A concentration device for the preparation of high-strength PVC decorative film

By designing a concentration device including a ventilation mechanism and a sealing mechanism, the problems of air humidity and valve blockage in the preparation of PVC decorative film were solved, and the effects of temperature stability and uniform mixing were achieved.

CN118700372BActive Publication Date: 2025-10-24QUZHOU LONGWEI PLASTIC
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Patent Information

Application Number
CN202410884730.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-10-24
Estimated Expiration
2044-07-03

AI Technical Summary

Technical Problem

During the preparation of PVC decorative film, the air carries moisture during the concentration process, causing the equipment to become damp and the temperature to fluctuate greatly, affecting the mixing effect. In addition, the valves are easily clogged and difficult to clean.

Method used

A concentration device including a ventilation mechanism and a sealing mechanism was designed. The moisture in the air was removed by a desiccant plate to stabilize the temperature. A hydraulic cylinder was used to control the opening and closing of the sealing block to prevent the adhesion of raw materials.

Benefits of technology

Effectively stabilizes equipment temperature, prevents valve clogging, ensures uniform mixing of raw materials, and simplifies cleanup.

✦ Generated by Eureka AI based on patent content.

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    Figure CN118700372B_ABST
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Abstract

The application relates to the field of decorative film preparation, in particular to a concentration device for preparing high-strength PVC decorative film, which comprises a bottom plate, both sides of the upper end of the bottom plate are fixedly connected with side plates, a through groove is horizontally arranged in the middle part of each of the two side plates, a tank body is fixedly connected between the upper ends of the two side plates, a plugging mechanism is arranged at the lower end of the tank body, a top cover is arranged at the upper end of the tank body, and a stirring motor is fixedly connected to the middle part of the upper end of the top cover. The concentration device is provided with an air exchange mechanism on the bottom plate, a moisture absorption plate is arranged in the fixed shell of the air exchange mechanism, air in the tank body is discharged into the fixed shell during use, moisture in the air is removed through the moisture absorption plate, the dehumidified air is mixed with air entering the tank body, the temperature of the air is raised, the fluctuation range of the temperature in the tank body after the air enters the tank body is reduced, and the mixing of raw materials is not affected.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of decorative film preparation, in particular to a concentration device for the preparation of high-strength PVC decorative film. BACKGROUND

[0002] PVC is mainly composed of polyvinyl chloride, which is slightly yellow and translucent with luster. Its transparency is better than that of polyethylene and polypropylene, but worse than that of polystyrene. Depending on the amount of additives used, it can be classified as soft or hard polyvinyl chloride. Soft products are flexible and have a sticky feel, while hard products have a higher hardness than low-density polyethylene but lower than polypropylene. They may exhibit whitening at flex points. Common products include boards, pipes, shoe soles, toys, doors and windows, wire sheaths, stationery, etc.

[0003] Currently, during the preparation of decorative film, the raw materials are usually heated at high temperature, which not only facilitates the mixing of various raw materials together, but also removes the moisture in the raw materials for concentration. During the concentration process, air containing moisture is discharged from the equipment, which can cause the surrounding air to become humid. Then, the air entering the equipment has a low temperature, which can cause the temperature inside the equipment to decrease, easily causing a large fluctuation in the temperature difference of the equipment, affecting the mixing of the raw materials. Since the raw materials are relatively thick, if a valve is used to control the opening and closing of the discharge port, some of the raw materials will adhere to the valve plate of the valve, making it difficult to clean and causing blockage, which can easily cause the valve to be completely closed. SUMMARY

[0004] To solve the problems in the prior art, the present application provides a concentration device for the preparation of high-strength PVC decorative film.

[0005] The technical solution adopted by the present application to solve the technical problem is: a concentration device for the preparation of high-strength PVC decorative film, comprising a bottom plate, both sides of the upper end of the bottom plate are fixedly connected with side plates, a through slot is horizontally formed in the middle part of each of the two side plates, a tank body is fixedly connected between the upper ends of the two side plates, a plugging mechanism is installed at the lower end of the tank body, a top cover is connected to the upper end of the tank body, a stirring motor is fixedly connected to the middle part of the upper end of the top cover, a stirring rod is fixedly connected to the output end of the stirring motor, the stirring rod penetrates through the top cover vertically and is inserted into the inner lower end of the tank body, a plurality of stirring blades are fixedly connected to the outer side of the stirring rod at equal intervals, a fixed groove is formed in the inner circumferential wall of the middle part of the tank body, a heat-conducting plate is fixedly connected inside the fixed groove, a heating plate is fixedly connected to the outer wall of the heat-conducting plate, an air exchange mechanism is installed on one side of the upper end of the bottom plate, and a control box is fixedly connected to the other side of the upper end of the bottom plate.

[0006] Specifically, the blocking mechanism includes two mounting blocks, which are respectively fixedly connected to the middle parts of the through grooves on the two side plates, and the upper ends of the two mounting blocks are fixedly connected to hydraulic cylinders, and the piston rod ends of the two hydraulic cylinders are facing downward and fixedly connected to lifting blocks at the ends. The two lifting blocks are fixedly connected to a fixing ring on one side through a fixing plate, and connecting rods are fixedly connected to the lower ends of the fixing ring. A blocking block is fixedly connected between the two connecting rods, and the blocking block is clamped in the lower end opening of the tank body.

[0007] Specifically, the ventilation mechanism includes a fixed shell, which is fixedly connected to the upper end of the base plate, the upper end of the fixed shell is fixedly connected to a mounting shell, the interior of the mounting shell is fixedly connected to a fan, the upper end of the mounting shell is fixedly connected to an air inlet pipe, the end of the air inlet pipe away from the mounting shell passes through and is fixedly connected to the top cover, the lower end of the back side of the fixed shell is fixedly connected to an air outlet pipe, the end of the air outlet pipe away from the fixed shell passes through and is fixedly connected to the top cover, a moisture absorption plate is inserted in the middle of the fixed shell, and a filter cover is clamped on the upper end of the front side of the fixed shell.

[0008] Specifically, a fixed shell extends from one side of the moisture absorbing plate and is fixedly connected to a pull plate, and a distance between the front and rear sides of the pull plate is greater than a distance between the front and rear sides of the moisture absorbing plate.

[0009] Specifically, the fixing ring is sleeved on the lower end of the tank body, the inner diameter of the fixing ring is larger than the outer diameter of the tank body, and the fixing ring and the tank body are located on the same center line.

[0010] Specifically, a blocking shell is fixedly connected between the two connecting rods. The blocking shell is in a funnel-shaped structure and is sleeved on the outer side of the blocking block.

[0011] Specifically, the heat conducting plate is in a tubular structure, and the inner wall of the heat conducting plate is flush with the inner wall of the tank body.

[0012] Specifically, a panel is fixedly connected to the middle of the upper end of the base plate. The panel is U-shaped and opened toward the back. A plurality of support rollers are rotatably connected to the upper end of the base plate on the inner side of the panel at equal intervals.

[0013] Beneficial effects of the present invention:

[0014] (1) The present invention provides a ventilation mechanism on the bottom plate, and a moisture absorbing plate is provided in the fixed shell of the ventilation mechanism. When in use, the air in the tank is discharged into the fixed shell, and the moisture in the air is removed by the moisture absorbing plate. At the same time, the dehumidified air is mixed with the air entering the tank, thereby increasing the air temperature and reducing the temperature fluctuation amplitude in the tank after the air enters the tank, thereby avoiding affecting the mixing of raw materials.

[0015] (2) The application seals the lower end opening of the tank body through the sealing mechanism, controls the opening and closing of the lower end opening of the tank body through the sealing block of the lifting sealing mechanism, and even if the raw material adheres to the sealing block, the movement of the sealing block in the lower end opening of the tank body is not affected, and the subsequent cleaning is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0016] The application will be further described below in combination with the drawings and embodiments.

[0017] Figure 1 A front cutaway view is provided for the application;

[0018] Figure 2 A sealing mechanism structure schematic view is provided for the application;

[0019] Figure 3 A ventilation mechanism structure schematic view is provided for the application;

[0020] Figure 4 A structure schematic view of the stirring blade on the stirring rod is provided for the application;

[0021] Figure 5 An external structure schematic view is provided for the application.

[0022] In the drawings: 1, bottom plate; 2, side plate; 3, through slot; 4, sealing mechanism; 41, mounting block; 42, hydraulic cylinder; 43, lifting block; 44, fixed plate; 45, fixed ring; 46, connecting rod; 47, sealing block; 48, blocking shell; 5, tank body; 6, top cover; 7, stirring motor; 8, stirring rod; 9, ventilation mechanism; 91, fixed shell; 92, mounting shell; 93, fan; 94, air inlet pipe; 95, air outlet pipe; 96, moisture absorption plate; 97, pull plate; 98, filter cover; 10, stirring blade; 11, control box; 12, coaming; 13, support roller; 14, fixed groove; 15, heat conduction plate; 16, heating plate. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, purposes and effects realized by the application easy to understand, the application will be further described below in combination with specific embodiments.

[0024] As Figures 1-5As shown, the concentrated device for preparing high-strength PVC decorative film, including the bottom plate 1, the upper end of the both sides of the bottom plate 1 is fixedly connected with the side plate 2, the middle part of two side plates 2 is horizontally provided with the through slot 3, the upper end of two side plates 2 is fixedly connected with the tank body 5, the lower end of the tank body 5 is provided with the plugging mechanism 4, the upper end of the tank body 5 is connected with the top cover 6, the upper end of the middle part of the top cover 6 is fixedly connected with the stirring motor 7, the output end of the stirring motor 7 is fixedly connected with the stirring rod 8, the stirring rod 8 vertically penetrates the top cover 6 and is inserted in the inside lower end of the tank body 5, the outside of the stirring rod 8 is fixedly connected with a plurality of stirring blades 10 at equal intervals, the middle part of the circumferential inner wall of the tank body 5 is provided with the fixed groove 14, the inside of the fixed groove 14 is fixedly connected with the heat conduction plate 15, the outer wall of the heat conduction plate 15 is fixedly connected with the heating plate 16, the upper end of the bottom plate 1 is provided with the ventilation mechanism 9, the other side of the upper end of the bottom plate 1 is fixedly connected with the control box 11.

[0025] Specifically, the heat conduction plate 15 is in a tubular structure, the inner wall of the heat conduction plate 15 is flush with the inner wall of the tank body 5, which facilitates heating of the raw materials inside the tank body 5 and facilitates subsequent cleaning and scraping of the raw materials on the heat conduction plate 15.

[0026] Specifically, the upper end of the middle part of the bottom plate 1 is fixedly connected with the surrounding plate 12, the surrounding plate 12 is in a U-shaped structure and the opening faces the back, a plurality of supporting rollers 13 are rotatably connected to the upper end of the part of the bottom plate 1 on the inner side of the surrounding plate 12 at equal intervals, which facilitates dragging the storage container to move on the bottom plate 1 for replacement.

[0027] Specifically, the plugging mechanism 4 includes two mounting blocks 41, the two mounting blocks 41 are fixedly connected in the middle part of the through slot 3 on the two side plates 2 respectively, the upper end of the two mounting blocks 41 is fixedly connected with the hydraulic cylinder 42, the piston rod end of the two hydraulic cylinders 42 is downward and the end is fixedly connected with the lifting block 43, the two lifting blocks 43 are fixedly connected with the fixed ring 45 through the fixed plate 44 on the side close to each other, the fixed ring 45 is sleeved on the lower end of the tank body 5, the inner diameter of the fixed ring 45 is larger than the outer diameter of the tank body 5, the fixed ring 45 and the tank body 5 are located on the same center line, the lower end of the fixed ring 45 is fixedly connected with the connecting rod 46 on both sides, the connecting rod 46 is fixedly connected with the plugging block 47 between the two connecting rods 46, the plugging block 47 is clamped in the lower end opening of the tank body 5, which is used for plugging the lower end opening of the tank body 5 during use, facilitating material discharge.

[0028] Specific, the ventilation mechanism 9 includes a fixed shell 91, the fixed shell 91 is fixedly connected to the upper end of the bottom plate 1, the upper end of the fixed shell 91 is fixedly connected with the installation shell 92, the inside of the installation shell 92 is fixedly connected with the fan 93, the upper end of the installation shell 92 is fixedly connected with the air inlet pipe 94, the end of the air inlet pipe 94 away from the installation shell 92 penetrates and is fixedly connected on the top cover 6, the back lower end of the fixed shell 91 is fixedly connected with the air outlet pipe 95, the end of the air outlet pipe 95 away from the fixed shell 91 penetrates and is fixedly connected on the top cover 6, the middle part of the fixed shell 91 is inserted with the moisture absorbing plate 96, one side of the moisture absorbing plate 96 extends out of the fixed shell 91 and is fixedly connected with the pull plate 97, the distance between the front and back sides of the pull plate 97 is greater than the distance between the front and back sides of the moisture absorbing plate 96, the front upper end of the fixed shell 91 is clamped with the filter cover 98, which facilitates the replacement of the air inside the tank body 5 and avoids the temperature from fluctuating greatly during the ventilation process.

[0029] Specific, the two connecting rods 46 are commonly fixedly connected with the blocking shell 48, the blocking shell 48 is funnel-shaped structure and is sleeved on the outside of the blocking block 47, for blocking the sputtering of the raw materials, avoiding pollution.

[0030] In use, the power is turned on, the stirring motor 7 and the heating plate 16 are started through the control box 11, a plurality of raw materials are put into the inside of the tank body 5, the stirring motor 7 drives the stirring rod 8 to drive the stirring blade 10 to rotate in the tank body 5, the plurality of raw materials are stirred and mixed together, in this process, the heating plate 16 heats the inside of the tank body 5 through the heat conducting plate 15, provides a high temperature environment for the mixing of the plurality of raw materials, and at the same time, the moisture in the raw materials can be removed, the raw materials are concentrated, at the same time, the fan 93 is started, the fan 93 extracts the air in the fixed shell 91, the air in the tank body 5 enters the inside lower end of the fixed shell 91 through the air outlet pipe 95, the air passes through the moisture absorbing plate 96 to enter the inside upper end of the fixed shell 91, the moisture absorbing plate 96 absorbs the moisture in the air, avoiding the moisture from being directly discharged to the outside, causing the surrounding air to be humid, while the outside air also passes through the filter cover 98 to enter the inside upper end of the fixed shell 91 and mix with the inside air, then the air is blown into the inside of the tank body 5 by the fan 93 through the air inlet pipe 94, ensuring the air flow in and out of the tank body 5 and reducing the temperature fluctuation amplitude, when the raw materials are mixed well, the storage container is placed directly below the tank body 5, the hydraulic cylinder 42 is started, the hydraulic cylinder 42 moves downward to block the blocking block 47, the blocking block 47 is pulled out of the opening at the lower end of the tank body 5, the mixed raw materials in the tank body 5 flow to the storage container below through the opening, while the blocking shell 48 blocks the raw materials splashed on the blocking block 47, avoiding the splashing situation, after the discharge, the staff can clean the raw materials attached to the surface of the blocking block 47, and then the blocking block 47 is clamped in the opening at the lower end of the tank body 5 again.

[0031] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A concentration device for the preparation of high-strength PVC decorative film, comprising a base plate (1), characterized in that, The upper end of the bottom plate (1) is fixedly connected with side plates (2), the middle part of the two side plates (2) is transversely provided with a through slot (3), the upper end of the two side plates (2) is fixedly connected with a tank body (5), the lower end of the tank body (5) is provided with a sealing mechanism (4), the upper end of the tank body (5) is connected with a top cover (6), the middle part of the upper end of the top cover (6) is fixedly connected with a stirring motor (7), the output end of the stirring motor (7) is fixedly connected with a stirring rod (8), the stirring rod (8) vertically penetrates the top cover (6) and is inserted into the lower end of the tank body (5), a plurality of stirring blades (10) are fixedly connected to the outer side of the stirring rod (8) at equal intervals, a fixing groove (14) is formed in the circumferential inner wall of the middle part of the tank body (5), a heat conducting plate (15) is fixedly connected in the fixing groove (14), a heating plate (16) is fixedly connected to the outer wall of the heat conducting plate (15), the upper end of the bottom plate (1) is provided with an air exchange mechanism (9), and the other side of the upper end of the bottom plate (1) is fixedly connected with a control box (11). The sealing mechanism (4) comprises two mounting blocks (41), the two mounting blocks (41) are fixedly connected in the middle part of the through slot (3) on the two side plates (2), the upper end of the two mounting blocks (41) is fixedly connected with a hydraulic cylinder (42), the piston rod end of the two hydraulic cylinders (42) is downward and fixedly connected with a lifting block (43), the two lifting blocks (43) are fixedly connected with a fixed ring (45) through a fixed plate (44) on the side close to each other, the lower end of the fixed ring (45) is fixedly connected with a connecting rod (46) on both sides, the two connecting rods (46) are fixedly connected with a sealing block (47), and the sealing block (47) is clamped in the lower end opening of the tank body (5). The air exchange mechanism (9) comprises a fixed shell (91), the fixed shell (91) is fixedly connected to the upper end of the bottom plate (1), the upper end of the fixed shell (91) is fixedly connected with a mounting shell (92), the inside of the mounting shell (92) is fixedly connected with a fan (93), the upper end of the mounting shell (92) is fixedly connected with an air inlet pipe (94), one end of the air inlet pipe (94) away from the mounting shell (92) penetrates and is fixedly connected to the top cover (6), the back lower end of the fixed shell (91) is fixedly connected with an air outlet pipe (95), one end of the air outlet pipe (95) away from the fixed shell (91) penetrates and is fixedly connected to the top cover (6), a moisture absorbing plate (96) is inserted into the middle part of the fixed shell (91), and a filter cover (98) is clamped on the front upper end of the fixed shell (91).

2. The concentration device for preparing high-strength PVC decorative film according to claim 1, characterized in that: One side of the moisture absorbing plate (96) extends out of the fixed shell (91) and is fixedly connected with a pull plate (97), the distance between the front and back sides of the pull plate (97) is greater than the distance between the front and back sides of the moisture absorbing plate (96).

3. The concentration device for preparing high-strength PVC decorative film according to claim 1, characterized in that: The fixed ring (45) is sleeved on the lower end of the tank body (5), the inner diameter of the fixed ring (45) is greater than the outer diameter of the tank body (5), and the fixed ring (45) and the tank body (5) are located on the same center line.

4. The concentration device for preparing high-strength PVC decorative film according to claim 1, characterized in that: Two connecting rods (46) are fixedly connected with a blocking shell (48) which is funnel-shaped and sleeved outside the blocking block (47).

5. The concentrating device for preparing high-strength PVC decorative film according to claim 1, characterized in that: The heat-conducting plate (15) is in a tubular structure, and the inner wall of the heat-conducting plate (15) is flush with the inner wall of the tank body (5).

6. The concentration device for preparing high-strength PVC decorative film according to claim 1, characterized in that: The upper end of the bottom plate (1) is fixedly connected with a surrounding plate (12) which is in a U-shaped structure and has an opening facing the back, and the upper end of the part of the bottom plate (1) on the inner side of the surrounding plate (12) is rotationally connected with a plurality of supporting rollers (13) at equal intervals.

Citation Information

Patent Citations

  • Hot melting equipment for producing and processing pipe made from PVC composite material

    CN112248286A

  • Production device of PVC (polyvinyl chloride) angle bead

    CN218614833U