A continuous air heating device capable of uniform thermal contact
By introducing the design of a turntable and rotating heating tube in the air heater, combined with a cleaning and temperature adjustment mechanism, the problems of uneven heating and impurity accumulation are solved, uniform heating and rapid cleaning of the gas are achieved, and the efficiency and reliability of the equipment are improved.
Patent Information
- Application Number
- CN202410890687.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2044-07-04
AI Technical Summary
Existing air heaters have problems with uneven heating and accumulation of impurities in the heating elements. Especially when the gas flow rate is fast, the heating effect is poor, and the cleaning mechanism cannot clean the heating elements alone, affecting product quality.
The structure design includes an outer tube, a heating tube, a first motor and a turntable. Uniform heating is achieved by driving several groups of heating tubes to rotate in the heating chamber. It is equipped with a cleaning component and a traction component. The heating element is cleaned with an air pump and a cleaning sleeve. A temperature measuring component is set to detect the damaged position. The temperature regulating mechanism quickly adjusts the temperature.
It achieves uniform contact between gas and heating components, ensures heating uniformity, cleans components to effectively remove impurities, and the temperature adjustment mechanism responds quickly, which improves the efficiency and reliability of the heater.
Smart Images

Figure CN118640578B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air heaters, in particular to a continuous air heating device capable of uniform thermal contact. Background Art
[0002] An air heater is a device used to heat air, usually using electricity or other energy sources to provide heat. It is widely used in industrial and civilian fields. The working principle of an air heater is very simple. It usually includes a chassis and a heating element (such as a heating wire). When air enters the chassis, the air is heated by the heating element and then discharged after reaching a certain temperature.
[0003] However, existing air heaters sometimes experience uneven heating during actual operation, especially when the gas flows faster in the chassis. The closer the area is to the heating element, the better the heating effect, and the farther the area is from the heating element, the worse the heating effect. When used in industry, this uneven heating of the gas can easily affect the final quality of the product. In addition, current air heaters are sometimes equipped with cleaning mechanisms and dust removal mechanisms, but the existing cleaning mechanisms can often only clean the inner wall of the air heater and cannot clean a specific heating element alone. In order not to affect the smoothness of the air, the dust removal mechanism can often only intercept large particles of impurities. Therefore, after long-term use, more impurities will accumulate on the surface of the heating element inside the air heater, making it difficult for the heat of the heating element to be effectively dissipated. Summary of the Invention
[0004] The object of the present invention is to provide an air continuous heating device that can achieve uniform thermal contact, so as to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an air continuous heating device with uniform thermal contact, the air continuous heating device comprising an outer cylinder, a first motor and a heating cylinder, the left and right ends of the outer cylinder are oppositely provided with a first end cover and a second end cover, the heating cylinder is arranged inside the outer cylinder, the first motor is arranged on the side of the first end cover away from the heating cylinder, a turntable is provided on the side of the heating cylinder close to the first end cover, the first motor is connected to the turntable, an air inlet channel is provided at the middle position inside the heating cylinder, and a second heating chamber is provided at the end of the heating cylinder close to the outer cylinder , a first heating chamber is provided between the air inlet channel and the second heating chamber, the cross sections of the first heating chamber and the second heating chamber are both annular structures, one end of the air inlet channel is connected to the external environment through the air inlet pipe, the other end of the air inlet channel is connected to the first heating chamber through the first through hole, one end of the second heating chamber is connected to the external environment through the air outlet pipe, and the other end of the second heating chamber is connected to the first heating chamber through the second through hole. When the present invention is in use, the staff needs to connect the air inlet pipe to the external air outlet device and connect the air outlet pipe to the external air inlet device. At this time, the gas in the external air outlet device will The air flows into the external air intake device along the air intake pipe-air intake channel-first heating chamber-second heating chamber-air outlet pipe. A heating component is provided at one end of the turntable near the heating cylinder. The heating component includes a first heating tube and a second heating tube. The first heating tube is provided in several groups, and several groups of the first heating tubes are distributed in an annular manner in the first heating chamber. The second heating tube is provided in several groups, and several groups of the second heating tubes are distributed in an annular manner in the second heating chamber. The gas in the external air outlet device flows through the first heating chamber and the second heating chamber, and is continuously heated by the first heating tube and the second heating tube. Compared with the current air heating device, the present invention is provided with a first motor and a turntable. In the process of heating the gas in the first heating chamber and the second heating chamber, the first motor and the turntable can drive several groups of first heating tubes and several groups of second heating tubes to rotate in the first heating chamber and the second heating chamber. Through the above technical solution, the present invention can, on the one hand, ensure uniform contact between the gas and the heating component. On the other hand, during operation, even if the heating component in a certain area fails and cannot heat normally, the present invention can still ensure uniform heating of the gas by controlling the rotation of several groups of first heating tubes and second heating tubes.
[0006] Furthermore, two groups of air pumps are provided on the side of the second end cover away from the heating cylinder, and a cleaning component and a traction component are provided inside the heating cylinder. The cleaning component is provided with two groups, one of which is provided at one end of the first heating chamber close to the second end cover, and the other is provided at one end of the second heating chamber close to the second end cover. Each group of the cleaning components is connected to a group of air pumps through a hose. The traction component is provided with two groups, one of which is provided at one end of the first heating chamber close to the first end cover, and the other is provided at one end of the second heating chamber close to the first end cover. Each group of the traction components is connected to a group of cleaning components. After the work of the present invention is completed, Afterwards, the heating components in the heating tube can be cleaned through the cleaning assembly, the traction assembly and the air pump. For example: when the present invention needs to clean several groups of first heating tubes, it is only necessary to use the first motor and the turntable to drive several groups of first heating tubes to be aligned with the cleaning assembly in the first heating chamber in sequence. When a group of first heating tubes is aligned with the cleaning assembly located in the first heating chamber, the traction assembly in the first heating chamber is turned on, and the cleaning assembly is driven to move in the first heating chamber by the traction assembly. When moving, the cleaning assembly will clean the first heating tubes aligned with it, and the dust and other impurities generated by the cleaning will be discharged to the outside through the air pump (the steps for cleaning the first heating tube and the second heating tube of the present invention are the same and will not be repeated here).
[0007] Furthermore, the cleaning component includes a movable seat, and the movable seat is provided with a first movable groove at one end away from the second end cover, and a second movable groove is provided at one end of the movable seat close to the second end cover, the diameter of the second movable groove is larger than the diameter of the first movable groove, and the second movable groove is connected to the air pump through a hose, and a fixing ring is provided between the first movable groove and the second movable groove, and a cleaning sleeve is provided inside the fixing ring, and the diameter of the cleaning sleeve is the same as that of the first heating tube and the second heating tube, and the fixing ring is connected to the movable seat through a sealing spring rod. When the cleaning component of the present invention is moved, the staff can turn on the air pump to generate a set of suction through the air pump, and then suck away the gas in the second movable groove. Under the action of air pressure, the The fixed ring will move in the direction away from the first movable groove, and finally the first movable groove is connected to the second movable groove. When the cleaning sleeve follows the movable seat to move along the heating component (the first heating tube, the second heating tube), the outer wall of the heating component can be cleaned through the cleaning sleeve, and the impurities generated by the cleaning can be discharged to the outside through the air pump. Finally, the spring on the sealing spring rod in the present invention is fixedly connected to the fixed ring. The staff can change the position of the cleaning sleeve by adjusting the suction strength generated by the air pump (the greater the suction generated by the air pump, the further away the cleaning sleeve is from the first movable groove). By intermittently adjusting the suction generated by the air pump, the cleaning sleeve in the present invention can make reciprocating motion in the movable seat, thereby performing cyclic friction on the outer wall of the heating component, thereby improving the cleaning effect.
[0008] Furthermore, each group of the traction components includes two third motors and two winding drums, each of the third motors is connected to a winding drum, and each of the winding drums is connected to a positioning block through a traction rope, and the cleaning component is driven to move in the direction away from the second end cover by the third motor and the winding drum. Finally, the hose used to connect the cleaning component and the air pump in the present invention is wound on the winding mechanism (not shown in the figure), and the cleaning component is driven to move in the direction close to the second end cover by the winding mechanism and the hose. The inner walls of the first heating chamber and the second heating chamber are provided with slide grooves, and the outer side of the movable seat is provided with a positioning block, and the positioning block cooperates with the slide groove. The positioning block and the slide groove can prevent the cleaning component from offsetting during movement.
[0009] Furthermore, a temperature measuring component is provided on the side of the first movable groove away from the second movable groove. When the present invention is working, several groups of first heating tubes or second heating tubes will circulate through the temperature measuring component. The present invention can detect whether a certain group of first heating tubes or second heating tubes is damaged through the temperature measuring component, thereby facilitating the staff to quickly and accurately determine the location to be repaired during subsequent maintenance.
[0010] Furthermore, a sealing ring and a cylinder are provided on the outside of the heating cylinder, and a third through hole and a fourth through hole are provided at one end of the second heating chamber away from the first heating chamber, a temperature regulating seat is provided below the outer cylinder, and a temperature regulating mechanism is provided inside the temperature regulating seat, and the temperature regulating mechanism is connected with the outer cylinder through a connecting pipe, and an exhaust pipe is provided on the air inlet pipe, and the exhaust pipe runs through the outer cylinder, and valves are provided on the air outlet pipe, the air inlet pipe and the exhaust pipe. When the present invention is working normally, the valve on the exhaust pipe is closed, and the valves on the air outlet pipe and the air inlet pipe are opened. At the same time, the third through hole is connected with the air outlet pipe, and the fourth through hole is aligned with the sealing ring. At this time, when the external air outlet equipment transports gas to the present invention, the gas will flow along the air inlet pipe-air inlet channel-first heating chamber-second heating chamber-outlet pipe. If the internal temperature of the heating cylinder needs to be urgently and significantly reduced during operation of the present invention, it is only necessary to adjust the temperature generated by the first heating tube and the second heating tube first, and then close the outlet pipe. The valves on the air pipe and the air inlet pipe, open the valve on the air outlet pipe, and finally open the temperature control mechanism and the cylinder. The cylinder can drive the sealing ring away from the fourth through hole, and the temperature control mechanism can transport low-temperature gas to the outer tube. At this time, the gas output by the temperature control mechanism will flow along the connecting pipe-outer tube-second heating chamber-first heating chamber-air inlet channel-inlet pipe-exhaust pipe. During the flow, the gas can quickly reduce the internal temperature of the heating tube to the target value. When the temperature in the heating tube reaches the target value, the staff needs to close the valve and the temperature control mechanism on the air outlet pipe, and then use the cylinder to block the fourth through hole again with the sealing ring, and finally open the valves on the air outlet pipe and the air inlet pipe. At this time, the present invention will continuously heat the air at the adjusted temperature. Compared with the current temperature control method of the air heater, the present invention does not need to be disassembled from the production line (that is, the present invention does not need to be separated from the external air intake equipment and the external air outlet equipment), while ensuring the speed of temperature control.
[0011] Furthermore, the temperature control mechanism includes a fan and a refrigeration pipe. A purification chamber is also provided in the temperature control seat. A mounting plate is provided in the purification chamber. Several groups of refrigeration pipes are provided, and several groups of refrigeration pipes are evenly installed on the mounting plate. One end of the purification chamber is connected to the fan, and the other end of the purification chamber is connected to the outer cylinder through a connecting pipe. When the temperature control mechanism in the present invention is working, the fan will transport the outside air into the purification chamber for cooling, and then transport it to the outer cylinder through the connecting pipe, so as to quickly reduce the internal temperature of the heating cylinder to the target value.
[0012] Furthermore, a second motor is provided on the outside of the temperature regulating seat, and the second motor is connected to the mounting plate. A discharge channel is provided under the purification chamber, and several groups of baffles are provided on the mounting plate. A group of filter plates is provided between each two groups of baffles. A fixed plate is fixedly installed at one end of the purification chamber close to the discharge channel. The present invention drives the mounting plate to rotate by the second motor. When the mounting plate rotates, each group of baffles passes through the position between the fixed plate and the discharge channel. When the fan in the present invention delivers air to the purification chamber, there are required to be two groups of baffles under the fixed plate. The fixed plate and the baffle under the fixed plate ensure that the purification chamber is separated from the discharge channel to prevent air from entering the discharge channel. At this time, the air will pass through the filter plate into the outer cylinder, and the filter plate prevents impurities in the air from polluting the internal environment of the outer cylinder and the heating cylinder. Compared with the current The diameter is purified by a filter. The present invention can change the positions of several groups of filter plates at any time through the second motor and the mounting disk, and detect the ventilation performance of several groups of filter plates when the fan is working. The filter plates in the present invention are connected with the baffles by a snap-fit connection. When the present invention transports air to the outer cylinder, if it is detected that the amount of air transported is insufficient, the staff can drive the mounting disk to rotate through the second motor to make a group of filter plates above the fixed plate exchange positions with the filter plates below the fixed plate. At this time, the staff will remove the filter plates below the fixed plate after the exchange of positions for inspection to determine whether the air transported to the outer cylinder by the fan is insufficient because the filter plates above the fixed plate are blocked. If it is because the filter plates above the fixed plate are blocked, the staff can replace the filter plates above the fixed plate without turning off the fan, thereby ensuring the temperature adjustment speed of the heating cylinder.
[0013] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: compared with the current air heating equipment, the present invention is provided with a first motor and a turntable. In the process of heating the gas in the first heating chamber and the second heating chamber, the first motor and the turntable can drive several groups of first heating tubes and several groups of second heating tubes to rotate in the first heating chamber and the second heating chamber. On the one hand, the gas can be in uniform contact with the heating component. On the other hand, during operation, even if the heating component in a certain area fails and cannot generate heat normally, the uniform heating of the gas can still be ensured by controlling the rotation of several groups of first heating tubes and second heating tubes. The present invention is also provided with a cleaning component and a traction component. The traction component can control the cleaning component to move along the heating component. The cleaning sleeve in the cleaning component can clean the heating component in the heating tube to avoid accumulation on the outer wall of the heating component. A large amount of impurities make it difficult for heat to dissipate. At the same time, the cleaning component can also detect whether a group of the first heating tube or the second heating tube is damaged, so as to facilitate the staff to quickly and accurately determine the location to be repaired during subsequent maintenance. The cleaning component in the present invention is connected to the air pump. The staff can change the position of the cleaning sleeve by adjusting the suction strength generated by the air pump. By intermittently adjusting the suction generated by the air pump, the cleaning sleeve in the present invention can make reciprocating motion in the movable seat, thereby cyclically rubbing the outer wall of the heating component, thereby improving the cleaning effect. Finally, the present invention is also provided with a sealing ring and a temperature control mechanism, which controls the connection state between the outer cylinder and the second heating chamber through the sealing ring. The internal temperature of the heating cylinder can be quickly changed through the temperature control mechanism. Compared with the current temperature control method of the air heater, the present invention does not need to be disassembled from the production line, while ensuring the speed of temperature control. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is a cross-sectional schematic diagram of the present invention;
[0017] Figure 3 It is a schematic structural diagram of the heating tube of the present invention;
[0018] Figure 4 It is a schematic structural diagram of the heating component of the present invention;
[0019] Figure 5 The present invention Figure 2Schematic diagram of the structure of the middle AA part;
[0020] Figure 6 The present invention Figure 5 Schematic diagram of the structure of the middle part B;
[0021] Figure 7 The present invention Figure 5 Schematic diagram of the structure of the middle C part;
[0022] Figure 8 It is a schematic structural diagram of the cleaning component of the present invention when it moves along the heating component;
[0023] Figure 9 This is a schematic diagram of the internal structure of the temperature control seat of the present invention;
[0024] Figure 10 The present invention Figure 9 Schematic diagram of the central DD structure.
[0025] In the figure: 1. outer cylinder; 11. first end cover; 12. second end cover; 121. air pump; 2. air outlet pipe; 3. first motor; 4. temperature control seat; 41. fan; 42. purification chamber; 43. connecting pipe; 44. second motor; 45. mounting plate; 451. baffle; 452. filter plate; 46. fixing plate; 47. refrigeration pipe; 5. air inlet pipe; 6. exhaust pipe; 7. heating cylinder; 71. air inlet channel; 72. first heating chamber; 73. second heating chamber; 74. sealing ring; 75. winding disk; 76. third motor; 77. movable seat; 771. temperature measuring assembly; 772. positioning block; 773. first movable groove; 774. second movable groove; 775. cleaning sleeve; 776. fixing ring; 78. hose; 8. turntable; 81. first heating tube; 82. second heating tube. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] See also Figures 1-10The present invention provides a technical solution: an air continuous heating device with uniform thermal contact, the air continuous heating device includes an outer tube 1, a first motor 3 and a heating tube 7, the left and right ends of the outer tube 1 are oppositely provided with a first end cover 11 and a second end cover 12, the heating tube 7 is arranged inside the outer tube 1, the first motor 3 is arranged on the side of the first end cover 11 away from the heating tube 7, the side of the heating tube 7 close to the first end cover 11 is provided with a turntable 8, the first motor 3 is connected to the turntable 8, an air inlet channel 71 is provided at the middle position of the interior of the heating tube 7, a second heating chamber 73 is provided at the end of the heating tube 7 close to the outer tube 1, and the air inlet channel 71 is connected to the second heating chamber 7 3 is provided with a first heating chamber 72, and the cross-sections of the first heating chamber 72 and the second heating chamber 73 are both annular structures. One end of the air inlet channel 71 is connected to the external environment through the air inlet pipe 5, and the other end of the air inlet channel 71 is connected to the first heating chamber 72 through the first through hole. One end of the second heating chamber 73 is connected to the external environment through the air outlet pipe 2, and the other end of the second heating chamber 73 is connected to the first heating chamber 72 through the second through hole. When the present invention is in use, the staff needs to connect the air inlet pipe 5 to the external air outlet device and connect the air outlet pipe 2 to the external air inlet device. At this time, the gas in the external air outlet device will flow along the air inlet pipe 5-air inlet channel 71- The first heating chamber 72-the second heating chamber 73-the air outlet pipe 2 flows into the external air intake device, and a heating component is provided at one end of the turntable 8 close to the heating cylinder 7. The heating component includes a first heating tube 81 and a second heating tube 82. The first heating tube 81 is provided with several groups, and several groups of first heating tubes 81 are distributed in an annular shape in the first heating chamber 72. The second heating tube 82 is provided with several groups, and several groups of second heating tubes 82 are distributed in an annular shape in the second heating chamber 73. The gas in the external air outlet device flows through the first heating chamber 72 and the second heating chamber 73, and is continuously heated by the first heating tube 81 and the second heating tube 82. Compared with the prior art, the present invention The air heating device is provided with a first motor 3 and a turntable 8. In the process of heating the gas in the first heating chamber 72 and the second heating chamber 73, the first motor 3 and the turntable 8 can drive several groups of first heating tubes 81 and several groups of second heating tubes 82 to rotate in the first heating chamber 72 and the second heating chamber 73. Through the above technical scheme, on the one hand, the present invention can make the gas contact with the heating component uniformly. On the other hand, during the operation, even if the heating component of a certain area fails and cannot generate heat normally, the present invention can still ensure that the gas is heated uniformly by controlling the rotation of several groups of first heating tubes 81 and second heating tubes 82.
[0028] like Figure 1 、 Figure 5-Figure 8As shown, two groups of air pumps 121 are provided on the side of the second end cover 12 away from the heating cylinder 7, and a cleaning component and a traction component are provided inside the heating cylinder 7. Two groups of cleaning components are provided, one of which is provided inside the first heating chamber 72 at one end close to the second end cover 12, and the other group of cleaning components is provided inside the second heating chamber 73 at one end close to the second end cover 12. Each group of cleaning components is connected to a group of air pumps 121 through a hose 78. Two groups of traction components are provided, one of which is provided inside the first heating chamber 72 at one end close to the first end cover 11, and the other group of cleaning components is provided inside the second heating chamber 73 at one end close to the first end cover 11. Each group of traction components is connected to a group of cleaning components. After the work is completed, the present invention is cleaned by cleaning components, traction components, and the like. The traction assembly and the air pump 121 can clean the heating components in the heating tube 7. For example, when the present invention needs to clean several groups of first heating tubes 81, it is only necessary to drive the several groups of first heating tubes 81 to be aligned with the cleaning assembly in the first heating chamber 72 in sequence through the first motor 3 and the turntable 8. When a group of first heating tubes 81 is aligned with the cleaning assembly located in the first heating chamber 72, the traction assembly in the first heating chamber 72 is turned on, and the cleaning assembly is driven to move in the first heating chamber 72 by the traction assembly. When moving, the cleaning assembly will clean the first heating tubes 81 aligned with it, and discharge the dust and other impurities generated by the cleaning to the outside through the air pump 121 (the steps for cleaning the first heating tube 81 and the second heating tube 82 of the present invention are the same and will not be repeated here).
[0029] like Figure 7-Figure 8As shown, the cleaning assembly includes a movable seat 77, and the end of the movable seat 77 away from the second end cover 12 is provided with a first movable groove 773, and the end of the movable seat 77 close to the second end cover 12 is provided with a second movable groove 774, the diameter of the second movable groove 774 is larger than the diameter of the first movable groove 773, and the second movable groove 774 is connected to the air pump 121 through a hose 78, and a fixing ring 776 is provided between the first movable groove 773 and the second movable groove 774, and a cleaning sleeve 775 is provided inside the fixing ring 776, and the diameter of the cleaning sleeve 775 is the same as the diameter of the first heating tube 81 and the second heating tube 82. The fixing ring 776 is connected to the movable seat 77 through a sealing spring rod. When the cleaning assembly of the present invention is moved, the staff can turn on the air pump 121, and a set of suction is generated by the air pump 121, thereby sucking away the gas in the second movable groove 774. Under the action of air pressure, the fixing ring 7 76 will move in the direction away from the first movable groove 773, and finally the first movable groove 773 is connected to the second movable groove 774. When the cleaning sleeve 775 follows the movable seat 77 to move along the heating component (the first heating tube 81, the second heating tube 82), the outer wall of the heating component can be cleaned by the cleaning sleeve 775, and the impurities generated by the cleaning can be discharged to the outside through the air pump 121. Finally, the spring on the sealing spring rod of the present invention is fixedly connected to the fixing ring 776. The staff can change the position of the cleaning sleeve 775 by adjusting the suction strength generated by the air pump 121 (the greater the suction generated by the air pump 121, the further away the cleaning sleeve 775 is from the first movable groove 773). By intermittently adjusting the suction generated by the air pump 121, the cleaning sleeve 775 of the present invention can make reciprocating motion in the movable seat 77, thereby performing cyclic friction on the outer wall of the heating component, thereby improving the cleaning effect.
[0030] like Figure 6-Figure 7 As shown, each traction assembly includes two third motors 76 and two winding drums 75, each third motor 76 is connected to a winding drum 75, and each winding drum 75 is connected to the positioning block 772 through a traction rope, and the cleaning assembly is driven to move away from the second end cover 12 by the third motor 76 and the winding drum 75. Finally, the hose 78 used to connect the cleaning assembly with the air pump 121 in the present invention is wound on the winding mechanism (not shown in the figure), and the cleaning assembly is driven to move toward the second end cover 12 by the winding mechanism and the hose 78. The inner walls of the first heating chamber 72 and the second heating chamber 73 are provided with slide grooves, and the outer side of the movable seat 77 is provided with a positioning block 772, which cooperates with the slide groove. The positioning block 772 and the slide groove can prevent the cleaning assembly from offsetting during movement.
[0031] like Figure 7As shown, a temperature measuring component 771 is provided on the side of the first movable groove 773 away from the second movable groove 774. When the present invention is working, several groups of first heating tubes 81 or second heating tubes 82 will circulate through the temperature measuring component 771. The present invention can detect whether a certain group of first heating tubes 81 or second heating tubes 82 is damaged through the temperature measuring component 771, thereby facilitating the staff to quickly and accurately determine the location to be repaired during subsequent maintenance.
[0032] like Figure 1-Figure 2 As shown, a sealing ring 74 and a cylinder are provided on the outside of the heating cylinder 7, a third through hole and a fourth through hole are provided on one end of the second heating chamber 73 away from the first heating chamber 72, a temperature regulating seat 4 is provided below the outer cylinder 1, a temperature regulating mechanism is provided inside the temperature regulating seat 4, and the temperature regulating mechanism is connected to the outer cylinder 1 through a connecting pipe 43, an exhaust pipe 6 is provided on the air inlet pipe 5, and the exhaust pipe 6 runs through the outer cylinder 1, and valves are provided on the air outlet pipe 2, the air inlet pipe 5 and the exhaust pipe 6. When the present invention is working normally, the valve on the exhaust pipe 6 is closed. Close, the valves on the outlet pipe 2 and the inlet pipe 5 are opened, at the same time, the third through hole is connected to the outlet pipe 2, and the fourth through hole is aligned with the sealing ring 74. At this time, when the external outlet device delivers gas to the present invention, the gas will flow along the inlet pipe 5-inlet channel 71-first heating chamber 72-second heating chamber 73-outlet pipe 2. If the internal temperature of the heating tube 7 needs to be urgently and significantly reduced during the operation of the present invention, it is only necessary to adjust the temperature generated by the first heating tube 81 and the second heating tube 82 first, and then close the outlet. 7-first heating chamber 72-intake channel 71-intake pipe 5-exhaust pipe 6. During the flow, the gas can quickly reduce the internal temperature of the heating tube 7 to the target value. When the temperature inside the heating tube 7 reaches the target value, the staff needs to close the valve and temperature control mechanism on the outlet pipe 2, and then use the cylinder to block the fourth through hole with the sealing ring 74 again. Finally, open the valves on the outlet pipe 2 and the inlet pipe 5. At this time, the present invention will continuously heat the air at the adjusted temperature. Compared with the current temperature control method of the air heater, the present invention does not need to be disassembled from the production line (that is, the present invention does not need to be separated from the external air intake equipment and the external air outlet equipment), while ensuring the speed of temperature control.
[0033] like Figure 9-10As shown, the temperature control mechanism includes a fan 41 and a cooling pipe 47. A purification chamber 42 is also provided in the temperature control seat 4. A mounting plate 45 is provided in the purification chamber 42. Several groups of cooling pipes 47 are provided. Several groups of cooling pipes 47 are evenly installed on the mounting plate 45. One end of the purification chamber 42 is connected to the fan 41, and the other end of the purification chamber 42 is connected to the outer tube 1 through the connecting pipe 43. When the temperature control mechanism in the present invention is working, the fan 41 will transport the outside air into the purification chamber 42 for cooling, and then transport it to the outer tube 1 through the connecting pipe 43, so as to quickly reduce the internal temperature of the heating tube 7 to the target value.
[0034] like Figure 9-10 As shown, a second motor 44 is provided on the outside of the temperature regulating seat 4, and the second motor 44 is connected to the mounting plate 45. A discharge channel is provided below the purification chamber 42, and a plurality of baffles 451 are provided on the mounting plate 45. A group of filter plates 452 are provided between each two groups of baffles 451. A fixed plate 46 is fixedly installed at one end of the purification chamber 42 near the discharge channel. The present invention drives the mounting plate 45 to rotate by the second motor 44. When the mounting plate 45 rotates, each group of baffles 451 passes through the fixed plate 46 and the mounting plate 45. At the position between the discharge channel, when the fan 41 in the present invention delivers air to the purification chamber 42, two sets of baffles 451 are required under the fixed plate 46. The fixed plate 46 and the baffle 451 under the fixed plate 46 ensure that the purification chamber 42 is separated from the discharge channel to prevent air from entering the discharge channel. At this time, the air will pass through the filter plate 452 into the outer cylinder 1, and the impurities in the air will not pollute the internal environment of the outer cylinder 1 and the heating cylinder 7 through the filter plate 452. Compared with the current diameter filter net The present invention can change the position of several groups of filter plates 452 at any time through the second motor 44 and the mounting plate 45, and detect the ventilation performance of several groups of filter plates 452 when the fan 41 is working. The filter plates 452 in the present invention are connected to the baffle 451 by a snap-fit connection. When the present invention is delivering air to the outer tube 1, if it is detected that the delivered air volume is insufficient, the staff can drive the mounting plate 45 to rotate by the second motor 44, so that a group of filter plates 452 above the fixed plate 46 and the filter plates 452 below the fixed plate 46 are exchanged. At this time, the staff removes the filter plates 452 below the fixed plate 46 after the exchange for inspection to determine whether the filter plates 452 above the fixed plate 46 are blocked, resulting in insufficient air delivered to the outer tube 1 by the fan 41. If the filter plates 452 above the fixed plate 46 are blocked, the staff can replace the filter plates 452 above the fixed plate 46 without turning off the fan 41, thereby ensuring the temperature control speed of the heating tube 7.
[0035] The working principle of the present invention is as follows: before work, the staff needs to connect the air inlet pipe 5 to the external air outlet device, and connect the air outlet pipe 2 to the external air inlet device. At this time, the gas in the external air outlet device will flow into the external air inlet device along the air inlet pipe 5-air inlet channel 71-first heating chamber 72-second heating chamber 73-air outlet pipe 2. When the gas in the external air outlet device flows through the first heating chamber 72 and the second heating chamber 73, the gas is continuously heated by the first heating tube 81 and the second heating tube 82. After the work of the present invention is completed, if it is necessary to clean several groups of first heating tubes 81, the first motor 3 can be turned on, and the first motor 3 and the turntable 8 can be used to drive several groups of first heating tubes 81 to be aligned with the cleaning components in the first heating chamber 72 in turn. When a group of first heating tubes 81 is aligned with the cleaning components in the first heating chamber 72 When the components are aligned, the traction component in the first heating chamber 72 is turned on, and the cleaning component in the first heating chamber 72 is driven to move in the first heating chamber 72 by the traction component in the first heating chamber 72. When moving, the cleaning component in the first heating chamber 72 will clean the first heating tube 81 aligned with it, and the dust and other impurities generated by the cleaning will be discharged to the outside through the air pump 121. Similarly, if it is necessary to clean several groups of second heating tubes 82, the first motor 3 and the turntable 8 can be used to drive several groups of second heating tubes 82 to be aligned with the cleaning components in the second heating chamber 73 in turn, and then the traction component in the second heating chamber 73 is used to drive the cleaning components in the second heating chamber 73 to move in the second heating chamber 73. When moving, the cleaning component in the second heating chamber 73 will clean the second heating tube 82 aligned with it.
[0036] Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention without departing from the principles and purpose of the present invention.
Claims
1. An air continuous heating device capable of uniform thermal contact, characterized in that: The air continuous heating device comprises an outer cylinder (1), a first motor (3) and a heating cylinder (7), wherein the left and right ends of the outer cylinder (1) are oppositely provided with a first end cover (11) and a second end cover (12), the heating cylinder (7) is arranged inside the outer cylinder (1), the first motor (3) is arranged on the side of the first end cover (11) away from the heating cylinder (7), a turntable (8) is arranged on the side of the heating cylinder (7) close to the first end cover (11), the first motor (3) is connected to the turntable (8), the interior of the heating cylinder (7) is provided with an air intake channel (71), a first heating chamber (72) and a second heating chamber (73), one end of the air intake channel (71) is connected to the external environment through an air intake pipe (5), and the air intake channel (71) is connected to the first heating chamber (72) and the second heating chamber (73). The other end of the channel (71) is connected to the first heating chamber (72) through the first through hole, one end of the second heating chamber (73) is connected to the external environment through the air outlet pipe (2), and the other end of the second heating chamber (73) is connected to the first heating chamber (72) through the second through hole. The turntable (8) is provided with a heating component at one end close to the heating cylinder (7), and the heating component includes a first heating tube (81) and a second heating tube (82). The first heating tube (81) is provided in a plurality of groups, and the plurality of groups of the first heating tubes (81) are distributed in an annular shape in the first heating chamber (72). The second heating tube (82) is provided in a plurality of groups, and the plurality of groups of the second heating tubes (82) are distributed in an annular shape in the second heating chamber (73); Two groups of air pumps (121) are provided on a side of the second end cover (12) away from the heating cylinder (7), and a cleaning component and a traction component are provided inside the heating cylinder (7). The cleaning components are provided in two groups, one of which is provided inside the first heating chamber (72) near one end of the second end cover (12), and the other is provided inside the second heating chamber (73) near one end of the second end cover (12). Each group of the cleaning components is connected to a group of air pumps (121) through a hose (78). Two groups of traction components are provided, one of which is provided inside the first heating chamber (72) near one end of the first end cover (11), and the other is provided inside the second heating chamber (73) near one end of the first end cover (11). Each group of traction components is connected to a group of cleaning components. The cleaning assembly includes a movable seat (77), wherein a first movable groove (773) is provided at one end of the movable seat (77) away from the second end cover (12), and a second movable groove (774) is provided at one end of the movable seat (77) close to the second end cover (12), wherein the diameter of the second movable groove (774) is larger than the diameter of the first movable groove (773), and the second movable groove (774) is connected to the air pump (121) via a hose (78), and a fixing ring (776) is provided between the first movable groove (773) and the second movable groove (774), and a cleaning sleeve (775) is provided inside the fixing ring (776), and the diameter of the cleaning sleeve (775) is the same as the diameter of the first heating tube (81) and the second heating tube (82), and the fixing ring (776) is connected to the movable seat (77) via a sealing spring rod; Slide grooves are provided on the inner walls of the first heating chamber (72) and the second heating chamber (73), and a positioning block (772) is provided on the outer side of the movable seat (77). The positioning block (772) cooperates with the slide grooves. Each group of the traction components includes two third motors (76) and two winding drums (75). Each of the third motors (76) is connected to a winding drum (75), and each of the winding drums (75) is connected to the positioning block (772) through a traction rope.
2. The air continuous heating device with uniform thermal contact according to claim 1, characterized in that: A temperature measuring component (771) is provided on a side of the first movable groove (773) away from the second movable groove (774).
3. The air continuous heating device capable of uniform thermal contact according to claim 1, characterized in that: A sealing ring (74) and a cylinder are provided on the outside of the heating tube (7); a third through hole and a fourth through hole are provided at one end of the second heating chamber (73) away from the first heating chamber (72); the third through hole is connected to the air outlet pipe (2); the fourth through hole is aligned with the sealing ring (74); a temperature regulating seat (4) is provided below the outer tube (1); a temperature regulating mechanism is provided inside the temperature regulating seat (4); the temperature regulating mechanism is connected to the outer tube (1) through a connecting pipe (43); an exhaust pipe (6) is provided on the air inlet pipe (5); the exhaust pipe (6) passes through the outer tube (1); valves are provided on the air outlet pipe (2), the air inlet pipe (5) and the exhaust pipe (6).
4. The continuous air heating device capable of uniform thermal contact according to claim 3, characterized in that: The temperature control mechanism includes a fan (41) and a refrigeration pipe (47). A purification chamber (42) is further provided in the temperature control seat (4). A mounting plate (45) is provided in the purification chamber (42). The refrigeration pipe (47) is provided in a plurality of groups. The plurality of groups of refrigeration pipes (47) are evenly mounted on the mounting plate (45). One end of the purification chamber (42) is connected to the fan (41), and the other end of the purification chamber (42) is connected to the outer cylinder (1) through a connecting pipe (43).
5. The air continuous heating device capable of uniform thermal contact according to claim 4, characterized in that: A second motor (44) is provided on the outside of the temperature regulating seat (4), and the second motor (44) is connected to the mounting plate (45). A discharge channel is provided below the purification chamber (42), and a fixed plate (46) is fixedly installed at one end of the purification chamber (42) close to the discharge channel. A plurality of baffles (451) are provided on the mounting plate (45), and a group of filter plates (452) is provided between every two groups of baffles (451).
Citation Information
Patent Citations
Continuous gas heating device
CN109668317A
Air electric heater
CN111023560A