A semicircular lead-tin anode extrusion forming die
By introducing end flat covers and pushing parts into the lead-tin anode extrusion mold, combined with the inner locking parts, the problems of low mold cleaning efficiency and smoothness of the finished product are solved, and rapid cleaning and material savings are achieved.
Patent Information
- Application Number
- CN202411232080.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-09-04
AI Technical Summary
The existing lead-tin anode extrusion molds are prone to damage during cleaning, resulting in low smoothness of the finished product surface and difficult to clean the residual raw materials quickly, resulting in waste of materials.
A semicircular lead-tin anode extrusion molding mold was designed. By setting the end flat cover and pushing parts at the left end of the setting mold, it is slidably connected to the fixed mold, and the inner locking parts and pushing parts are combined to achieve rapid pushing of residual raw materials in the mold and Surface smoothing is avoided to prevent mold damage and material waste.
It improves mold cleaning efficiency, ensures smoothness of the finished product surface, reduces material waste, and simplifies the mold disassembly and assembly and maintenance process.
Smart Images

Figure CN118719957B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lead-tin alloy product forming, in particular to a semicircular lead-tin anode extrusion forming die. Background Art
[0002] Lead-tin anode plate is an important material used in the electrochemical industry, usually used for anodes in electrolytic cells. Semicircular lead-tin anodes are widely used in electrolytic cells and reaction vessels because of their high conductivity, good corrosion resistance, stable structure and wide adaptability. Similarly, semicircular lead-tin anodes are easier to process and produce than other complex shapes, which can improve production efficiency and reduce costs. In the process of producing lead-tin anodes for electrolytic cells, the number of lead-tin anodes is relatively large. Generally, the lead-tin alloy raw material is heated, and a part is cut by a cutting machine and placed at the inlet of the mold, and then the metal raw material is extruded by an extruder. After the extrusion is completed, the residual metal raw material in the mold is taken out, and then the above steps are repeated to produce the next lead-tin anode. Therefore, the residual metal in the mold is It is particularly important to perform quick cleaning. After the extrusion of the lead-tin alloy raw materials is completed, there will inevitably be residual raw materials in the mold. The existing cleaning methods are relatively simple. Most of them use manual operation to place the mold in an iron trough, soak it in a mold washing solution, make it react chemically with the metal material, and then take out the residual raw materials in the mold. However, the method of soaking in a mold washing solution has a long reaction time and low work efficiency. There are related solutions in the prior art to solve the above problems, such as a casting tube mold cleaning device with patent number CN112025509B, which places the tube mold in the placement tank, and the second servo motor provides power to drive the clamping claw module to move down to clamp the material. The stubborn attachments on the mold after soaking or the mold that is not suitable for soaking and cleaning are cleaned by a grinding module.
[0003] The prior art solves the problem of long chemical reaction time and low work efficiency when cleaning the residual raw materials in the mold with mold cleaning solution. The second servo motor provides power, and the first servo motor drives the rotating base to rotate, so that the clamping claw module moves into the soaking cylinder to move, thereby accelerating the cleaning of the mold with the mold cleaning solution. The stubborn attachments on the mold after soaking or the mold that is not suitable for soaking and cleaning are cleaned by the polishing module. Although the prior art accelerates the cleaning efficiency of the residual raw materials in the mold with the mold cleaning solution, the chemical reaction demolding is carried out by soaking the solution with the alloy raw material. After multiple soaking and polishing, the end face of the forming groove inside the mold is easily corroded by the solution, so that the surface of the finished product processed by the mold is not smooth, especially in the processing of semi-circular lead-tin anode plates with high requirements on surface roughness. The surface smoothness of the finished product will directly affect the uniformity of its conductivity during use, and the surface of the lead-tin alloy removed by soaking in the solution has undergone a chemical reaction and cannot be processed and used again, which is easy to cause waste of materials.
[0004] Therefore, a semicircular lead-tin anode extrusion forming die is proposed. Summary of the invention
[0005] The purpose of the present invention is to provide a semicircular lead-tin anode extrusion forming die. In view of the problem that the existing die in the prior art is easy to damage the forming groove during cleaning, resulting in low surface smoothness of the processed finished product and waste of alloy raw materials, an end flat cover is provided at the left end of the shaping die, so that the shaping die is slidably connected to the filling groove of the fixed die, so that the end surface of the processed finished product is smooth, and an ejection ring is provided at the feeding section of the feed trough, and the residual raw material in the die is pushed out in cooperation with the shaping die after the processing is completed, so that the shaping groove will not be damaged, and it is more convenient to take out the residual raw material, thereby improving work efficiency.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A semicircular lead-tin anode extrusion forming die comprises a fixed die, a connecting component, a feed die, a pushing component, an inner locking component, a shaping die and an end flattening component. A slide groove is provided in the fixed die, the shaping die is slidably connected in the slide groove, a feed groove is provided in the feed die, the feed die is arranged on the right side of the fixed die, the connecting component is sleeved on the feed die, it can fix the feed die on the right side of the fixed die and connect the feed groove with the slide groove, the end flattening component is arranged on the left end of the shaping die, it squeezes the left end of the lead-tin material flat after the feed die is fixed on the right side of the fixed die, the inner locking component is arranged in the fixed die, it can release the fixing of the feed die by the connecting component after the end flattening component squeezes the left end of the lead-tin material flat, and the feed die is connected to the fixed die by the inner locking component, the pushing component is arranged in the feed die, it can cooperate with the connecting component to push the remaining lead-tin material out of the feed die at the end of extrusion.
[0008] Preferably, the connecting component includes an outer locking ring, a first outer locking groove, an outer locking spring and an outer locking block. An inner locking groove is provided at the upper end of the fixed mold, and a second outer locking groove is provided on the feeding mold. The outer locking ring is slidably connected to the left end of the feeding mold, and the first outer locking groove is provided on the outer locking ring. The outer locking block is slidably connected in the first outer locking groove. Both ends of the outer locking spring are respectively abutted against the upper end of the outer locking block and the lower end of the first outer locking groove. A first chamfer is provided at the lower left end of the outer locking block, and the first chamfer cooperates with the fixed mold.
[0009] In the above scheme, the first chamfer is set at the lower left end of the outer locking block. After the feeding mold is put on the right end of the fixed mold, when the operator drives the outer locking ring to move to the left, the fixed mold can follow the first chamfer, and the outer locking block pushes upward to squeeze the outer locking spring until the outer locking block moves to the second outer locking groove. The outer locking spring resets and drives the outer locking block to be inserted into the inner locking groove, making the connection more convenient.
[0010] Preferably, the end flattening component includes an end flattening spring, a molding groove, an end flattening cover and a cover removing unit. A filling groove is provided on the right side of the slide groove in the fixed mold, a reset ring is provided on the outer side of the right end of the molding mold, the filling groove is connected with the slide groove, the reset ring is slidably connected in the filling groove, the end flattening cover is provided on the left side of the molding mold, the molding groove is opened in the molding mold, the two ends of the end flattening spring are respectively abutted against the left end of the reset ring and the inner wall of the fixed mold, and the cover removing unit is provided on the inner wall of the molding mold, which can open the end flattening cover when the molding mold moves to the leftmost end of the fixed mold.
[0011] In the above scheme, the feed trough includes a feeding section and a contraction section, the feeding section has a diameter larger than the filling trough, the left side of the contraction section has the same diameter as the filling trough, and the right side of the contraction section has the same diameter as the feeding section.
[0012] Preferably, an inlet groove is arranged on the right side of the shaping groove, and the inlet groove cooperates with the contraction section; a sealing groove is arranged on the left side of the shaping groove, and the sealing groove cooperates with the end flat cover.
[0013] In the above scheme, when the raw material is extruded from the feed die into the shaping die, the raw material first passes through the feeding section, then shrinks through the shrinking section, and then slides into the shaping groove along the inlet groove from the shrinking section, so that the raw material enters the shaping groove more smoothly.
[0014] Preferably, the cover removal unit includes an unlocking groove, an unlocking spring, an unlocking block, an unlocking chamfer, a rising guide groove and a rising block. A fixed groove is provided on the end flat cover, the unlocking groove is provided on the inner wall of the forming mold, the unlocking block is slidably connected in the unlocking groove, the unlocking chamfer is provided at the lower left end of the unlocking block, the two ends of the unlocking spring are respectively abutted against the upper end of the unlocking block and the inner wall of the forming mold, the rising guide groove is provided at the upper end of the slide groove, and the right end thereof is connected with the filling groove, the rising block is provided at the upper right end of the unlocking block, the rising block cooperates with the rising guide groove, and the unlocking chamfer cooperates with the fixed groove.
[0015] In the above scheme, when the molding die moves to the left and drives the rising block to move to the left, the rising block can move upward along the rising guide groove. When the rising block moves upward, the rising block drives the unlocking block to move upward. While the unlocking block squeezes the unlocking spring, it drives the unlocking chamfer to be pulled out of the fixed groove. At this time, the end flat cover is separated from the molding die.
[0016] Preferably, the inner locking component includes an inner locking block, an inner locking chamfer, an inner locking baffle and an inner locking spring. A locking groove is provided at the upper end of the rising block. The inner locking block is slidably connected in the inner locking groove. The inner locking baffle is fixed to the side of the inner locking block. The two ends of the inner locking spring are respectively abutted against the upper end of the inner locking baffle and the inner wall of the fixed mold. The inner locking chamfer cooperates with the rising block, the upper end of the inner locking block cooperates with the outer locking block, the upper end of the inner locking block cooperates with the second outer locking groove, and the lower end of the inner locking block cooperates with the locking groove.
[0017] In the above scheme, when the rising block moves upward along the rising guide groove, the inner locking block can move upward along the rising block, and when the inner locking block moves upward, the inner locking block can push the outer locking block upward, so that the lower end of the outer locking block moves out of the second outer locking groove, and after the inner locking block pushes the outer locking block out of the second outer locking groove, the inner locking block is inserted into the second outer locking groove, and when the rising block continues to move to the left after rising, the lower end of the inner locking block can move into the locking groove, so that the fixed mold and the feeding mold are changed from external locking to internal locking.
[0018] Preferably, a rising chamfer is provided at the upper left end of the rising block, and the rising chamfer cooperates with the inner locking chamfer.
[0019] In the above scheme, the rising chamfer angle is greater than 45 degrees and less than 90 degrees, so that when the shaping mold moves to the left, the rising block is subjected to a greater force to unlock the end flat cover.
[0020] Preferably, the ejection component includes a limit groove, a limit block, an ejection ring and a separation groove, the limit groove is opened on the outside of the feed mold, the limit block is arranged at the right end of the outer locking ring, the separation groove is opened at the right end of the limit groove, the ejection ring is slidably connected in the separation groove, and the ejection ring is fixedly connected to the right end of the limit block.
[0021] Preferably, the right end of the separation groove is connected to the feeding section, and the ejection ring cooperates with the feeding section.
[0022] In the above scheme, the push-out ring cooperates with the feed section in that when the outer lock ring moves to the right and drives the push-out ring to move to the right, the push-out ring can extend into the feed section to push the residual metal in the feed end.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. After the existing mold is produced, it is often demoulded by soaking in liquid medicine. The demoulding time is long, and the frequent soaking in liquid medicine corrodes the film surface, so that the quality of the finished product cannot be guaranteed. The present invention arranges an inner locking component and a pushing component in the fixed mold. After the raw material is processed, the fixed mold and the feed mold are first fixed by the inner locking component, and the operator controls the outer locking ring to cooperate with the pushing component to directly push out the raw material remaining in the mold, which to a certain extent avoids the surface damage of the shaping groove when the raw material is taken out. After the remaining raw material is pushed out a certain distance, the fixed mold and the feed mold are automatically unlocked in cooperation with the inner locking component, which makes it more convenient to take out the residual raw material in the mold and improves work efficiency.
[0025] 2. The present invention sets a connecting component between the fixed mold and the feeding mold, making it more convenient and quick to disassemble and assemble the fixed mold and the feeding mold. A feeding groove is set in the feeding mold and a filling groove is set in the fixed mold, so that the raw material entering the shaping mold from the feeding mold is smoother and more stable.
[0026] 3. The present invention arranges an end flat component in the fixed mold so that the raw material entering the shaping mold contacts the end flat cover, and after the shaping groove is filled, the shaping mold is driven to move leftward until the shaping mold moves to the left end of the slide groove, and the end flat cover is automatically opened by the cover-removing unit. At the same time, the fixing between the fixed mold and the feeding mold is changed from being fixed by the connecting component to being fixed by the internal locking component, so that the outlet end face of the extruded lead-tin anode can be directly used without cutting or grinding, thereby reducing material waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall internal structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the structure of the connecting component of the present invention;
[0029] Figure 3 It is a schematic diagram of the cross-sectional structure of the flat end component of the present invention;
[0030] Figure 4 It is a schematic diagram of the cross-sectional structure of the cover removal unit of the present invention;
[0031] Figure 5 It is a schematic diagram of the cross-sectional structure of the fixed mold of the present invention;
[0032] Figure 6 It is a schematic diagram of the cross-sectional structure of the inner locking component of the present invention;
[0033] Figure 7 For the present invention Figure 6 The enlarged structural diagram at A in the middle;
[0034] Figure 8 It is a schematic diagram of the cross-sectional structure of the ejection component of the present invention;
[0035] Fig. 9 It is a schematic diagram of the overall explosion structure of the present invention.
[0036] In the figure: 1, fixed mold; 2, connecting component; 3, feed mold; 4, ejection component; 5, inner locking component; 6, shaping mold; 7, end flat component; 11, slide groove; 31, feed groove; 21, outer locking ring; 22, first outer locking groove; 23, outer locking spring; 24, outer locking block; 241, first chamfer; 32, second outer locking groove; 12, inner locking groove; 71, end flat spring; 72, shaping groove; 73, end flat cover; 74, cover removal unit; 13, filling groove; 61, reset ring; 721, inlet groove; 722, sealing groove; 741, unlocking groove; 742, unlocking spring Spring; 743, unlocking block; 744, unlocking chamfer; 745, rising guide groove; 746, rising block; 7461, rising chamfer; 731, fixing groove; 7462, locking groove; 51, inner locking block; 52, inner locking chamfer; 53, inner locking baffle; 54, inner locking spring; 311, feeding section; 312, retracting section; 41, limiting groove; 42, limiting block; 43, ejection ring; 44, separation groove. DETAILED DESCRIPTION
[0037] In order to make the technical solutions in the embodiments of the present invention clearly and completely described, and the features and advantages can be more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the drawings of the specification. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0038] Example 1
[0039] See also Figures 1 to 5 The present invention provides a semicircular lead-tin anode extrusion forming die, comprising a fixed die 1, a connecting component 2, a feeding die 3, a pushing component 4, an inner locking component 5, a shaping die 6 and an end flat component 7. A slide groove 11 is provided in the fixed die 1, the shaping die 6 is slidably connected in the slide groove 11, a feeding groove 31 is provided in the feeding die 3, the feeding die 3 is arranged on the right side of the fixed die 1, and the connecting component 2 is sleeved on the feeding die 3, which can fix the feeding die 3 on the right side of the fixed die 1 and make the feeding groove 31 and the slide groove 11 interlock. The feed die 3 is connected, and the flattening component 7 is arranged at the left end of the shaping die 6, which squeezes the left end of the lead-tin material flat after the feed die 3 is fixed on the right side of the fixed die 1. The inner locking component 5 is arranged in the fixed die 1, which can release the fixing of the feed die 3 by the connecting component 2 after the flattening component 7 squeezes the left end of the lead-tin material flat, and the feed die 3 is connected to the fixed die 1 by the inner locking component 5. The pushing component 4 is arranged in the feed die 3, which can cooperate with the connecting component 2 to push the remaining lead-tin material out of the feed die 3 at the end of extrusion.
[0040] See also Figure 2Specifically, the connecting component 2 includes an outer locking ring 21, a first outer locking groove 22, an outer locking spring 23 and an outer locking block 24. The upper end of the fixed mold 1 is provided with an inner locking groove 12, and the feed mold 3 is provided with a second outer locking groove 32. The outer locking ring 21 is slidably connected to the left end of the feed mold 3. The first outer locking groove 22 is provided on the outer locking ring 21. The outer locking block 24 is slidably connected in the first outer locking groove 22. The two ends of the outer locking spring 23 respectively abut against the upper end of the outer locking block 24 and the lower end of the first outer locking groove 22. Next, a first chamfer 241 is provided at the lower left end of the outer locking block 24, and the first chamfer 241 cooperates with the fixed mold 1. The cooperation here means that after the feeding mold 3 is sleeved on the right end of the fixed mold 1, when the operator drives the outer locking ring 21 to move to the left, the fixed mold 1 can follow the first chamfer 241, and the outer locking block 24 pushes and squeezes the outer locking spring 23 upward until the outer locking block 24 moves to the second outer locking groove 32, and the outer locking spring 23 resets and drives the outer locking block 24 to be inserted into the inner locking groove 12.
[0041] See also Figures 3 to 5 Specifically, the end flat component 7 includes an end flat spring 71, a shaping groove 72, an end flat cover 73 and a cover removal unit 74. A filling groove 13 is provided on the right side of the slide groove 11 in the fixed mold 1, and a reset ring 61 is provided on the outer side of the right end of the shaping mold 6. The filling groove 13 is connected to the slide groove 11, and the reset ring 61 is slidably connected in the filling groove 13. The end flat cover 73 is arranged on the left side of the shaping mold 6, and the shaping groove 72 is opened in the shaping mold 6. The two ends of the end flat spring 71 are respectively abutted against the left end of the reset ring 61 and the inner wall of the fixed mold 1. The cover removal unit 74 is arranged on the inner wall of the shaping mold 6, which can open the end flat cover 73 when the shaping mold 6 moves to the leftmost end of the fixed mold 1. The end flat spring 71 adopts a metal spring with relatively large elasticity, and its deformation resistance is greater than the deformation resistance of the lead-tin anode alloy at a temperature above 600 degrees Celsius.
[0042] See also Figure 5 Specifically, the feed trough 31 includes a feeding section 311 and a contraction section 312. The diameter of the feeding section 311 is larger than the diameter of the filling trough 13. The left side of the contraction section 312 has the same diameter as the filling trough 13, and the right side of the contraction section 312 has the same diameter as the feeding section 311. An inlet groove 721 is provided on the right side of the shaping groove 72, and the inlet groove 721 cooperates with the contraction section 312. The cooperation here means that when the raw material is extruded from the feed die 3 into the shaping die 6, the raw material first passes through the feeding section 311, and then contracts through the contraction section 312, and then slides into the shaping groove 72 along the inlet groove 721 by the contraction section 312. A sealing groove 722 is provided on the left side of the shaping groove 72, and the sealing groove 722 is fitted with the end flat cover 73.
[0043] See also Figure 4Specifically, the cover removal unit 74 includes an unlocking groove 741, an unlocking spring 742, an unlocking block 743, an unlocking chamfer 744, a rising guide groove 745 and a rising block 746. A fixing groove 731 is provided on the end flat cover 73, and the unlocking groove 741 is provided on the inner wall of the shaping mold 6. The unlocking block 743 is slidably connected in the unlocking groove 741. The unlocking chamfer 744 is provided at the lower left end of the unlocking block 743. The two ends of the unlocking spring 742 are respectively abutted against the upper end of the unlocking block 743 and the inner wall of the shaping mold 6. The rising guide groove 745 is provided at the upper end of the slide groove 11, and its right end is connected to the filling groove 13. The rising block 746 Set at the upper right end of the unlocking block 743, the rising block 746 cooperates with the rising guide groove 745. The cooperation here means that when the molding die 6 moves to the left and drives the rising block 746 to move to the left, the rising block 746 can move upward along the rising guide groove 745, and the unlocking chamfer 744 cooperates with the fixed groove 731. The cooperation here means that when the rising block 746 moves upward, the rising block 746 drives the unlocking block 743 to move upward. While the unlocking block 743 squeezes the unlocking spring 742, it drives the unlocking chamfer 744 to be pulled out from the fixed groove 731. At this time, the end flat cover 73 is separated from the molding die 6.
[0044] Working principle: When processing the lead-tin anode, the operator first fixes the feed die 3 and the fixed die 1 with the connecting component 2, and then places the connected feed die 3 and the fixed die 1 on the right side of the extruder. After the raw material is extruded into the shaping die 6, it is sealed and leveled by the end leveling component 7, and then the end leveling cover 73 is unlocked by the cover removal unit 74, so that the left end of the lead-tin anode after extrusion is flat and smooth, without cutting off the uneven part, reducing material waste.
[0045] Specifically, when the lead-tin anode is extruded, the operator first sleeves the feed die 3 on the right end of the fixed die 1, and then moves the outer locking ring 21, so that the outer locking ring 21 drives the outer locking block 24 to move to the left. When the outer locking block 24 moves to the left to the second outer locking groove 32, it is inserted into the inner locking groove 12 under the action of the outer locking spring 23, so that the fixed die 1, the feed die 3 and the outer locking ring 21 are fixed. After the fixed die 1 and the feed die 3 are fixed, the left side of the contraction section 312 of the feed trough 31 fits with the filling groove, and then the operator controls the extruder to extrude the lead-tin alloy in the fixed die 1. The lead-tin alloy is extruded from the feeding section 311 of the feed trough 31 into the contraction section 312, so that the metal alloy is initially contracted after being contracted by the contraction section 312, and then the metal alloy continues to move to the left, and is squeezed into the shaping groove 72 along the inlet groove 721 from the contraction section 312. The extruder continues to extrude the metal alloy until the metal The alloy fills the shaping groove 72 and is leveled by the end flat cover 73 and the inside of the shaping die 6. Then the metal alloy drives the end flat cover 73 and the shaping die 6 to move to the left. The shaping die 6 moves to the left, drives the reset ring 61 to extrude the end flat spring 71, and drives the unlocking block 743 to move to the left, and finally makes the left end of the reset ring 61 fit with the inner wall of the fixed die 1. During the fitting process, the rising block 746 at the upper end of the unlocking block 743 fits with the rising guide groove 745, and the rising block 746 moves upward along the rising guide groove 745. The rising block 746 moves upward and drives the unlocking block 743 to move upward. While the unlocking block 743 moves upward to extrude the unlocking spring 742, it drives the unlocking chamfer 744 to be pulled out of the fixed groove 731. At this time, the end flat cover 73 is separated from the shaping die 6, and the metal alloy in the shaping groove 72 is squeezed out from the left end, so that the left end of the lead-tin anode after extrusion is flat and smooth, and there is no need to cut off the uneven part, thereby reducing material waste.
[0046] Example 2
[0047] See also Figures 5 to 7, a semicircular lead-tin anode extrusion forming die is provided, including an inner locking component 5, the inner locking component 5 includes an inner locking block 51, an inner locking chamfer 52, an inner locking baffle 53 and an inner locking spring 54, a locking groove 7462 is arranged on the upper end of the rising block 746, the inner locking block 51 is slidably connected in the inner locking groove 12, the inner locking baffle 53 is fixed to the side of the inner locking block 51, the two ends of the inner locking spring 54 are respectively abutted against the upper end of the inner locking baffle 53 and the inner wall of the fixed mold 1, the inner locking chamfer 52 cooperates with the rising block 746, and the cooperation here means that when the rising block 746 moves upward along the rising guide groove 745, the inner locking block 51 can move along the rising block 746 to When the inner locking block 51 moves upward, the upper end of the inner locking block 51 cooperates with the outer locking block 24. The cooperation here means that when the inner locking block 51 moves upward, the inner locking block 51 can lift the outer locking block 24 upward, so that the lower end of the outer locking block 24 moves out of the second outer locking groove 32. The upper end of the inner locking block 51 cooperates with the second outer locking groove 32. The cooperation here means that after the inner locking block 51 pushes the outer locking block 24 out of the second outer locking groove 32, the inner locking block 51 is inserted into the second outer locking groove 32, and the lower end of the inner locking block 51 cooperates with the locking groove 7462. The cooperation here means that when the rising block 746 continues to move to the left after rising, the lower end of the inner locking block 51 can move into the locking groove 7462.
[0048] See also Figure 7 Specifically, a rising chamfer 7461 is provided at the upper left end of the rising block 746. The angle of the rising chamfer 7461 is greater than 45 degrees and less than 90 degrees, so that when the shaping mold 6 moves to the left, the rising block 746 is subjected to a greater force to unlock the end flat cover 73. The rising chamfer 7461 cooperates with the inner locking chamfer 52. The cooperation here means that when the rising block 746 drives the rising chamfer 7461 to move to the upper left along the rising guide groove 745, the rising chamfer 7461 is fitted with the inner locking chamfer 52, pushing the inner locking block 51 upward along the rising chamfer 7461 and squeezing the inner locking spring 54.
[0049] The rest of the structure is the same as that of Example 1.
[0050] Working principle: when the shaping mold 6 moves to the left and the end flat cover 73 is opened, the rising block 746 moves upward along the rising guide groove 745. When it moves to a certain distance, the rising chamfer 7461 fits with the inner locking chamfer 52. Since the angle of the rising chamfer 7461 is relatively steep, the resistance to the rising block 746 to the left becomes greater, which is conducive to the metal alloy being further compressed and flattened in the shaping groove 72. After the shaping mold 6 and the end flat cover 73 are subjected to a certain thrust, the shaping mold 6 drives the rising block 746 to continue to move to the left. At this time, the inner locking block 51 moves upward along the rising chamfer 7461. While the inner locking block 51 moves upward to squeeze the inner locking spring 54, the upper end of the inner locking block 51 pushes the outer locking block 24 upward, so that the outer locking block 24 squeezes the outer locking spring 23 and retracts into the first outer locking groove 22, until the lower end of the inner locking block 51 moves to the upper end of the rising block 746 The locking groove 7462, at this time, the end flat cover 73 is unlocked, the outer locking block 24 moves out of the second outer locking groove 32, and the upper end of the inner locking block 51 is inserted into the second outer locking groove 32, the fixed mold 1 and the feeding mold 3 are fixedly connected by the inner locking block 51, and the outer locking ring 21 is now released from the lock between the fixed mold 1 and the feeding mold 3, and the outer locking ring 21 can slide left and right on the feeding mold 3. After the extrusion is completed, the outer locking ring 21 can cooperate with the pushing component 4 to push out the residual material in the mold. The feeding mold 3 and the fixed mold 1 are quickly connected and fixed by the outer locking ring 21 when they are prepared for use. After use, they are fixed by the inner locking block 51, so that the feeding mold 3 cannot be unlocked during the extrusion process to prevent the fixed mold 1 and the feeding mold 3 from falling off during the extrusion process. The outer locking ring 21 cooperates with the pushing component 4 to demold the residual metal alloy in the mold, thereby achieving the stability of the mold use and having the effect of convenient demolding of the residual metal.
[0051] Example 3
[0052] See also Figures 8 to 9 , a semicircular lead-tin anode extrusion forming die is provided, including an ejection component 4, the ejection component 4 includes a limit groove 41, a limit block 42, an ejection ring 43 and a separation groove 44, the limit groove 41 is arranged on the outside of the feed die 3, the limit block 42 is arranged on the right end of the outer locking ring 21, the separation groove 44 is arranged on the right end of the limit groove 41, the ejection ring 43 is slidably connected in the separation groove 44, the ejection ring 43 is fixedly connected to the right end of the limit block 42, the right end of the separation groove 44 is connected to the feeding section 311, and the ejection ring 43 cooperates with the feeding section 311. The cooperation here means that when the outer locking ring 21 moves to the right and drives the ejection ring 43 to move to the right, the ejection ring 43 can extend into the feeding section 311.
[0053] The rest of the structure is the same as that of Example 2.
[0054] Working principle: After the extruder finishes extruding the metal raw material, the left end of the extruder is still some distance away from the right end of the contraction end, and the extruder retracts from the feeding section 311. The operator cuts the formed lead-tin anode at the left end of the shaping die 6, and waits for the residual metal in the shaping groove 72, the filling groove and the feeding groove 31 to cool and harden. The operator pushes the outer locking ring 21 to move the outer locking ring 21 to the right. The outer locking ring 21 moves to the right and drives the limit block 42 to move to the right along the limit groove 41. The block 42 moves rightward to drive the ejection ring 43 out of the separation groove 44, and the ejection ring 43 pushes the metal raw material in the feeding section 311 to move rightward, so that the ejection ring 43 cleans the residual metal in the mold. In the process of the outer locking ring 21 moving rightward, the lower end of the outer locking ring 21 first abuts against the upper end of the inner locking block 51, so that when the outer locking ring 21 drives the ejection ring 43 to just start to push the residual metal to the right, when the left end of the residual metal filled in the groove is just separated from the right end of the shaping mold 6, The upper end of the inner locking block 51 is still in contact with the lower end of the outer locking ring 21, and the inner locking block 51 cannot move upward along the locking groove 7462. The shaping mold 6 is still locked at the left end of the fixed mold 1, so that during the demoulding process, the inlet groove 721 at the right end of the shaping mold 6 does not contact the residual metal until the outer locking ring 21 drives the residual metal to move to the right to a certain distance, the residual metal is completely loosened, the upper end of the inner locking block 51 is out of contact with the lower end of the outer locking ring 21, and the inner locking block 51 can move upward along the locking groove 7462. Move, the end flat spring 71 resets and drives the shaping mold 6 to move to the right. After moving to a certain distance, the lower end of the inner locking block 51 is separated from the contact with the rising block 746, and the inner locking block 51 is reset under the action of the inner locking spring 54. The inner locking block 51 is separated from the cooperation with the second outer locking groove 32, and the fixed mold 1 and the feeding mold 3 are unlocked, which is convenient for subsequent maintenance and next use, and realizes rapid demoulding. At the same time, it reduces the contact between the shaping mold 6 and the residual metal to a certain extent, thereby increasing the service life of the mold.
[0055] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A semicircular lead-tin anode extrusion forming die, characterized in that: The invention comprises a fixed mold (1), a connecting component (2), a feed mold (3), an ejection component (4), an inner locking component (5), a shaping mold (6) and an end flat component (7), wherein a slide groove (11) is provided in the fixed mold (1), the shaping mold (6) is slidably connected in the slide groove (11), a feed groove (31) is provided in the feed mold (3), the feed mold (3) is arranged on the right side of the fixed mold (1), and the connecting component (2) is sleeved on the feed mold (3), thereby fixing the feed mold (3) on the right side of the fixed mold (1) and making the feed groove (31) 31) is connected to the slide groove (11), the flattening component (7) is arranged at the left end of the shaping die (6), and squeezes the left end of the lead-tin material flat after the feeding die (3) is fixed to the right side of the fixed die (1), the inner locking component (5) is arranged in the fixed die (1), and after the flattening component (7) squeezes the left end of the lead-tin material flat, the connecting component (2) releases the fixing of the feeding die (3), and the feeding die (3) and the fixed die (1) are connected by the inner locking component (5), and the pushing component (4) is arranged in the feeding die (3), and cooperates with the connecting component (2) to push the remaining lead-tin material out of the feeding die (3) when the extrusion is finished; The connecting component (2) comprises an outer locking ring (21), a first outer locking groove (22), an outer locking spring (23) and an outer locking block (24); an inner locking groove (12) is provided at the upper end of the fixed mold (1); a second outer locking groove (32) is provided on the feeding mold (3); the outer locking ring (21) is slidably connected to the left end of the feeding mold (3); the first outer locking groove (22) is provided on the outer locking ring (21); the outer locking block (24) is slidably connected in the first outer locking groove (22); two ends of the outer locking spring (23) are respectively abutted against the upper end of the outer locking block (24) and the lower end of the first outer locking groove (22); a first chamfer (241) is provided at the lower left end of the outer locking block (24); the first chamfer (241) cooperates with the fixed mold (1); The end flat component (7) comprises an end flat spring (71), a shaping groove (72), an end flat cover (73) and a cover removal unit (74); a filling groove (13) is provided on the right side of the inner slide groove (11) of the fixed mold (1); a reset ring (61) is provided on the outer side of the right end of the shaping mold (6); the filling groove (13) is communicated with the slide groove (11); the reset ring (61) is slidably connected in the filling groove (13); the end flat cover (73) is provided on the left side of the shaping mold (6); the shaping groove (72) is provided in the shaping mold (6); the two ends of the end flat spring (71) are respectively in contact with the left end of the reset ring (61) and the inner wall of the fixed mold (1); the cover removal unit (74) is provided on the inner wall of the shaping mold (6); and when the shaping mold (6) moves to the leftmost end of the fixed mold (1), the end flat cover (73) is opened.
2. The semicircular lead-tin anode extrusion forming die according to claim 1, characterized in that: The feed trough (31) comprises a feed section (311) and a contraction section (312); the diameter of the feed section (311) is greater than the diameter of the filling trough (13); the left side of the contraction section (312) has the same diameter as the filling trough (13); and the right side of the contraction section (312) has the same diameter as the feed section (311).
3. The semicircular lead-tin anode extrusion forming die according to claim 2, characterized in that: An inlet groove (721) is provided on the right side of the shaping groove (72), and the inlet groove (721) cooperates with the contraction section (312). A sealing groove (722) is provided on the left side of the shaping groove (72), and the sealing groove (722) cooperates with the end flat cover (73).
4. The semicircular lead-tin anode extrusion forming die according to claim 2, characterized in that: The cover removal unit (74) comprises an unlocking groove (741), an unlocking spring (742), an unlocking block (743), an unlocking chamfer (744), a rising guide groove (745) and a rising block (746); a fixing groove (731) is provided on the end flat cover (73); the unlocking groove (741) is provided on the inner wall of the shaping mold (6); the unlocking block (743) is slidably connected in the unlocking groove (741); and the unlocking chamfer (744) is provided on the unlocking block. (743) at the lower left end, the two ends of the unlocking spring (742) are respectively in contact with the upper end of the unlocking block (743) and the inner wall of the fixing mold (6), the rising guide groove (745) is arranged at the upper end of the slide groove (11), and its right end is connected to the filling groove (13), the rising block (746) is arranged at the upper right end of the unlocking block (743), the rising block (746) cooperates with the rising guide groove (745), and the unlocking chamfer (744) cooperates with the fixing groove (731).
5. The semicircular lead-tin anode extrusion forming die according to claim 4, characterized in that: The inner locking component (5) comprises an inner locking block (51), an inner locking chamfer (52), an inner locking baffle (53) and an inner locking spring (54); the upper end of the rising block (746) is provided with a locking groove (7462); the inner locking block (51) is slidably connected in the inner shrinking groove; the inner locking baffle (53) is fixed to the side of the inner locking block (51); the two ends of the inner locking spring (54) respectively abut against the upper end of the inner locking baffle (53) and the inner wall of the fixed mold (1); the inner locking chamfer (52) is provided at the lower end of the inner locking block (51); the inner locking chamfer (52) cooperates with the rising block (746); the upper end of the inner locking block (51) cooperates with the outer locking block (24); the upper end of the inner locking block (51) cooperates with the second outer locking groove (32); and the lower end of the inner locking block (51) cooperates with the locking groove (7462).
6. The semicircular lead-tin anode extrusion forming die according to claim 5, characterized in that: The upper left end of the rising block (746) is provided with a rising chamfer (7461), and the rising chamfer (7461) cooperates with the inner locking chamfer (52).
7. The semicircular lead-tin anode extrusion forming die according to claim 2, characterized in that: The ejection component (4) comprises a limiting groove (41), a limiting block (42), an ejection ring (43) and a separation groove (44); the limiting groove (41) is arranged on the outside of the feed die (3); the limiting block (42) is arranged on the right end of the outer locking ring (21); the separation groove (44) is arranged on the right end of the limiting groove (41); the ejection ring (43) is slidably connected in the separation groove (44); and the ejection ring (43) is fixedly connected to the right end of the limiting block (42).
8. The semicircular lead-tin anode extrusion forming die according to claim 7, characterized in that: The right end of the separation groove (44) is in communication with the feeding section (311), and the ejection ring (43) cooperates with the feeding section (311).