A flexible substrate coater oven

CN118635077BActive Publication Date: 2026-08-11JIANGYIN KUAILITE MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0004]本发明的目的在于提供一种柔性基材涂布机烘箱,以解决现有的涂布机烘箱使用不便的问题

Benefits of technology

柔性基材涂布机烘箱能够同时对多个基材进行加热烘干,使得柔性基材的烘干效率更高,基材水平穿过两个加热辊之间,转动扇叶将热空气向上吹动,对基材进行烘干,传动架带动活塞移动,热空气通过出气管被压入进气管中,热空气沿着进气管进入加热辊中,加热辊对穿过其上的基材本体进行加热烘干,热空气沿着出气口和出风管排出,使得基材的烘干效果更好,实现了柔性基材的快速烘干,提高了柔性基材的生产效率。

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Abstract

This invention discloses a drying oven for a flexible substrate coating machine. The drying oven includes a drying chamber and a heating roller. The drying chamber has a movable plate and a partition plate inside. A sliding groove is formed inside the movable plate, and movable blocks are provided on both sides of the sliding groove. A support plate is rotatably arranged between the two movable blocks. A square groove is formed on each of the two support plates, and a heating roller for drying the substrate is arranged inside the square groove. A connecting pipe is provided on both sides of the heating roller, and the connecting pipe is rotatably mounted on the support plate. Rotating fan blades blow hot air upwards to dry the substrate. A transmission frame drives a piston to move, and hot air is forced into the inlet pipe through the outlet pipe. The hot air enters the heating roller along the inlet pipe, and the heating roller heats and dries the substrate body passing through it. The hot air is discharged along the outlet and the exhaust pipe, resulting in a better drying effect on the substrate.
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Description

Technical Field

[0001] This invention relates to the field of coating machine oven technology, specifically a flexible substrate coating machine oven. Background Technology

[0002] Coating machines are mainly used for surface coating processes of films, paper, etc. They coat rolls of substrate with a layer of adhesive, paint or ink with specific functions, and after drying, cut them into sheets or roll them up. They use special multi-functional coating heads to achieve various forms of surface coating. The unwinding and winding of the coating machine are equipped with a full-speed automatic film splicing mechanism. Coating machines have been widely used in papermaking, film making, lithium-ion battery and other fields.

[0003] During the use of the coating machine, it is necessary to remove excess solvent from the coating layer of the flexible substrate to complete the curing of the substrate coating layer, substrate surface modification or related physicochemical reactions. The existing coating machine oven has low drying efficiency and cannot dry multiple flexible substrates at the same time. Excess solvent in the substrate coating cannot evaporate quickly, and the coated substrate needs to stay in the oven for a long time, which affects the normal production and use of flexible substrates. Summary of the Invention

[0004] The purpose of this invention is to provide a flexible substrate coating machine oven to solve the problem of inconvenience in using existing coating machine ovens.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A flexible substrate coating machine drying oven includes a drying chamber and further includes: The drying chamber contains a heating roller, a movable plate and a partition. The movable plate has a sliding groove, and movable blocks are located on both sides of the sliding groove. A support plate is rotatably positioned between two movable blocks. Each support plate has a square groove, and a heating roller for drying the substrate is installed inside the square groove. A connecting pipe is located on both sides of the heating roller, and the connecting pipe is rotatably mounted on the support plate. An air inlet pipe is located outside the support plate and is connected to the interior of multiple heating rollers. Multiple air outlets are located outside the heating rollers. A fixed plate is located between the two support plates, and a horizontal plate is located at the bottom of the fixed plate. Multiple air outlet pipes are located on the horizontal plate. The fixed cylinder is provided on the partition plate and a rotating rod is provided on the top of the rotating rod. A rotating fan blade is provided on the top of the rotating rod. An air pipe and an air outlet pipe are provided on the fixed cylinder. One end of the air outlet pipe is connected to the air inlet pipe. A piston is provided inside the fixed cylinder. A through groove is opened on the top of the drying box. Multiple sliding blocks are provided inside the through groove. Guide rollers are provided between the sliding blocks. The drive assembly, connected to the rotating rod, drives the piston to move left and right to introduce hot air into the intake pipe; The lifting mechanism, installed inside the drying chamber, can move the movable plate up and down.

[0006] Based on the above technical solutions, the present invention also provides the following optional technical solutions: In one alternative embodiment: the drive assembly includes a motor, a gear, and a transmission frame. The motor is located at the bottom of the partition, and the rotating end of the motor is connected to a rotating rod. A gear is located outside the rotating rod. A transmission rod is located on the side wall of the piston. One end of the transmission rod passes through a fixed cylinder and is connected to a transmission frame. A rack that meshes with the gear is located inside the transmission frame.

[0007] In one alternative embodiment: the lifting mechanism includes a screw, a lifting plate, and a connecting rod; a slider is slidably disposed on the outside of the movable plate; a connecting rod is disposed on the slider; the bottom end of the connecting rod is rotatably connected to the lifting plate; a screw is disposed on the partition plate; and the bottom end of the screw is rotatably disposed on the lifting plate.

[0008] In one alternative: grooves are provided on both sides of the sliding groove, and guide rods are provided inside the grooves, with the movable block slidably sleeved on the guide rods.

[0009] In one alternative: a connecting block is provided on the outside of the support plate, and the air intake pipe is disposed between the connecting block and the cross plate.

[0010] In one alternative: a limit block is provided on the outside of the guide roller, and a fixing bolt is provided on the outside of the sliding block.

[0011] In one alternative: a fixing rod is provided inside the drying oven, the bottom end of the fixing rod is connected to a fixing plate, and a locking bolt is provided on the outside of the fixing plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: The flexible substrate coating machine oven can simultaneously heat and dry multiple substrates, resulting in higher drying efficiency. The substrate passes horizontally between two heating rollers, and rotating fan blades blow hot air upwards to dry the substrate. The transmission frame drives the piston to move, and the hot air is forced into the inlet pipe through the outlet pipe. The hot air then enters the heating rollers along the inlet pipe, where it heats and dries the substrate body passing through it. The hot air is then discharged along the outlet and air duct, resulting in better drying of the substrate and achieving rapid drying of the flexible substrate, thus improving the production efficiency of flexible substrates. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of the drying oven for a flexible substrate coating machine.

[0014] Figure 2This is a schematic diagram of the movable plate in the oven of a flexible substrate coating machine.

[0015] Figure 3 This is a schematic diagram of the structure of the fixing plate in the oven of a flexible substrate coating machine.

[0016] Figure 4 This is a cross-sectional view of the heating roller in the oven of a flexible substrate coating machine.

[0017] Figure 5 This is a cross-sectional view of the fixed cylinder in the oven of a flexible substrate coating machine.

[0018] Figure reference numerals: 1-Drying oven, 101-Guide groove, 102-Through groove, 2-Modible plate, 201-Sliding groove, 202-Groove, 3-Partition plate, 4-Fixing plate, 5-Fixing rod, 6-Locking bolt, 7-Support plate, 701-Square groove, 702-Connecting block, 8-Heating roller, 801-Air outlet, 9-Horizontal plate, 901-Air outlet pipe, 10-Substrate body, 11-Air inlet pipe, 12-Guide roller, 13-Connector 14-Lifting plate, 15-Screw, 16-Fixed cylinder, 17-Air outlet pipe, 18-Rotating rod, 19-Rotating fan blade, 20-Sliding block, 21-Fixing bolt, 22-Limiting block, 23-Motor, 24-Nut, 25-Connecting pipe, 26-Slider, 27-Guide rod, 28-Moving block, 29-Air pipe, 30-One-way valve, 31-Piston, 32-Transmission rod, 33-Transmission frame, 34-Rack, 35-Gear. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0020] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0021] like Figure 1-5 As shown, a flexible substrate coating machine drying oven provided in one embodiment of the present invention includes a drying chamber 1, and further includes: The drying chamber 1 includes a heating roller 8. A movable plate 2 and a partition plate 3 are provided inside the drying chamber 1. A guide groove 101 is formed on the inner wall of the drying chamber 1. The movable plate 2 is slidably disposed within the guide groove 101. A sliding groove 201 is formed inside the movable plate 2. Movable blocks 28 are slidably disposed on both sides of the sliding groove 201. A support plate 7 is rotatably disposed between the two movable blocks 28. A square groove 701 is formed on each of the two support plates 7. A heating roller 8 for drying the substrate is disposed inside the square groove 701. The heating roller 8 is a hollow cylindrical tube. A connecting pipe 25 is provided on both sides of the heating roller 8. The connecting pipe 25 is rotatably disposed on the support plate 7. An air inlet pipe 11 is provided outside the support plate 7. The air inlet pipe 11 connects to multiple heating rollers. The heating roller 8 is internally interconnected, and multiple air outlets 801 are provided on the outside of the heating roller 8. A fixed plate 4 is provided between the two support plates 7, that is, the two support plates 7 are symmetrically arranged below the fixed plate 4. A horizontal plate 9 is provided at the bottom of the fixed plate 4, and multiple air outlet pipes 901 are provided on the horizontal plate 9. The air outlet pipes 901 are internally connected to the air inlet pipe 11. Heating wires are pre-embedded in the inner wall of the drying box 1, which can heat the air in the drying box into hot air. The hot air enters the heating roller 8 along the air inlet pipe 11 to heat the heating roller 8. The heating roller 8 heats and dries the substrate body 10 passing through it. The hot air is discharged along the air outlets 801 and the air outlet pipes 901, so that the drying effect of the substrate body 10 is better and the drying speed is faster. A fixed cylinder 16 is provided on the partition plate 3, and a rotating rod 18 is provided on the fixed cylinder 16. The rotating rod 18 is provided with a rotating fan blade 19 at the top, which can blow hot air upward to dry the substrate body 10. The fixed cylinder 16 is provided with an air pipe 29 and an air outlet pipe 17. A one-way valve 30 is provided on the air pipe 29. One end of the air outlet pipe 17 is connected to the air inlet pipe 11. A piston 31 is provided inside the fixed cylinder 16. The piston 31 moves left and right. The one-way valve 30 ensures that air can only enter the fixed cylinder 16 along the air pipe 29. When the piston 31 moves to the right, the air is forced into the air inlet pipe 11 through the air outlet pipe 17. A through groove 102 is provided on the top of the drying chamber 1. Multiple sliding blocks 20 are provided inside the through groove 102. Guide rollers 12 are provided between the sliding blocks 20. Multiple substrate bodies 10 are inserted into the drying chamber 1 along the guide rollers 12. The drive assembly is connected to the rotating rod 18 and drives the piston 31 to move left and right to introduce hot air into the air intake pipe 11; The lifting mechanism is installed inside the drying box 1 and can drive the movable plate 2 to move up and down.

[0022] like Figure 1-3As shown, in a preferred embodiment of the present invention, the drive assembly includes a motor 23, a gear 35, and a transmission frame 33. The motor 23 is disposed at the bottom of the partition 3. The rotating end of the motor 23 is connected to the rotating rod 18. The gear 35 is disposed outside the rotating rod 18. The gear 35 is an incomplete gear. The transmission rod 32 is disposed on the side wall of the piston 31. One end of the transmission rod 32 passes through the fixed cylinder 16 and is disposed on the transmission frame 33. The transmission frame 33 is disposed inside the transmission frame 33, which meshes with the gear 35. The motor 23 drives the rotating rod 18 to rotate. The rotating rod 18 drives the transmission frame 33 to move left and right through the meshing of the gear 35 and the rack 34. The transmission frame 33 drives the piston 31 to move.

[0023] like Figure 1-4 As shown in the preferred embodiment of the present invention, the lifting mechanism includes a screw 15, a lifting plate 14, and a connecting rod 13. A slider 26 is slidably disposed on the outside of the movable plate 2, and a connecting rod 13 is rotatably disposed on the slider 26. The bottom end of the connecting rod 13 is rotatably connected to the lifting plate 14. A nut 24 is fixedly disposed on the partition plate 3, and a screw 15 is disposed inside the nut 24 to cooperate with it. The bottom end of the screw 15 is rotatably disposed on the lifting plate 14. The screw 15 rotates and drives the lifting plate 14 to move up and down. The lifting plate 14 drives the slider 26 to move through the connecting rod 13. The slider 26 drives the movable plate 2 to move up and down, which facilitates the adjustment of the working height of the movable plate 2. Since the top of the support plate 7 is rotatably disposed on the fixed plate 4, when the movable plate 2 moves up and down, the movable block 28 drives the support plate 7 to rotate, which facilitates the adjustment of the working spacing of the heating roller 8.

[0024] like Figure 1-4 As shown, in a preferred embodiment of the present invention, grooves 202 are provided on both sides of the sliding groove 201, and guide rods 27 are provided inside the grooves 202, and the movable block 28 is slidably sleeved on the guide rods 27.

[0025] like Figure 1-3 As shown, in a preferred embodiment of the present invention, a connecting block 702 is provided on the outside of the support plate 7, and the air inlet pipe 11 is disposed between the connecting block 702 and the horizontal plate 9.

[0026] like Figure 1-2 As shown, in a preferred embodiment of the present invention, the guide roller 12 is provided with a limiting block 22 on its outside, and the sliding block 20 is provided with a fixing bolt 21 on its outside. The sliding block 20 is fixedly disposed on the outside of the drying box 1 by the fixing bolt 21.

[0027] like Figure 1As shown, in a preferred embodiment of the present invention, a fixing rod 5 is provided inside the drying oven 1, the bottom end of the fixing rod 5 is connected to the fixing plate 4, and a locking bolt 6 is provided on the outside of the fixing plate 4, the locking bolt 6 connecting the fixing rod 5 and the fixing plate 4.

[0028] The above embodiments of the present invention provide a flexible substrate coating oven. After coating, the flexible substrate passes through the interior of the drying chamber 1 along the guide roller 12. The moving direction of the substrate body 10 is as follows: Figure 1 The substrate body 10 passes horizontally between two heating rollers 8. The lifting plate 14 moves up and down via the screw 15, which can adjust the spacing between the heating rollers 8. Substrates that are difficult to dry move along the heating rollers 8 below the support plate 7, while substrates that are easy to dry move along the heating rollers 8 above the support plate 7. The motor 23 drives the rotating rod 18 and the rotating fan blade 19 to rotate. The rotating fan blade 19 blows hot air upward to dry the substrate. The rotating rod 18 drives the transmission frame 33 to move left and right through the meshing of the gear 35 and the rack 34. The transmission frame 33 drives the piston 31 to move. Hot air is forced into the air inlet pipe 11 through the air outlet pipe 17. The hot air enters the heating rollers 8 along the air inlet pipe 11 to heat the heating rollers 8. The heating rollers 8 heat and dry the substrate body 10 passing through them. The hot air is discharged along the air outlet 801 and the air outlet pipe 901, which makes the drying effect of the substrate body 10 better.

[0029] The above description is merely a specific embodiment of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A flexible substrate coater oven comprising a drying cabinet, characterized in that, Also includes: The drying chamber contains a heating roller, a movable plate and a partition. The movable plate has a sliding groove, and movable blocks are located on both sides of the sliding groove. A support plate is rotatably positioned between two movable blocks. Each support plate has a square groove, and a heating roller for drying the substrate is installed inside the square groove. A connecting pipe is located on both sides of the heating roller, and the connecting pipe is rotatably mounted on the support plate. An air inlet pipe is located outside the support plate and is connected to the interior of multiple heating rollers. Multiple air outlets are located outside the heating rollers. A fixed plate is located between the two support plates, and a horizontal plate is located at the bottom of the fixed plate. Multiple air outlet pipes are located on the horizontal plate. The fixed cylinder is provided on the partition plate and a rotating rod is provided on the top of the rotating rod. A rotating fan blade is provided on the top of the rotating rod. An air pipe and an air outlet pipe are provided on the fixed cylinder. One end of the air outlet pipe is connected to the air inlet pipe. A piston is provided inside the fixed cylinder. A through groove is opened on the top of the drying box. Multiple sliding blocks are provided inside the through groove. Guide rollers are provided between the sliding blocks. The drive assembly, connected to the rotating rod, drives the piston to move left and right to introduce hot air into the intake pipe; The lifting mechanism, installed inside the drying chamber, can move the movable plate up and down.

2. The flexible substrate coater oven of claim 1, wherein, The drive assembly includes a motor, gears, and a transmission frame. The motor is located at the bottom of the partition, and the rotating end of the motor is connected to a rotating rod. A gear is located outside the rotating rod. A transmission rod is located on the side wall of the piston. One end of the transmission rod passes through the fixed cylinder and is connected to the transmission frame. A rack that meshes with the gear is located inside the transmission frame.

3. The flexible substrate coater oven of claim 1, wherein, The lifting mechanism includes a screw, a lifting plate, and a connecting rod. A slider is slidably disposed on the outside of the movable plate, and a connecting rod is disposed on the slider. The bottom end of the connecting rod is rotatably connected to the lifting plate. A screw is disposed on the partition plate, and the bottom end of the screw is rotatably disposed on the lifting plate.

4. The flexible substrate coater oven of claim 1, wherein, The sliding groove has grooves on both sides, and a guide rod is provided inside the groove. The movable block is slidably sleeved on the guide rod.

5. The oven for a flexible substrate coating machine according to claim 4, characterized in that, A connecting block is provided on the outside of the support plate, and the air intake pipe is located between the connecting block and the horizontal plate.

6. The oven for a flexible substrate coating machine according to claim 1, characterized in that, A limit block is provided on the outside of the guide roller, and a fixing bolt is provided on the outside of the sliding block.

7. The oven for a flexible substrate coating machine according to claim 6, characterized in that, The drying oven is equipped with a fixing rod inside, the bottom end of which is connected to a fixing plate, and the fixing plate is equipped with locking bolts on the outside.

Citation Information

Patent Citations

  • Textile fabric drying and forming device with automatic adjusting function

    CN115597351A

  • Drying equipment for release film production

    CN218349155U