Fermentation device and preparation process for preparing jackfruit wine with quantitative addition of auxiliary materials
By setting up a storage hopper and material collection mechanism in the jackfruit fruit wine fermentation device, combined with the distance measurement structure and drive structure, the precise control of the amount of auxiliary materials is achieved, and the problem of uncertain amount of auxiliary materials in the existing technology is solved, ensuring the quality of fruit wine Consistency and production stability.
Patent Information
- Application Number
- CN202410959962.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-07-17
AI Technical Summary
In the prior art, the partition separates different auxiliary materials, and various auxiliary materials fall onto the magnetic plug rack through the conveying pipe, resulting in the amount of auxiliary materials flowing into the conveying pipe that cannot be determined, and thus it is impossible to ensure that the fruit wine quality of each production batch is the same. .
A fermentation device for preparing jackfruit fruit wine with quantitative addition of auxiliary materials was designed, and a storage hopper and material collection mechanism were set up. The distance measuring structure and driving structure were used to achieve accurate use of the auxiliary materials, ensuring the consistent taste of the fruit wine in each production batch.
By accurately controlling the amount of auxiliary materials, the quality of fruit wine in each production batch is ensured to be consistent, the error of auxiliary materials is reduced, and the production stability and quality reliability of fruit wine are improved.
Smart Images
Figure CN118703286B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of fruit wine fermentation, in particular to a fermentation device for preparing jackfruit wine with quantitatively added auxiliary materials, and in particular to a preparation process of jackfruit wine. Background Art
[0002] Jackfruit wine is a kind of fruit wine made from jackfruit as the main raw material.
[0003] Chinese patent application CN114621843A discloses a fermentation device for preparing sea buckthorn wine, and its working principle is as follows: an operator adds fruit wine auxiliary materials to a loading hopper, and different auxiliary materials can be separated by a partition, and parts of different auxiliary materials will fall onto a magnetic blocking rack through a conveying pipe, and then the operator adds the fruit wine raw materials into a stirring chamber through a feed port, and as the raw materials increase, the support plate will drive the stirring chamber and the stirring blade to move downward under the action of gravity, so that the amount of raw materials inside the stirring chamber can be known, at this time the return spring is compressed, the corrugated hose is shortened, and the stirring blade drives the magnetic blocking rack to move downward through the mounting tube, and part of the auxiliary materials on the magnetic blocking rack will be stored in the conveying pipe, and the downward movement of the mounting tube will drive the feed port opened on its upper part to move downward to correspond to the feed port in the middle of the conveying pipe, and the auxiliary materials inside the conveying pipe will flow into the stirring chamber through the feed port, and then the operator drives the cover plate to rotate 90° clockwise to cover the feed port, so as to avoid To prevent the raw materials and auxiliary materials from splashing out, start the motor, and the motor output shaft drives the stirring blades to rotate clockwise to stir the raw materials and auxiliary materials inside the stirring chamber, so that the raw materials and auxiliary materials can be mixed together. After the mixing and stirring operation is completed, the operator turns off the motor, so as to wait for the fruit wine to ferment. After the fruit wine is fermented, the operator places the container loaded with fruit wine just below the discharge hopper, and then drives the cover plate to rotate 90° counterclockwise to separate from the feed port and start the solenoid valve to open. The fermented fruit wine in the stirring chamber will flow into the discharge hopper through the corrugated hose, and the fruit wine will finally flow into the container from the discharge hopper, so that the fruit wine can be collected and processed. In this process, the reset spring will gradually reset, and the support plate will drive the stirring chamber and the stirring blades to move upward and reset under the action of the reset spring. The stirring blades drive the magnetic blocking rack to move upward through the mounting tube. At this time, the feed port on the mounting tube will be staggered with the feed port in the middle of the conveying pipe, and the corrugated hose will be extended, so as to prepare for the next fruit wine fermentation operation.
[0004] The above scheme has the following problems: the partition separates different auxiliary materials, and various auxiliary materials fall onto the magnetic blocking rack through the conveying pipe. During this process, the amount of each auxiliary material flowing into the conveying pipe cannot be determined, and thus the quality of each production batch of fruit wine cannot be guaranteed to be the same. Summary of the invention
[0005] In view of the above problems, a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials is provided. The present invention is provided with a storage hopper and a material taking mechanism, so as to achieve accurate use of various auxiliary materials and keep the taste of each production batch of wine the same.
[0006] In order to solve the problems of the prior art, the present invention provides a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials, comprising a fermentation tank body and a stirring mechanism, wherein a feeding port is arranged on the fermentation tank body, a first discharge port is arranged at the lower end of the fermentation tank body, a first solenoid valve is arranged on the first discharge port, the stirring mechanism is arranged at the lower end of the fermentation tank body, the stirring end of the stirring mechanism extends into the interior of the fermentation tank body, and also comprises a quantitative feeding mechanism, the quantitative feeding mechanism comprises a feeding bin, a storage hopper and a material taking mechanism; the feeding bin is arranged at the upper end of the fermentation tank body, the feeding bin comprises a surrounding plate and a cover plate, and the cover plate covers It is arranged at the upper end of the enclosure; there are several storage hoppers, and the several storage hoppers are arranged on the cover plate, and the lower end of the storage hopper extends into the lower end of the cover plate, and the lower end of the storage hopper is provided with a second discharge port; the material taking mechanism is arranged inside the enclosure, and the material taking mechanism includes several material taking hoppers and a first driving structure, and the several material taking hoppers correspond to the several storage hoppers respectively, and the specifications of the several material taking hoppers are the same, and the material taking hoppers are inserted into the storage hopper from the second discharge port of the storage hopper, and the first driving structure is arranged on the same side of the several material taking hoppers, and the first driving structure is used to drive the several material taking hoppers to extract or insert the storage hopper at the same time.
[0007] Preferably, the material taking mechanism further comprises a distance measuring structure, and there are several distance measuring structures, and the several distance measuring structures correspond to several material taking hoppers respectively, and the distance measuring structures are used to monitor the length of the material taking hopper being pulled out of the storage hopper.
[0008] Preferably, the material taking mechanism also includes a connecting structure, a main material discharge structure and a reset structure; there are several connecting structures, and the several connecting structures correspond to the several material taking hoppers one by one; there are several main material discharge structures, and the several main material discharge structures are respectively arranged at the upper ends of the second discharge ports of the several storage hoppers; there are several reset structures, and the several reset structures are respectively arranged at one end of the several material taking hoppers away from the connecting structure, and the reset structure is used to apply a force to the material taking hopper opposite to the action of the first driving structure.
[0009] Preferably, the connecting structure includes a mounting plate, a fixed plate, an insert block and a first linear drive; the mounting plate is connected to the first drive structure; the fixed plate is arranged in the middle of the mounting plate, and the size of the fixed plate is the same as the size of the inner cavity cross-section of the hopper, and slots are provided on both sides of the fixed plate; there are two insert blocks, which are respectively arranged on both sides of the fixed plate, and the two insert blocks correspond to the two slots respectively; there are two first linear drives, which are respectively installed at both ends of the fixed plate, and the two first linear drives correspond to the two insert blocks respectively.
[0010] Preferably, the main unloading structure includes an insert plate and a second linear drive; the insert plate is tightly attached to the outer wall of the storage hopper, and the insert plate is located at the upper end of the second discharge port, and the size of the insert plate is the same as the size of the inner cavity cross-section of the hopper; the second linear drive is arranged at the upper end of the insert plate, and the second linear drive is connected to the insert plate.
[0011] Preferably, the material taking mechanism also includes an auxiliary material unloading structure, which includes a number of air guide tubes, diverter tubes, a gas filter assembly and an air extraction structure; the several air guide tubes correspond to a number of plug-in plates respectively; the diverter tubes are connected to the several air guide tubes; the gas filter assembly is connected to the diverter tube; and the air extraction structure is connected to the gas filter assembly.
[0012] Preferably, the quantitative feeding mechanism also includes a partition structure and a synchronous drive component; there are several partition structures, and the several partition structures correspond to several storage hoppers respectively; the synchronous drive component is arranged on the outside of the enclosure, and the synchronous drive component is used to drive the several partition structures to work synchronously.
[0013] Preferably, the quantitative feeding mechanism also includes an anti-blocking mechanism, which includes a gantry, a dredging block and a third driving structure; the gantry is erected at the upper end of several storage hoppers; there are several dredging blocks, and the several dredging blocks are respectively arranged inside several storage hoppers; the third driving structure is arranged on the gantry, and the third driving structure is used to drive the several dredging blocks to move.
[0014] Preferably, the quantitative feeding mechanism further includes a partition structure, and the partition structure is arranged at the lower end of the feeding bin.
[0015] The preparation process of jackfruit wine comprises the following steps:
[0016] S1, injecting the pulp into the fermentation tank body from the feed inlet;
[0017] S2, putting a plurality of different auxiliary materials into a plurality of storage hoppers respectively, at which time a plurality of hoppers are inserted into the storage hoppers, and the hoppers are filled with auxiliary materials;
[0018] S3, the first driving structure extracts a plurality of material taking hoppers from a plurality of material storage hoppers respectively;
[0019] S4, the distance measuring structure monitors the length of the material taking hopper drawn out of the material storage hopper. When the amount of auxiliary materials drawn out of the material storage hopper reaches the required amount, the connecting structure separates the material taking hopper from the first driving structure, and the main material discharging structure and the reset structure cooperate to take out the auxiliary materials in the material taking hopper;
[0020] S5, various auxiliary materials fall into the fruit pulp, the stirring mechanism stirs the fruit pulp and various auxiliary materials evenly, the first solenoid valve opens, and the prepared fruit wine is discharged from the first discharge port.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The present invention is provided with a storage hopper and a material taking mechanism, and several kinds of auxiliary materials are respectively placed in several storage hoppers, and the auxiliary materials will fall into the material taking hopper. Since the material taking hopper is located at the bottom of the storage hopper, the auxiliary materials will fill the inner cavity of the material taking hopper under the action of gravity, and the inner cavity volume of each material taking hopper is the same, so the auxiliary materials loaded in each material taking hopper are the same, and the first driving structure draws several material taking hoppers out of the storage hopper. Every time the required amount of an auxiliary material is reached, the material taking hopper corresponding to the auxiliary material will be separated from the first driving structure. In the process of resetting each material taking hopper and inserting it into the storage hopper, the auxiliary materials contained in a section of the material taking hopper drawn out of the storage hopper will fall into the fruit pulp, thereby realizing the accurate use of various auxiliary materials and keeping the same taste of fruit wine in each production batch.
[0023] 2. The present invention is provided with a distance measuring structure. The laser signal emitted by the laser distance meter is reflected to the laser distance meter through the reflective sheet, and the distance between the laser distance meter and the reflective sheet is measured. When the first driving structure draws the material taking hopper out of the material storage hopper, the laser distance meter follows the first driving plate away from the reflective sheet. The laser distance meter can monitor the length of the material taking hopper drawn out of the material storage hopper in real time, thereby reducing the error of the auxiliary material dosage.
[0024] 3. In the quantitative feeding mechanism of the present invention, the separation structure, the anti-blocking mechanism and the auxiliary unloading structure in the material taking mechanism cooperate with each other to achieve smooth loading and unloading of auxiliary materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a stereoscopic diagram of a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0026] Figure 2 It is a front view of a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0027] Figure 3 yes Figure 2 Cross-sectional view at AA in the middle.
[0028] Figure 4 It is a three-dimensional diagram of the enclosure, storage hopper and material taking mechanism in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0029] Figure 5 It is a stereoscopic diagram of a material taking hopper and a first driving structure in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0030] Figure 6 The invention is a stereoscopic diagram of a storage hopper, a material taking hopper, a connecting structure, a main material discharging structure and a reset structure in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0031] Figure 7 It is a stereoscopic diagram of a hopper and a connection structure in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0032] Figure 8 It is a stereoscopic diagram of a storage hopper, a material taking hopper and a main material discharge structure in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0033] Fig. 9 It is a stereoscopic diagram of a plug plate and an auxiliary material discharge structure in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0034] Fig.10 It is a stereoscopic diagram of a synchronous drive assembly of a storage hopper and a partition structure in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0035] Fig.11 It is a stereoscopic diagram of a storage hopper and an anti-blocking mechanism in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0036] Fig.12 It is a three-dimensional diagram of a partition structure in a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials.
[0037] The numbers in the figure are: 1, fermentation tank body; 11, first solenoid valve; 2, stirring mechanism; 3, quantitative feeding mechanism; 31, feeding bin; 311, enclosure; 312, cover plate; 32, storage hopper; 33, material taking mechanism; 331, material taking hopper; 332, first driving structure; 3321, first driving plate; 3322, two-way driving assembly; 3323, driving arm; 3324, guide telescopic rod; 333, distance measuring structure; 3331, laser rangefinder; 3332, reflective sheet; 334, connecting structure; 3341, mounting plate; 3342, fixing plate; 3343, plug block; 3344, first linear drive; 335, main unloading structure; 3351, plug plate; 3352, second linear drive; 336, reset structure; 3361, multi-stage telescopic rod; 3362, spring; 337, auxiliary unloading structure; 3371, air guide tube; 3372, shunt tube; 3373, gas filter assembly; 3374, exhaust structure; 34, partition structure; 341, first partition plate; 342, second partition plate; 343, second drive structure; 3431, double-headed screw; 3432, moving block; 3433, connecting plate; 35, synchronous drive assembly; 351, first swing arm; 352, synchronous plate; 353, second drive plate; 354, second swing arm; 355, first rotary drive; 36, anti-blocking mechanism; 361, gantry; 362, dredging block; 363, third drive structure; 3631, lifting column; 3632, drive ring; 3633, cam; 3634, rotating shaft; 3635, second rotary drive; 37, partition structure; 371, partition funnel; 372, second solenoid valve; 373, vibration generator. DETAILED DESCRIPTION
[0038] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0039] Reference Figures 1 to 12As shown: a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials, comprising a fermentation tank body 1 and a stirring mechanism 2, wherein the fermentation tank body 1 is provided with a feed inlet, the lower end of the fermentation tank body 1 is provided with a first discharge port, the first discharge port is provided with a first solenoid valve 11, the stirring mechanism 2 is arranged at the lower end of the fermentation tank body 1, the stirring end of the stirring mechanism 2 extends into the interior of the fermentation tank body 1, and also comprises a quantitative feeding mechanism 3, the quantitative feeding mechanism 3 comprises a feeding bin 31, a storage hopper 32 and a material taking mechanism 33; the feeding bin 31 is arranged at At the upper end of the fermentation tank body 1, the feeding bin 31 includes a panel 311 and a cover plate 312, and the cover plate 312 is covered on the upper end of the panel 311; there are a plurality of storage hoppers 32, and the plurality of storage hoppers 32 are arranged on the cover plate 312, and the lower end of the storage hopper 32 extends into the lower end of the cover plate 312, and a second discharge port is opened at the lower end of the storage hopper 32; the material taking mechanism 33 is arranged inside the panel 311, and the material taking mechanism 33 includes a plurality of material taking hoppers 331 and a first driving structure 332, and the plurality of material taking hoppers 331 correspond to the plurality of The plurality of material taking hoppers 331 have the same specifications, and the material taking hoppers 331 are inserted into the material taking hopper 32 from the second material discharge port of the material taking hopper 32. The first driving structure 332 is arranged on the same side of the plurality of material taking hoppers 331, and the first driving structure 332 is used to drive the plurality of material taking hoppers 331 to be simultaneously extracted or inserted into the material taking hopper 32. The first driving structure 332 includes a first driving plate 3321, a bidirectional driving assembly 3322, two driving arms 3323, and two guiding telescopic rods 3324. The first driving plate 33 21 is connected to a plurality of material hoppers 331, a two-way driving component 3322 is arranged on one side of the first driving plate 3321, two driving arms 3323 are arranged between the first driving plate 3321 and the two-way driving component 3322, two ends of the driving arms 3323 are respectively connected to the first driving plate 3321 and the two-way driving component 3322, two guiding telescopic rods 3324 are arranged on the other side of the first driving plate 3321, and two ends of the guiding telescopic rods 3324 are respectively connected to the first driving plate 3321 and the enclosure 311.
[0040] The fruit pulp is injected into the fermentation tank body 1 from the feed inlet, and the first driving structure 332 completely inserts the plurality of hoppers 331 into the corresponding storage hoppers 32 respectively. The staff puts the plurality of auxiliary materials into the plurality of storage hoppers 32 respectively, and the auxiliary materials fall into the hoppers 331. Since the hoppers 331 are located at the bottom of the storage hoppers 32, the auxiliary materials will fill the inner cavity of the hoppers 331 under the action of gravity, and the inner cavity volume of each hopper 331 is the same, so the auxiliary materials loaded in each hopper 331 are the same. When auxiliary materials need to be added to the fruit pulp, the first driving structure 332 draws the plurality of hoppers 331 out of the storage hopper 32. When the hoppers 331 are drawn out, the auxiliary materials are pulled out of the storage hoppers 32. When the amount of auxiliary materials contained in a section of the storage hopper 32 reaches the amount of one of the auxiliary materials, the hopper 331 corresponding to the auxiliary material is separated from the first driving structure 332. The length of the hopper 331 extending out of the storage hopper 32 is fixed, and the amount of auxiliary materials transferred out by the hopper 331 is fixed. Every time the required amount of an auxiliary material is reached, the hopper 331 corresponding to the auxiliary material will be separated from the first driving structure 332. During the process of resetting and inserting each hopper 331 into the storage hopper 32, the hopper 331 extracts the auxiliary materials contained in a section of the storage hopper 32 and drops them into the fruit pulp, thereby achieving accurate use of the amounts of various auxiliary materials and maintaining the same taste of fruit wine in each production batch.
[0041] Reference Figure 4 As shown: the material taking mechanism 33 also includes a distance measuring structure 333, which has a plurality of distance measuring structures 333, and the plurality of distance measuring structures 333 respectively correspond to the plurality of material taking hoppers 331, and the distance measuring structure 333 is used to monitor the length of the material taking hopper 331 drawn out of the storage hopper 32, and the distance measuring structure 333 includes a laser rangefinder 3331 and a reflective sheet 3332, the laser rangefinder 3331 is fixed on the first driving plate 3321, and the reflective sheet 3332 is fixed on the side wall of the storage hopper 32.
[0042] The amount of auxiliary material used is equal to the product of the cross-sectional area of the inner cavity of the material taking hopper 331 and the length of the material taking hopper 331 pulled out of the storage hopper 32. By setting the distance measuring structure 333, the laser signal emitted by the laser rangefinder 3331 is reflected to the laser rangefinder 3331 through the reflective sheet 3332, and the distance between the laser rangefinder 3331 and the reflective sheet 3332 is measured. When the first driving structure 332 pulls the material taking hopper 331 out of the storage hopper 32, the laser rangefinder 3331 follows the first driving plate 3321 away from the reflective sheet. The laser rangefinder 3331 can monitor the length of the material taking hopper 331 pulled out of the storage hopper 32 in real time, thereby reducing the error of the amount of auxiliary material used.
[0043] Reference Figure 5 and Figure 6As shown: the material taking mechanism 33 also includes a connecting structure 334, a main material discharge structure 335 and a reset structure 336; there are a plurality of connecting structures 334, and the plurality of connecting structures 334 correspond to the plurality of material taking hoppers 331 one by one, and the connecting structure 334 is fixed on the first driving plate 3321, and the connecting structure 334 is used to connect and release the material taking hopper 331; there are a plurality of main material discharge structures 335, and the plurality of main material discharge structures 335 are respectively arranged at the second discharge ports of the plurality of storage hoppers 32 Upper end; there are several reset structures 336, and the reset structures 336 are respectively arranged at one end of the several hoppers 331 away from the connecting structure 334. The reset structure 336 is used to apply a force opposite to the first driving structure 332 to the hopper 331. The reset structure 336 includes a multi-stage telescopic rod 3361 and a spring 3362. The two ends of the multi-stage telescopic rod 3361 are respectively connected to the hopper 331 and the enclosure 311, and the spring 3362 is sleeved on the multi-stage telescopic rod 3361.
[0044] Several material taking hoppers 331 are fully inserted into several material storage hoppers 32 respectively, and the first driving plate 3321 drives several connecting structures 334 to dock with several material taking hoppers 331 respectively. After the material taking hoppers 331 are filled with auxiliary materials, the first driving plate 3321 pulls several material taking hoppers 331 out of the material storage hopper 32. When the ranging structure 333 corresponding to one of the material taking hoppers 331 detects that the material taking hopper 331 has been pulled out of the material storage hopper 32 to a sufficient length, the connecting structure 334 separates the material taking hopper 331 from the first driving plate 3321, and one end of the material taking hopper 331 is in an open state. The reset structure 336 pulls the material taking hopper 331 back into the material storage hopper 32, and the main unloading structure 335 blocks the auxiliary materials in the material taking hopper 331 from following the material taking hopper 331 to be recovered into the material storage hopper 32. The auxiliary materials slide out of the material taking hopper 331 from one end of the material taking hopper 331, thereby realizing the transfer of the auxiliary materials taken out of the material storage hopper 32 by the material taking hopper 331.
[0045] Reference Figure 6 and Figure 7 As shown: the connecting structure 334 includes a mounting plate 3341, a fixing plate 3342, an insert block 3343 and a first linear drive 3344; the mounting plate 3341 is connected to the first drive structure 332; the fixing plate 3342 is arranged in the middle of the mounting plate 3341, and the size of the fixing plate 3342 is the same as the size of the inner cavity cross-section of the hopper 331, and slots are provided on both sides of the fixing plate 3342; there are two insert blocks 3343, the two insert blocks 3343 are respectively arranged on both sides of the fixing plate 3342, and the two insert blocks 3343 correspond to the two slots respectively; there are two first linear drives 3344, the two first linear drives 3344 are respectively installed at both ends of the fixing plate 3342, and the two first linear drives 3344 correspond to the two insert blocks 3343 respectively.
[0046] When the material taking hopper 331 is fully inserted into the interior of the storage hopper 32, the first driving plate 3321 drives the connecting structure 334 to move toward the material taking hopper 331, and the fixing plate 3342 is inserted into the inner cavity of the material taking hopper 331. With the cooperation of the mounting plate 3341, one end of the material taking hopper 331 is closed to prevent the raw material from flowing out of one end of the material taking hopper 331. Then, the two first linear actuators 3344 simultaneously drive the two plug blocks 3343 to move, and the two plug blocks 3343 are respectively moved from both sides of the fixing plate 3342 toward the fixing plate 3342 moves, and the plug block 3343 first passes through the side wall of the hopper 331 and then is inserted into the slot of the fixed plate 3342, so that the hopper 331 is fixedly connected to the first drive plate 3321. When the length of the hopper 331 pulled out of the storage hopper 32 is long enough, the two first linear drivers 3344 pull the two plug blocks 3343 away from each other. After the plug block 3343 is reset, the plug block 3343 loses the pulling force on the hopper 331, thereby realizing the disconnection control of the hopper 331 and the first drive plate 3321.
[0047] Reference Figure 6 and Figure 8 As shown: the main unloading structure 335 includes an insert plate 3351 and a second linear driver 3352; the insert plate 3351 is tightly attached to the outer wall of the storage hopper 32, and the insert plate 3351 is located at the upper end of the second discharge port, and the size of the insert plate 3351 is the same as the size of the inner cavity cross-section of the hopper 331; the second linear driver 3352 is arranged at the upper end of the insert plate 3351, and the second linear driver 3352 is connected to the insert plate 3351.
[0048] When the length of the material taking hopper 331 pulled out of the storage hopper 32 is long enough, the second linear drive 3352 drives the plug plate 3351 to move toward the inner cavity of the material taking hopper 331, and the plug plate 3351 separates the auxiliary materials in the material taking hopper 331 into two parts. The part of the auxiliary materials located outside the storage hopper 32 is the amount to be put into the fruit pulp. When the plug plate 3351 contacts the bottom of the material taking hopper 331, the connecting structure 334 removes the force on the material taking hopper 331, and the spring 3362 pulls the material taking hopper 331 to move toward the storage hopper 32. The plug plate 3351 blocks part of the auxiliary materials from following the movement of the material taking hopper 331, and the plug plate 3351 is completely fitted with the inner wall of the material taking hopper 331 to prevent the auxiliary materials from flowing back into the storage hopper 32 from the gap between the plug plate 3351 and the material taking hopper 331, thereby realizing that all the auxiliary materials taken out of the hopper 331 are transferred to the fruit pulp.
[0049] Reference Figure 4 and Fig. 9As shown: the material taking mechanism 33 also includes an auxiliary material discharge structure 337, the auxiliary material discharge structure 337 includes a plurality of air guide tubes 3371, a shunt tube 3372, a gas filter assembly 3373 and an exhaust structure 3374; the plurality of air guide tubes 3371 respectively correspond to a plurality of plug plates 3351, the plug plates 3351 are provided with air vents inside, the air guide tubes 3371 are connected to the air vents; the shunt tube 3372 is connected to the plurality of air guide tubes 3371; the gas filter assembly 3373 is connected to the shunt tube 3372; the exhaust structure 3374 is connected to the gas filter assembly 3373.
[0050] The auxiliary material at the bottom of the hopper 331 has a large interaction force with the plug plate 3351 under the action of the auxiliary material above, which may cause the hopper 331 to be unable to be reset to the storage hopper 32 by the spring 3362. By setting the auxiliary unloading structure 337, after the plug plate 3351 is fully inserted into the hopper 331, the exhaust structure 3374 works, the exhaust structure 3374 accelerates the gas, and squeezes the gas into the gas filter component 3373, the gas filter component 3373 filters the gas to prevent the gas containing impurities from entering The filtered gas enters the fermentation tank body 1, and is diverted to a plurality of air guide pipes 3371 under the action of the diverter pipe 3372. The plurality of air guide pipes 3371 respectively direct a plurality of air flows to different plug plates 3351. The air flows are blown along the air holes in the plug plate 3351 toward the auxiliary materials in front of the plug plate 3351, and the auxiliary materials in front of the plug plate 3351 are dispersed, thereby reducing the amount of auxiliary materials accumulated in front of the plug plate 3351, thereby reducing the force of the auxiliary materials on the plug plate 3351, so that the hopper 331 can be completely pulled back into the storage hopper 32.
[0051] Reference Figure 3 and Fig.10As shown: the quantitative feeding mechanism 3 also includes a partition structure 34 and a synchronous drive assembly 35; the partition structure 34 has a plurality of partition structures 34, and the plurality of partition structures 34 correspond to the plurality of storage hoppers 32 respectively. The partition structure 34 includes a first partition plate 341, a second partition plate 342 and a second drive structure 343. The first partition plate 341 and the second partition plate 342 are respectively arranged at the two ends of the storage hopper 32. The second drive structure 343 includes a double-headed screw 3431, two moving blocks 3432 and two connecting plates 3433. The middle part of the double-headed screw 3431 is connected to the storage hopper 32 through a bearing seat. The two moving blocks 3432 are respectively arranged at the two ends of the double-headed screw 3431. The two connecting plates 3433 correspond to the two moving blocks 3432 respectively. The two connecting plates 3433 are respectively connected to the first partition plate 341 and the second partition The plate 342 is connected, and the connecting plate 3433 is connected to the moving block 3432; the synchronous drive component 35 is arranged on the outside of the enclosure 311, and the synchronous drive component 35 is used to drive a plurality of partition structures 34 to work synchronously. The synchronous drive component 35 includes a plurality of first swing arms 351, a synchronous plate 352, a second drive plate 353, a second swing arm 354 and a first rotation driver 355. The plurality of first swing arms 351 are respectively connected to a plurality of double-headed screws 3431, the synchronous plate 352 is connected to a plurality of first swing arms 351, one end of the second drive plate 353 is connected to the middle part of the synchronous plate 352, one end of the second swing arm 354 is connected to the other end of the second drive plate 353, the first rotation driver 355 is fixed on the cover plate 312, and the first rotation driver 355 is used to drive the second swing arm 354 to rotate.
[0052] When the material taking hopper 331 is pulled out of the storage hopper 32, the auxiliary materials located above the material taking hopper 331 will fall into the cavity after the material taking hopper 331 is removed, so that the material taking hopper 331 will be hindered by the auxiliary materials in the storage hopper 32 when returning to its original position. By setting the partition structure 34 and the synchronous drive assembly 35, the first rotary driver 355 drives the second swing arm 354 to rotate, and the second swing arm 354 drives the first swing arms 351 to rotate through the second drive plate 353 and the synchronous plate 352. The first swing arm 351 drives the double-headed screw 3431 to rotate, and the two moving blocks 3432 respectively drive the two connecting plates 3433 to approach each other, and the two connecting plates 3433 respectively drive the two connecting plates 3433 to move closer to each other. The first partition plate 341 and the second partition plate 342 are driven to move toward the middle of the storage hopper 32. Since the first partition plate 341 and the second partition plate 342 are provided with active driving force by the first rotation driver 355, they are easier to overcome the obstruction of the auxiliary material than the spring 3362 when the material taking hopper 331 is returned. Therefore, the two can be abutted, and when the first partition plate 341 and the second partition plate 342 are abutted, the top of the material taking hopper 331 is completely closed. When the material taking hopper 331 is pulled out of the storage hopper 32, the auxiliary material above the material taking hopper 331 will not fall, thereby avoiding the auxiliary material in the storage hopper 32 hindering the return of the material taking hopper 331.
[0053] Reference Figure 3 and Fig.11 As shown in the figure, the quantitative feeding mechanism 3 also includes an anti-blocking mechanism 36, which includes a gantry 361, a dredging block 362 and a third driving structure 363; the gantry 361 is set at the upper end of the plurality of storage hoppers 32; there are a plurality of dredging blocks 362, and the plurality of dredging blocks 362 are respectively arranged inside the plurality of storage hoppers 32; the third driving structure 363 is arranged on the gantry 361, and the third driving structure 363 is used to drive the plurality of dredging blocks 362 to move, and the third driving structure 363 includes a plurality of lifting columns 3631, a plurality of driving rings 3632, a plurality of cams 3633, and a plurality of lifting columns 3631. 33. a rotating shaft 3634 and a second rotating driver 3635. A plurality of lifting columns 3631 correspond to a plurality of dredging blocks 362 respectively. One end of the lifting column 3631 passes downward through the gantry 361 and is connected to the dredging block 362. A plurality of driving rings 3632 are respectively arranged at the upper ends of the plurality of lifting columns 3631. A plurality of cams 3633 are respectively arranged inside the plurality of driving rings 3632. The rotating shaft 3634 is connected to the plurality of cams 3633, and the rotating shaft 3634 is fixed to the gantry 361 through a bearing seat. The second rotating driver 3635 is used to drive the rotating shaft 3634 to rotate.
[0054] After the material taking hopper 331 returns to the material storage hopper 32, the first partition plate 341 and the second partition plate 342 are separated. Due to the air in the material taking hopper 331 and the mutual friction between the auxiliary materials in the material storage hopper 32, the auxiliary materials in the material storage hopper 32 may not fall into the material taking hopper 331. By setting the anti-blocking mechanism 36, the second rotary driver 3635 drives the rotating shaft 3634 to rotate, and the rotating shaft 3634 drives the plurality of cams 3633 to rotate. When the protrusion of the cam 3633 contacts the upper part of the driving ring 3632, the driving ring 3632 is driven to rotate. The ring 3632 drives the lifting column 3631 to move vertically upward. When the protrusion of the cam 3633 contacts the lower part of the driving ring 3632, the driving ring 3632 drives the lifting column 3631 to move vertically downward. During the rotation of the cam 3633, the lifting column 3631 reciprocates in the vertical direction. The lifting column 3631 drives the dredging block 362 to reciprocate and rise and fall in the storage hopper 32, so that the air in the material hopper 331 is released, and the auxiliary materials squeezed against each other are broken up, thereby filling the material hopper 331 with auxiliary materials.
[0055] Reference Figure 3 and Fig.12As shown: the quantitative feeding mechanism 3 also includes a partition structure 37, which is arranged at the lower end of the feeding bin 31. The partition structure 37 includes a partition funnel 371, a second solenoid valve 372 and a plurality of vibration generators 373. A third discharge port is opened in the middle of the partition funnel 371, the second solenoid valve 372 is installed on the third discharge port, and a plurality of vibration generators 373 are arranged in a ring array at the lower end of the partition funnel 371.
[0056] When the stirring mechanism 2 is stirring the fruit pulp, if the stirring speed is too fast, the fruit pulp may splash onto the storage hopper 32 and the material taking mechanism 33. By setting the partition structure 37, the partition funnel 371 separates the fermentation tank body 1 from the storage hopper 32 and the material taking mechanism 33, and the auxiliary materials dropped from the material taking hopper 331 will gather on the partition funnel 371. When all the auxiliary materials are taken, the second solenoid valve 372 is opened to open the third discharge port. Several vibration generators 373 work at the same time to vibrate the partition funnel 371. The auxiliary materials on the partition funnel 371 move toward the middle of the partition funnel 371 and fall into the fermentation tank body 1 from the third discharge port, thereby preventing the fruit pulp from splashing onto the storage hopper 32 and the material taking mechanism 33.
[0057] The preparation process of jackfruit wine comprises the following steps:
[0058] S1, injecting the pulp into the fermentation tank body 1 from the feed inlet;
[0059] S2, several different auxiliary materials are respectively put into several storage hoppers 32, at which time several hoppers 331 are inserted into the storage hoppers 32, and the hoppers 331 are full of auxiliary materials;
[0060] S3, the first driving structure 332 draws out the plurality of material taking hoppers 331 from the plurality of material storage hoppers 32 respectively;
[0061] S4, the distance measuring structure 333 monitors the length of the material taking hopper 331 drawn out of the material storage hopper 32. When the material taking hopper 331 draws out part of the auxiliary material from the material storage hopper 32 to reach the required amount, the connecting structure 334 separates the material taking hopper 331 from the first driving structure 332, and the main material discharging structure 335 and the reset structure 336 cooperate to take out the auxiliary material in the material taking hopper 331;
[0062] S5, various auxiliary materials fall into the fruit pulp, the stirring mechanism 2 stirs the fruit pulp and various auxiliary materials evenly, the first solenoid valve 11 opens, and the prepared fruit wine is discharged from the first discharge port.
[0063] The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials, comprising a fermentation tank body (1) and a stirring mechanism (2), wherein the fermentation tank body (1) is provided with a feed inlet, the lower end of the fermentation tank body (1) is provided with a first discharge port, the first discharge port is provided with a first solenoid valve (11), the stirring mechanism (2) is provided at the lower end of the fermentation tank body (1), and the stirring end of the stirring mechanism (2) extends into the interior of the fermentation tank body (1), characterized in that: The fermentation tank body (1) further comprises a quantitative feeding mechanism (3), the quantitative feeding mechanism (3) comprising a feeding bin (31), a storage hopper (32) and a material taking mechanism (33); the feeding bin (31) is arranged at the upper end of the fermentation tank body (1), the feeding bin (31) comprises a surrounding plate (311) and a cover plate (312), the cover plate (312) being arranged on the upper end of the surrounding plate (311); a plurality of storage hoppers (32) are arranged on the cover plate (312), the lower ends of the storage hoppers (32) extend into the lower end of the cover plate (312), and the lower ends of the storage hoppers (32) are provided with a The material taking mechanism (33) is arranged inside the enclosure (311), and the material taking mechanism (33) includes a plurality of material taking hoppers (331), a distance measuring structure (333), a connection structure (334), a reset structure (336), a first drive structure (332) and a main material unloading structure (335). The plurality of material taking hoppers (331) respectively correspond to the plurality of material storage hoppers (32). The plurality of material taking hoppers (331) have the same specifications. The material taking hoppers (331) are inserted into the material storage hopper (32) from the second material taking port of the material storage hopper (32). The first drive structure (334) is connected to the material storage hopper (32). The first driving structure (332) is used to drive the plurality of material taking hoppers (331) to simultaneously extract or insert the material storage hopper (32); the distance measuring structure (333) is used to monitor the length of the material taking hopper (331) being extracted from the material storage hopper (32); the main material discharge structure (335) comprises a plug plate (3351) and a second linear drive (3352); the plug plate (3351) is closely attached to the outer wall of the material storage hopper (32), and the plug plate (3351) is located at the upper end of the second material discharge port; the size of the plug plate (3351) is The second linear driver (3352) is arranged at the upper end of the plug plate (3351), and the second linear driver (3352) is connected to the plug plate (3351); when the material taking hopper (331) is drawn out of the storage hopper (32) by a preset length, the second linear driver (3352) drives the plug plate (3351) to move toward the inner cavity of the material taking hopper (331), and the plug plate (3351) separates the auxiliary material in the material taking hopper (331) into two parts, and the part of the auxiliary material located outside the storage hopper (32) is the amount to be put into the fruit pulp.
2. The fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials according to claim 1, characterized in that: There are a plurality of distance measuring structures (333), and the plurality of distance measuring structures (333) correspond to a plurality of material taking hoppers (331) respectively.
3. The fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials according to claim 1, characterized in that: There are a plurality of connecting structures (334), and the connecting structures (334) correspond to the plurality of material taking hoppers (331) one by one. There are a plurality of main material discharging structures (335), and the plurality of main material discharging structures (335) are respectively arranged at the upper ends of the second material discharging ports of the plurality of material storage hoppers (32). There are a plurality of reset structures (336), and the plurality of reset structures (336) are respectively arranged at one end of the plurality of material taking hoppers (331) away from the connecting structures (334). The reset structures (336) are used to apply a force opposite to the action of the first driving structure (332) to the material taking hopper (331).
4. The fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials according to claim 3, characterized in that: The connection structure (334) comprises a mounting plate (3341), a fixing plate (3342), an insert block (3343) and a first linear drive (3344); the mounting plate (3341) is connected to the first drive structure (332); the fixing plate (3342) is arranged in the middle of the mounting plate (3341), and the size of the fixing plate (3342) is the same as the size of the inner cavity cross section of the hopper (331), and slots are provided on both sides of the fixing plate (3342); there are two insert blocks (3343), the two insert blocks (3343) are respectively arranged on both sides of the fixing plate (3342), and the two insert blocks (3343) correspond to the two slots respectively; there are two first linear drives (3344), the two first linear drives (3344) are respectively installed at both ends of the fixing plate (3342), and the two first linear drives (3344) correspond to the two insert blocks (3343) respectively.
5. The fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials according to claim 3, characterized in that: The material taking mechanism (33) further comprises an auxiliary material unloading structure (337), wherein the auxiliary material unloading structure (337) comprises a plurality of air guide tubes (3371), a flow diverter tube (3372), a gas filter assembly (3373) and an air extraction structure (3374); the plurality of air guide tubes (3371) respectively correspond to the plurality of plug plates (3351); the flow diverter tube (3372) is in communication with the plurality of air guide tubes (3371); the gas filter assembly (3373) is connected to the flow diverter tube (3372); and the air extraction structure (3374) is connected to the gas filter assembly (3373).
6. The fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials according to claim 1, characterized in that: The quantitative feeding mechanism (3) further comprises a partition structure (34) and a synchronous drive assembly (35); the partition structures (34) are provided in plurality, and the plurality of partition structures (34) respectively correspond to the plurality of storage hoppers (32); the synchronous drive assembly (35) is arranged outside the enclosure (311), and is used to drive the plurality of partition structures (34) to work synchronously.
7. The fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials according to claim 6, characterized in that: The quantitative feeding mechanism (3) further comprises an anti-blocking mechanism (36), the anti-blocking mechanism (36) comprising a gantry (361), a dredging block (362) and a third driving structure (363); the gantry (361) is erected on the upper ends of a plurality of material storage hoppers (32); there are a plurality of dredging blocks (362), and the plurality of dredging blocks (362) are respectively arranged inside a plurality of material storage hoppers (32); and the third driving structure (363) is arranged on the gantry (361), and the third driving structure (363) is used to drive the plurality of dredging blocks (362) to move.
8. The fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials according to claim 7, characterized in that: The quantitative feeding mechanism (3) further comprises a partition structure (37), and the partition structure (37) is arranged at the lower end of the feeding bin (31).
9. A process for preparing jackfruit wine, applied to a fermentation device for preparing jackfruit wine with quantitative addition of auxiliary materials described in any one of claims 1 to 8, characterized in that: The following steps are involved: S1, injecting the pulp into the fermentation tank body (1) from the feed inlet; S2, a plurality of different auxiliary materials are placed into a plurality of storage hoppers (32) respectively, and at this time a plurality of material taking hoppers (331) are inserted into the storage hoppers (32), and the material taking hoppers (331) are filled with auxiliary materials; S3, the first driving structure (332) extracts the plurality of material taking hoppers (331) from the plurality of material storage hoppers (32) respectively; S4, the distance measuring structure (333) monitors the length of the material taking hopper (331) drawn out of the material storage hopper (32). When the amount of auxiliary materials drawn out by the material taking hopper (331) from the material storage hopper (32) reaches the required amount, the connecting structure (334) separates the material taking hopper (331) from the first driving structure (332), and the main material discharging structure (335) and the reset structure (336) cooperate to take out the auxiliary materials in the material taking hopper (331); S5, various auxiliary materials fall into the fruit pulp, the stirring mechanism (2) stirs the fruit pulp and the various auxiliary materials evenly, the first solenoid valve (11) opens, and the prepared fruit wine is discharged from the first discharge port.
Citation Information
Patent Citations
Fermentation device for preparing roxburgh rose fruit wine
CN114621843A
Biological feed fermentation quantitative feeding device
CN117511695A