Aluminum honeycomb panel production process and production equipment
Through the automated production process, the clamping and flip device and the rotating pressing device are used to achieve automatic bonding of the back plate and the honeycomb mesh frame, solving the problem of angle deviation in the production of existing aluminum honeycomb plates, and achieving standardized production and quality consistency.
Patent Information
- Application Number
- CN202410791095.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-06-19
AI Technical Summary
During the production process of existing aluminum honeycomb boards, the angle deviation caused by manual assembly, resulting in the production of aluminum honeycomb boards being unstandard.
The automatic production process is adopted to realize automatic bonding between the back plate and the honeycomb mesh frame through the clamping and flip device and the rotating pressing device to ensure the accuracy and consistency of the bonding position.
The standardized production of aluminum honeycomb boards is achieved, which avoids angle deviations caused by manual assembly and improves production efficiency and product quality consistency.
Smart Images

Figure CN118636565B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of composite panels, and in particular to a production process and production equipment of an aluminum honeycomb panel. Background Art
[0002] Aluminum honeycomb panels refer to composite panels with a three-layer structure of "aluminum plate / aluminum honeycomb core / aluminum plate". The aluminum plate and the aluminum honeycomb core are bonded with adhesive. This composite panel has the characteristics of high strength, light weight, no formaldehyde release, durability, and excellent appearance. It is widely used in large-scale building interior and exterior decoration, aircraft or ship cabin partitions, and is now further expanded to furniture panels and other fields. The key to the manufacturing and production of aluminum honeycomb panels is to select a suitable adhesive to firmly bond the aluminum plate and the honeycomb core, meet customer performance requirements, and control production efficiency and costs.
[0003] The three components of most aluminum honeycomb panels are usually assembled manually. During the press-fitting process, the three components need to be aligned and bonded one by one at the overlapping parts. Manual assembly can easily lead to angle deviation, resulting in non-standard aluminum honeycomb panels. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide an aluminum honeycomb panel production process and production equipment to solve the above problems.
[0005] In view of this, the present invention provides an aluminum honeycomb panel production process, comprising the following steps:
[0006] S1: First, a number of back panels and a number of honeycomb grids are processed by processing equipment;
[0007] S2: placing a single honeycomb grid on a clamping and flipping device, and placing a plurality of back panels on a storage device;
[0008] S3: At this time, the storage device puts the single back panel onto the rotating pressing device below the storage device;
[0009] S4: The gluing device applies glue to the top of the back plate on the rotating and pressing device, and then the pressing device rotates the back plate to turn the glue-coated surface of the back plate over and press it onto the honeycomb grid;
[0010] S5: When the back plate and the honeycomb grid are bonded and movable, the clamping and flipping device clamps the honeycomb grid and rotates it so that the end of the honeycomb grid that is not bonded to the back plate faces upward;
[0011] S6: The storage device places another back plate on the rotating pressing device, and then the gluing device applies glue to the back plate on the rotating pressing device, and finally the rotating pressing device turns over and presses the glued back plate on the other end of the honeycomb grid for bonding;
[0012] S7: The operator takes out the processed honeycomb panel.
[0013] By adopting the above technical scheme, through the setting of S1, the back panel and the honeycomb grid can be produced, through the setting of S2, the parts to be processed can be placed, so as to realize automatic bonding later, through the setting of S3, the back panel can be automatically placed on the rotating pressing device, through the setting of S4, the back panel can be firstly coated with glue to provide bonding conditions, and then the glue-coated back panel can be accurately bonded to the honeycomb grid, through the setting of S5, the honeycomb grid can be turned over, so that the other end of the honeycomb grid can be bonded, so as to achieve accurate bonding position and avoid position deviation, through the setting of S6, another back panel can be bonded to the other end of the honeycomb grid, so as to form an accurate and complete honeycomb panel, and through the setting of S7, the glue of the honeycomb panel can be cooled and solidified.
[0014] In the above technical solution, the clamping and flipping device further comprises:
[0015] A fixed block, arranged on the ground;
[0016] A first lifting cylinder, the fixed end of which is mounted on the top of the fixed block and the output end of which extends away from the fixed block;
[0017] A support block is arranged on the output end of the first lifting cylinder;
[0018] and a clamping and flipping mechanism, the fixed ends of which are mounted on both sides of the support block, and the output ends of which extend to the top of the support block;
[0019] The top of the support block is used to place the honeycomb grid, and the clamping and flipping mechanism is used to flip the honeycomb grid.
[0020] In the present technical solution, by setting the fixed block, the first lifting cylinder can be installed, and by setting the first lifting cylinder, the support block can be raised and lowered, so that the rotating pressing device can better press the back plate, and by setting the support block, the honeycomb grid can be placed, and by setting the clamping and flipping mechanism, the honeycomb grid can be flipped, so that the back plates are bonded to both sides of the honeycomb grid.
[0021] In the above technical solution, the clamping and flipping mechanism further comprises:
[0022] Two installation strip blocks are respectively arranged on both sides of the support block;
[0023] Four second lifting cylinders, the fixed ends of which are respectively arranged on both sides of the top ends of the two installation strip blocks, and the output ends of which extend away from the installation strip blocks;
[0024] A first support frame is mounted on the output ends of the four second lifting cylinders;
[0025] A second supporting frame is rotatably connected to the inner wall of the first supporting frame;
[0026] A rotating motor, with a fixed end mounted on the outer wall of the first supporting frame and an output end penetrating through a rotating connection between the first supporting frame and the second supporting frame;
[0027] and four clamping cylinders, the fixed ends of which are respectively arranged on both sides of the second support frame, and the output ends of which all pass through the second support frame;
[0028] Among them, when the second lifting cylinder descends, the second support frame is attached to the top of the support block, the inner wall of the second support frame is used to place the honeycomb grid to prevent the honeycomb grid from shifting, and the four clamping cylinders are used to clamp the honeycomb grid.
[0029] In the present technical solution, by setting two installation strip blocks, the second lifting cylinder can be better installed, and by installing the second lifting cylinder, the first support frame can be raised and lowered, and by setting the first support frame, the second support frame can be rotatably installed, and the second support frame can limit the honeycomb grid, and by setting four clamping cylinders, the honeycomb grid can be clamped, and then by setting a rotating motor, the second support frame can be rotated, thereby achieving the flipping of the clamped honeycomb grid.
[0030] In the above technical solution, the rotating pressing device further comprises:
[0031] A mounting block is arranged on the ground at one side of the clamping and flipping device, the top of the mounting block is inclined, a mounting groove is arranged at the top of the mounting block, and the mounting groove is connected to a side wall of the mounting block facing the clamping and flipping device;
[0032] A driving seat is installed on both side walls of the installation groove, and a driving groove is provided on the top of the driving seat, and the driving groove is connected to a side wall of the driving seat facing the clamping and flipping device;
[0033] Two rotating plates, one end of which is respectively rotatably connected to the two side walls of the installation slot, and the other end of which extends away from the driving seat, and the rotating plate is located on a side of the installation slot close to the clamping and flipping device;
[0034] Two supporting plates, opposite sides of which are rotatably connected to the two rotating plates respectively;
[0035] A rotating pressing plate is connected to one end of the two supporting plates away from the driving seat;
[0036] and a driving mechanism, wherein the driving end is arranged in the mounting groove and the rotating end is connected to the rotating pressing plate;
[0037] Among them, an adsorption mechanism for adsorbing the back panel is provided in the installation groove, the fixed end of the adsorption mechanism is arranged in the installation groove, the output end passes through the rotating pressing plate and is located at the top of the rotating pressing plate, and the driving mechanism is used to drive the back panel on the rotating pressing plate to rotate toward the clamping and flipping device.
[0038] In the present technical scheme, by setting the mounting block and the mounting block and the mounting groove, the driving seat can be installed, by setting the driving groove, the driving mechanism and the rotating plate can be installed, by setting the rotating plate, the two supporting plates can be stably rotated, by setting the two supporting plates, the rotating pressing plate can be stably rotated, by setting the driving mechanism, the rotating pressing plate can be rotated, by setting the adsorption mechanism, the back plate can be adsorbed, and then by rotating the rotating pressing plate, it can be pressed on the honeycomb grid.
[0039] In the above technical solution, the driving mechanism further comprises:
[0040] A driving rail, one end of which is connected to the bottom end of the rotating pressing plate, and the other end of which extends into the mounting groove;
[0041] A first connecting block is installed at the bottom of the installation groove and is located between the two rotating plates, and a rotating groove is provided at the top of the first connecting block;
[0042] A rotating rod, rotatably connected to the rotating groove;
[0043] A sliding pin, sliding on the driving rail;
[0044] A driving rod, one end of which is rotatably connected to the rotating rod, and the other end of which is connected to the sliding pin;
[0045] A second connecting block is installed at the bottom of the installation groove and is located at a side of the installation groove away from the first connecting block;
[0046] A support rod, wherein an eccentric shaft is provided on the support rod, one end of the support rod is connected to the second connection block through the eccentric shaft, and the other end of the support rod is connected to the sliding pin;
[0047] and a driving motor, the fixed end of which is arranged on the side wall of the first connecting block, and the output end of which passes through the first connecting block and is connected with the rotating connection of the rotating rod;
[0048] The driving rail is provided with a sliding groove for the sliding pin to slide. When the driving motor rotates, the rotating rod and the driving rod drive the sliding pin to move in the sliding groove, so that the driving rail rotates, thereby rotating the pressing plate.
[0049] In the present technical scheme, when the rotating pressing plate needs to rotate the back plate to press the honeycomb grid on the clamping and flipping device, the driving motor is started. The driving motor first drives the rotating rod to rotate away from the driving rail, so that the driving rod is pulled to move and rotate toward the clamping and flipping device. Through the connection between the sliding pin and the driving rod and the support rod and the pin sliding in the slide groove, the driving rod can pull the support rod to rotate, and when the driving rod and the support rod move, the sliding pin slides in the slide groove, so that the sliding pin has the force to push the driving rail to swing upward. When the driving rail swings upward, the rotating pressing plate rotates about the rotation center of the rotating plate, so that the back plate on the rotating pressing plate is pressed on the honeycomb grid. The above-mentioned rotating rod, driving rod, support rod and installation groove bottom plane four-link structure has strong structural strength, so it is more stable during pressing.
[0050] In the above technical solution, the adsorption mechanism further comprises:
[0051] A movable hole is arranged on a side of the rotating pressing plate facing the clamping and flipping device;
[0052] A blocking plate is inserted into the moving hole;
[0053] A push cylinder, the fixed end of which is mounted on the bottom end of the rotating pressing plate, and the output end of which extends into the moving hole and is connected to the blocking plate;
[0054] A number of arc-shaped grooves are evenly distributed on the top of the rotating pressing plate;
[0055] A plurality of suction cups are distributed in the arc-shaped groove;
[0056] And an air suction member, the fixed end of which is mounted on the inner wall of the mounting groove, and the output end of which penetrates the rotating pressing plate and is distributed and connected with a plurality of suction cups;
[0057] When the back plate is moved to the rotating pressing plate through the storage device, the blocking plate limits the back plate through the pushing cylinder, and the suction member absorbs the back plate through the suction cup.
[0058] In the present technical solution, by setting the movable hole, the blocking plate can be moved out of the movable hole and moved back into the movable hole. By setting the blocking plate, when the back plate slides onto the rotating pressing plate, it is limited so that the position of the back plate is fixed. By setting the suction piece and the suction cup, the back plate can be adsorbed.
[0059] In the above technical solution, the storage device further comprises:
[0060] A receiving block is installed on the top of the mounting block, and the receiving block forms an angle with the inclined surface of the mounting block;
[0061] The receiving hole is arranged at the top end of the receiving block and is connected to the bottom end of the receiving block;
[0062] Two receiving grooves are respectively arranged in two side walls of the receiving hole;
[0063] Two push cylinders, the fixed ends of which are both embedded in the bottom of the receiving groove, and the output ends of which are both located in the receiving groove;
[0064] Two clamping plates are respectively located in the receiving groove and connected to the output end of the pushing cylinder;
[0065] A contact plate is rotatably connected to the bottom opening of the receiving hole, and the rotation connection point of the contact plate is located on the side wall of the receiving hole away from the rotating pressing device;
[0066] and a resistance cylinder, the fixed end of which is arranged on a side wall of the mounting block away from the mounting groove, and the output end of which penetrates into the mounting groove and resists the resistance plate;
[0067] Among them, the distance between the bottom end of the clamping plate and the bottom end of the accommodating hole is equal to the thickness of a back plate, and the resistance cylinder is used to push the resistance plate to fit the bottom opening of the accommodating hole. When the resistance cylinder retracts, the resistance plate can be rotated to be parallel to the rotating pressing plate.
[0068] In the present technical scheme, through the setting of the accommodating hole, firstly, several back plates can be placed, and through the setting of the pushing cylinder, the clamping plate can clamp several back plates, and by setting the distance between the bottom end of the clamping plate and the bottom end of the accommodating hole equal to the thickness of a back plate, when the contact plate contacts the bottom opening of the accommodating hole, the contact cylinder retracts, and the bottommost back plate drops onto the contact plate. At this time, the contact cylinder extends, and the clamping plate will not clamp the bottommost back plate. At this time, the back plate can move according to the rotation of the contact plate, and the contact plate can be rotated to be parallel to the rotating pressing plate through the contact plate, so that the back plate moves to the top of the rotating pressing plate through the contact plate. Two spaced limit strips can also be set on the top of the contact plate, so that the back plate can move more stably on the rotating pressing plate, thereby preventing the back plate from shifting.
[0069] In the above technical solution, the glue coating device further comprises:
[0070] Two push-pull cylinders, with fixed ends disposed at the top of the receiving block and output ends penetrating the receiving block and extending toward the rotating pressing device;
[0071] The moving frame is installed on the output ends of the two push-pull cylinders;
[0072] A moving cylinder, the fixed end of which is arranged on the side wall of the moving frame, and the output end of which penetrates into the moving frame;
[0073] and a glue coating mechanism, the fixed end of which is arranged at the top of the receiving block, and the output end of which penetrates the receiving block and is connected to the output end of the moving cylinder;
[0074] Wherein, the gluing mechanism applies glue to the back plate through a moving cylinder.
[0075] In this technical solution, by setting the push-pull cylinder, the movable frame can be lowered, so that the output end of the gluing mechanism is closer to the back plate, thereby achieving more stable gluing. By setting the movable cylinder, the output end of the gluing mechanism can be moved horizontally, so that the back plate can be fully glued.
[0076] In the above technical solution, the gluing mechanism further comprises:
[0077] A moving block connected to the output end of the moving cylinder and located in the moving frame;
[0078] A plurality of glue spray heads, the output ends of which are arranged at intervals along the bottom end of the moving block, and the output ends of which penetrate the moving block;
[0079] The glue discharging structure has a fixed end disposed at the top of the receiving block, and an output end that penetrates the receiving block and is connected to the input ends of several glue spray heads;
[0080] Wherein, the glue dispensing structure applies glue to the top of the back plate through a plurality of glue spraying heads.
[0081] In the present technical solution, a plurality of glue spray heads can be installed by setting a movable block, and glue delivery structure can be used to deliver glue to the glue spray heads. The above-mentioned glue uses a polyurethane two-component reactive hot melt adhesive, which can obtain initial adhesion in a shorter time. At this time, the honeycomb grid can be quickly flipped over. It is only necessary to bond the back panels on both sides of the honeycomb grid and place them separately for cooling, thereby achieving the conditions for continuous production. BRIEF DESCRIPTION OF THE DRAWINGS
[0082] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0083] Figure 1 It is a schematic diagram of the overall structure of a specific embodiment of the present invention;
[0084] Figure 2 It is a cross-sectional view of a clamping and flipping device, a storage device and a gluing device according to a specific embodiment of the present invention;
[0085] Figure 3 Specific implementation method of the present invention Figure 2 Enlarged view of point A in the middle.
[0086] Figure numerals: 1, fixed block; 2, first lifting cylinder; 3, support block; 4, installation bar block; 5, second lifting cylinder; 6, first support frame; 7, second support frame; 8, rotating motor; 9, clamping cylinder; 10, mounting block; 11, mounting groove; 12, driving seat; 13, driving groove; 14, rotating plate; 15, support plate; 16, rotating pressing plate; 17, driving rail; 18, first connecting block; 19, rotating groove; 20, rotating rod; 21, sliding pin; 2 2. Driving rod; 23. Second connecting block; 24. Support rod; 25. Eccentric shaft; 26. Slide groove; 27. Moving hole; 28. Blocking plate; 29. Pushing cylinder; 30. Arc groove; 31. Suction cup; 32. Suction member; 33. Accommodating block; 34. Accommodating hole; 35. Accommodating groove; 36. Pushing cylinder; 37. Clamp; 38. Resistance plate; 39. Resistance cylinder; 40. Push-pull cylinder; 41. Moving frame; 42. Moving block; 43. Glue spraying head; 44. Glue discharging structure. DETAILED DESCRIPTION
[0087] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0088] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0089] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the front and back associated objects are an "or" relationship of an aluminum honeycomb panel production process and its production equipment.
[0090] It should be noted that, in the description of the present application, the orientation or positional relationship indicated by terms such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise stated, these orientation words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application; the orientation words "inside and outside" refer to the inside and outside relative to the contour of each component itself.
[0091] It should be noted that, in the present application, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises one..." does not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be noted that the scope of the method and device in the embodiment of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0092] This embodiment provides an aluminum honeycomb panel production process, comprising the following steps:
[0093] S1: First, a number of back panels and a number of honeycomb grids are processed by processing equipment;
[0094] S2: placing a single honeycomb grid on a clamping and flipping device, and placing a plurality of back panels on a storage device;
[0095] S3: At this time, the storage device puts the single back panel onto the rotating pressing device below the storage device;
[0096] S4: The gluing device applies glue to the top of the back plate on the rotating and pressing device, and then the pressing device rotates the back plate to turn the glue-coated surface of the back plate over and press it onto the honeycomb grid;
[0097] S5: When the back plate and the honeycomb grid are bonded and movable, the clamping and flipping device clamps the honeycomb grid and rotates it so that the end of the honeycomb grid that is not bonded to the back plate faces upward;
[0098] S6: The storage device places another back plate on the rotating pressing device, and then the gluing device applies glue to the back plate on the rotating pressing device, and finally the rotating pressing device turns over and presses the glued back plate on the other end of the honeycomb grid for bonding;
[0099] S7: The operator takes out the processed honeycomb panel;
[0100] Through the setting of S1, the back panel and the honeycomb grid can be produced. Through the setting of S2, the parts to be processed can be placed, so as to realize automatic bonding later. Through the setting of S3, the back panel can be automatically placed on the rotating pressing device. Through the setting of S4, the back panel can be firstly coated with glue to provide bonding conditions, and then the glue-coated back panel can be accurately bonded to the honeycomb grid. Through the setting of S5, the honeycomb grid can be turned over so that the other end of the honeycomb grid can be bonded to achieve accurate bonding position and avoid position deviation. Through the setting of S6, another back panel can be bonded to the other end of the honeycomb grid, so as to form an accurate and complete honeycomb panel. Through the setting of S7, the glue of the honeycomb panel can be cooled and solidified.
[0101] In this embodiment, in addition to the structural features of the above-mentioned embodiments, the clamping and flipping device further comprises:
[0102] A fixed block 1 is arranged on the ground;
[0103] A first lifting cylinder 2, the fixed end of which is mounted on the top of the fixed block 1, and the output end of which extends away from the fixed block 1;
[0104] A support block 3 is arranged on the output end of the first lifting cylinder 2;
[0105] and a clamping and flipping mechanism, the fixed ends of which are mounted on both sides of the support block 3, and the output end of which extends to the top of the support block 3;
[0106] The top of the support block 3 is used to place the honeycomb grid, and the clamping and flipping mechanism is used to flip the honeycomb grid;
[0107] By setting the fixed block 1, the first lifting cylinder 2 can be installed, and by setting the first lifting cylinder 2, the support block 3 can be raised and lowered, so that the rotating pressing device can better press the back plate, and by setting the support block 3, the honeycomb grid can be placed, and by setting the clamping and flipping mechanism, the honeycomb grid can be flipped, so that the back plates on both sides of the honeycomb grid are bonded.
[0108] In this embodiment, in addition to the structural features of the aforementioned embodiment, the clamping and flipping mechanism further includes:
[0109] Two installation strip blocks 4 are respectively arranged on both sides of the support block 3;
[0110] Four second lifting cylinders 5, the fixed ends of which are respectively arranged on both sides of the top ends of the two installation strip blocks 4, and the output ends extend away from the installation strip blocks 4;
[0111] The first support frame 6 is installed on the output ends of the four second lifting cylinders 5;
[0112] The second support frame 7 is rotatably connected to the inner wall of the first support frame 6;
[0113] A rotating motor 8, the fixed end of which is mounted on the outer wall of the first supporting frame 6, and the output end of which passes through the rotating connection between the first supporting frame 6 and the second supporting frame 7;
[0114] and four clamping cylinders 9, the fixed ends of which are respectively arranged on both sides of the second support frame 7, and the output ends of which all pass through the second support frame 7;
[0115] When the second lifting cylinder 5 descends, the second support frame 7 is attached to the top of the support block 3, the inner wall of the second support frame 7 is used to place the honeycomb grid to prevent the honeycomb grid from shifting, and the four clamping cylinders 9 are used to clamp the honeycomb grid;
[0116] By setting two installation strip blocks 4, the second lifting cylinder 5 can be better installed. By installing the second lifting cylinder 5, the first support frame 6 can be raised and lowered. By setting the first support frame 6, the second support frame 7 can be rotatably installed, and the second support frame 7 can limit the honeycomb grid. By setting four clamping cylinders 9, the honeycomb grid can be clamped, and then by setting the rotating motor 8, the second support frame 7 can be rotated, so as to flip the clamped honeycomb grid.
[0117] In this embodiment, in addition to the structural features of the above-mentioned embodiments, the rotating pressing device further includes:
[0118] A mounting block 10 is disposed on the ground at one side of the clamping and flipping device, the top of the mounting block 10 is inclined, a mounting groove 11 is disposed at the top of the mounting block 10, and the mounting groove 11 is connected to a side wall of the mounting block 10 facing the clamping and flipping device;
[0119] A driving seat 12 is installed on both side walls of the installation groove 11. A driving groove 13 is provided on the top of the driving seat 12. The driving groove 13 is connected to a side wall of the driving seat 12 facing the clamping flipping device.
[0120] Two rotating plates 14, one end of which is rotatably connected to the two side walls of the installation groove 11 respectively, and the other end of which extends away from the driving seat 12, and the rotating plate 14 is located on a side of the installation groove 11 close to the clamping flip device;
[0121] Two supporting plates 15, opposite sides of which are rotatably connected to the two rotating plates 14 respectively;
[0122] The rotating pressing plate 16 is connected to one end of the two supporting plates 15 away from the driving seat 12;
[0123] and a driving mechanism, wherein the driving end is disposed in the mounting groove 11 and the rotating end is connected to the rotating pressing plate 16;
[0124] The mounting groove 11 is provided with an adsorption mechanism for adsorbing the back plate, the fixed end of the adsorption mechanism is arranged in the mounting groove 11, the output end passes through the rotating pressing plate 16 and is located at the top of the rotating pressing plate 16, and the driving mechanism is used to drive the back plate on the rotating pressing plate 16 to rotate toward the clamping and flipping device;
[0125] By setting the mounting block 10, by setting the mounting block 10 and the mounting groove 11, the driving seat 12 can be installed, by setting the driving groove 13, the driving mechanism and the rotating plate 14 can be installed, by setting the rotating plate 14, the two supporting plates 15 can be stably rotated, by setting the two supporting plates 15, the rotating pressing plate 16 can be stably rotated, by setting the driving mechanism, the rotating pressing plate 16 can be rotated, by setting the adsorption mechanism, the back plate can be adsorbed, and then by rotating the rotating pressing plate 16, it can be pressed on the honeycomb grid.
[0126] In this embodiment, in addition to the structural features of the above-mentioned embodiment, the driving mechanism further includes:
[0127] A driving rail 17, one end of which is connected to the bottom end of the rotating pressing plate 16, and the other end of which extends into the mounting groove 11;
[0128] A first connecting block 18 is installed at the bottom of the installation groove 11 and is located between the two rotating plates 14. A rotating groove 19 is provided at the top of the first connecting block 18;
[0129] A rotating rod 20 is rotatably connected to the rotating groove 19;
[0130] A sliding pin 21 slides on the driving rail 17;
[0131] A driving rod 22, one end of which is rotatably connected to the rotating rod 20, and the other end of which is connected to the sliding pin 21;
[0132] The second connecting block 23 is installed at the bottom of the installation groove 11 and is located at a side of the installation groove 11 away from the first connecting block 18;
[0133] A support rod 24, wherein an eccentric shaft 25 is provided on the support rod 24, one end of the support rod 24 is connected to the second connection block 23 through the eccentric shaft 25, and the other end of the support rod 24 is connected to the sliding pin 21;
[0134] and a driving motor, the fixed end of which is arranged on the side wall of the first connecting block 18, and the output end of which passes through the first connecting block 18 and is connected to the rotation connection between the rotating rod 20;
[0135] The driving rail 17 is provided with a slide groove 26 for the sliding pin 21 to slide. When the driving motor rotates, the rotating rod 20 and the driving rod 22 drive the sliding pin 21 to move into the slide groove 26, so that the driving rail 17 rotates, thereby rotating the pressing plate 16;
[0136] When the rotating pressing plate 16 needs to rotate the back plate to press the honeycomb grid on the clamping and flipping device, the driving motor is started. The driving motor first drives the rotating rod 20 to rotate away from the driving rail 17, so that the driving rod 22 is pulled to move and rotate toward the clamping and flipping device, and the driving rod 22 can pull the support rod 24 to rotate through the connection between the sliding pin 21 and the driving rod 22 and the support rod 24 and the pin slides in the sliding groove 26, so that the driving rod 22 can pull the support rod 24 to rotate, and when the driving rod 22 and the support rod 24 move, the sliding pin 21 slides in the sliding groove 26, so that the sliding pin 21 has the force to push the driving rail 17 to swing upward. When the driving rail 17 swings upward, the rotating pressing plate 16 rotates about the rotation center of the rotating plate 14, so that the back plate on the rotating pressing plate 16 is pressed on the honeycomb grid. The above-mentioned rotating rod 20, driving rod 22, support rod 24 and installation groove 11 groove bottom plane four-bar structure has a strong structural strength, so it is more stable during pressing.
[0137] In this embodiment, in addition to the structural features of the aforementioned embodiment, the adsorption mechanism further includes:
[0138] The movable hole 27 is provided on the side of the rotating pressing plate 16 facing the clamping and flipping device;
[0139] The blocking plate 28 is inserted into the moving hole 27;
[0140] A push cylinder 29, the fixed end of which is mounted on the bottom end of the rotating pressing plate 16, and the output end of which extends into the moving hole 27 and is connected to the blocking plate 28;
[0141] A plurality of arc-shaped grooves 30 are evenly distributed on the top of the rotating pressing plate 16;
[0142] A plurality of suction cups 31 are distributed in the arc-shaped groove 30;
[0143] and a suction member 32, the fixed end of which is mounted on the inner wall of the mounting groove 11, and the output end of which passes through the rotating pressing plate 16 and is distributed and connected to a plurality of suction cups 31;
[0144] When the back plate is moved to the rotating pressing plate 16 through the storage device, the blocking plate 28 limits the back plate through the push cylinder 29, and the suction member 32 absorbs the back plate through the suction cup 31;
[0145] By setting the movable hole 27, the blocking plate 28 can be moved out of the movable hole 27 and moved back to the movable hole 27. By setting the blocking plate 28, when the back plate slides onto the rotating pressing plate 16, it is limited, so that the position of the back plate is fixed. By setting the suction piece 32 and the suction cup 31, the back plate can be adsorbed.
[0146] In this embodiment, in addition to the structural features of the above-mentioned embodiments, the storage device further includes:
[0147] The receiving block 33 is installed on the top of the mounting block 10, and the receiving block 33 forms an angle with the inclined surface of the mounting block 10;
[0148] The receiving hole 34 is disposed at the top of the receiving block 33 and communicated with the bottom of the receiving block 33;
[0149] Two receiving grooves 35 are respectively disposed in two side walls of the receiving hole 34;
[0150] Two pushing cylinders 36, the fixed ends of which are both embedded in the bottom of the receiving groove 35, and the output ends of which are both located in the receiving groove 35;
[0151] Two clamping plates 37 are respectively located in the receiving groove 35 and connected to the output end of the pushing cylinder 36;
[0152] The contact plate 38 is rotatably connected to the bottom opening of the receiving hole 34, and the rotatable connection portion of the contact plate 38 is located on the side wall of the receiving hole 34 away from the rotating pressing device;
[0153] and a resistance cylinder 39, the fixed end of which is disposed on a side wall of the mounting block 10 away from the mounting groove 11, and the output end of which penetrates into the mounting groove 11 and resists against the resistance plate 38;
[0154] The distance between the bottom end of the clamping plate 37 and the bottom end of the receiving hole 34 is equal to the thickness of a back plate, and the abutment cylinder 39 is used to push the abutment plate 38 to fit the bottom end opening of the receiving hole 34. When the abutment cylinder 39 is retracted, the abutment plate 38 can be rotated to be parallel to the rotating pressing plate 16.
[0155] Through the setting of the accommodating hole 34, firstly, several back plates can be placed, and through the setting of the pushing cylinder 36, the clamping plate 37 can clamp several back plates, and the distance between the bottom end of the clamping plate 37 and the bottom end of the accommodating hole 34 is equal to the thickness of a back plate. When the contact plate 38 contacts the bottom opening of the accommodating hole 34, the contact cylinder 39 retracts, and the bottommost back plate drops on the contact plate 38. At this time, the contact cylinder 39 extends, and the clamping plate will not clamp the bottommost back plate. At this time, the back plate can move according to the rotation of the contact plate 38, and the contact plate 38 can be rotated to be parallel to the rotating pressing plate 16 through the contact plate 38, so that the back plate can move to the top of the rotating pressing plate 16 through the contact plate 38. Two spaced limit strips can also be set at the top of the above-mentioned contact plate 38, so as to achieve a better and more stable movement of the back plate on the rotating pressing plate 16, thereby preventing the back plate from shifting.
[0156] In this embodiment, in addition to the structural features of the above-mentioned embodiments, the glue coating device further includes:
[0157] Two push-pull cylinders 40, with fixed ends disposed at the top of the receiving block 33 and output ends penetrating the receiving block 33 and extending toward the rotating pressing device;
[0158] The moving frame 41 is installed on the output ends of the two push-pull cylinders 40;
[0159] A moving cylinder, the fixed end of which is arranged on the side wall of the moving frame 41, and the output end of which penetrates into the moving frame 41;
[0160] and a glue coating mechanism, the fixed end of which is arranged at the top of the receiving block 33, and the output end of which penetrates the receiving block 33 and is connected to the output end of the moving cylinder;
[0161] Wherein, the gluing mechanism applies glue to the back plate by moving the cylinder;
[0162] By setting the push-pull cylinder 40, the movable frame 41 can be lowered, so that the output end of the gluing mechanism is closer to the back plate, so that the gluing is more stable. By setting the movable cylinder, the output end of the gluing mechanism can be moved horizontally, so that the back plate can be fully glued.
[0163] In this embodiment, in addition to the structural features of the above-mentioned embodiments, the gluing mechanism further includes:
[0164] The moving block 42 is connected to the output end of the moving cylinder and is located in the moving frame 41;
[0165] A plurality of glue spray heads 43, the output ends of which are arranged at intervals along the bottom end of the moving block 42, and the output ends of which penetrate the moving block 42;
[0166] The glue outlet structure 44 has a fixed end disposed at the top of the receiving block 33, and an output end that penetrates the receiving block 33 and is connected to the input ends of the glue spray heads 43;
[0167] The glue outlet structure 44 applies glue to the top of the back plate through a plurality of glue spray heads 43.
[0168] By setting the movable block 42, several glue spray heads 43 can be installed, and by setting the glue outlet structure 44, glue can be delivered to the glue spray heads 43. The above glue uses polyurethane two-component reactive hot melt adhesive, which can obtain initial adhesion in a shorter time. At this time, the honeycomb grid can be quickly turned over. It only needs to be placed separately for cooling after the back panels are bonded on both sides of the honeycomb grid, thereby achieving the conditions for continuous production.
[0169] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A production equipment for aluminum honeycomb panels, characterized in that: It includes a clamping and flipping device, a rotating and pressing device, an adsorption mechanism and a gluing device; The clamping and flipping device comprises: A fixed block (1) is arranged on the ground; A first lifting cylinder (2), a fixed end of which is mounted on the top of the fixed block (1), and an output end of which extends away from the fixed block (1); A support block (3) is arranged on the output end of the first lifting cylinder (2); and a clamping and flipping mechanism, the fixed ends of which are mounted on both sides of the support block (3) and the output ends of which extend to the top of the support block (3); The top of the support block (3) is used to place the honeycomb grid, and the clamping and flipping mechanism is used to flip the honeycomb grid; The rotary pressing device comprises: A mounting block (10) is arranged on the ground at one side of the clamping and flipping device, the top of the mounting block (10) is arranged obliquely, a mounting groove (11) is provided at the top of the mounting block (10), and the mounting groove (11) is connected to a side wall of the mounting block (10) facing the clamping and flipping device; A driving seat (12) is installed on two side walls of the installation groove (11), a driving groove (13) is provided at the top of the driving seat (12), and the driving groove (13) is connected to a side wall of the driving seat (12) facing the clamping and flipping device; Two rotating plates (14), one end of which is rotatably connected to the two side walls of the installation groove (11) respectively, and the other end of which extends away from the driving seat (12), and the rotating plate (14) is located on a side of the installation groove (11) close to the clamping and flipping device; Two supporting plates (15), opposite sides of which are rotatably connected to the two rotating plates (14) respectively; A rotating pressing plate (16) is connected to one end of the two supporting plates (15) away from the driving seat (12); and a driving mechanism, wherein the driving end is arranged in the mounting groove (11) and the rotating end is connected to the rotating pressing plate (16); Wherein, an adsorption mechanism for adsorbing the back plate is provided in the installation groove (11), a fixed end of the adsorption mechanism is provided in the installation groove (11), an output end passes through the rotating pressing plate (16) and is located at the top of the rotating pressing plate (16), and the driving mechanism is used to drive the back plate on the rotating pressing plate (16) to rotate towards the clamping and flipping device; The clamping and flipping mechanism comprises: Two installation strip blocks (4) are respectively arranged on both sides of the support block (3); Four second lifting cylinders (5), the fixed ends of which are respectively arranged on both sides of the top ends of the two installation strip blocks (4), and the output ends of which extend away from the installation strip blocks (4); A first support frame (6) is mounted on the output ends of the four second lifting cylinders (5); A second supporting frame (7) is rotatably connected to the inner wall of the first supporting frame (6); A rotating motor (8), the fixed end of which is mounted on the outer wall of the first supporting frame (6), and the output end of which passes through the rotating connection between the first supporting frame and the second supporting frame (7); and four clamping cylinders (9), the fixed ends of which are respectively arranged on both sides of the second support frame (7), and the output ends of which pass through the second support frame (7); When the second lifting cylinder (5) descends, the second support frame (7) is attached to the top of the support block (3), the inner wall of the second support frame (7) is used to place the honeycomb grid to prevent the honeycomb grid from shifting, and the four clamping cylinders (9) are used to clamp the honeycomb grid; The driving mechanism comprises: A driving rail (17), one end of which is connected to the bottom end of the rotating pressing plate (16), and the other end of which extends into the mounting groove (11); A first connecting block (18) is installed at the bottom of the installation groove (11) and is located between the two rotating plates (14), and a rotating groove (19) is provided at the top of the first connecting block (18); A rotating rod (20) is rotatably connected to the rotating groove (19); A sliding pin (21) slides on the driving rail (17); A driving rod (22), one end of which is rotatably connected to the rotating rod (20) and the other end of which is connected to the sliding pin (21); A second connecting block (23) is mounted on the bottom of the mounting groove (11) and is located on a side of the mounting groove (11) away from the first connecting block (18); A support rod (24), wherein an eccentric shaft (25) is provided on the support rod (24), one end of the support rod (24) is connected to the second connection block (23) via the eccentric shaft (25), and the other end of the support rod (24) is connected to the sliding pin (21); and a driving motor, the fixed end of which is arranged on the side wall of the first connecting block (18), and the output end of which passes through the first connecting block (18) and is connected to the rotation connection point of the rotating rod (20); The driving rail (17) is provided with a slide groove (26) for the sliding pin (21) to slide, and when the driving motor rotates, the rotating rod (20) and the driving rod (22) drive the sliding pin (21) to move into the slide groove (26), thereby rotating the driving rail (17), thereby rotating the pressing plate (16); The adsorption mechanism comprises: A movable hole (27) is arranged on a side of the rotating pressing plate (16) facing the clamping and flipping device; A blocking plate (28) is inserted into the moving hole (27); A push cylinder (29), the fixed end of which is mounted on the bottom end of the rotating pressing plate (16), and the output end of which extends into the moving hole (27) and is connected to the blocking plate (28); A plurality of arc-shaped grooves (30) evenly distributed on the top of the rotating pressing plate (16); A plurality of suction cups (31) are distributed in the arc-shaped groove (30); and an air suction member (32), the fixed end of which is mounted on the inner wall of the mounting groove (11), and the output end of which passes through the rotating pressing plate (16) and is distributed and connected to a plurality of suction cups (31); When the back plate is moved onto the rotating pressing plate (16) through the storage device, the blocking plate (28) limits the position of the back plate through the pushing cylinder (29), and the suction member (32) absorbs the back plate through the suction cup (31).
2. The production equipment of an aluminum honeycomb panel according to claim 1, characterized in that: The storage device comprises: A receiving block (33) is mounted on the top of the mounting block (10), and the receiving block (33) forms an angle with the inclined surface of the mounting block (10); A receiving hole (34) is arranged at the top end of the receiving block (33) and is connected to the bottom end of the receiving block (33); Two receiving grooves (35) are respectively arranged in two side walls of the receiving hole (34); Two pushing cylinders (36), the fixed ends of which are both embedded in the bottom of the receiving groove (35), and the output ends of which are both located in the receiving groove (35); Two clamping plates (37) are respectively located in the receiving groove (35) and connected to the output end of the pushing cylinder (36); A contact plate (38) is rotatably connected to the bottom opening of the accommodating hole (34), and the rotatable connection point of the contact plate (38) is located on a side wall of the accommodating hole (34) that is away from the rotation pressing device; and a resistance cylinder (39), the fixed end of which is arranged on a side wall of the mounting block (10) away from the mounting groove (11), and the output end of which penetrates into the mounting groove (11) and resists against the resistance plate (38); The distance between the bottom end of the clamping plate (37) and the bottom end of the receiving hole (34) is equal to the thickness of a back plate, and the abutment cylinder (39) is used to push the abutment plate (38) to fit the bottom end opening of the receiving hole (34). When the abutment cylinder (39) is retracted, the abutment plate (38) can be rotated to be parallel to the rotating pressing plate (16).
3. The production equipment of an aluminum honeycomb panel according to claim 2, characterized in that: The glue coating device comprises: Two push-pull cylinders (40), the fixed ends of which are arranged at the top of the receiving block (33), and the output ends of which penetrate the receiving block (33) and extend toward the rotating pressing device; A moving frame (41) is mounted on the output ends of the two push-pull cylinders (40); A moving cylinder, the fixed end of which is arranged on the side wall of the moving frame (41), and the output end of which passes through the moving frame (41); and a glue coating mechanism, wherein the fixed end is arranged at the top of the accommodating block (33), and the output end penetrates the accommodating block (33) and is connected to the output end of the movable cylinder; Wherein, the gluing mechanism applies glue to the back plate through a moving cylinder.
4. The production equipment of an aluminum honeycomb panel according to claim 3, characterized in that: The glue coating mechanism comprises: A moving block (42) connected to the output end of the moving cylinder and located in the moving frame (41); A plurality of glue spray heads (43), the output ends of which are arranged at intervals along the bottom end of the moving block (42), and the output ends of which penetrate the moving block (42); A glue outlet structure (44), the fixed end of which is arranged at the top of the receiving block (33), and the output end of which penetrates the receiving block (33) and is connected to the input ends of a plurality of glue spray heads (43); The glue dispensing structure (44) applies glue to the top of the back plate through a plurality of glue spraying heads (43).
Citation Information
Patent Citations
Continuous production process of aluminum honeycomb plates
CN110789185A
Honeycomb plate production and forming composite processing machine
CN113290945A