Auto parts die-casting machine

By designing a die-casting machine for automotive accessories including bottom plate, pressure assembly, drive assembly, molding mold assembly, spraying assembly and top material assembly, the problem of intimate coordination between steps is solved, and orderly execution and spraying of mold release agents is achieved. , improves production efficiency and the quality of automotive accessories.

CN118720090BActive Publication Date: 2025-01-07XINGHUA TIANZE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202411220636.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-01-07
Estimated Expiration
2044-09-02

AI Technical Summary

Technical Problem

The steps of existing automotive parts die-casting molding machines are not closely coordinated, which affects production efficiency, and the mold release step and the main assembly line steps are not smooth, resulting in low production efficiency.

Method used

A die-casting machine for automotive accessories including bottom plate, pressure mount, drive assembly, molding mold assembly, spraying assembly and top material assembly is designed. By driving the movable mold to the fixed mold, the pressure mount maintains stability, and the spraying assembly is Spray the release agent, and the top material assembly pushes the blank out and pushes it away from the bottom plate. The push material assembly achieves connection between steps to ensure orderly execution.

Benefits of technology

The tight connection density between steps is improved, the orderly spraying of the mold release agent is achieved, the time of the mold release step in the production process is reduced, the die-casting production efficiency is improved, and the quality and surface finish of the automobile parts are ensured.

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Abstract

The present invention relates to the technical field of die-casting, and specifically to an automobile parts die-casting machine, comprising a base plate, a pressure assembly is arranged above the base plate, drive assemblies are arranged at both ends of the base plate, and a molding die assembly is arranged on the upper surface of the base plate; the molding die assembly comprises a fixed die and a movable die, the fixed die is fixed on the upper surface of the base plate, the movable die is installed on the drive assembly, and a pusher assembly is also arranged on the side wall of the movable die; a spraying assembly is also arranged on the upper surface of the base plate, and the spraying assembly is arranged on one side of the fixed die; a pusher assembly is arranged below the base plate; the automobile parts die-casting machine makes the steps more closely connected and orderly executed, and in the process of unloading automobile parts blanks, the spraying of a demolding agent can be realized, and the spraying and demolding steps are orderly inserted into the assembly line, and the time spent on the spraying and demolding steps does not need to be included in the entire production link, thereby improving the die-casting production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of die casting, in particular to a die casting machine for automobile parts. Background Art

[0002] Auto parts die casting is an efficient manufacturing process that plays an important role in automobile manufacturing. Die casting technology allows molten metal to be quickly filled into precision molds under high pressure to form complex automotive parts, such as engine parts, transmission parts, frame system parts, steering parts, etc.

[0003] The steering wheel parts in the steering components are generally made of zinc alloy or aluminum alloy metal materials. The parts are relatively regular, which makes the die-casting process relatively simple and is generally produced through assembly lines. However, in some current assembly line production methods, each step in the die-casting is not coordinated closely enough, and the connection between the steps is not smooth enough, which affects the efficiency of the entire die-casting production line.

[0004] Therefore, a die-casting machine for automobile parts is proposed in view of the above problems. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: the die-casting molding machine for automobile parts described in the present invention comprises a bottom plate, a pressure assembly is arranged above the bottom plate, driving assemblies are arranged at both ends of the bottom plate, and a molding die assembly is arranged on the upper surface of the bottom plate; the molding die assembly comprises a fixed die and a movable die, the fixed die is fixed on the upper surface of the bottom plate, the movable die is installed on the driving assembly, and a material pushing assembly is also arranged on the side wall of the movable die; a spraying assembly is also arranged on the upper surface of the bottom plate, and the spraying assembly is arranged on one side of the fixed die; a material ejecting assembly is arranged below the bottom plate;

[0007] The driving assembly can push the movable mold onto the fixed mold to realize the molding of the die-casting mold cavity;

[0008] The pressure-applying assembly is used to stabilize the movable mold on the fixed mold to achieve stability of the die-casting mold cavity;

[0009] The spraying assembly is used to spray the release agent into the movable mold;

[0010] The ejector assembly is used to eject the cold-formed automobile parts blank upward out of the fixed mold;

[0011] The pusher assembly is used to push the automobile accessory blank ejected from the fixed mold away from the bottom plate.

[0012] Preferably, the driving assembly includes a motor and a screw; support parts are vertically extended upward at both ends of the bottom plate, the support parts are symmetrically rotatably connected to the screw, the end of the screw is fixedly connected to the output end of the motor, the motor is fixedly connected to the outer side wall of the support part, and a plurality of movable molds are connected to the screw;

[0013] The upper end face corners of the movable mold are fixedly connected with connecting ears, which drive connecting screws. The lower surface of the movable mold is fixedly connected with guide rods at the front and back, and the guide rods are slidably connected in the slide grooves provided on the upper end face of the fixed mold. The fixed mold is fixedly connected to the bottom plate, and one side of the fixed mold is connected to the feed pipe.

[0014] Preferably, a pressure assembly is provided at the upper end of the support portion; the pressure assembly comprises a U-shaped frame, a plurality of No. 1 hydraulic cylinders are evenly fixedly connected to the frame, the output end of the No. 1 hydraulic cylinder points to the fixed mold, and a pressure block is fixedly connected to the output end of the No. 1 hydraulic cylinder;

[0015] A sliding opening is provided in the middle of each movable mold, a pre-pressing block is arranged in the sliding opening, a plurality of vertical slots are provided outside the sliding opening, a sliding block adapted to the vertical slot is fixedly connected to the corner position of the pre-pressing block, and the sliding block is slidably connected to the bottom of the vertical slot through a spring.

[0016] Preferably, a plurality of recesses are evenly formed on the upper surface of the bottom plate, and the recesses are arranged one by one on one side of the fixed mold, and a spraying assembly is arranged in the recess; the spraying assembly includes a plurality of nozzles, and the nozzles are connected to an external material pump through a material pipe.

[0017] Preferably, the bottom plate is provided with a plurality of through holes, which penetrate one by one to the bottom position of the fixed mold, and a material ejection assembly is arranged in the through holes, and the material ejection assembly comprises a ejection block, a middle pipe is fixedly connected to the lower end of the ejection block, a No. 2 hydraulic cylinder is fixedly connected to the lower end of the middle pipe, and a cylinder body of the No. 2 hydraulic cylinder is fixedly connected to the lower surface of the bottom plate, and the No. 2 hydraulic cylinder cooperates with the ejection block to eject the cold-solidified automobile parts blank in the fixed mold;

[0018] A plurality of spray holes are arranged on the outer ring surface of each top block, and the spray holes are connected to the middle pipe, and the middle pipe is connected to the external material pump through the material pipe.

[0019] Preferably, a pushing assembly is arranged on one side of each movable mold, and each pushing assembly includes a connecting rod, which is vertically fixed to a side wall of the movable mold, and the end of the connecting rod is fixed to a cylinder through a connecting plate, and the output end of the cylinder is horizontally pointed to the position above the fixed mold, and the output end of the cylinder is fixed to a pushing plate, which can push the automobile part blank on the top block away from the bottom plate.

[0020] Preferably, the rear half of each pusher plate is hollow inside, and a plurality of spray holes are provided on the lower surface of the rear half of the pusher plate.

[0021] Preferably, a plurality of No. 1 touch switches are evenly arranged on one side of the base plate, and the No. 1 touch switch cooperates with the connecting rod to control the execution of the No. 2 hydraulic cylinder; a plurality of No. 2 touch switches are evenly arranged on the lower surface of the base plate, and the No. 2 touch switch is arranged on both sides of the through hole, and the No. 2 touch switch cooperates with the middle tube to control the execution of the cylinder.

[0022] Preferably, the upper end surface of each pre-pressing block is provided with a truncated cone-shaped protrusion; and the lower end surface of each pressing block is provided with a groove adapted to the protrusion.

[0023] Preferably, a blanking plate is fixedly connected to the other side wall of each movable mold, and the blanking plate can guide the automobile accessory blank to slide away from the bottom plate.

[0024] The present invention is beneficial in that:

[0025] 1. The die-casting machine for automobile parts makes the steps more closely connected and executed in an orderly manner. In the process of blanking automobile parts, the release agent can be sprayed, and the spraying and demolding steps are inserted into the assembly line in an orderly manner. The time spent on the spraying and demolding steps does not need to be included in the entire production process, thereby improving the die-casting production efficiency.

[0026] 2. The material pump injects the release agent into the material pipe, and then the release agent is sprayed from multiple nozzles. The release agent is evenly sprayed on the lower surface of the movable mold, that is, sprayed on the lower surface of the pre-pressed block, and the spraying setting of the nozzle is sprayed at different angles, which can spray to the corner position inside the pre-pressed block to ensure that every part of the pre-pressed block can be covered by the release agent. Moreover, the excess release agent drips into the concave part and will not pollute the die-casting environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A first-view stereoscopic view of the die-casting machine for automobile parts in the present invention;

[0028] Figure 2 A second perspective view of the die-casting machine for automobile parts in the present invention;

[0029] Figure 3 It is a front view of the die-casting machine for automobile parts in the present invention;

[0030] Figure 4 A three-dimensional diagram of the cooperation between the bottom plate and the forming mold assembly of the present invention;

[0031] Figure 5 is a three-dimensional diagram of a molding die assembly in the present invention;

[0032] Figure 6 A top view of the molding die assembly of the present invention;

[0033] Figure 7 A top view of the fixed mold in the present invention;

[0034] Figure 8 It is a schematic diagram of the cooperation between the movable mold and the fixed mold in the present invention;

[0035] Fig. 9 It is a three-dimensional diagram of the cooperation between the movable mold and the pusher assembly in the present invention;

[0036] Fig.10 It is a three-dimensional diagram of the cooperation between the movable mold and the pre-pressing block in the present invention;

[0037] Fig.11 It is a stereoscopic diagram of the pusher assembly in the present invention;

[0038] Fig.12 A three-dimensional diagram of the movable mold in the present invention;

[0039] Fig.13 It is a three-dimensional diagram of the pre-pressed block in the present invention;

[0040] Fig.14 It is a three-dimensional diagram of the ejector assembly in the present invention.

[0041] In the figure: 1. bottom plate; 2. fixed mold; 3. movable mold; 4. motor; 5. screw; 6. support part; 7. connecting ear; 8. guide rod; 9. slide groove; 10. feed pipe; 11. frame; 12. No. 1 hydraulic cylinder; 13. pressure block; 14. slide; 15. pre-pressure block; 16. slide block; 17. recess; 18. nozzle; 19. material pipe; 20. top block; 21. middle pipe; 22. No. 2 hydraulic cylinder; 23. spray hole; 24. connecting rod; 25. connecting plate; 26. cylinder; 27. push plate; 28. No. 1 touch switch; 29. ​​No. 2 touch switch; 30. convex part; 31. unloading plate. DETAILED DESCRIPTION

[0042] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0043] Reference Figure 1 - Fig.14 , a die-casting molding machine for automobile parts, comprising a bottom plate 1, a pressure assembly is arranged above the bottom plate 1, driving assemblies are arranged at both ends of the bottom plate 1, and a molding die assembly is arranged on the upper surface of the bottom plate 1; the molding die assembly comprises a fixed die 2 and a movable die 3, the fixed die 2 is fixed on the upper surface of the bottom plate 1, the movable die 3 is installed on the driving assembly, and a pushing assembly is also arranged on the side wall of the movable die 3; a spraying assembly is also arranged on the upper surface of the bottom plate 1, and the spraying assembly is arranged on one side of the fixed die 2; a ejecting assembly is arranged below the bottom plate 1;

[0044] The driving assembly can push the movable mold 3 onto the fixed mold 2 to realize the molding of the die-casting mold cavity;

[0045] The pressure-applying assembly is used to stabilize the movable mold 3 on the fixed mold 2 to achieve the stability of the die-casting mold cavity;

[0046] The spraying assembly is used to spray the release agent into the movable mold 3;

[0047] The ejector assembly is used to eject the cold-formed automobile parts blank upward out of the fixed mold 2;

[0048] The pusher assembly is used to push the automobile parts blank ejected from the fixed mold 2 away from the bottom plate 1;

[0049] In this embodiment, the designed automobile parts die-casting molding machine can optimize the automobile parts die-casting process and improve the die-casting production efficiency; the driving component drives the movable mold 3 to move above the spraying component, and the spraying component sprays the release agent on the movable mold 3. At the same time, the ejecting component ejects the cold-solidified automobile parts blank upward from the fixed mold 2. During the ejection process, the pushing component also starts to execute, and the pushing component pushes the automobile parts blank above the fixed mold 2 away from the bottom plate 1. Then the pushing component and the ejecting component retreat and reset, and the driving component transmits the movable mold 3 to the fixed mold 2, and then the injection and pressure are performed. The pressure component applies downward pressure to the movable mold 3 to ensure the stability of the mold forming cavity. After cold solidification, the above actions are repeated;

[0050] The automobile parts die-casting machine makes the steps more closely connected and executed in an orderly manner. In the process of blanking automobile parts, the release agent can be sprayed, and the spraying and demolding steps are inserted into the production line in an orderly manner. The time spent on the spraying and demolding steps does not need to be included in the entire production process, thereby improving the die-casting production efficiency.

[0051] Reference Figure 1 - Fig.11 The driving assembly includes a motor 4 and a screw 5; support parts 6 are vertically extended upward at both ends of the bottom plate 1, and the support parts 6 are symmetrically rotatably connected to the screw 5, the end of the screw 5 is fixedly connected to the output end of the motor 4, the motor 4 is fixedly connected to the outer side wall of the support part 6, and the screw 5 is connected to a plurality of movable molds 3;

[0052] The upper end face corner position of the movable mold 3 is fixedly connected with a connecting ear 7, and the connecting ear 7 drives the connecting screw 5. The lower surface of the movable mold 3 is fixedly connected with a guide rod 8 at the front and rear, and the guide rod 8 is slidably connected in the slide groove 9 opened on the upper end face of the fixed mold 2; the fixed mold 2 is fixedly connected to the bottom plate 1, and one side of the fixed mold 2 is connected to the feed pipe 10; the motor 4 drives the screw 5 to rotate, and the screw 5 is driven to connect multiple movable molds 3. The movable mold 3 is horizontally slidably connected to the fixed mold 2 through the guide rod 8. When the mold is opened, the motor 4 drives the screw 5 to rotate. When the mold is closed, the motor 4 drives the screw rod 5 to reverse, and the screw rod 5 synchronously drives the multiple movable molds 3 to reset, and realizes the mold closing action of the movable mold 3 and the fixed mold 2, and then executes the pressure component, and injects the molten material into the mold cavity through the feed pipe 10; the screw rod 5 synchronously drives the multiple movable molds 3 to execute, and the rhythm can be unified, the die-casting process is smoothly executed, and the die-casting production efficiency can be improved, and a good execution environment is provided for the subsequent steps.

[0053] Reference Figure 1 - Fig.14 , a pressure assembly is disposed at the upper end of the support portion 6; the pressure assembly comprises a U-shaped frame 11, a plurality of No. 1 hydraulic cylinders 12 are evenly fixedly connected to the frame 11, the output end of the No. 1 hydraulic cylinder 12 points to the fixed mold 2, and a pressure block 13 is fixedly connected to the output end of the No. 1 hydraulic cylinder 12;

[0054] A sliding opening 14 is provided in the middle of each movable mold 3, a pre-pressing block 15 is provided in the sliding opening 14, a plurality of vertical grooves are provided on the outer side of the sliding opening 14, a slider 16 adapted to the vertical groove is fixedly connected to the corner position of the pre-pressing block 15, and the slider 16 is slidably connected to the bottom of the vertical groove by a spring; a pre-pressing block 15 is provided on the movable mold 3, and the pre-pressing block 15 and the fixed mold 2 form a complete mold cavity; when the pressure assembly is executed, the No. 1 hydraulic cylinder 12 drives the pressing block 13 to press on the pre-pressing block 15, the pre-pressing block 15 moves down, and performs a mold closing action with the fixed mold 2, when the fixed mold 2 and the pre-pressing block 15 surround After the mold cavity is formed, the molten material is injected into the mold cavity through the feed pipe 10; after waiting for cold solidification, the No. 1 hydraulic cylinder 12 drives the pressure block 13 to move up and reset, and the pre-pressure block 15 moves up and away from the fixed mold 2 under the elastic force of the spring to which it is connected. Then, under the control of the driving component, the movable mold 3 moves horizontally and moves away from the fixed mold 2. At this time, the mold is opened, and then the spraying component sprays the release agent on the lower surface of the movable mold 3. At the same time, the ejecting component pushes up the cold-solidified automobile part blank. After the upper push rises to a certain height, the pushing component is executed and pushes the automobile part blank away from the bottom plate 1.

[0055] Reference Figure 7 and Figure 8A plurality of recesses 17 are evenly formed on the upper surface of the bottom plate 1, and the recesses 17 are arranged one by one on one side of the fixed mold 2, and a spraying assembly is arranged in the recess 17; the spraying assembly includes a plurality of nozzles 18, and the nozzles 18 are connected to an external material pump through a material pipe 19; the material pump injects a release agent into the material pipe 19, and then the release agent is sprayed from the plurality of nozzles 18, and the release agent is evenly sprayed on the lower surface of the movable mold 3, that is, sprayed on the lower surface of the pre-pressed block 15, and the spraying setting of the nozzle 18 is sprayed at different angles, and can be sprayed to the corner position inside the pre-pressed block 15, to ensure that each part on the pre-pressed block 15 can be covered by the release agent, and the excess release agent drips into the recess 17, and will not cause pollution to the die-casting environment.

[0056] Reference Figure 3 - Fig.14 The bottom plate 1 is provided with a plurality of through holes, which penetrate to the bottom of the fixed mold 2 one by one, and a material ejection assembly is arranged in the through holes, and the material ejection assembly includes a ejection block 20, a middle pipe 21 is fixedly connected to the lower end of the ejection block 20, a No. 2 hydraulic cylinder 22 is fixedly connected to the lower end of the middle pipe 21, and a cylinder body of the No. 2 hydraulic cylinder 22 is fixedly connected to the lower surface of the bottom plate 1, and the No. 2 hydraulic cylinder 22 cooperates with the ejection block 20 to eject the cold-solidified automobile parts blank in the fixed mold 2;

[0057] A plurality of spray holes 23 are provided on the outer ring surface of each of the top blocks 20, and the spray holes 23 are connected to the middle pipe 21, and the middle pipe 21 is connected to the external material pump through the material pipe 19; in the die-casting process of the automobile parts, the release agent can form an isolation film. Before the molten material is injected, the release agent will be evenly distributed on the surface of the mold cavity to form an isolation film to prevent the molten material from directly flushing the movable mold 3, thereby protecting the movable mold 3 and extending its service life; secondly, it promotes the flow of the molten material, helps the molten material to smoothly enter the mold cavity, and ensures the integrity of the filling process, which is crucial for the production of high-quality automobile parts blanks; thirdly, it is easy to demold. The use of the release agent can make it easier for the automobile parts blank to be removed from the mold after forming, reduce manual intervention, and improve production efficiency; fourthly, it improves the quality of automobile parts blanks. The amount can improve the surface finish of the automobile parts blank, reduce defects such as pores, and thus improve the overall quality of the automobile parts blank; therefore, it is necessary not only to spray the release agent on the movable mold 3, but also to spray the release agent on the fixed mold 2, and the release agent is sprayed on the fixed mold 2 during the execution of the ejection component, that is, during the upward movement of the ejection block 20, the automobile parts blank in the fixed mold 2 is pushed up and separated from the fixed mold 2, and at the same time, the external material pump injects the spraying agent into the middle tube 21, and then discharges it from the spray hole 23 on the ejection block 20, and the release agent is sprayed during the upward and downward movement of the ejection block 20, and the spraying of the release agent in the fixed mold 2 makes full use of the ejection execution action of the ejection component, and there is no need to preset the time for spraying the release agent in the fixed mold 2, which is also a way to improve the automobile parts blank.

[0058] Reference Figure 4- Fig.12 A pusher assembly is arranged on one side of each movable mold 3, and each pusher assembly includes a connecting rod 24, the connecting rod 24 is vertically fixed to a side wall of the movable mold 3, the end of the connecting rod 24 is fixedly connected to a cylinder 26 through a connecting plate 25, the output end of the cylinder 26 is horizontally pointed to the upper position of the fixed mold 2, and the output end of the cylinder 26 is fixedly connected to a pusher plate 27, and the pusher plate 27 can push the automobile part blank on the top block 20 away from the bottom plate 1; the pusher assembly moves with the movement of the movable mold 3, that is, the pusher The entire assembly moves synchronously with the movable mold 3. After the mold is opened, the ejector assembly pushes up the automobile part blank, and at the same time, the cylinder 26 pushes the ejector plate 27 to move horizontally above the fixed mold 2. When the ejector block 20 pushes the automobile part blank to the specified position, the ejector plate 27 is close to the automobile part blank, and then the ejector plate 27 pushes the automobile part blank away from the ejector block 20, and the unloading of the automobile part blank is realized; after the unloading is completed, the ejector block 20 moves down and resets, and the cylinder 26 drives the ejector plate 27 to retreat and reset.

[0059] Reference Fig.11 The rear half of each push plate 27 is hollow inside, and a plurality of spray holes 23 are provided on the lower surface of the rear half of the push plate 27; the rear half of the push plate 27 is hollow inside, and through the material pipe 19 together with the external material pump, the material pump can inject the demoulding agent into the push plate 27, and then discharge it from the spray holes 23 provided on the lower surface of the push plate 27, and in the process of withdrawing the push plate 27, the spray holes 23 spray out the demoulding agent, and the demoulding agent is sprayed on the upper surface of the fixed mold 2, and cooperates with the spray holes 23 on the top block 20 to spray the demoulding agent on the fixed mold 2, so that the inner surface of the fixed mold 2 is evenly sprayed with the demoulding agent, which is helpful for the demoulding of the automotive parts blank and improves the die-casting quality.

[0060] Reference Figure 3 and Figure 8, a plurality of No. 1 touch switches 28 are evenly arranged on one side of the bottom plate 1, and the No. 1 touch switch 28 cooperates with the connecting rod 24 to control the execution of the No. 2 hydraulic cylinder 22; a plurality of No. 2 touch switches 29 are evenly arranged on the lower surface of the bottom plate 1, and the No. 2 touch switches 29 are arranged on both sides of the through hole, and the No. 2 touch switches 29 cooperate with the intermediate tube 21 to control the execution of the cylinder 26; after the movable mold 3 is horizontally away from the fixed mold 2, the mold opening action is realized, and at this time, the automobile parts blank needs to be disengaged from the top, and when the movable mold 3 moves to the specified position, the connecting rod 24 will The No. 1 touch switch 28 is squeezed, and the No. 1 touch switch 28 is used to control the execution of the No. 2 hydraulic cylinder 22, which can ensure that the No. 2 hydraulic cylinder 22 can be executed after the movable mold 3 is completely moved to the positioning axis, so as to prevent the No. 2 hydraulic cylinder 22 from pushing the automobile parts blank, and the automobile parts blank is pressed on the lower surface of the movable mold 3, causing damage to the automobile parts blank and the movable mold 3. During the mold closing process of the movable mold 3 and the fixed mold 2, the connecting rod 24 is away from and no longer squeezes the No. 1 touch switch 28, and the No. 1 touch switch 28 is reset and waits for the next execution;

[0061] The No. 2 hydraulic cylinder 22 drives the middle tube 21 to move upward, and the upper end surface of the middle tube 21 squeezes the No. 2 touch switch 29. The No. 2 touch switch 29 is used to control the execution of the cylinder 26. The upper end surface of the middle tube 21 triggers the No. 2 touch switch 29, and the cylinder 26 can execute the second stroke. The first stroke of the cylinder 26 is that the cylinder 26 drives the push plate 27 to approach the automobile parts blank. The second stroke of the cylinder 26 is that the push plate 27 pushes the automobile parts blank on the top block 20 away from the top block 20 to realize the unloading of the automobile parts blank. When the No. 2 hydraulic cylinder 22 drives the middle tube 21 to move downward, the middle tube 21 no longer squeezes the No. 2 touch switch 29, and the No. 2 touch switch 29 is reset and waits for the next execution;

[0062] The setting of the No. 1 touch switch 28 and the No. 2 touch switch 29 can ensure that each step in the entire die-casting process is carried out in an orderly manner and the steps are closely coordinated with each other;

[0063] Reference Fig.13 The upper end surface of each pre-pressing block 15 is provided with a truncated cone-shaped protrusion 30; the lower end surface of each pressing block 13 is provided with a groove adapted to the protrusion 30; the provided protrusion 30 cooperates with the groove, which can improve the stability of the pressure between the pre-pressing blocks 15 maintained by the pressing block 13, so that the downward pressure applied by the No. 1 hydraulic cylinder 12 can stably act on the pre-pressing block 15, thereby ensuring the stability of the mold cavity.

[0064] Reference Fig.11 and Fig.12A blanking plate 31 is fixedly connected to the other side wall of each of the movable molds 3, and the blanking plate 31 can guide the automobile part blank to slide off the bottom plate 1; the blanking plate 31 is set to move synchronously with the movable mold 3. After the mold is opened, the blanking plate 31 moves to a position opposite to the fixed mold 2, and the push plate 27 pushes the automobile part blank on the top block 20 to the blanking plate 31, and then slides off the bottom plate 1 along the blanking plate 31.

[0065] Working principle: In this embodiment, the designed automobile parts die-casting molding machine can optimize the automobile parts die-casting process and improve the die-casting production efficiency; the driving component drives the movable mold 3 to move to the top of the spraying component, and the spraying component sprays the release agent on the movable mold 3. At the same time, the ejecting component ejects the cold-solidified automobile parts blank upward from the fixed mold 2. During the ejection process, the pushing component also starts to execute, and the pushing component pushes the automobile parts blank above the fixed mold 2 away from the bottom plate 1. Then the pushing component and the ejecting component retreat and reset, and the driving component transmits the movable mold 3 to the fixed mold 2, and then the injection and pressure are performed. The pressure component applies downward pressure to the movable mold 3 to ensure the stability of the mold forming cavity. After cold solidification, the above actions are repeated;

[0066] The die-casting machine for automobile parts makes the steps more closely connected and executed in an orderly manner. In the process of blanking automobile parts, the spraying of the demoulding agent can be realized, and the spraying and demoulding steps are inserted into the production line in an orderly manner. The time spent on the spraying and demoulding steps does not need to be included in the entire production process, thereby improving the die-casting production efficiency.

[0067] The motor 4 drives the screw rod 5 to rotate, and the screw rod 5 is connected to multiple movable molds 3. The movable mold 3 is horizontally slidably connected to the fixed mold 2 through the guide rod 8. When opening the mold, the motor 4 drives the screw rod 5 to rotate forward, and the screw rod 5 synchronously drives the multiple movable molds 3 to move and open the fixed mold 2; when closing the mold, the motor 4 drives the screw rod 5 to reverse, and the screw rod 5 synchronously drives multiple movable molds to reset, and realizes the closing action of the movable mold 3 and the fixed mold 2, and then executes the pressure component, and injects the molten material into the mold cavity through the feed pipe 10; the screw rod 5 synchronously drives the execution of multiple movable molds 3, which can be carried out in a unified rhythm, the die-casting process is smoothly executed, and the die-casting production efficiency can be improved, and a good execution environment is provided for subsequent steps;

[0068] When the pressure-applying component is executed, the No. 1 hydraulic cylinder 12 drives the pressing block 13 to press on the pre-pressing block 15, and the pre-pressing block 15 moves down and performs a mold closing action with the fixed mold 2. When the fixed mold 2 and the pre-pressing block 15 surround a mold cavity, the molten material is injected into the mold cavity through the feed pipe 10; after waiting for cold solidification, the No. 1 hydraulic cylinder 12 drives the pressing block 13 to move up and reset, and the pre-pressing block 15 moves up and away from the fixed mold 2 under the elastic force of the spring connected to it, and then under the control of the driving component, the movable mold 3 moves horizontally and away from the fixed mold 2, and the mold is opened at this time, and then the spraying component sprays the release agent on the lower surface of the movable mold 3, and at the same time, the ejecting component pushes up the cold-solidified automobile parts blank, and after the upper ejection rises to a certain height, the pushing component is executed and pushes the automobile parts blank away from the bottom plate 1;

[0069] The material pump injects the release agent into the material pipe 19, and then the release agent is sprayed from multiple nozzles 18. The release agent is evenly sprayed on the lower surface of the movable mold 3, that is, sprayed on the lower surface of the pre-pressed block 15, and the spraying setting of the nozzle 18 is sprayed at different angles, which can spray to the corner position of the pre-pressed block 15, ensuring that every part of the pre-pressed block 15 can be covered by the release agent. Moreover, the excess release agent drips on the concave part 17 and will not cause pollution to the die casting environment.

[0070] In the die-casting process of automobile parts, the release agent can form an isolation film. Before the molten material is injected, the release agent will be evenly distributed on the surface of the mold cavity to form an isolation film to prevent the molten material from directly scouring the movable mold 3, thereby protecting the movable mold 3 and extending its service life; secondly, it promotes the flow of the molten material, helps the molten material to smoothly enter the mold cavity, and ensures the integrity of the filling process, which is crucial for the production of high-quality automobile parts blanks; thirdly, it is easy to demold. The use of a release agent can make it easier for the automobile parts blank to be removed from the mold after forming, reduce manual intervention, and improve production efficiency; fourthly, it improves the quality of automobile parts blanks, improves the surface finish of automobile parts blanks, reduces defects such as pores, and thus Improve the overall quality of the automobile parts blank; therefore, it is necessary not only to spray the release agent on the movable mold 3, but also to spray the release agent on the fixed mold 2, and the release agent is sprayed on the fixed mold 2 during the execution of the ejection component, that is, during the upward movement of the ejection block 20, the automobile parts blank in the fixed mold 2 is ejected from the fixed mold 2, and at the same time, the external material pump injects the spraying agent into the middle tube 21, and then discharges it from the spray hole 23 on the ejection block 20, and the release agent is sprayed during the upward and downward movement of the ejection block 20. The spraying of the release agent in the fixed mold 2 makes full use of the ejection execution action of the ejection component, and there is no need to preset the time for spraying the release agent in the fixed mold 2, which is also a way to improve the automobile parts blank;

[0071] The pusher assembly moves with the movement of the movable mold 3, that is, the pusher assembly as a whole moves synchronously with the movable mold 3. After the mold is opened, the pusher assembly pushes the automobile part blank, and at the same time, the cylinder 26 pushes the pusher plate 27 to move horizontally above the fixed mold 2. When the pusher block 20 pushes the automobile part blank to the specified position, the pusher plate 27 is close to the automobile part blank, and then the pusher plate 27 pushes the automobile part blank away from the pusher block 20, and the unloading of the automobile part blank is realized; after the unloading is completed, the pusher block 20 moves down and resets, and the cylinder 26 drives the pusher plate 27 to withdraw and reset;

[0072] The rear half of the push plate 27 is hollow inside, and through the material pipe 19 together with the external material pump, the material pump can inject the demoulding agent into the push plate 27, and then discharge it from the spray hole 23 opened on the lower surface of the push plate 27. In the process of the push plate 27 retreating, the spray hole 23 sprays the demoulding agent, and the demoulding agent is sprayed on the upper surface of the fixed mold 2, and cooperates with the spray hole 23 on the top block 20 to spray the demoulding agent on the fixed mold 2, so that the inner surface of the fixed mold 2 is evenly sprayed with the demoulding agent, which is helpful for demoulding the blank of the automobile parts and improving the quality of die casting;

[0073] After the movable mold 3 is horizontally away from the fixed mold 2, the mold opening action is realized. At this time, the automobile part blank needs to be disengaged from the top. When the movable mold 3 moves to the specified position, the connecting rod 24 will squeeze the No. 1 touch switch 28, and the No. 1 touch switch 28 is used to control the execution of the No. 2 hydraulic cylinder 22, which can ensure that the No. 2 hydraulic cylinder 22 can be executed after the movable mold 3 is completely moved to the axis, so as to prevent the No. 2 hydraulic cylinder 22 from pushing the automobile part blank, and the automobile part blank is pressed on the lower surface of the movable mold 3, causing damage to the automobile part blank and the movable mold 3; the No. 2 hydraulic cylinder 22 drives the middle tube 21 to move upward, and the upper end surface of the middle tube 21 is squeezed to the No. 2 touch switch 29, and the No. 2 touch switch 29 is used to control the execution of the cylinder 26, and the middle The upper end surface of the tube 21 triggers the No. 2 touch switch 29, and the cylinder 26 can execute the second stroke. The first stroke of the cylinder 26 is that the cylinder 26 drives the push plate 27 to approach the automobile part blank, and the second stroke of the cylinder 26 is that the push plate 27 pushes the automobile part blank on the top block 20 away from the top block 20 to realize the unloading of the automobile part blank; the setting of the No. 1 touch switch 28 and the No. 2 touch switch 29 can ensure that each step in the entire die-casting process is executed in an orderly manner, and the steps are closely matched with each other; the set convex portion 30 cooperates with the groove, which can improve the stability of the pressure between the pressure block 13 for maintaining the pre-pressure block 15, so that the downward pressure applied by the No. 1 hydraulic cylinder 12 can stably act on the pre-pressure block 15 to ensure the stability of the mold cavity.

[0074] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A die-casting machine for automobile parts, characterized in that: The invention comprises a bottom plate (1), a pressure component is arranged on the top of the bottom plate (1), driving components are arranged at both ends of the bottom plate (1), and a molding die component is arranged on the top surface of the bottom plate (1); the molding die component comprises a fixed die (2) and a movable die (3), the fixed die (2) is fixed on the top surface of the bottom plate (1), the movable die (3) is installed on the driving component, and a material pushing component is also arranged on the side wall of the movable die (3); a spraying component is also arranged on the top surface of the bottom plate (1), and the spraying component is arranged on one side of the fixed die (2); and a material pushing component is arranged below the bottom plate (1); The driving assembly is capable of pushing the movable mold (3) onto the fixed mold (2) to achieve molding of the die-casting mold cavity; The pressure-applying component is used to stabilize the movable mold (3) on the fixed mold (2) to achieve stability of the die-casting mold cavity; The spraying assembly is used to spray the release agent into the movable mold (3); The ejector assembly is used to eject the cold-formed automobile component blank upward out of the fixed mold (2); The pusher assembly is used to push the automobile component blank ejected from the fixed mold (2) away from the bottom plate (1); The upper surface of the bottom plate (1) is evenly provided with a plurality of recesses (17), the recesses (17) being arranged one by one on one side of the fixed mold (2), and a spraying assembly being arranged in the recesses (17); the spraying assembly comprises a plurality of spray heads (18), and the spray heads (18) are connected to an external material pump via a material pipe (19); The bottom plate (1) is provided with a plurality of through holes, each of which penetrates to the bottom of the fixed mold (2). A material ejection assembly is provided in the through holes, and the material ejection assembly comprises a ejection block (20). The lower end of the ejection block (20) is fixedly connected to an intermediate tube (21). The lower end of the intermediate tube (21) is fixedly connected to a No. 2 hydraulic cylinder (22). The cylinder body of the No. 2 hydraulic cylinder (22) is fixedly connected to the lower surface of the bottom plate (1). The No. 2 hydraulic cylinder (22) cooperates with the ejection block (20) to eject the cold-solidified automobile component blank in the fixed mold (2). A plurality of spray holes (23) are provided on the outer ring surface of each top block (20), the spray holes (23) are connected to the intermediate pipe (21), and the intermediate pipe (21) is connected to an external material pump through a material pipe (19); A pusher assembly is provided on one side of each movable mold (3), and each pusher assembly includes a connecting rod (24), the connecting rod (24) is vertically fixed to a side wall of the movable mold (3), the end of the connecting rod (24) is fixedly connected to a cylinder (26) via a connecting plate (25), the output end of the cylinder (26) is horizontally directed to a position above the fixed mold (2), and the output end of the cylinder (26) is fixedly connected to a pusher plate (27), and the pusher plate (27) is capable of pushing the automobile part blank on the top block (20) away from the bottom plate (1); The rear half of each push plate (27) is hollow inside, and a plurality of spray holes (23) are provided on the lower surface of the rear half of the push plate (27).

2. The die-casting machine for automobile parts according to claim 1, characterized in that: The driving assembly comprises a motor (4) and a screw rod (5); support parts (6) are vertically extended upward at both ends of the base plate (1); the support parts (6) are symmetrically rotatably connected to the screw rod (5); the end of the screw rod (5) is fixedly connected to the output end of the motor (4); the motor (4) is fixedly connected to the outer side wall of the support part (6); and the screw rod (5) is connected to a plurality of movable molds (3); A connecting ear (7) is fixedly connected to the corner position of the upper end surface of the movable mold (3), and the connecting ear (7) drives the connecting screw (5). A guide rod (8) is fixedly connected to the front and rear of the lower surface of the movable mold (3), and the guide rod (8) is slidably connected to a slide groove (9) provided on the upper end surface of the fixed mold (2); the fixed mold (2) is fixedly connected to the bottom plate (1), and one side of the fixed mold (2) is connected to the feed pipe (10).

3. The die-casting machine for automobile parts according to claim 2, characterized in that: A pressure component is disposed at the upper end of the support portion (6); the pressure component comprises a U-shaped frame (11), a plurality of No. 1 hydraulic cylinders (12) are evenly fixedly connected to the frame (11), the output end of the No. 1 hydraulic cylinder (12) points to the fixed mold (2), and a pressure block (13) is fixedly connected to the output end of the No. 1 hydraulic cylinder (12); A sliding opening (14) is provided in the middle of each movable mold (3), a pre-pressing block (15) is arranged in the sliding opening (14), a plurality of vertical grooves are provided outside the sliding opening (14), a sliding block (16) adapted to the vertical groove is fixedly connected to the corner position of the pre-pressing block (15), and the sliding block (16) is slidably connected to the bottom of the vertical groove via a spring.

4. The die-casting machine for automobile parts according to claim 1, characterized in that: A plurality of No. 1 touch switches (28) are evenly arranged on one side of the bottom plate (1), and the No. 1 touch switches (28) cooperate with the connecting rod (24) to control the execution of the No. 2 hydraulic cylinder (22); a plurality of No. 2 touch switches (29) are evenly arranged on the lower surface of the bottom plate (1), and the No. 2 touch switches (29) are arranged on both sides of the through hole, and the No. 2 touch switches (29) cooperate with the intermediate tube (21) to control the execution of the cylinder (26).

5. The die-casting machine for automobile parts according to claim 3, characterized in that: The upper end surface of each pre-pressing block (15) is provided with a truncated cone-shaped protrusion (30); and the lower end surface of each pressing block (13) is provided with a groove adapted to fit the protrusion (30).

6. The die-casting machine for automobile parts according to claim 1, characterized in that: A blanking plate (31) is fixedly connected to the other side wall of each movable mold (3), and the blanking plate (31) can guide the automobile component blank to slide off the bottom plate (1).

Citation Information

Patent Citations

  • Casting molding system for automobile parts

    CN216881679U