating plate 49 automatically discharges the first magnetic yoke 101. The first three-axis linear robot module, carrying the first multi-head suction pen, picks up two pieces of the first magnetic yoke 101 and moves them to below the first vision module. The first vision module takes a picture to obtain the position of the two pieces of the first magnetic yoke 101. While the first multi-head suction pen picks up the material, the openable and closable transfer tray assembly 500 moves along the upper multi-chain output line to the assembly position of the first magnetic yoke 101 and is positioned by the tray lifting and positioning assembly 700. The first vision module moves to above the openable and closable transfer tray assembly 500 and takes a picture to obtain the position of the product receiving slot in the openable and closable transfer tray assembly 500. The first multi-head suction pen places the two pieces of the first magnetic yoke 101 in the product receiving slot and returns to pick up the material. The above steps are repeated four times to complete the assembly of ten pieces of the first magnetic yoke 101.
[0140] S2, dispensing of the first magnetic yoke 101 and assembly of the magnet 102: The openable transfer tray assembly 500 moves along the upper multi-chain output line to the magnet 102 assembly position and is positioned by the tray lifting and positioning assembly 700; a four-axis robot carrying the fourth vision module moves above the openable transfer tray assembly 500, the fourth vision module takes pictures to obtain the positions of all the first magnetic yokes 101 in the openable transfer tray assembly 500 and transmits the position information to the dispensing robot 039 and the magnet loading robot 037 simultaneously. The magnetic vibratory feeder 50 automatically discharges magnets 102. Based on the position information, the four-axis robot carrying the dispensing module completes the dispensing operation of all the first magnetic yokes 101. The second multi-head suction pen picks up two magnets 102 and moves them to the bottom of the second vision module. The second vision module takes a picture to obtain the position of the two magnets 102. The dispensing module leaves the dispensing position. The second multi-head suction pen stacks the two magnets 102 on the first magnetic yoke 101 that has been dispensed and returns to pick up materials. The above steps are repeated four times to complete the assembly of ten magnets 102.
[0141] S3, dispensing of magnet 102 and assembly of the second yoke 103: The second yoke vibratory feeder 051 automatically discharges the second yoke 103. The openable transfer tray assembly 500 moves along the upper multiplier chain output line to the assembly position of the second yoke 103, and is positioned by the carrier tray lifting and positioning assembly 700. A four-axis robot carrying the fourth vision module moves above the openable transfer tray assembly 500. The fourth vision module takes pictures to obtain the position of all magnets 102 in the openable transfer tray assembly 500 and transmits the position information to the dispensing robot 0. 39. The second magnetic yoke loading robot 038, based on the position information, the four-axis robot carrying the dispensing module completes the dispensing operation of all magnets 102. The dispensing module is removed from the dispensing position. The third multi-head suction pen picks up two pieces of the second magnetic yoke 103 and moves them to the bottom of the third vision module. The third vision module takes a picture to obtain the position of the two pieces of the second magnetic yoke 103. The second multi-head suction pen stacks the two pieces of the second magnetic yoke 103 on the magnets 102 that have been dispensed and returns to pick up the material. The above steps are repeated twice to complete the assembly of ten pieces of the second magnetic yoke 103.
[0142] S4, Pressing by the pressing robot 40: The openable transfer tray assembly 500 moves along the upper multi-layer chain output line to the pressing position and is positioned by the tray lifting and positioning assembly 700; the pressing three-axis linear robot module, carrying the fifth vision module, moves above the openable transfer tray assembly 500. The fifth vision module takes pictures to obtain the positions of all the second magnetic yokes 103 in the openable transfer tray assembly 500. According to the position information, the ten pressing blocks in the multi-head pressing device are pressed one by one onto the ten second magnetic yokes 103 in the openable transfer tray assembly 500. After the holding time is reached, the multi-head pressing device moves upward. More specifically, in step S4, the oven can hold 7 sets of openable transfer tray assemblies 500 at the same time. Each set of openable transfer tray assemblies 500 has 10 magnetic assemblies 100. 70 pieces are baked every 4 minutes, and the UPH (output per hour) = 1050pcs.
[0143] S5, Baking and Curing: The openable transfer tray assembly 500 moves along the upper multi-layer chain output line to the baking and curing operation position. The curing equipment 41 includes an oven, which simultaneously bakes the materials in multiple sets of openable transfer tray assemblies 500.
[0144] S6, Magnetization: The openable transfer tray assembly 500 moves along the upper multiplier chain output line to the magnetization operation position. The unloading robot 43 picks up four magnet components 100 to be magnetized from the openable transfer tray assembly 500 and puts them into the magnetizer 42 for magnetization. After magnetization is completed, the unloading robot 43 places the finished magnet components into the finished product tray. The unloading robot 43 repeats the above steps of magnetization and placing the finished magnet components into the finished product tray until all finished magnet components are transferred to the finished product tray 0400.
[0145] S7, Finished Product Offline: The automatic feeding and discharging device of the material tray will move the finished product tray filled with finished magnetic components to the full material tray discharge port 019.
[0146] It should be noted that the purchased components in this invention include: vibratory feeders (first magnetic yoke vibratory feeder 49, magnet vibratory feeder 50, and second magnetic yoke vibratory feeder 051), vision modules (first vision module, second vision module, etc.), a three-axis linear robot module, and a four-axis robot. Specifically: A pulse electromagnet is located beneath the hopper of the vibratory feeder, causing the hopper to vibrate vertically. An inclined spring plate drives the hopper to oscillate around its vertical axis. Parts inside the hopper rise along a spiral track due to this vibration. During this ascent, after a series of track selections or posture changes, the parts automatically enter the assembly or processing position in a uniform state according to assembly or processing requirements. Its purpose is to automatically and orderly orient and accurately transport disordered workpieces to the next process through vibration. The vision module is an existing purchased component, consisting of a camera, lens, light source, and adjustment structure, used for image positioning. The three-axis linear robot module includes XYZ axis linear modules. The four-axis robot can be an Epson SCARA robot. The seven steps of the assembly process of this invention are all independent actions. As shown in Table 1 (Decomposition Table of Timing Diagram for Precision Micro-Motor High-Performance NdFeB Magnet Assembly Line), step S3 (gluing of magnet 102 and assembly of the second yoke 103) is the most time-consuming, taking 32 / 10 = 3.2 seconds per piece, corresponding to a UPH of 1125 pcs / h. Additionally, the UPH of the baking and curing zone is 1050 pcs / h. Therefore, the UPH of this assembly line is 1050 pcs / h > 1000 pcs / h. Using this invention, the automatic assembly production of magnet components 100 can be achieved, and the resulting magnet components have a bonding accuracy of ±0.05mm and a bonding shear force greater than 100N. The product has high positional accuracy and a stable bond.
[0147] Table 1
[0148]
[0149] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components; and they can also refer to a "transmission connection," that is, a power connection through various suitable methods such as belt drive, gear drive, or sprocket drive. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
Claims
1. A precision micro-motor high-performance neodymium iron boron magnet assembly line, characterized in that, include: The system includes an openable transfer tray assembly, a multiplier chain circulation line, a tray lifting and positioning assembly, a tray opening and closing control assembly, a feeding robot, a dispensing robot, a pressing robot, a curing device, a magnetizer, a discharging robot, a finished product tray, and an automatic tray feeding and discharging device. The openable transfer tray assembly is used to load materials that make up the magnet assembly. The assembly includes a product receiving slot for containing the materials, the shape of which matches the shape of the magnet assembly. The assembly also includes an open and closed state. When the component is in the closed state, the openable transfer tray assembly can clamp and position the material located in the product receiving slot; the multiplier chain circulation line is used to carry the openable transfer tray assembly; the tray lifting and positioning assembly is used to lift and fix the openable transfer tray assembly, and each station in the multiplier chain circulation line that needs to position the openable transfer tray assembly is equipped with a set of the tray lifting and positioning assembly; the tray opening and closing control assembly is used to control the openable transfer tray assembly to be in the open or closed state, and each set of the... Each side of the tray lifting and positioning assembly is equipped with a tray opening and closing control assembly; the loading robot is used to stack the materials sequentially inside the openable transfer tray assembly when the openable transfer tray assembly is in the open state; the dispensing robot is used to apply adhesive between two adjacent materials forming the same magnet assembly when the openable transfer tray assembly is in the closed state; the pressing robot is used to apply pressure to the bonded materials in the product receiving groove when the openable transfer tray assembly is in the closed state; the multiplier chain The circulating production line passes through the curing equipment, which is used to bake and cure the material pressed by the pressing robot when the openable transfer tray assembly is in the closed state, to obtain a magnet assembly to be magnetized; the unloading robot is used to attract the magnet assembly to be magnetized into the magnetizer for magnetization, to obtain a finished magnet assembly; the finished product tray is used to hold the finished magnet assembly; the unloading robot is also used to transfer the finished magnet assembly into the finished product tray; the automatic tray feeding and unloading device is used to realize the automatic feeding and unloading of the finished product tray; The precision micro-motor high-performance NdFeB magnet assembly line also includes a production line frame. The multiplier chain circulation line and the tray opening and closing control assembly are respectively mounted on the production line frame. The openable and closable transfer tray assembly also includes: a support base plate, on the top of which a product positioning reference block is fixedly provided. A first opening and closing unit and a second opening and closing unit with symmetrical structures are respectively provided on both sides of the product positioning reference block. The multiplier chain circulation line includes an upper multiplier chain output line. Multiple sets of tray opening and closing control assemblies are provided below the upper multiplier chain output line. The tray opening and closing control assembly includes: a wedge block and a wedge block extension linear drive that provides extension and retraction power to the wedge block. The openable and closable transfer tray assembly... The transfer tray assembly opens and accumulates elastic force under the squeezing action of the wedge block, thus placing the openable transfer tray assembly in the open state; the openable transfer tray assembly is in the closed state under the action of the elastic force; when the openable transfer tray assembly is in the closed state: the first opening and closing unit and the second opening and closing unit respectively form the product receiving slot with the product positioning reference block, the product receiving slot including: a plurality of first product receiving slots that match the shape of the magnet assembly and are jointly formed by the first opening and closing unit and the product positioning reference block; and a plurality of second product receiving slots that match the shape of the magnet assembly and are jointly formed by the second opening and closing unit and the product positioning reference block. Each of the first product receiving slots has a first elastic clamping unit on one side, and each of the second product receiving slots has a second elastic clamping unit on one side.
2. The precision micro-motor high-performance neodymium iron boron magnet assembly line according to claim 1, characterized in that, The magnet assembly includes a magnet and a first magnetic yoke and a second magnetic yoke, respectively used for bonding and fixing to both sides of the magnet; the precision micro-motor high-performance neodymium iron boron magnet assembly line also includes a front working platform and a rear working platform located at both ends of the curing equipment, and the direction from the front working platform to the rear working platform is the production line direction; The multiplier chain circulation line further includes: a tray lowering assembly, a lower multiplier chain return line, and a tray rising assembly. The upper multiplier chain output line includes: a feeding point adhesive section multiplier chain, a baking and fixing section multiplier chain, and a magnetizing section multiplier chain, arranged sequentially and at intervals along the production line direction. The feeding point adhesive section multiplier chain is located above the front working platform, the baking and fixing section multiplier chain is located inside the curing equipment, and the magnetizing section multiplier chain is located above the rear working platform. The middle part of the lower multiplier chain return line is located below the curing equipment, and the two ends of the lower multiplier chain return line are respectively... Located below the front and rear work platforms; the feeding point glue section multiple chain, baking fixing section multiple chain, magnetization section multiple chain, tray lowering assembly, lower multiple chain return line and tray rising assembly are connected end to end; the tray lowering assembly and tray rising assembly are symmetrical structures, the tray lowering assembly includes a tray lifting plate and a spiral lifting assembly for driving the tray lifting plate to extend and retract, and the top of the tray rising assembly is also provided with a pusher cylinder assembly for pushing the openable and closeable transfer tray assembly on the tray rising assembly onto the feeding point glue section multiple chain.
3. The precision micro-motor high-performance NdFeB magnet assembly line according to claim 2, characterized in that, The precision micro-motor high-performance NdFeB magnet assembly line further includes: a first auxiliary passage component, a second auxiliary passage component, and a third auxiliary passage component; the first auxiliary passage component is disposed on the loading point glue section multiple chain and is used to transfer the openable transfer tray assembly on the loading point glue section multiple chain to the baking fixed section multiple chain; the second auxiliary passage component is disposed on the magnetization section multiple chain and is used to transfer the transfer tray assembly located on the baking fixed section multiple chain to the magnetization section multiple chain; the third auxiliary passage component is disposed on the magnetization section multiple chain and is used to transfer the transfer tray assembly located on the magnetization section multiple chain to the magnetization section multiple chain. The openable / closable transfer tray assembly transfers the material to the tray lowering assembly; the loading robot includes: a first magnetic yoke loading robot, a magnetic loading robot, and a second magnetic yoke loading robot; the two sides of the loading and dispensing section multiplier chain are respectively the loading side and the dispensing side; the width of the loading side is greater than the width of the dispensing side; the first magnetic yoke loading robot, the magnetic loading robot, and the second magnetic yoke loading robot are sequentially installed on the front working platform along the production line direction, and all three are located on the loading side, with the first magnetic yoke loading robot and the magnetic loading robot installed back to back, and the magnetic loading robot and the second magnetic yoke loading robot installed opposite each other. The first magnetic yoke loading robot has a first magnetic yoke vibratory feeder on the side away from the magnetic loading robot, and the magnetic loading robot has a magnetic vibratory feeder on the side away from the first magnetic yoke loading robot. The second magnetic yoke loading robot has a second magnetic yoke vibratory feeder on the side closer to the magnetic loading robot. The first auxiliary passage assembly includes two sets of retractable forks arranged opposite each other. The retractable forks are mounted on the pressing robot. The upper ends of the openable transfer tray assembly are respectively provided with clamps that cooperate with the retractable forks and are used for lifting. The dispensing robot and the pressing robot are installed sequentially along the production line direction. The front working platform is mounted on the dispensing side; the discharge robot and the magnetizer are respectively mounted on the rear working platform, and both the discharge robot and the magnetizer are located on one side of the magnetization section multiplier chain, and this side is directly opposite the feeding side; the automatic tray feeding and discharging device is located on the side of the tray lowering assembly away from the magnetization section multiplier chain, and the automatic tray feeding and discharging device includes a feeding unit and a discharging unit located above and below the rear working platform respectively; the side of the feeding unit away from the tray lowering assembly is the empty tray inlet, and the side of the discharging unit away from the tray lowering assembly is the full tray outlet.
4. The precision micro-motor high-performance NdFeB magnet assembly line according to claim 3, characterized in that, The first opening and closing unit includes: a first product positioning block, a first connecting plate, a first mounting block, a first closing return spring, and a first opening limiting post; the first product positioning block is located on the side of the product positioning reference block, and the first product positioning block and the product positioning reference block together form a plurality of first product receiving slots; the first connecting plate is located on the side of the first product positioning block away from the product positioning reference block, and the first connecting plate is slidably connected to the supporting base plate; the first mounting block is located on the side of the first connecting plate away from the product positioning reference block; both ends of the first closing return spring abut against the first mounting block and the first connecting plate respectively, and one end of the first opening limiting post is fixed to the first mounting block. The other end of the opening limiting post faces the side of the first connecting plate; the second opening and closing unit includes: a second product positioning block, a second connecting plate, a second mounting block, a second closing return spring, and a second opening limiting post; the second product positioning block is located on the side of the product positioning reference block, and the second product positioning block and the product positioning reference block together form a plurality of second product receiving slots; the second connecting plate is located on the side of the second product positioning block away from the product positioning reference block, and the second connecting plate is slidably connected to the bearing base plate; the second mounting block is located on the side of the second connecting plate away from the product positioning reference block; the two ends of the second closing return spring respectively abut against the second mounting block and the second connecting plate, and the second opening limiting post... One end of the positioning post is fixed to the second mounting block, and the other end of the second opening limiting post faces the side of the second connecting plate; the first opening and closing unit also includes a first opening push wheel; the first opening push wheel is mounted on the first connecting plate or the first product positioning block; the second opening and closing unit also includes a second opening push wheel; the second opening push wheel is mounted on the second connecting plate or the second product positioning block; the wedge block simultaneously squeezes the first opening push wheel and the second opening push wheel, and simultaneously pushes the first product positioning block and the second product positioning block to move in a direction away from the product positioning reference block, so that the openable transfer tray assembly is in the open state; the first opening and closing unit also includes a first closing limiting post, the first closing limiting post... The column has a first fixed end and a first abutting and limiting end at its two ends. The first fixed end is fixed to the first connecting plate, and the first abutting and limiting end faces one side of the supporting base plate. The second opening and closing unit also includes a second closing limiting column. The second closing limiting column has a second fixed end and a second abutting and limiting end at its two ends. The second fixed end is fixed to the second connecting plate, and the second abutting and limiting end faces one side of the supporting base plate. When the openable and closable transfer tray assembly is in the closed state: the first abutting and limiting end abuts against the supporting base plate, and there is a gap between the first product positioning block and the product positioning reference block; and the second abutting and limiting end abuts against the supporting base plate, and there is a gap between the second product positioning block and the product positioning reference block.The second closing limiting post has the same structure as the first closing limiting post; each of the first product receiving slots can accommodate one magnet assembly, the first elastic pressing unit passes through the first product positioning block, and one end of the first elastic pressing unit abuts against the first connecting plate, while the other end of the first elastic pressing unit extends into the first product receiving slot and abuts against the side of the magnet assembly; each of the second product receiving slots can accommodate one magnet assembly, the second elastic pressing unit passes through the second product positioning block, and one end of the second elastic pressing unit abuts against the second connecting plate, while the other end of the second elastic pressing unit extends into the second product receiving slot and abuts against the side of the magnet assembly; the first elastic pressing unit and the second elastic pressing unit have the same structure; the first elastic pressing unit includes a first compression spring and a first pressing post, and the first product positioning block is provided with a first pressing post passing through it. A first pressing unit receiving hole, comprising a first spring hole and a first shaft hole, the diameter of the first spring hole being larger than the diameter of the first shaft hole; a first pressing column comprising a first snap-fit shaft section and a first telescopic shaft section fixedly connected, the first compression spring and the first snap-fit shaft section both being received within the first spring hole, and the first telescopic shaft section extending into the first shaft hole; a second elastic pressing unit comprising a second compression spring and a second pressing column; a second product positioning block having a second pressing unit receiving hole extending through it, the second pressing unit receiving hole comprising a second spring hole and a second shaft hole, the diameter of the second spring hole being larger than the diameter of the second shaft hole; a second pressing column comprising a second snap-fit shaft section and a second telescopic shaft section fixedly connected, the second compression spring and the second snap-fit shaft section both being received within the second spring hole, and the second telescopic shaft section extending into the second shaft hole.
5. The precision micro-motor high-performance NdFeB magnet assembly line according to claim 4, characterized in that, The product positioning reference block has multiple recessed product fixing grooves on both sides; the first product positioning block has a corresponding recessed first movable groove on the side near the product fixing groove, and one product fixing groove and one corresponding first movable groove form a first product receiving groove; the first pressing unit receiving hole is connected to the first product receiving groove; the second product positioning block has a corresponding recessed second movable groove on the side near the product fixing groove, and one product fixing groove and one corresponding second movable groove form a second product receiving groove; the second pressing unit receiving hole is connected to the second product receiving groove; both the first product receiving groove and the second product receiving groove are rectangular in shape; the supporting base plate includes a base plate body that is flat in shape, and a raised reference block support platform is provided on the upper part of the base plate body; the product positioning reference block is fixedly installed on the reference block support platform by connecting positioning components; the first opening and closing unit and the second opening and closing unit are both installed on the upper part of the base plate body, and the first opening and closing unit and the second opening and closing unit are respectively installed on both sides of the reference block support platform; the first opening and closing unit also includes a part provided on the base plate body. The second opening and closing unit further includes a first sliding assembly disposed between the base plate body and the second connecting plate, used to achieve a sliding connection between the first connecting plate and the supporting base plate; a supporting limiting block for limiting the extension length of the wedge block is fixedly embedded on one side of the bottom of the reference block support platform, and a limiting impact block is fixedly embedded on one side of the bottom of the reference block support platform; the base plate body is generally rectangular, and the openable transfer tray assembly further includes two wear-resistant strips respectively disposed on both sides of the lower part of the base plate body. The wear-resistant strip is rectangular in shape, with chamfered sides at each of its four corners and chamfered bottoms at both ends along its length. The first opening push wheel is mounted on the lower part of the first connecting plate, and the second opening push wheel is mounted on the lower part of the second connecting plate. The openable transfer tray assembly also includes two wear-resistant strips located on both sides of the lower part of the base plate body. The wear-resistant strip is rectangular in shape, with chamfered sides at each of its four corners and chamfered bottoms at both ends along its length. The two clamps are located on the upper ends of the reference block support platform.
6. The precision micro-motor high-performance NdFeB magnet assembly line according to claim 5, characterized in that, The pallet lifting and positioning assembly includes: a positioning assembly support frame, a lifting cylinder, a lifting top plate, lifting slide rails, a front deflector cylinder, a rear anti-reverse block, and a positioning pin. The positioning assembly support frame is generally rectangular. The lower part of the lifting cylinder is mounted on the positioning assembly support frame and is connected to the lifting top plate, driving the lifting top plate to rise and fall. There are two sets of lifting slide rails, arranged diagonally along a pair of opposite sides of the positioning assembly support frame. The rear anti-reverse block is mounted on one side of the positioning assembly support frame, and the front deflector cylinder is located on the other side. The positioning pin... The components are respectively located on both sides of the lifting cylinder and fixed to the upper part of the lifting top plate; the bottom of the reference block support platform is provided with a recessed sleeve hole, and the sleeve hole is provided with a first positioning sleeve that is integrally annular. There are two first positioning sleeves, and the positions of the two first positioning sleeves are aligned with the positions of the two positioning pins; the two adjacent sides of the bottom of the positioning component support frame are respectively connected to the production line frame through adjustable screws; the wedge block telescopic linear drive in a set of openable and closeable transfer trays is correspondingly installed on the positioning component support frame in a set of tray lifting and positioning components; the upper four corners of the base plate body are respectively provided with a Each of the following components has a stop post, the upper part of which is higher than the upper part of the product positioning reference block: The upper-layer multiplier chain output line also has a set of top-pressing units above each workstation requiring positioning of the openable transfer tray assembly. Each set of top-pressing units includes four pressure frames, each of which is positioned directly above the four stop posts. The second auxiliary passage component and the third auxiliary passage component have the same structure. The second auxiliary passage component includes: a material feeding telescopic cylinder, a mounting plate, and a reverse thrust block. The material feeding telescopic cylinder is fixed to the mounting plate and used to drive the mounting plate to extend or retract. The material feeding telescopic cylinder is installed on the production line frame. On one side, the thrust block is hinged to the mounting plate, and a coil spring for driving the thrust block to open is provided between the mounting plate and the thrust block. The mounting plate is provided with a limiting surface for limiting the opening angle of the thrust block. The front and rear sides of the thrust block are respectively a clearance surface and a pushing surface. The thrust block has a parallel production line state and a perpendicular production line state. When the thrust block is in the perpendicular production line state, the thrust block extends vertically above the upper multiplier chain output line. When the thrust block is in the parallel production line state, the thrust block exits above the upper multiplier chain output line.
7. The precision micro-motor high-performance neodymium iron boron magnet assembly line according to any one of claims 3-6, characterized in that, The feeding unit includes: a Z-axis lifting tray for lifting and lowering the material tray; an X-axis first telescopic support plate and an X-axis second telescopic support plate for jointly supporting opposite sides of the material tray; the X-axis first telescopic support plate and the X-axis second telescopic support plate are respectively located on both sides of the upper part of the Z-axis lifting tray; the space through which the Z-axis lifting tray lifts and lowers is a lifting channel; a loading station is provided on one side of the lifting channel; the feeding unit also includes a first upper Y-axis telescopic carrier plate and a second upper Y-axis telescopic carrier plate for extending into the lifting channel and transferring the material tray to the loading station; The discharge unit includes a lifting assembly and a lower Y-axis telescopic carrier plate. The lower Y-axis telescopic carrier plate is located below the first upper Y-axis telescopic carrier plate. The lifting assembly carries the material tray down to the lower Y-axis telescopic carrier plate, and the lower Y-axis telescopic carrier plate carries the material tray to the empty material tray inlet. The feeding unit also includes a lifting power component for driving the lifting tray to rise and fall. The lifting power component is a two-stage lifting cylinder consisting of an upper lifting cylinder and a lower lifting cylinder arranged vertically. The stroke of the lower lifting cylinder is greater than the stroke of the upper lifting cylinder. The automatic feeding and discharging device also includes a frame, on which the secondary lifting cylinder is mounted; the feeding unit further includes a reciprocating belt drive assembly for synchronously extending and retracting the first upper Y-axis telescopic carrier plate and the second upper Y-axis telescopic carrier plate, the reciprocating belt drive assembly including: a feeding motor, a drive shaft connected at one end to the feeding motor, and two sets of belt drive assemblies driven synchronously by the drive shaft; the belt drive assembly includes: a driving pulley, a driven pulley, and a toothed belt, the driving pulley being fixed to the drive shaft; the first upper Y-axis telescopic carrier plate is disposed on one of the belt drives. Below the drive assembly, the first upper Y-axis telescopic carrier plate is fixedly connected to the toothed belt, and a Y-axis guide rail is provided between the first upper Y-axis telescopic carrier plate and the frame; the second upper Y-axis telescopic carrier plate is located below another set of the belt drive assembly, and the second upper Y-axis telescopic carrier plate is fixedly connected to the toothed belt, and a Y-axis guide rail is provided between the second upper Y-axis telescopic carrier plate and the frame; two position sensors are provided on one side of one of the toothed belts, and the position sensors are mounted on the frame; the feeding motor, drive shaft, and driven pulley are all respectively mounted on the frame.
8. The precision micro-motor high-performance NdFeB magnet assembly line according to claim 7, characterized in that, The feeding unit further includes a first lateral drive unit for driving the X-direction first telescopic support plate to extend and retract. The first lateral drive unit includes a lateral drive cylinder, a vertical connecting plate, and an X-direction guide rail. The lateral drive cylinder is mounted on the frame via the X-direction guide rail. The vertical connecting plate is connected to the lateral drive cylinder. The X-direction first telescopic support plate is fixedly installed on the lower part of the vertical connecting plate. The X-direction second telescopic support plate and the X-direction first telescopic support plate are symmetrically arranged. The feeding unit further includes a second lateral drive unit for driving the X-direction second telescopic support plate to extend and retract. The first lateral drive unit and the second lateral drive unit are symmetrically arranged. The material tray... The automatic feeding and discharging device also includes an empty tray stacking bin, which comprises two integral right-angled columns and two rotatable right-angled columns forming a rectangular receiving space. The channel between the two rotatable right-angled columns serves as the empty tray inlet. Each rotatable right-angled column includes a fixed plate and a rotating plate hinged to the fixed plate. The empty tray stacking bin also includes a limiting pin for restricting the rotating plate to an open state. The lower parts of the integral right-angled columns and the lower parts of the fixed plate are respectively fixedly installed on the frame, and the limiting pin is movably inserted into the frame. The lifting assembly includes: a lead screw, a spiral slide, a tray lifting support plate, a support plate rubber pad, a discharge motor, and a discharge belt drive assembly. The lead screw is vertically positioned, and the material tray lifting support plate is horizontally positioned. A rubber pad is installed on the upper part of the material tray lifting support plate. One side of the material tray lifting support plate is fixedly connected to a spiral slide. The spiral slide is sleeved on the lead screw and forms a spiral transmission mechanism with the lead screw. The spiral slide is also slidably connected to the frame. Both ends of the lead screw are respectively installed on the frame, and the lead screw is rotatably connected to the frame. The discharge motor is located on one side of the lead screw, and the discharge belt drive assembly is located at the bottom of the discharge motor, and the discharge belt drive assembly is respectively connected to the discharge motor and the bottom of the lead screw. The discharge unit also includes a full-tray receiving bin and a lower Y-axis telescopic carrier plate for driving the material tray. A telescopic lower Y-axis telescopic power assembly includes: a Y-axis telescopic cylinder, a lower Y-axis guide rail, and a lower Y-axis guide block. The lower Y-axis guide rail is mounted on the frame. One end of the Y-axis telescopic cylinder is mounted on the frame, and the other end of the cylinder is connected to the lower Y-axis telescopic carrier plate. The lower Y-axis guide block is fixed to the lower part of the lower Y-axis telescopic carrier plate and is slidably connected to the lower Y-axis guide rail. A drawer guide rail is provided on each side of the lower Y-axis telescopic carrier plate, and both ends of the full-pan receiving bin are slidably connected to the two drawer guide rails. An adsorption magnetic block is also provided between the drawer guide rails and the full-pan receiving bin.The full-pan receiving bin is provided with an inlet for the material tray lifting pallet to enter, and an outlet for the material tray lifting pallet to be pulled out on the side of the full-pan receiving bin near the lifting assembly. Baffles are provided on both sides of the outlet to block the material tray. The lower Y-axis telescopic power assembly also includes a Y-axis buffer limiting component for limiting the extension and retraction of the lower Y-axis telescopic carrier plate. A handle is provided on the side of the full-pan receiving bin away from the full-pan receiving bin and near the lifting assembly. The full-pan receiving bin is generally rectangular, with a protruding support column at each of the four bottom corners. The top of the sidewall of the full-pan receiving bin bends outward to form a guide notch. The discharge unit also includes a lifting guide frame, which forms a material tray guide channel with openings at the top and bottom. The side of the lower Y-axis telescopic power assembly away from the full-pan discharge port is a receiving station. The upper part of the lifting guide frame faces the loading station, and the lower part of the lifting guide frame faces the receiving station. ; 9. The precision micro-motor high-performance NdFeB magnet assembly line according to any one of claims 2-6, characterized in that, The finished product tray includes a tray support plate, on which n recessed magnetic strip receiving cavities are provided, where n is a natural number ≥ 1. Each magnetic strip receiving cavity contains a magnetic adsorption strip. The finished product tray also includes a partition unit fixed to the upper part of the tray support plate and confining the magnetic adsorption strip within the magnetic strip receiving cavity. The partition unit includes multiple vertically spaced intermediate partitions. One side of each intermediate partition has n first intermediate receiving slots, and another side of each intermediate partition has n second intermediate receiving slots corresponding to the n first intermediate receiving slots. The first intermediate receiving slot in one intermediate partition and the second intermediate receiving slot in the adjacent intermediate partition form a central product receiving cavity. The lower part of all the central product receiving cavities in the same column is provided with a corresponding magnetic adsorption strip.
10. The precision micro-motor high-performance NdFeB magnet assembly line according to claim 9, characterized in that, The finished product tray also includes two second positioning sleeves respectively disposed on both sides of the partition unit. The second positioning sleeves extend into the tray support plate and are installed on the tray support plate. The partition unit also includes a first side partition and a second side partition respectively disposed on both sides of all the middle partitions. The first side partition has n first plate receiving slots on the side near the middle partition. The second side partition has n second plate receiving slots on the side near the middle partition. The first plate receiving slots and the opposite first middle receiving slots form a first side product receiving cavity. The second plate receiving slots and the opposite first middle receiving slots form a first side product receiving cavity. The second middle receiving slot forms a second side product receiving cavity; both ends of the magnetic adsorption strip extend to the lower parts of the first and second side product receiving cavities respectively; the middle partition plate is also provided with a plurality of vertically penetrating middle plate fixing screw holes, the first side partition plate is also provided with a plurality of vertically penetrating first plate fixing screw holes, and the second side partition plate is also provided with a plurality of vertically penetrating second plate fixing screw holes; the middle partition plate is also provided with a transversely penetrating weight reduction hole, and a weight reduction hole is provided between two adjacent first middle receiving slots; adjacent The distance between the two intermediate partitions is equal and is Z. The distance between the first side partition and its adjacent intermediate partition is Z, and the distance between the second side partition and its adjacent intermediate partition is Z. The central product receiving cavity, the first side product receiving cavity, and the second side product receiving cavity all have the same shape. The tray support is rectangular. The extension direction of the magnetic strip receiving cavity is consistent with the length direction of one side of the tray support, and the intermediate partition is consistent with the length direction of the other side of the tray support. The top surfaces of the intermediate partition, the first side partition, and the second side partition are... On the same plane; the magnetic adsorption strip is made of magnetic material or the magnetic adsorption strip is a magnetic strip; the material tray plate has a mounting hole at each of its two opposite corners; the second positioning sleeve includes a positioning cylinder with a positioning hole and a mounting ear plate located on the outer side of one end of the positioning cylinder; each positioning cylinder extends into one of the mounting holes, and the mounting ear plate is fixedly installed on the upper part of the material tray plate by a threaded connector; the height of the middle product receiving cavity is 2-8 times the thickness of the finished magnet assembly; the middle product receiving cavity is a rectangle that matches the overall shape of the finished magnet assembly.
Citation Information
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