A kind of aluminum bronze rod batch equal length cutting mechanism and its measuring method
By designing a batch equal length cutting mechanism of aluminum bronze rods, and using automated measurement and stable cutting components, the problem of cutting inconsistent cutting caused by uneven length of aluminum bronze rods is solved, and the accuracy and efficiency of batch cutting are improved.
Patent Information
- Application Number
- CN202410912097.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2044-07-09
AI Technical Summary
The uneven length of aluminum bronze rods during smelting and casting leads to inconsistent dimensions during cutting, affecting product consistency and operation complexity, and it is difficult to achieve batch equal length cutting.
A batch of aluminum bronze rod is designed with equal length cutting mechanism, including equal length moving components, alignment measurement components and stable cutting components, and uses micro electric gas rods, worms, transmission spiral grooves, ranging sensors and rubber stabilization pressure rollers to achieve automation. Measure and crop.
It improves the accuracy and efficiency of batch cutting of aluminum bronze rods, ensures the equal length of each rod, reduces the need for manual adjustment, and avoids the problems of cropping position misalignment and uneven end surfaces.
Smart Images

Figure CN118635575B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum bronze rod processing, and in particular to a batch equal-length cutting mechanism for aluminum bronze rods and a measuring method thereof. Background Art
[0002] Aluminum bronze rod is an important engineering material. Aluminum bronze is a kind of copper alloy, in which aluminum is mainly added. Aluminum bronze rod has a series of excellent properties. It has excellent strength and hardness, and can withstand greater mechanical pressure and wear, which makes it excellent in many occasions that require high strength and wear resistance. At the same time, it also has good corrosion resistance and can resist the erosion of various corrosive media. It can still maintain stable performance in some harsh environments. The production of aluminum bronze rods requires a strict process, including smelting, casting, extrusion or stretching, etc., to ensure that it has good organization and performance. Its quality and performance have a direct impact on the quality and reliability of the final product;
[0003] During the smelting and casting stages of raw materials, the length of the aluminum bronze rods will be different if the smelting temperature is uneven or the casting speed is unstable. Therefore, when the aluminum bronze rods are cut in batches, a series of problems will arise due to the different lengths of the aluminum bronze rods produced. First, the accuracy of the cutting size will be difficult to guarantee, because the inconsistency of the initial lengths of multiple aluminum bronze rods will lead to large differences in the lengths of the finished products after cutting, which seriously affects the consistency requirements of the product size and cannot meet the specifications for subsequent use or processing. Secondly, the difference in the original lengths of multiple aluminum bronze rods will increase The difficulty of cutting is that the operator needs to constantly adjust the cutting position and parameters according to the actual length of each aluminum-bronze rod, and can only cut the aluminum-bronze rod individually, which is not convenient for batch cutting of aluminum-bronze rods, making the operation process complicated and prone to errors, reducing work efficiency. At the same time, it also leads to uneven quality of the end faces after cutting. Some are relatively flat, while others are uneven, have burrs and other problems due to inappropriate cutting positions due to length differences, affecting the product appearance, subsequent performance and cutting quality of the aluminum-bronze rods. Therefore, it is necessary to provide a batch equal-length cutting mechanism for aluminum-bronze rods and a measurement method thereof to solve the above problems. Summary of the invention
[0004] The main purpose of the present invention is to provide a batch equal-length cutting mechanism for aluminum bronze bars and a measuring method thereof, which can effectively solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a mechanism for cutting aluminum-bronze rods in batches of equal lengths, comprising a base, a placement plate is fixedly connected to the outer wall of the base, a material unloading inclined plate is fixedly connected to the interior of the base, a support seat is fixedly connected to the outer wall of the base, a placement seat is fixedly connected to the upper surface of the base, placement grooves arranged in an equidistant linear array are provided on the upper surface of the placement seat, an equal-length moving component for moving aluminum-bronze rods in batches is arranged inside the base, an alignment measuring component for aligning aluminum-bronze rods in batches is arranged inside the base, a stable cutting component for increasing stability when cutting aluminum-bronze rods in batches is arranged inside the support seat, and a measuring ruler is fixedly connected to the upper surface of the placement seat.
[0006] As a further improvement of the above scheme, the isometric moving component includes a support plate 1 fixedly connected to the inside of the base, the support plate 1 is rotatably connected to a rotating rod inside, the outer wall of the rotating rod is slidably connected to a worm, the outer wall of the rotating rod is fixedly connected to a limiting convex strip, a limiting slide groove is provided inside the worm, the limiting convex strip is slidably connected to the inside of the limiting slide groove, the outer wall of the support plate 1 is fixedly connected to a micro electric gas rod 1, the telescopic shaft of the micro electric gas rod 1 is fixedly connected to a connecting plate 1, the connecting plate 1 is slidably connected to the rotating rod, the worm and the connecting plate The connecting plate is rotatably connected with one side thereof, and the base is rotatably connected with a rotating rod inside the base, and the outer walls of the rotating rod are respectively fixedly connected with a worm gear and a transmission rod, and the outer wall of the transmission rod is provided with a transmission spiral groove, and the base is fixedly connected with a fixed rod inside the base, and the outer wall of the fixed rod is slidably connected with a moving rod, the bottom end of the moving rod is slidably connected to the inside of the transmission spiral groove, and the top end of the moving rod is fixedly connected with a loading push plate, the worm and worm gear are meshed with each other, the limiting convex strip and the limiting slide groove are both cross-shaped, and a distance measuring sensor is arranged at the bottom of the loading push plate.
[0007] As a further improvement of the above scheme, the alignment measurement assembly includes a bevel gear 1 fixedly connected to the outer wall of the rotating rod, a support plate 2 is fixedly connected to the inside of the base, an adjusting screw barrel is rotatably connected to the inside of the support plate 2, the outer wall of the adjusting screw barrel is slidably connected to a bevel gear 2, the bevel gear 1 and the bevel gear 2 are meshed with each other, the bottom of the support plate 2 is fixedly connected to an electric gas rod 2, the telescopic shaft of the electric gas rod 2 is fixedly connected to a connecting plate 2, the connecting plate 2 is slidably connected to the outer wall of the adjusting screw barrel, the bevel gear 2 and the connecting plate 2 are rotatably connected on the side close to each other, the internal thread of the adjusting screw barrel is connected to an adjusting screw, and the top of the adjusting screw is fixedly connected to an alignment top plate.
[0008] As a further improvement of the above scheme, the alignment measurement component also includes a fixed convex strip fixedly connected to the outer wall of the adjusting screw barrel, a fixed slide groove is opened inside the bevel gear 2, the fixed convex strip is slidably connected inside the fixed slide groove, and the shapes of the fixed convex strip and the fixed slide groove are both cross-shaped.
[0009] As a further improvement of the above scheme, the stable cutting assembly includes a driving motor fixedly connected to the outer wall of the support seat, the output shaft of the driving motor is fixedly connected to the reciprocating screw, the inside of the support seat is fixedly connected to a limiting rod, the limiting rod and the outer wall of the reciprocating screw are slidably connected to a moving block, the inside of the moving block is fixedly connected to a hydraulic rod, the bottom end of the telescopic shaft of the hydraulic rod is fixedly connected to a cutting device, and the reciprocating screw and the rotating rod are connected by a belt drive.
[0010] As a further improvement of the above scheme, the stable cutting assembly also includes an extension plate fixedly connected to the outer wall of the cutting equipment, the extension plate is symmetrically slidably connected to the inside of the extension plate with a mounting rod, the extension plate is slidably connected to the inside of the extension plate with a slide rod, the top ends of the mounting rod and the slide rod are fixedly connected to a baffle, the bottom ends of the mounting rod and the slide rod are fixedly connected to a base plate, the bottom of the base plate is rotatably connected to rubber stabilizing rollers arranged in a linear array, the outer wall of the slide rod is sleeved with a compression spring, and the two ends of the compression spring are respectively fixedly connected to the extension plate and the base plate.
[0011] As a further improvement of the above solution, the base and the placement seat are respectively provided with sliding openings, and the moving rod is slidably connected inside the sliding openings.
[0012] As a further improvement of the above solution, a fixing opening is provided on the upper surface of the base, and the alignment top plate is slidably connected inside the fixing opening.
[0013] As a further improvement of the above solution, a limiting opening is provided on the top of the support seat, and the placement seat is slidably connected inside the limiting opening.
[0014] A method for measuring a batch equal-length cutting mechanism for aluminum bronze bars, comprising the following steps:
[0015] Step 1: Clean the impurities on the surface of the measuring platform and the aluminum bronze rod;
[0016] Step 2: Place the aluminum bronze rods in the placement grooves inside the placement seat in sequence and steadily, so that one end of the aluminum bronze rod close to the loading push plate contacts the loading push plate;
[0017] Step 3: Pushing the plurality of aluminum bronze rods that are in contact with the side of the feeding push plate in sequence, so that the uneven ends of the plurality of aluminum bronze rods move toward the direction of the lower material inclined plate, and cutting the plurality of uneven aluminum bronze rods as a whole by a cutting device;
[0018] Step 4: Then, by moving the loading push plate, the staff moves the neatly cut aluminum bronze rods to the starting measurement position with the end of the placement seat close to the placement plate as the starting measurement position, and makes the aluminum bronze rods collide with the position of the loading push plate;
[0019] Step 5: The loading push plate pushes the multiple aluminum bronze rods to move synchronously, and the distance sensor at the bottom of the loading push plate senses the length of the movement, and the distance that the multiple aluminum bronze rods need to be cut is automatically measured;
[0020] Step 6: Move the loading push plate to the distance value position of the measuring ruler and measure the distance moved by the aluminum bronze rod again;
[0021] Step 7: By cooperating with the distance measuring sensor and the measuring ruler to measure the distance of the aluminum bronze rod, the measurement accuracy of the aluminum bronze rod can be further ensured and the measurement error can be reduced.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. Through the provided loading push plate, one end of the plurality of aluminum-bronze rods can be aligned first, and the uneven end of the plurality of aluminum-bronze rods is arranged in the direction close to the unloading inclined plate, and under the action of the transmission spiral groove on the surface of the transmission rod, the moving rod and the loading push plate push the aligned and conflicting aluminum-bronze rods to move, so that the uneven end of the plurality of aluminum-bronze rods is moved, and after the uneven end is trimmed, the plurality of aluminum-bronze rods can be synchronously moved in batches of equal length according to the required cutting distance, and each aluminum-bronze rod can be separated by the provided placement groove, so that in the process of moving the aluminum-bronze rod, the situation of the aluminum-bronze rod being misplaced due to shaking back and forth is avoided, and the effect of manual adjustment of the aluminum-bronze rod is avoided.
[0024] 2. By sliding up the alignment top plate, the neatly cut aluminum-bronze rods can be aligned first, and the position of the feeding push plate on the measuring ruler is recorded at this time, and the distance sensor in the feeding push plate automatically records the initial position, and then the feeding push plate pushes the neatly cut aluminum-bronze rods to move, and the distance moved by the aluminum-bronze rods is calculated by checking the position of the feeding push plate on the measuring ruler, and the distance of the moving spacing is automatically sensed by the distance sensor in the feeding push plate. The distance sensor and the measuring ruler can realize the automatic and mechanical synchronous measurement of the distance of the moving aluminum-bronze rods, thereby ensuring the distance to be cut of the aluminum-bronze rods, improving the equal length cutting of the aluminum-bronze rods during batch cutting, and improving the cutting accuracy of the aluminum-bronze rods.
[0025] 3. By placing the rubber stabilizing roller at a position lower than the position of the cutting device, the bottom of the rubber stabilizing roller first contacts the surface of the plurality of aluminum-bronze rods, thereby achieving a stable pressing effect on the plurality of aluminum-bronze rods. The cutting device and the rubber stabilizing roller can be moved and cut by the action of the reciprocating screw. Since the rubber stabilizing roller is in a rotating state, the rubber stabilizing roller moves on the surface of the plurality of aluminum-bronze rods. During the movement of the rubber stabilizing roller, the pressure of the rubber stabilizing roller can keep the plurality of aluminum-bronze rods in a stable pressing state. Therefore, when the rubber stabilizing roller and the cutting device move back and forth, the stable pressing effect on the aluminum-bronze rods is not affected. Therefore, the aluminum-bronze rods can be prevented from moving during sliding cutting of the aluminum-bronze rods. Furthermore, since the rubber stabilizing roller is made of rubber, the rubber stabilizing roller can generate friction with the aluminum-bronze plate. The friction can prevent the aluminum-bronze rods from moving. Therefore, when cutting aluminum-bronze rods in batches, it can further ensure that the plurality of aluminum-bronze rods can be cut to the same length. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 It is a cross-sectional view of the overall internal structure of the present invention;
[0029] Figure 3 It is a cross-sectional view of the internal structure of the base of the present invention;
[0030] Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlargement in the middle;
[0031] Figure 5 It is a schematic diagram of the structure of the equal-length moving assembly of the present invention;
[0032] Figure 6 For the present invention Figure 5 A magnified schematic diagram of the structure at B in the middle;
[0033] Figure 7 It is a cross-sectional view of the equal length moving component structure of the present invention;
[0034] Figure 8 For the present invention Figure 7 A magnified schematic diagram of the structure at C in the middle;
[0035] Fig. 9 It is a cross-sectional view of the stable cutting local structure of the present invention.
[0036] In the figure: 1. base; 2. placement plate; 3. material cutting inclined plate; 4. support seat; 5. placement seat; 6. placement slot;
[0037] 7. The equal-length moving assembly includes: 701, a supporting plate; 702, a rotating rod; 703, a worm; 704, a limiting convex strip; 705, a limiting slide groove; 706, a rotating rod; 707, a transmission rod; 708, a worm wheel; 709, a transmission spiral groove; 710, a fixed rod; 711, a moving rod; 712, a feeding push plate; 713, a connecting plate; 714, a micro electric gas rod;
[0038] 8. Alignment measurement components include: 801, bevel gear 1; 802, support plate 2; 803, adjustment screw; 804, bevel gear 2; 805, electric gas rod 2; 806, connecting plate 2; 807, fixed convex strip; 808, fixed slide groove; 809, adjustment screw; 810, alignment top plate;
[0039] 9. The stable cutting assembly includes: 901, driving motor; 902, reciprocating screw; 903, limiting rod; 904, moving block; 905, hydraulic rod; 906, cutting equipment; 907, extension plate; 908, mounting rod; 909, sliding rod; 910, bottom plate; 911, baffle; 912, rubber stabilizing roller; 913, compression spring; 10, fixing mouth; 11, limiting mouth; 12, sliding mouth; 13, measuring ruler. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figures 1 to 9As shown, the present invention provides an embodiment: a batch equal-length cutting mechanism for aluminum bronze bars, comprising a base 1, a placing plate 2 is fixedly connected to the outer wall of the base 1, a blanking inclined plate 3 is fixedly connected to the inside of the base 1, a support seat 4 is fixedly connected to the outer wall of the base 1, a placing seat 5 is fixedly connected to the upper surface of the base 1, and a placing groove 6 arranged in an equidistant linear array is opened on the upper surface of the placing seat 5, an equal-length moving component 7 for batch moving of aluminum bronze bars is arranged inside the base 1, an alignment measuring component 8 for aligning batches of aluminum bronze bars is arranged inside the base 1, a stable cutting component 9 for increasing stability when cutting batches of aluminum bronze bars is arranged inside the support seat 4, and a measuring ruler 13 is fixedly connected to the upper surface of the placing seat 5;
[0042] The equal-length moving component 7 includes a support plate 701 fixedly connected to the inside of the base 1, the support plate 701 is internally rotatably connected to a rotating rod 702, the outer wall of the rotating rod 702 is slidably connected to a worm 703, the outer wall of the rotating rod 702 is fixedly connected to a limiting convex strip 704, a limiting slide groove 705 is provided inside the worm 703, the limiting convex strip 704 is slidably connected to the inside of the limiting slide groove 705, the outer wall of the support plate 701 is fixedly connected to a micro-electric gas rod 714, the telescopic shaft of the micro-electric gas rod 714 is fixedly connected to a connecting plate 713, the connecting plate 713 is slidably connected to the rotating rod 702, and the worm 703 and the connecting plate 713 are close to each other. The near side is rotatably connected, the base 1 is internally rotatably connected with a rotating rod 706, the outer wall of the rotating rod 706 is respectively fixedly connected with a worm gear 708 and a transmission rod 707, the outer wall of the transmission rod 707 is provided with a transmission spiral groove 709, the base 1 is internally fixedly connected with a fixed rod 710, the outer wall of the fixed rod 710 is slidably connected with a moving rod 711, the bottom end of the moving rod 711 is slidably connected to the inside of the transmission spiral groove 709, the top of the moving rod 711 is fixedly connected with a loading push plate 712, the worm 703 and the worm gear 708 are meshed with each other, the limiting convex strip 704 and the limiting slide groove 705 are both in the shape of a cross, and a distance measuring sensor is arranged at the bottom of the loading push plate 712;
[0043] Specifically, the loading push plate 712 in the equal-length moving component 7 is moved to push the multiple aluminum-bronze rods that are in conflict with it to move, so that the uneven ends of the multiple aluminum-bronze rods are moved to the position below the cutting device 906, and the uneven ends of the multiple aluminum-bronze rods are first cut by the movement of the cutting device 906.
[0044] The alignment measurement assembly 8 includes a bevel gear 1 801 fixedly connected to the outer wall of the rotating rod 706, a support plate 2 802 is fixedly connected inside the base 1, an adjusting screw 803 is rotatably connected inside the support plate 2 802, a bevel gear 2 804 is slidably connected to the outer wall of the adjusting screw 803, the bevel gear 1 801 and the bevel gear 2 804 are meshed with each other, an electric gas rod 2 805 is fixedly connected to the bottom of the support plate 2 802, a telescopic shaft of the electric gas rod 2 805 is fixedly connected to a connecting plate 2 806, the connecting plate 2 806 is slidably connected to the outer wall of the adjusting screw 803, the bevel gear 2 804 and the connecting plate 2 806 are rotatably connected on the side close to each other, an adjusting screw 809 is threadedly connected to the inner part of the adjusting screw 803, and an alignment top plate 810 is fixedly connected to the top of the adjusting screw 809;
[0045] The alignment measuring assembly 8 also includes a fixed convex strip 807 fixedly connected to the outer wall of the adjusting screw barrel 803, a fixed slide groove 808 is provided inside the bevel gear 804, the fixed convex strip 807 is slidably connected inside the fixed slide groove 808, and the shapes of the fixed convex strip 807 and the fixed slide groove 808 are both cross-shaped;
[0046] Specifically, the alignment top plate 810 of the alignment measurement assembly 8 slides upward inside the fixed opening 10, and the feeding push plate 712 pushes the multiple aluminum bronze rods that have been neatly cut to continue to move, so that the cut ends of the multiple aluminum bronze rods all contact the side of the alignment top plate 810, and the multiple aluminum bronze rods can be aligned by the blocking force of the feeding push plate 712 and the alignment top plate 810. By recording the position of the feeding push plate 712 on the measuring ruler 13 at this time, and automatically recording the initial position by the distance measuring sensor in the feeding push plate 712, the alignment top plate 810 slides down and hides in the fixed opening 1 0, the feeding push plate 712 is used to continuously push the multiple aluminum-bronze rods that are neatly contacted to move, and by checking the position of the feeding push plate 712 moving on the measuring ruler 13, the distance moved by the aluminum-bronze rod is calculated, and the distance of the moving spacing is automatically sensed by the distance measuring sensor in the feeding push plate 712. The distance of the moving aluminum-bronze rods can be measured synchronously in both automatic and mechanical ways through the distance measuring sensor and the measuring ruler 13, thereby ensuring the distance of the aluminum-bronze rods to be cut, improving the equal length cutting of the aluminum-bronze rods during batch cutting, and improving the cutting accuracy of the aluminum-bronze rods.
[0047] The stable cutting assembly 9 includes a driving motor 901 fixedly connected to the outer wall of the support seat 4, the output shaft of the driving motor 901 is fixedly connected to a reciprocating screw 902, the inner part of the support seat 4 is fixedly connected to a limiting rod 903, the limiting rod 903 and the outer wall of the reciprocating screw 902 are slidably connected to a moving block 904, the inner part of the moving block 904 is fixedly connected to a hydraulic rod 905, the bottom end of the telescopic shaft of the hydraulic rod 905 is fixedly connected to a cutting device 906, and the reciprocating screw 902 and the rotating rod 702 are connected by a belt drive;
[0048] The stable cutting assembly 9 also includes an extension plate 907 fixedly connected to the outer wall of the cutting device 906, a mounting rod 908 is symmetrically slidably connected inside the extension plate 907, a slide bar 909 is slidably connected inside the extension plate 907, a baffle 911 is fixedly connected to the top of the mounting rod 908 and the slide bar 909, a bottom plate 910 is fixedly connected to the bottom of the mounting rod 908 and the slide bar 909, a rubber stable pressing roller 912 arranged in a linear array is rotatably connected to the bottom of the bottom plate 910, a compression spring 913 is sleeved on the outer wall of the slide bar 909, and both ends of the compression spring 913 are fixedly connected to the extension plate 907 and the bottom plate 910 respectively;
[0049] Specifically, the bottom of the rubber stabilizing roller 912 in the stabilizing cutting assembly 9 first contacts the surface of the plurality of aluminum bronze rods, and the reciprocating screw 902 can make the moving block 904, the hydraulic rod 905, the cutting device 906, the extension plate 907, the mounting rod 908, the slide bar 909, the bottom plate 910, the baffle 911, the rubber stabilizing roller 912, and the compression spring 913 synchronously move to the position of the uncut aluminum bronze rods, and then cut by the cutting device 906. Since the rubber stabilizing roller 912 is in a rotating state, the rubber stabilizing roller 912 moves on the surface of the plurality of aluminum bronze rods, and during the movement of the rubber stabilizing roller 912, During the process, the pressure of the rubber stabilizing pressure roller 912 can keep the multiple aluminum-bronze rods in a stable compacting state, so that when the rubber stabilizing pressure roller 912 and the cutting device 906 move back and forth, it will not affect the stable compacting effect on the aluminum-bronze rods, so that the aluminum-bronze rods can be prevented from moving during sliding cutting of the aluminum-bronze, and because the rubber stabilizing pressure roller 912 is made of rubber material, the rubber stabilizing pressure roller 912 made of rubber material can generate friction with the aluminum-bronze plate, and the friction can prevent the aluminum-bronze rods from moving, so that when cutting aluminum-bronze rods in batches, it can further ensure that multiple aluminum-bronze rods can be cut to the same length.
[0050] Reference Figure 2 As shown, the base 1 and the placement seat 5 are respectively provided with a sliding opening 12, and the moving rod 711 is slidably connected to the inside of the sliding opening 12;
[0051] Reference Figure 1 As shown, a fixing opening 10 is provided on the upper surface of the base 1, and the top plate 810 is slidably connected inside the fixing opening 10;
[0052] Reference Figure 1 As shown, a limit opening 11 is provided on the top of the support seat 4, and the placement seat 5 is slidably connected inside the limit opening 11;
[0053] A method for measuring a batch equal-length cutting mechanism for aluminum bronze bars, comprising the following steps:
[0054] Step 1: Clean the impurities on the surface of the measuring platform and the aluminum bronze rod;
[0055] Step 2: Place the aluminum bronze rods in the placement grooves 6 in the placement seat 5 one by one and in a stable manner, so that one end of the aluminum bronze rod close to the loading push plate 712 contacts the loading push plate 712;
[0056] Step 3: Push the plurality of aluminum-bronze rods that are in contact with the side of the feeding push plate 712 in sequence, so that the uneven ends of the plurality of aluminum-bronze rods move toward the lower material inclined plate 3, and cut the plurality of uneven aluminum-bronze rods as a whole by the cutting device 906;
[0057] Step 4: By moving the loading push plate 712, the end of the placement seat 5 close to the placement plate 2 is taken as the starting measurement position, and the staff moves the multiple aluminum bronze rods that have been neatly cut to the starting measurement position, and makes the multiple aluminum bronze rods collide with the position of the loading push plate 712;
[0058] Step 5: The loading push plate 712 is used to push the multiple aluminum bronze rods to move synchronously, and the distance sensor at the bottom of the loading push plate 712 senses the length of the movement, and the distance required to cut the multiple aluminum bronze rods is automatically measured;
[0059] Step 6: The feeding push plate 712 is moved to the distance value position of the measuring ruler 13, and the distance moved by the aluminum bronze rod is measured again;
[0060] Step 7: The distance of the aluminum bronze rod is measured by cooperating with the distance measuring sensor and the measuring ruler 13, which can further ensure the measurement accuracy of the aluminum bronze rod and reduce the measurement error.
[0061] In combination with the above preferred embodiments, the working principle of the present invention is as follows:
[0062] In the initial state, the worm wheel 708 and the worm 703 are in a separated state, the telescopic shaft of the micro electric pneumatic rod 1 714 is in a retracted state, the telescopic shaft of the electric pneumatic rod 2 805 is in a retracted state, the bevel gear 2 804 and the bevel gear 1 801 are in a separated state, the alignment top plate 810 is retracted inside the fixed port 10, the telescopic shaft of the hydraulic rod 905 is in a retracted state, and the compression spring 913 is not compressed.
[0063] When working:
[0064] The staff manually places the multiple aluminum bronze rods in the placement groove 6 on the surface of the placement seat 5 in sequence, and the staff manually places the ends of the aluminum bronze rods close to the placement plate 2 neatly against the side of the loading push plate 712, and the ends of the multiple aluminum bronze rods with uneven lengths are placed at a position close to the unloading inclined plate 3. Then the staff electrically controls the drive motor 901 to start through the controller, and the drive motor 901 drives the reciprocating screw rod 902 fixedly connected to it to rotate. The rotation of the reciprocating screw rod 902 drives the rotating rod 702 to rotate synchronously through the belt. At this time, the telescopic shaft of the hydraulic rod 905 is in a retracted state, and the cutting device 90 6 follows the telescopic shaft of the hydraulic rod 905 to be in the uppermost position. At the same time, the staff electrically controls the telescopic shaft of the micro-electric gas rod 714 through the controller to extend and push the connecting plate 713 fixedly connected thereto to move. The movement of the connecting plate 713 drives the worm 703 rotatably connected thereto to move, so that the worm 703 and the worm wheel 708 are in a meshing state. Subsequently, the rotating rod 702 rotates under the blocking force generated by the cross-shaped limiting convex strip 704 and the limiting slide groove 705. The rotating rod 702 drives the worm 703 to rotate synchronously. The rotation of the worm 703 drives the worm wheel 708 meshing therewith to rotate. The rotation drives the rotating rod 706 fixedly connected thereto to rotate, and the rotation of the rotating rod 706 drives the transmission rod 707 and the transmission spiral groove 709 fixedly connected thereto to rotate synchronously, and the moving rod 711 slides horizontally under the spiral action of the transmission spiral groove 709, and the moving rod 711 maintains stable horizontal sliding under the limit of the fixed rod 710, and the sliding of the moving rod 711 drives the loading push plate 712 fixedly connected thereto to move synchronously, and the movement of the loading push plate 712 pushes the multiple aluminum bronze rods that conflict with it to move, so that when the uneven end of the multiple aluminum bronze rods moves to the lower position of the cutting device 906, through The controller electrically controls the telescopic shaft of the hydraulic rod 905 to extend downward to push the cutting device 906 connected thereto to move downward, so that the bottom of the cutting device 906 moves to conflict with the upper surface of the aluminum-bronze rod, and the controller electrically controls the telescopic shaft of the micro-electric gas rod 1 714 to contract to drive the connecting plate 1 713 fixedly connected thereto to move, and the movement of the connecting plate 1 713 drives the worm 703 rotatably connected thereto to move, so that the worm 703 and the worm wheel 708 are in a separated state, and at this time the feeding push plate 712 is in a stopped state, and then the uneven end of the multiple aluminum-bronze rods is first cut by the movement of the cutting device 906;
[0065] After trimming the uneven ends of the multiple aluminum bronze rods, the staff electrically controls the telescopic shaft of the electric gas rod 805 to extend through the controller to push the connecting plate 806 fixedly connected thereto to slide down. The sliding of the connecting plate 806 drives the bevel gear 804 rotatably connected thereto to slide down, so that the bevel gear 804 is in meshing state with the adjusting screw 803. The rotation of the rotating rod 706 drives the bevel gear 1 801 fixedly connected thereto to rotate. The rotation of the bevel gear 1 801 drives the bevel gear 2 804 meshing therewith to rotate. The rotation of the bevel gear 804 is in the fixed slide groove 806. The blocking force generated by the cross shape of 08 and the fixed convex strip 807 drives the adjusting screw barrel 803 to rotate synchronously. The rotation of the adjusting screw barrel 803 keeps the adjusting screw rod 809 sliding vertically upward under the action of the thread. The upward sliding of the adjusting screw rod 809 drives the alignment top plate 810 fixedly connected thereto to slide upward inside the fixing opening 10, and the fixing opening 10 can limit the alignment top plate 810 and the adjusting screw rod 809. After the position adjustment of the alignment top plate 810 is completed, the controller automatically and electrically controls the telescopic shaft of the support plate 802 to retract. Since the thread has a self-locking effect, The adjusted alignment top plate 810 can maintain a stable state, and the feed push plate 712 pushes the multiple aluminum-bronze rods that have been neatly cut to continue to move, so that the cut ends of the multiple aluminum-bronze rods all hit the side of the alignment top plate 810. The multiple aluminum-bronze rods can be aligned through the blocking force of the feed push plate 712 and the alignment top plate 810. After the alignment is completed, the position of the feed push plate 712 on the measuring ruler 13 is recorded at this time, and the initial position is automatically recorded by the distance measuring sensor in the feed push plate 712, so that the alignment top plate 810 slides down and hides in the fixing port 10, and then through The feeding push plate 712 continuously pushes the multiple aluminum-bronze rods that are neatly contacted to move, and by checking the position of the feeding push plate 712 moving on the measuring ruler 13, the distance moved by the aluminum-bronze rod is calculated, and the distance of the moving spacing is automatically sensed by the distance measuring sensor in the feeding push plate 712. The distance of the moving aluminum-bronze rods can be measured synchronously in both automatic and mechanical ways by the distance measuring sensor and the measuring ruler 13, thereby ensuring the distance to be cut of the aluminum-bronze rods, improving the equal length cutting of the aluminum-bronze rods during batch cutting, and improving the cutting accuracy of the aluminum-bronze rods;
[0066] After the synchronous movement measurement of the multiple aluminum bronze bars is completed, the staff electrically controls the telescopic shaft of the hydraulic rod 905 to extend and push the cutting device 906, the extension plate 907, the mounting rod 908, the slide bar 909, the bottom plate 910, the baffle plate 911, the rubber stabilizing roller 912, and the compression spring 913 fixed thereto to slide down synchronously. Since the position of the rubber stabilizing roller 912 is lower than that of the cutting device 906, the bottom of the rubber stabilizing roller 912 first contacts the surface of the multiple aluminum bronze bars during the sliding process. Then, when the hydraulic rod 905 is continuously pressed down, the rubber stabilizing roller 912 is pushed down. Under the obstruction of the aluminum bronze rod, the rubber stable pressing roller 912 and the bottom plate 910 are slid upward, and the mounting rod 908 and the sliding rod 909 are slid upward inside the extension plate 907. At this time, the compression spring 913 is in a compressed state until the bottom of the cutting device 906 contacts the surface of the aluminum bronze rod. The rubber stable pressing roller 912 contacts the surface of the plurality of aluminum bronze rods first, so that the plurality of aluminum bronze rods can be stably pressed and fixed. The aluminum bronze rods that have been pressed and fixed are cut in sequence by the operation of the cutting device 906. When cutting the aluminum bronze rods, the driving motor 901 is started to drive the fixing device 906 to fix the aluminum bronze rods. The reciprocating screw 902 connected to the fixed position rotates, and the reciprocating screw 902 can make the moving block 904, the hydraulic rod 905, the cutting device 906, the extension plate 907, the mounting rod 908, the sliding rod 909, the bottom plate 910, the baffle 911, the rubber stabilizing roller 912, and the compression spring 913 move synchronously to the position of the uncut aluminum bronze rod, and then cut by the cutting device 906. Since the rubber stabilizing roller 912 is in a rotating state, the rubber stabilizing roller 912 moves on the surface of the plurality of aluminum bronze rods. In the process of the movement of the rubber stabilizing roller 912, the rubber stabilizing roller 91 2 can keep the multiple aluminum-bronze rods in a stable compacting state, so that when the rubber stabilizing pressure roller 912 and the cutting device 906 move back and forth, the stable compacting effect on the aluminum-bronze rods will not be affected, so that the aluminum-bronze rods can be prevented from moving when the aluminum-bronze is slidingly cut, and because the rubber stabilizing pressure roller 912 is made of rubber material, the rubber stabilizing pressure roller 912 made of rubber material can generate friction with the aluminum-bronze plate, and the friction can prevent the aluminum-bronze rods from moving, so that when the aluminum-bronze rods are cut in batches, it can further ensure that multiple aluminum-bronze rods can be cut to the same length.
[0067] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0068] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A batch equal-length cutting mechanism for aluminum bronze bars, comprising a base (1), characterized in that: The outer wall of the base (1) is fixedly connected to a placement plate (2), the interior of the base (1) is fixedly connected to a material discharge inclined plate (3), the outer wall of the base (1) is fixedly connected to a support seat (4), the upper surface of the base (1) is fixedly connected to a placement seat (5), the upper surface of the placement seat (5) is provided with placement grooves (6) arranged in an equidistant linear array, the interior of the base (1) is provided with an equal length moving component (7) for batch movement of aluminum bronze rods, the interior of the base (1) is provided with an alignment measuring component (8) for aligning a batch of aluminum bronze rods, the interior of the support seat (4) is provided with a stabilizing cutting component (9) for increasing stability when cutting a batch of aluminum bronze rods, and the upper surface of the placement seat (5) is fixedly connected to a measuring ruler (13); The isometric moving assembly (7) comprises a support plate 1 (701) fixedly connected to the inside of the base (1); the support plate 1 (701) is rotatably connected to a rotating rod (702) inside; the outer wall of the rotating rod (702) is slidably connected to a worm (703); the outer wall of the rotating rod (702) is fixedly connected to a limiting convex strip (704); a limiting sliding groove (705) is provided inside the worm (703); the limiting convex strip (704) is slidably connected to the inside of the limiting sliding groove (705); the outer wall of the support plate 1 (701) is fixedly connected to a micro electric pneumatic rod 1 (714); the telescopic shaft of the micro electric pneumatic rod 1 (714) is fixedly connected to a connecting plate 1 (713); the connecting plate 1 (713) is slidably connected to the rotating rod (702); the worm (703) and the connecting plate 1 (713) are mutually connected. The base (1) is rotatably connected to the side close to the base, the base (1) is internally rotatably connected to a rotating rod (706), the outer wall of the rotating rod (706) is respectively fixedly connected to a worm gear (708) and a transmission rod (707), the outer wall of the transmission rod (707) is provided with a transmission spiral groove (709), the base (1) is internally fixedly connected to a fixed rod (710), the outer wall of the fixed rod (710) is slidably connected to a moving rod (711), the bottom end of the moving rod (711) is slidably connected to the inside of the transmission spiral groove (709), the top end of the moving rod (711) is fixedly connected to a loading push plate (712), the worm (703) and the worm gear (708) are meshed with each other, the limiting convex strip (704) and the limiting slide groove (705) are both cross-shaped, and a distance measuring sensor is provided at the bottom of the loading push plate (712); The alignment measurement assembly (8) comprises a bevel gear 1 (801) fixedly connected to the outer wall of the rotating rod (706); a support plate 2 (802) is fixedly connected to the interior of the base (1); an adjusting screw barrel (803) is rotatably connected to the interior of the support plate 2 (802); a bevel gear 2 (804) is slidably connected to the outer wall of the adjusting screw barrel (803); the bevel gear 1 (801) and the bevel gear 2 (804) are meshed with each other; the bottom of the support plate 2 (802) is fixedly connected to the support plate 2 (802); The second electric gas rod (805) is fixedly connected, the telescopic shaft of the second electric gas rod (805) is fixedly connected to the second connecting plate (806), the second connecting plate (806) is slidably connected to the outer wall of the adjusting screw barrel (803), the second bevel gear (804) and the second connecting plate (806) are rotationally connected on the side close to each other, the internal thread of the adjusting screw barrel (803) is connected to the adjusting screw (809), and the top of the adjusting screw (809) is fixedly connected to the alignment top plate (810); The alignment measurement assembly (8) further comprises a fixed convex strip (807) fixedly connected to the outer wall of the adjusting screw barrel (803); a fixed slide groove (808) is provided inside the bevel gear (804); the fixed convex strip (807) is slidably connected inside the fixed slide groove (808); and the fixed convex strip (807) and the fixed slide groove (808) are both cross-shaped; The stable cutting assembly (9) comprises a driving motor (901) fixedly connected to the outer wall of the support seat (4); the output shaft of the driving motor (901) is fixedly connected to a reciprocating screw rod (902); a limiting rod (903) is fixedly connected inside the support seat (4); a moving block (904) is slidably connected between the limiting rod (903) and the outer wall of the reciprocating screw rod (902); a hydraulic rod (905) is fixedly connected inside the moving block (904); a cutting device (906) is fixedly connected to the bottom end of the telescopic shaft of the hydraulic rod (905); and the reciprocating screw rod (902) and the rotating rod (702) are connected via a belt drive; The stable cutting assembly (9) further comprises an extension plate (907) fixedly connected to the outer wall of the cutting device (906); a mounting rod (908) is symmetrically slidably connected inside the extension plate (907); a slide rod (909) is slidably connected inside the extension plate (907); a baffle (911) is fixedly connected to the top ends of the mounting rod (908) and the slide rod (909); a bottom plate (910) is fixedly connected to the bottom ends of the mounting rod (908) and the slide rod (909); a rubber stable pressure roller (912) arranged in a linear array is rotatably connected to the bottom of the bottom plate (910); a compression spring (913) is sleeved on the outer wall of the slide rod (909); and two ends of the compression spring (913) are respectively fixedly connected to the extension plate (907) and the bottom plate (910).
2. The mechanism for cutting aluminum bronze bars in batches to equal lengths according to claim 1, characterized in that: The base (1) and the placement seat (5) are each provided with a sliding opening (12) inside, and the moving rod (711) is slidably connected inside the sliding opening (12).
3. The mechanism for cutting aluminum bronze bars in batches to equal lengths according to claim 1, characterized in that: The upper surface of the base (1) is provided with a fixing opening (10), and the alignment top plate (810) is slidably connected inside the fixing opening (10).
4. The mechanism for cutting aluminum bronze bars in batches to equal lengths according to claim 1, characterized in that: The top of the support seat (4) is provided with a limiting opening (11), and the placement seat (5) is slidably connected inside the limiting opening (11).
5. A measuring method for a batch equal-length cutting mechanism of aluminum bronze bars according to any one of claims 1 to 4, characterized in that: The following steps are involved: Step 1: Clean the impurities on the surface of the measuring platform and the aluminum bronze rod; Step 2: Place the aluminum bronze rods in the placement grooves (6) inside the placement seat (5) one by one and in a stable manner, so that one end of the aluminum bronze rod close to the loading push plate (712) contacts the loading push plate (712); Step 3: Pushing the plurality of aluminum bronze rods that are in contact with the side of the feeding push plate (712) in sequence, so that the uneven ends of the plurality of aluminum bronze rods move toward the direction of the lower material inclined plate (3), and cutting the plurality of uneven aluminum bronze rods as a whole by means of a cutting device (906); Step 4: By moving the loading push plate (712), the staff moves the multiple neatly cut aluminum bronze rods to the starting measurement position with the end of the placement seat (5) close to the placement plate (2) as the starting measurement position, and makes the multiple aluminum bronze rods collide with the position of the loading push plate (712); Step 5: The loading push plate (712) is used to push the plurality of aluminum bronze rods to move synchronously, and a distance measuring sensor at the bottom of the loading push plate (712) senses the length of the moving distance, thereby automatically measuring the distance required to cut the plurality of aluminum bronze rods; Step 6: The loading push plate (712) is moved to the distance value position of the measuring ruler (13), and the distance moved by the aluminum bronze rod is measured again; Step 7: The distance of the aluminum bronze rod is measured by cooperating with the distance measuring sensor and the measuring ruler (13), which can further ensure the measurement accuracy of the aluminum bronze rod and reduce the measurement error.
Citation Information
Patent Citations
Tailoring anti-deformation fixing device for textile production and tailoring process of tailoring anti-deformation fixing device
CN118007404A
Tip cutting device
CN218226900U
Batch cutting device
CN220278429U