An automated output motor installation method

Through the combination of automated output motor installation method and coupling structure, the connection loosening caused by changes in the output motor speed is solved, and rapid installation and stable power output are achieved.

CN118713392BActive Publication Date: 2025-05-06ZHUHAI HENGXINLONG ENG CONSTR CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202410878767.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-06
Estimated Expiration
2044-07-02

AI Technical Summary

Technical Problem

When the speed of the output motor changes, the connection is subjected to a large impact due to inertia, which leads to loosening of the connection, affecting the power output effect. Moreover, the motor is time-consuming to disassemble and install, making it inconvenient to use.

Method used

The automatic output motor installation method is adopted to achieve rapid installation and disassembly through the combination of coupling structures and the design of auxiliary connection components, and the lubrication system and buffer mechanism are used to reduce the impact caused by speed changes.

Benefits of technology

It realizes rapid installation and disassembly of the output motor, reduces installation time, avoids loose connections, extends service life, and improves the stability of power output.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118713392B_ABST
    Figure CN118713392B_ABST
Patent Text Reader

Abstract

The invention discloses an automated output motor installation method, and relates to the technical field of motor installation, including: S1: coupling structure combination, S2: installation preparation, S3: detection and lubrication, and S4: automatic installation. The output motor is installed on the top surface of a movable plate, an active connection component is installed on the output shaft end of the output motor, an active coupling clamp is installed on one side of a fixed coupling clamp, and an auxiliary connection component is arranged on the outer side of the movable plate. The invention relies on friction force to fix a driven shaft and a guide tube, and then completes the installation of the output motor. The disassembly and installation are fast and convenient, and the maintenance efficiency is improved. When the speed of the output motor changes, a clamping plate of the active coupling clamp will squeeze a buffer pad, and a buffer spring will deform. The clamping plates of the fixed coupling clamp and the active coupling clamp that fit each other will separate, thereby reducing the impact caused by the speed change of the output motor, ensuring the connection strength while performing buffering, and extending the service life of the coupling to prevent the connection from loosening.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of motor installation, and in particular to an automated output motor installation method. Background Art

[0002] The coupling connects two shafts or a shaft and a rotating part. They rotate together during the transmission of motion and power and do not disengage under normal circumstances. It is very common in the connection between the driving shaft of a motor and the driven shaft of the equipment. Sometimes it is also used as a safety device to prevent the connected parts from being subjected to excessive loads, thus playing the role of overload protection.

[0003] The Chinese patent with application number 202111414331.6 mentions "an automated servo motor installation mechanism for slide production". When in use, this device is convenient for connecting the output shaft and threaded rod of the servo motor through the limit groove and the internal connecting sleeve, while avoiding loose connections.

[0004] However, when the output motor speed changes, the connection will be subjected to a large impact due to inertia, which will cause the connection to loosen, affecting the power output effect. In addition, the motor is time-consuming to disassemble and install, which is inconvenient to use. Summary of the invention

[0005] The present invention provides an automated output motor installation method, which can effectively solve the problems raised in the above background technology that when the output motor speed changes, the connection will be subjected to a large impact due to inertia, which will cause the connection to loosen, affecting the power output effect, and the motor disassembly and installation is time-consuming and inconvenient to use.

[0006] To achieve the above object, the present invention provides the following technical solution: an automated output motor installation method, comprising the following steps:

[0007] S1: Coupling structure combination, the inner side surfaces of the fixed coupling clamp and the movable coupling clamp are respectively fitted with the two end surfaces of the cross center plate, the inner connecting plate passes through the stepped hole and the adjustment hole in sequence, the hexagonal rod drives the threaded block to rotate and connect the middle ring plate, and the fixed coupling clamp, the movable coupling clamp and the cross center plate are combined into a cylindrical coupling structure;

[0008] S2: Installation preparation, the output motor is clamped into the output motor slot of the movable plate, the output shaft end of the output motor is sleeved with the fixed connecting plate, the fixed connecting plate and the fixed coupling clamp are connected by screws, the fixed plate is installed near the driven shaft, and the electromagnet is embedded in the sleeve pipe for installation and fixation;

[0009] S3: Check lubrication. Pour lubricating oil into the oil box, insert the oil box into the oil tank, rotate the oil delivery pipe at the end of the oil pump, and the arc pipe is close to the outside of the fixed coupling card. The oil nozzle sprays lubricating oil into the gap between the fixed coupling card, the movable coupling card and the clamping plate.

[0010] S4: Automatic installation, the slider is pulled along the guide rail by the electric push rod, the gear at the end of the gear box meshes with the gear ring, the movable plate is placed on the top surface of the fixed plate, the positioning ring is aligned with the electromagnet and embedded, the motor is disassembled to drive the gear column to rotate, the docking screw is connected to the movable coupling clamp through the screw hole, the transmission ring is pulled by the gear column, the inner side of the guide ring slides along the guide slope, the pressure plate is pushed to slide along the clamping groove, the anti-slip pad squeezes the driven shaft, and the driven shaft and the guide tube are fixed by friction.

[0011] According to the above technical solution, an output motor is installed on the top surface of the movable plate, and a movable connection component is installed on the output shaft end of the output motor, and the movable connection component includes a fixed connection plate;

[0012] The output shaft end of the output motor is sleeved with a fixed connecting plate, a fixed coupling clamp is installed on one side of the fixed connecting plate by screws, a movable coupling clamp is installed on one side of the fixed coupling clamp, and the edges of the opposite surfaces of the fixed coupling clamp and the movable coupling clamp are uniformly welded with a clamping plate, a cross center plate is clamped between the fixed coupling clamp and the movable coupling clamp, a buffer hole is opened at the end of the cross center plate, and buffer pads are movably clamped at both ends of the buffer hole, and two buffer pads inside the same buffer hole are respectively connected to the two ends of the buffer spring;

[0013] The cam is provided with a toothed groove at one end of the pull ring, and a nut is provided at the other end of the pull ring, and a nut is provided at the other end of the pull ring.

[0014] According to the above technical solution, an adjustment hole is opened in the middle of the cross center plate, a middle ring plate is fixedly connected in the middle of the adjustment hole, a stepped hole is opened in the middle of the fixed coupling clamp and the movable coupling clamp, a rotating block is movably embedded in the stepped hole, a hexagonal rod is movably installed inside the rotating block, an inner connecting plate is welded to one end of the hexagonal rod close to the middle ring plate, a threaded block is welded to one end of the inner connecting plate, and the hexagonal rod is located between the inner connecting plate and the rotating block and is sleeved with an adjustment spring.

[0015] According to the above technical solution, the corresponding clamping plates of the fixed coupling clamp and the movable coupling clamp are attached to each other and clamped in the gap outside the cross center plate, and the end plates of the clamping plates are rounded.

[0016] According to the above technical solution, the guiding inclined surface is flat at one end close to the pull ring, the pull ring is a regular hexagonal ring that fits the catheter, and the inner sides of the catheter and the edge of the pressure plate are both centering inclined surfaces.

[0017] According to the above technical solution, the tooth column and the gear ring are meshed with each other, and the length of the tooth column is twice the depth of the tooth column groove.

[0018] According to the above technical solution, an auxiliary connection assembly is provided on the outer side of the movable plate, and the auxiliary connection assembly includes an output motor slot;

[0019] An output motor slot is provided on the top surface of the movable plate corresponding to the output motor, a guide rail is welded on the movable plate near the movable coupling clamp, a slider is slidably installed inside the guide rail, a disassembly motor is embedded and installed on the top of the slider, a gear box is installed at one end of the disassembly motor, a docking port is provided at one end of the gear box near the gear ring, an electric push rod is connected to the other end of the guide rail, and the extended end of the electric push rod is connected to the slider;

[0020] An oil groove is provided in the middle of the slider, an oil box is movably connected inside the oil groove, a soft magnetic strip is bonded to the top edge of the oil box, an oil pump is installed at one end of the oil box, an oil delivery pipe is rotatably installed at the oil outlet end of the oil pump, an arc tube is welded at the position between the fixed coupling card and the movable coupling card of the oil delivery pipe, and the bottom surface of the arc tube is evenly inlaid with oil nozzles;

[0021] A rubber sealing ring is bonded to the edge of the bottom surface of the movable plate, and the bottom surface of the rubber sealing ring is bonded to the top surface of the fixed plate. A support tube is symmetrically welded through the bottom surface of the fixed plate, a sleeve tube is installed in the middle of the support tube, and compensation springs are evenly welded between the outer side of the sleeve tube and the inner side of the support tube. An electromagnet is fixedly installed inside the sleeve tube, and a positioning ring is welded at the top position of the movable plate corresponding to the electromagnet.

[0022] According to the above technical solution, the gears meshing with each other are evenly distributed inside the gear box, and the gears and the gear ring at the docking interface mesh with each other.

[0023] According to the above technical solution, the top surface of the slider is an arc-shaped surface that fits the outer side of the movable coupling clamp, and a leak-proof groove is provided on the top surface of the arc-shaped surface, and the bottom surface of the arc-shaped tube is an arc-shaped surface that fits the outer side of the movable coupling clamp.

[0024] According to the above technical solution, the electromagnet is a cylinder, and the positioning ring and the top of the electromagnet are transition fits, and the disassembly motor, electric push rod, oil pump and electromagnet input ends are electrically connected to the output end of the external power supply respectively.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. A movable connection assembly is provided, and the fixed coupling card and the movable coupling card are respectively connected to the two sides of the cross center plate, and the inner plate passes through the stepped hole and the adjustment hole in turn. The hexagonal rod drives the threaded block to rotate and connect the middle ring plate, and the fixed coupling card, the movable coupling card and the cross center plate are combined into a cylindrical coupling structure, and then the fixed connecting plate is sleeved on the output shaft end of the output motor, and the fixed connecting plate and the fixed coupling card are connected by screws to complete the preliminary installation operation. This operation is completed before the output motor is installed, saving the time for installing and disassembling the output motor;

[0027] Pull the transmission ring to the lowest position of the guiding inclined surface of the pressure plate, the guide tube is movably sleeved on the end of the driven shaft, the guide tube is pulled along the driven shaft, the movable connecting ring is fitted close to the end face of the movable coupling clamp, the driving shaft of the output motor is rotated, the docking screw is aligned with the screw hole of the movable coupling clamp, the gear ring is turned to rotate, and then the gear column is driven to rotate in the gear column groove, and the docking screw is connected to the movable coupling clamp through the screw hole. In this process, the transmission ring is pulled by the gear column, and the nut at the end of the pulling screw pulls the guide ring to slide along the guide tube, and the inner side of the guide ring slides along the guiding inclined surface, pushing the pressure plate to slide along the clamping groove, and the anti-skid pad squeezes the driven shaft, and the driven shaft and the guide tube are fixed by friction, thereby completing the installation of the output motor. The disassembly and installation are fast and convenient, and the maintenance efficiency is improved;

[0028] When the distance between the driven shaft and the driving shaft changes, the distance between the fixed coupling card and the movable coupling card becomes larger, the adjustment spring is extended, and the connecting plate is still connected to the gap outside the cross center plate. The connecting plates of the fixed coupling card and the movable coupling card that fit each other will keep fitting each other and slide to keep the output motor transmitting power normally. When the output motor speed changes, due to inertia, the driven shaft change cannot synchronize with the rapid change of the driving shaft. At this time, the connecting plate of the movable coupling card will squeeze the buffer pad, the buffer spring will deform, and the connecting plates of the fixed coupling card and the movable coupling card that fit each other will separate, reducing the impact caused by the change in the output motor speed, ensuring the connection strength while providing buffering, extending the service life of the coupling, and preventing the connection from loosening.

[0029] 2. An auxiliary connection assembly is provided. The output motor is connected to the output motor slot of the movable plate. The slider in the guide rail is pulled along the guide rail by the electric push rod until the slider fits to the outside of the fixed coupling and the movable coupling, and the gear at the end of the gear box meshes with the gear ring. The disassembly motor drives the gear ring to rotate, and the installation of the output point machine is automatically carried out, which improves the disassembly speed. When the axis of the output motor driving shaft and the driven shaft of the equipment tends to deviate, the relative position of the fixed plate and the movable plate changes, and the compensation spring deforms accordingly to ensure that the axis of the output motor driving shaft and the driven shaft of the equipment coincide, so as to ensure the normal operation of the equipment;

[0030] In summary, the movable connection component first assembles part of the structure, and the other part is automatically installed after alignment, which is convenient for installation and disassembly maintenance operations, and the movable connection component and the auxiliary connection component can change separately when the power transmission of the driving shaft of the output motor and the driven shaft of the equipment changes, and jointly maintain the stability of the power output. The oil pipe and arc pipe of the auxiliary connection component can perform preliminary inspections on the installation of the movable connection component to ensure the installation accuracy. The two work together to better and faster install the output motor and ensure the stability of the power transmission of the output motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0032] In the attached picture:

[0033] Figure 1 is a flow chart of the installation method of the present invention;

[0034] Figure 2 It is a schematic diagram of the structure of the present invention;

[0035] Figure 3 It is a structural schematic diagram of the movable connection assembly of the present invention;

[0036] Figure 4 It is a schematic diagram of the installation structure of the buffer pad of the present invention;

[0037] Figure 5 It is a schematic diagram of the installation structure of the gear ring of the present invention;

[0038] Figure 6 It is a schematic diagram of the installation structure of the pull ring of the present invention;

[0039] Figure 7 It is a schematic diagram of the installation structure of the hexagonal rod of the present invention;

[0040] Figure 8 is a schematic structural diagram of the auxiliary connection assembly of the present invention;

[0041] Fig. 9 It is a schematic diagram of the installation structure of the slider of the present invention;

[0042] Fig.10 It is a schematic diagram of the installation structure of the electromagnet of the present invention;

[0043] Numbers in the figure: 1, movable plate; 2, output motor;

[0044] 3. Active connection assembly; 301. Fixed connection plate; 302. Fixed coupling clamp; 303. Active coupling clamp; 304. Clamping plate; 305. Cross center plate; 306. Buffer hole; 307. Buffer pad; 308. Buffer spring; 309. Adjustment hole; 310. Middle ring plate; 311. Step hole; 312. Rotating block; 313. Hexagonal rod; 314. Internal plate; 315. Threaded block; 316 , adjusting spring; 317, movable connecting ring; 318, screw hole; 319, tooth column groove; 320, tooth column; 321, docking screw; 322, guide tube; 323, gear ring; 324, clamping groove; 325, pressure plate; 326, anti-skid pad; 327, guiding inclined surface; 328, pull ring; 329, pulling screw; 330, guide ring; 331, nut; 332, transmission ring; 333, centering inclined surface;

[0045] 4. Auxiliary connection components; 401. Output motor slot; 402. Guide rail; 403. Slider; 404. Disassembly motor; 405. Gear box; 406. Gear; 407. Docking port; 408. Electric push rod; 409. Oil tank; 410. Oil box; 411. Soft magnetic strip; 412. Oil pump; 413. Oil pipeline; 414. Arc tube; 415. Fuel injection nozzle; 416. Rubber seal; 417. Fixed plate; 418. Support tube; 419. Socket tube; 420. Compensation spring; 421. Electromagnet; 422. Positioning ring; 423. Leak-proof groove. DETAILED DESCRIPTION

[0046] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0047] Example: Figure 1-10 As shown, the present invention provides a technical solution for an automated output motor installation method, comprising the following steps:

[0048] S1: Coupling structure combination, the inner side surfaces of the fixed coupling clamp 302 and the movable coupling clamp 303 are respectively attached to the two end surfaces of the cross center plate 305, the inner plate 314 passes through the stepped hole 311 and the adjustment hole 309 in sequence, the hexagonal rod 313 drives the threaded block 315 to rotate and connect the middle ring plate 310, and the fixed coupling clamp 302, the movable coupling clamp 303 and the cross center plate 305 are combined into a cylindrical coupling structure;

[0049] S2: Installation preparation, the output motor 2 is clamped into the output motor slot 401 of the movable plate 1, the output shaft end of the output motor 2 is sleeved and fixed on the fixed connecting plate 301, the fixed connecting plate 301 and the fixed coupling clamp 302 are connected by screws, the fixed plate 417 is installed at a position close to the driven shaft, and the electromagnet 421 is embedded in the sleeve pipe 419 for installation and fixation;

[0050] S3: Lubrication test: Pour lubricating oil into the oil box 410, insert the oil box 410 into the oil tank 409, rotate the oil delivery pipe 413 at the end of the oil pump 412, the arc pipe 414 is close to the outside of the fixed coupling clamp 302, and the oil nozzle 415 sprays lubricating oil into the gap between the fixed coupling clamp 302, the movable coupling clamp 303 and the clamping plate 304;

[0051] S4: Automatic installation, the slider 403 is pulled along the guide rail 402 by the electric push rod 408, the gear 406 at the end of the gear box 405 engages with the gear ring 323, the movable plate 1 is placed on the top surface of the fixed plate 417, the positioning ring 422 is aligned with the electromagnet 421 and embedded, the disassembly motor 404 drives the gear column 320 to rotate, the docking screw 321 is connected to the movable coupling clamp 303 through the screw hole, the transmission ring 332 is pulled by the gear column 320, the inner side of the guide ring 330 slides along the guide slope 327, and the pressure plate 325 is pushed to slide along the clamping groove 324, the anti-slip pad 326 squeezes the driven shaft, and the driven shaft and the guide tube 322 are fixed by friction.

[0052] The top surface of the movable plate 1 is equipped with an output motor 2, and the output shaft end of the output motor 2 is equipped with a movable connection component 3, which includes a fixed connection plate 301, a fixed coupling clamp 302, a movable coupling clamp 303, a clamping plate 304, a cross center plate 305, a buffer hole 306, a buffer pad 307, a buffer spring 308, an adjustment hole 309, a middle ring plate 310, a stepped hole 311, a rotating block 312, and a hexagonal rod 31 3. Internal plate 314, threaded block 315, adjusting spring 316, movable connecting ring 317, screw hole 318, tooth column groove 319, tooth column 320, docking screw 321, guide tube 322, gear ring 323, clamping groove 324, pressing plate 325, anti-skid pad 326, guiding inclined surface 327, pull ring 328, pulling screw 329, guide ring 330, nut 331, transmission ring 332 and centering inclined surface 333;

[0053] A fixed connecting plate 301 is sleeved and installed at the output shaft end of the output motor 2, a fixed coupling clamp 302 is installed on one side of the fixed connecting plate 301 by screws, a movable coupling clamp 303 is installed on one side of the fixed coupling clamp 302, and a clamping plate 304 is evenly welded on the opposite surface edges of the fixed coupling clamp 302 and the movable coupling clamp 303, a cross center plate 305 is clamped between the fixed coupling clamp 302 and the movable coupling clamp 303, the clamping plates 304 corresponding to the fixed coupling clamp 302 and the movable coupling clamp 303 are mutually attached and clamped in the gap outside the cross center plate 305, the end plate of the clamping plate 304 is rounded, so that the fixed coupling clamp 302 and the movable coupling clamp 303 are conveniently spliced ​​with each other, a buffer hole 306 is opened at the end of the cross center plate 305, and buffer pads 307 are movably clamped at both ends of the buffer hole 306, and two buffer pads 307 inside the same buffer hole 306 are respectively connected to the two ends of the buffer spring 308;

[0054] A movable connecting ring 317 is connected to one side of the movable coupling clamp 303, and screw holes 318 are evenly opened on one edge of the movable connecting ring 317. A tooth column groove 319 is opened at one end of the screw hole 318 away from the movable coupling clamp 303. A tooth column 320 is movably connected inside the tooth column groove 319. The tooth column 320 and the gear ring 323 are meshed with each other. The length of the tooth column 320 is twice the depth of the tooth column groove 319, which is convenient for the tooth column 320 to slide along the tooth column groove 319. The tooth column 320 is in the screw hole 318 and a docking screw 321 is welded. The movable connecting ring 317 A conduit 322 is welded through the middle, and the guiding bevel 327 is a plane at one end near the pull ring 328. The pull ring 328 is a regular hexagonal ring that fits the conduit 322. The inner sides of the edges of the conduit 322 and the pressure plate 325 are both centering bevels 333, which facilitate the pull ring 328 to slide along the guiding bevel 327. The conduit 322 is rotatably sleeved with a gear ring 323 near the movable connecting ring 317. The end of the conduit 322 is evenly provided with clamping grooves 324, and a pressure plate 325 is movably embedded in the clamping groove 324. The pressure plate 325 is embedded with a The anti-slip pad 326 and the pressure plate 325 are provided with a guide slope 327 on one side of the guide tube 322. A pull ring 328 is movably sleeved at one end of the guide tube 322. A pull screw 329 is evenly and movably installed on the outside of the pull ring 328. A guide ring 330 is welded at the pull ring 328 corresponding to the pull screw 329. A nut 331 is sleeved at one end of the pull screw 329 through a thread. The other ends of several pull screws 329 are welded to one side of the transmission ring 332. The ends of several tooth columns 320 are rotatably connected to the transmission ring 332. The middle of the cross center plate 305 An adjusting hole 309 is provided, a middle ring plate 310 is fixedly connected to the middle part of the adjusting hole 309, a stepped hole 311 is provided in the middle part of the fixed coupling clamp 302 and the movable coupling clamp 303, a rotating block 312 is movably embedded in the stepped hole 311, a hexagonal rod 313 is movably installed inside the rotating block 312, an inner plate 314 is welded to one end of the hexagonal rod 313 close to the middle ring plate 310, a threaded block 315 is welded to one end of the inner plate 314, the hexagonal rod 313 is located between the inner plate 314 and the rotating block 312, and an adjusting spring 316 is sleeved on it.

[0055] An auxiliary connection assembly 4 is arranged on the outer side of the movable plate 1, and the auxiliary connection assembly 4 includes an output motor slot 401, a guide rail 402, a slider 403, a disassembly motor 404, a gear box 405, a gear 406, a docking port 407, an electric push rod 408, an oil tank 409, an oil box 410, a soft magnetic strip 411, an oil pump 412, an oil delivery pipe 413, an arc pipe 414, an oil nozzle 415, a rubber seal 416, a fixing plate 417, a support pipe 418, a sleeve pipe 419, a compensation spring 420, an electromagnet 421, a positioning ring 422 and a leak-proof groove 423;

[0056] An output motor slot 401 is provided on the top surface of the movable plate 1 corresponding to the output motor 2, a guide rail 402 is welded to the movable plate 1 near the movable coupling clamp 303, a slider 403 is slidably installed inside the guide rail 402, a disassembly motor 404 is embedded and installed on the top of the slider 403, a gear box 405 is installed at one end of the disassembly motor 404, gears 406 meshing with each other are evenly distributed inside the gear box 405, the gears 406 at the docking interface 407 and the gear ring 323 mesh with each other, which is convenient for the gear box 405 to drive, a docking interface 407 is provided at one end of the gear box 405 near the gear ring 323, an electric push rod 408 is connected to the other end of the guide rail 402, and the extended end of the electric push rod 408 is connected to the slider 403;

[0057] An oil groove 409 is provided in the middle of the slider 403, and an oil box 410 is movably connected inside the oil groove 409. A soft magnetic strip 411 is bonded to the top edge of the oil box 410. An oil pump 412 is installed at one end of the oil box 410, and an oil delivery pipe 413 is rotatably installed at the oil outlet end of the oil pump 412. An arc tube 414 is welded at the position between the fixed coupling card 302 and the movable coupling card 303 of the oil delivery pipe 413. The top surface of the slider 403 is an arc surface that fits the outer side of the movable coupling card 303, and a leak-proof groove 423 is provided on the top surface of the arc surface. The bottom surface of the arc tube 414 is an arc surface that fits the outer side of the movable coupling card 303, which is convenient for the top surface of the slider 403 to fit the outer side of the movable coupling card 303, and at the same time, it is convenient for the leak-proof groove 423 to receive dripping lubricating oil. The bottom surface of the arc tube 414 is evenly inlaid with oil nozzles 415;

[0058] A rubber seal 416 is bonded to the edge of the bottom surface of the movable plate 1, and the bottom surface of the rubber seal 416 is bonded to the top surface of the fixed plate 417. A support tube 418 is symmetrically welded through the bottom surface of the fixed plate 417, and a sleeve tube 419 is installed in the middle of the support tube 418. A compensation spring 420 is evenly welded between the outer side of the sleeve tube 419 and the inner side of the support tube 418. An electromagnet 421 is fixedly installed inside the sleeve tube 419, and a positioning ring 422 is welded at the top position of the electromagnet 421 of the movable plate 1. The electromagnet 421 is a cylinder, and the positioning ring 422 and the top of the electromagnet 421 are transitionally matched. The input ends of the disassembly motor 404, the electric push rod 408, the oil pump 412 and the electromagnet 421 are electrically connected to the output end of the external power supply respectively to ensure the normal operation of the disassembly motor 404, the electric push rod 408, the oil pump 412 and the electromagnet 421.

[0059] The working principle and use process of the present invention are as follows: take the cross center plate 305, clamp the fixed coupling clamp 302 and the movable coupling clamp 303 on both sides of the cross center plate 305 respectively, and then clamp the clamping plates 304 of the fixed coupling clamp 302 and the movable coupling clamp 303 to the gap outside the cross center plate 305 after being fitted to each other, until the inner side surfaces of the fixed coupling clamp 302 and the movable coupling clamp 303 are respectively fitted to the two end surfaces of the cross center plate 305, and the inner connecting plate 314 passes through the stepped hole 311 and the adjustment hole 309 in sequence until the thread The block 315 is close to the middle ring plate 310, the rotating block 312 rotates, the hexagonal rod 313 drives the threaded block 315 to rotate and connect the middle ring plate 310, the fixed coupling clamp 302, the movable coupling clamp 303 and the cross center plate 305 are combined into a cylindrical coupling structure, and then the fixed connecting plate 301 is sleeved on the output shaft end of the output motor 2, and the fixed connecting plate 301 and the fixed coupling clamp 302 are connected by screws to complete the preliminary installation operation. This operation is completed before the output motor 2 is installed, saving the time for installing and disassembling the output motor 2;

[0060] When installing the output motor 2, firstly connect the output motor 2 to the output motor slot 401 of the movable plate 1, and the slider 403 in the guide rail 402 is pulled along the guide rail 402 by the electric push rod 408 until the slider 403 is attached to the outer side of the fixed coupling clamp 302 and the movable coupling clamp 303, and the gear 406 at the end of the gear box 405 is engaged with the gear ring 323, and lubricating oil is poured into the oil box 410, and the oil box 410 is embedded in the oil groove 409, and the soft magnetic strip 411 is fixed to the top surface of the magnetic suction oil groove 409, and the oil delivery pipe at the end of the rotating oil pump 412 is rotated. 413, the arc tube 414 is close to the outside of the fixed coupling card 302. If the arc tube 414 fits the outside of the fixed coupling card 302 without any gap, it means that the output motor 2 is installed on the movable plate 1 accurately, and the oil pump 412 is started to extract lubricating oil, and the oil nozzle 415 sprays lubricating oil into the gap between the fixed coupling card 302, the movable coupling card 303 and the clamping plate 304 for lubrication. If the gap between the arc tube 414 and the outside of the fixed coupling card 302 is large, the position of the output motor 2 and the fixed connecting plate 301 is readjusted to facilitate subsequent installation;

[0061] When it is necessary to connect the driving shaft and the driven shaft of the output motor 2, first, the fixed plate 417 is installed near the driven shaft, the electromagnet 421 is embedded in the sleeve pipe 419 for installation and fixation, the movable plate 1 is placed on the top surface of the fixed plate 417, the positioning ring 422 is aligned with the electromagnet 421 and embedded, the transmission ring 332 is pulled to the lowest position of the guiding inclined surface 327 of the pressure plate 325, the guide tube 322 is movably sleeved on the end of the driven shaft, the guide tube 322 is pulled along the driven shaft, the movable connecting ring 317 is close to the end surface of the movable coupling clamp 303, the driving shaft of the output motor 2 is rotated, the docking screw 321 is aligned with the screw hole of the movable coupling clamp 303, the disassembly motor 404 is started, and the gear ring 323 is driven to rotate by relying on the transmission of the gear box 405, and then the gear column 320 is driven to rotate in the gear column groove 319, and the docking screw 32 1 is connected to the movable coupling clamp 303 through the screw hole, and in this process, the transmission ring 332 is pulled by the gear column 320, and the nut 331 at the end of the pulling screw 329 pulls the guide ring 330 to slide along the guide tube 322, and the inner side of the guide ring 330 slides along the guide slope 327, pushing the pressure plate 325 to slide along the clamping groove 324, and the anti-skid pad 326 squeezes the driven shaft, and the driven shaft and the guide tube 322 are fixed by friction, thereby completing the installation of the output motor 2. According to the position of the nut 331 on the pulling screw 329, the moving distance of the transmission ring 332 is adjusted to adjust the moving distance of the pressure plate 325, so as to adapt to the driven shafts of different diameters. When disassembling the output motor 2, the disassembly motor 404 is reversed, and the electromagnet 421 is powered off again. The disassembly and installation are automatically performed, which is fast and convenient, and the maintenance efficiency is improved;

[0062] When the driving shaft of the output motor 2 drives the driven shaft to rotate, when the distance between the driven shaft and the driving shaft changes, the distance between the fixed coupling clamp 302 and the movable coupling clamp 303 becomes larger, the adjusting spring 316 is extended, the hexagonal rod 313 slides in the center of the rotating block 312, and the clamping plate 304 is still clamped at the outer gap of the cross center plate 305, the clamping plate 304 of the fixed coupling clamp 302 and the movable coupling clamp 303 that fits each other will keep fitting each other and sliding, so as to keep the output motor 2 transmitting power normally. When the speed of the output motor 2 changes, due to inertia, the change of the driven shaft cannot synchronize with the rapid change of the driving shaft. At this time, the clamping plate 304 of the movable coupling clamp 303 will squeeze the buffer pad 307, the buffer spring 308 will be deformed, and the clamping plate 304 of the fixed coupling clamp 302 and the movable coupling clamp 303 that fits each other will separate, so as to reduce the impact caused by the speed change of the output motor 2, ensure the connection strength while performing buffering, and extend the service life of the coupling to prevent the connection from loosening.

[0063] When the axes of the driving shaft of the output motor 2 and the driven shaft of the device tend to deviate, the relative positions of the fixed plate 417 and the movable plate 1 change, and the compensation spring 420 deforms accordingly to ensure that the axes of the driving shaft of the output motor 2 and the driven shaft of the device coincide with each other, thereby ensuring the normal operation of the device;

[0064] The movable connection component 3 first assembles part of the structure, and the other part is automatically installed after alignment, which is convenient for installation and disassembly maintenance operations, and the movable connection component 3 and the auxiliary connection component 4 can change separately when the power transmission of the driving shaft of the output motor 2 and the driven shaft of the equipment changes, and jointly maintain the stability of the power output. The oil pipe 413 and the arc pipe 414 of the auxiliary connection component 4 can perform preliminary inspection on the installation of the movable connection component 3 to ensure the installation accuracy. The two cooperate with each other to better and faster install the output motor 2 and ensure the stability of the power transmission of the output motor 2.

[0065] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automated output motor installation method, characterized in that: The following steps are involved: S1: A coupling structure assembly, wherein the inner side surfaces of the fixed coupling clamp (302) and the movable coupling clamp (303) are respectively fitted to the two end surfaces of the cross center plate (305), the inner connecting plate (314) passes through the stepped hole (311) and the adjustment hole (309) in sequence, the hexagonal rod (313) drives the threaded block (315) to rotate and connect the middle ring plate (310), and the fixed coupling clamp (302), the movable coupling clamp (303) and the cross center plate (305) are combined into a cylindrical coupling structure; S2: Installation preparation, the output motor (2) is clamped into the output motor slot (401) of the movable plate (1), the output shaft end of the output motor (2) is sleeved and fixed on the fixed connecting plate (301), the fixed connecting plate (301) and the fixed coupling clamp (302) are connected by screws, the fixed plate (417) is installed at a position close to the driven shaft, and the electromagnet (421) is embedded in the sleeve tube (419) and installed and fixed; S3: Lubrication inspection: Lubricating oil is poured into the oil box (410), and the oil box (410) is inserted into the oil tank (409). The oil delivery pipe (413) at the end of the oil pump (412) is rotated, and the arc tube (414) is close to the outside of the fixed coupling clamp (302). The oil nozzle (415) sprays the lubricating oil into the gap between the fixed coupling clamp (302), the movable coupling clamp (303) and the clamping plate (304); S4: automatic installation, the slider (403) is pulled along the guide rail (402) by the electric push rod (408), the gear (406) at the end of the gear box (405) meshes with the gear ring (323), the movable plate (1) is placed on the top surface of the fixed plate (417), the positioning ring (422) is aligned with the electromagnet (421) and embedded, the disassembly motor (404) drives the tooth column (320) to rotate, the docking screw (321) is connected to the movable coupling clamp (303) through the screw hole, the transmission ring (332) is pulled by the tooth column (320), the inner side of the guide ring (330) slides along the guide inclined surface (327), and the pressing plate (325) is pushed to slide along the clamping groove (324), and the anti-skid pad (326) squeezes the driven shaft, and the driven shaft and the guide tube (322) are fixed by friction; An auxiliary connection assembly (4) is arranged on the outside of the movable plate (1), and the auxiliary connection assembly (4) comprises an output motor slot (401); An output motor slot (401) is provided on the top surface of the movable plate (1) at a position corresponding to the output motor (2); a guide rail (402) is welded to the movable plate (1) near the movable coupling clamp (303); a slider (403) is slidably mounted inside the guide rail (402); a disassembly motor (404) is embedded and mounted on the top of the slider (403); a gear box (405) is mounted at one end of the disassembly motor (404); a docking port (407) is provided at one end of the gear box (405) near the gear ring (323); an electric push rod (408) is connected to the other end of the guide rail (402); and the protruding end of the electric push rod (408) is connected to the slider (403); An oil groove (409) is provided in the middle of the slider (403), an oil box (410) is movably connected inside the oil groove (409), a soft magnetic strip (411) is bonded to the top edge of the oil box (410), an oil pump (412) is installed at one end of the oil box (410), an oil delivery pipe (413) is rotatably installed at the oil outlet end of the oil pump (412), an arc tube (414) is welded to the oil delivery pipe (413) at a position corresponding to the fixed coupling clamp (302) and the movable coupling clamp (303), and oil nozzles (415) are evenly inlaid on the bottom surface of the arc tube (414); A rubber sealing ring (416) is bonded to the edge of the bottom surface of the movable plate (1), and the bottom surface of the rubber sealing ring (416) is bonded to the top surface of the fixed plate (417). A support tube (418) is symmetrically welded through the bottom surface of the fixed plate (417), a sleeve tube (419) is installed in the middle of the support tube (418), and a compensation spring (420) is evenly welded between the outer side of the sleeve tube (419) and the inner side of the support tube (418), an electromagnet (421) is fixedly installed inside the sleeve tube (419), and a positioning ring (422) is welded at the top position of the movable plate (1) corresponding to the electromagnet (421); The gear box (405) is evenly distributed with gears (406) meshing with each other, and the gears (406) and the gear ring (323) at the docking port (407) are meshing with each other; The top surface of the slider (403) is an arc-shaped surface that fits the outer side of the movable coupling clamp (303), and a leak-proof groove (423) is provided on the top surface of the arc-shaped surface. The bottom surface of the arc-shaped tube (414) is an arc-shaped surface that fits the outer side of the movable coupling clamp (303).

2. The automated output motor installation method according to claim 1, characterized in that: An output motor (2) is mounted on the top surface of the movable plate (1); a movable connection assembly (3) is mounted on the output shaft end of the output motor (2); the movable connection assembly (3) comprises a fixed connection plate (301); The output shaft end of the output motor (2) is sleeved with a fixed connecting plate (301), one side of the fixed connecting plate (301) is installed with a fixed coupling clamp (302) by means of screws, one side of the fixed coupling clamp (302) is installed with a movable coupling clamp (303), the edges of the opposite surfaces of the fixed coupling clamp (302) and the movable coupling clamp (303) are uniformly welded with a clamping plate (304), a cross center plate (305) is clamped between the fixed coupling clamp (302) and the movable coupling clamp (303), a buffer hole (306) is provided at the end of the cross center plate (305), both ends of the buffer hole (306) are movably clamped with a buffer pad (307), and two buffer pads (307) inside the same buffer hole (306) are respectively connected to the two ends of a buffer spring (308); One side of the movable coupling clamp (303) is connected to a movable connecting ring (317), and screw holes (318) are evenly arranged on the edge of one side of the movable connecting ring (317). A tooth column groove (319) is arranged at one end of the screw hole (318) away from the movable coupling clamp (303), and a tooth column (320) is movably engaged inside the tooth column groove (319). The tooth column (320) is welded with a docking screw (321) in the screw hole (318), and a guide tube (322) is welded through the middle of the movable connecting ring (317). A gear ring (323) is rotatably sleeved on the guide tube (322) near the movable connecting ring (317), and clamping grooves (324) are evenly arranged at the end of the guide tube (322), and a movable insert (321) is movably engaged inside the clamping groove (324). A pressure plate (325) is embedded therein, and one end of the pressure plate (325) located inside the conduit (322) is embedded with an anti-slip pad (326), one side of the pressure plate (325) located outside the conduit (322) is provided with a guiding inclined surface (327), one end of the conduit (322) is movably sleeved with a pull ring (328), and a pulling screw (329) is evenly and movably installed on the outside of the pull ring (328), a guide ring (330) is welded to the pull ring (328) corresponding to the pulling screw (329), one end of the pulling screw (329) is sleeved with a nut (331) through a thread, and the other ends of a plurality of the pulling screws (329) are welded to one side of a transmission ring (332), and the ends of a plurality of the toothed columns (320) are rotatably connected to the transmission ring (332).

3. The automated output motor installation method according to claim 2, characterized in that: An adjusting hole (309) is provided in the middle of the cross center plate (305), a middle ring plate (310) is fixedly clamped in the middle of the adjusting hole (309), a stepped hole (311) is provided in the middle of the fixed coupling clamp (302) and the movable coupling clamp (303), a rotating block (312) is movably embedded in the stepped hole (311), a hexagonal rod (313) is movably installed in the rotating block (312), an inner connecting plate (314) is welded to one end of the hexagonal rod (313) close to the middle ring plate (310), a threaded block (315) is welded to one end of the inner connecting plate (314), and an adjusting spring (316) is sleeved on the hexagonal rod (313) between the inner connecting plate (314) and the rotating block (312).

4. The automated output motor installation method according to claim 2, characterized in that: The clamping plates (304) corresponding to the fixed coupling clamp (302) and the movable coupling clamp (303) are attached to each other and clamped in the gap outside the cross center plate (305), and the end plates of the clamping plates (304) are rounded.

5. The automated output motor installation method according to claim 2, characterized in that: The end of the guiding inclined surface (327) close to the pull ring (328) is a plane, the pull ring (328) is a regular hexagonal ring that fits the conduit (322), and the inner sides of the edges of the conduit (322) and the pressure plate (325) are both centering inclined surfaces (333).

6. The automated output motor installation method according to claim 2, characterized in that: The tooth column (320) and the gear ring (323) mesh with each other, and the length of the tooth column (320) is twice the depth of the tooth column groove (319).

7. The automated output motor installation method according to claim 2, characterized in that: The electromagnet (421) is a cylinder, and the positioning ring (422) and the top of the electromagnet (421) are transition fits, and the input ends of the disassembly motor (404), the electric push rod (408), the oil pump (412) and the electromagnet (421) are respectively electrically connected to the output end of an external power supply.

Citation Information

Patent Citations

  • An automated servo motor mounting mechanism for slide table production

    CN114157094B

  • Sleeving method of coupler

    CN102195415A

  • Method for core pulling and penetrating of motor

    CN107404199A