Orthopedic cold-pressing integrated device and working method thereof
By integrating the forming and cold pressing device at the injection molding machine, the sprue and forming processes are processed in an integrated manner, which solves the problem of low production efficiency in the existing technology, saves equipment and manpower, and improves production efficiency.
Patent Information
- Application Number
- CN202411021466.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2044-07-26
AI Technical Summary
The existing injection molding process for mobile phone frames increases product turnaround time, has low production efficiency, and requires additional equipment and human resources.
A shaping and cold pressing integrated device was designed. By setting up a pressing station and a shaping station on the machine, and using guide rails and drive components to realize the movement of the pressing upper mold and the shaping lower mold, combined with cylinders and suction cups, the pressing port and shaping process are integrated.
The injection molding machine enables the gate pressing and shaping processes to be completed on a single machine, saving at least one robot and pressing machine, reducing product turnaround time, improving production efficiency, and lowering production costs.
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Figure CN118721628B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of injection molding machines, in particular to a shaping and cold pressing integrated device and a working method thereof. BACKGROUND
[0002] After MDA (magnesium alloy) mobile phone middle frame injection molding, processes such as shaping, electrical detection, water gap pressing and outer frame flatness detection are required. The commonly used processing method is to first shape the product, then transport the product to the electrical detection station by a six-axis robot for inner flatness detection, and then transport the product to the pressing station for water gap pressing after electrical detection. If the space of the injection molding machine side field is insufficient, water gap pressing needs to be arranged separately for manual feeding, which not only increases the cost of equipment and labor, but also increases the product process turnover time and production efficiency. SUMMARY
[0003] Therefore, the present application provides a shaping and cold pressing integrated device and a working method thereof to solve the problem of increasing product process turnover time and low production efficiency of the existing mobile phone middle frame injection molding processing method.
[0004] In a first aspect, the present application provides a shaping and cold pressing integrated device, comprising:
[0005] A machine table, wherein a pressing station and a shaping station are arranged on the machine table;
[0006] A first guide rail is arranged on the machine table, and the first guide rail is arranged along the length direction and passes through the pressing station and the shaping station;
[0007] A pressing lower mold is movably arranged on the first guide rail, and the pressing lower mold is adapted to carry a product and move to the pressing station; a pressing upper mold is adapted to approach or move away from the pressing lower mold along the height direction, and the pressing upper mold is used for pressing the product and sucking the product from the pressing lower mold;
[0008] A shaping lower mold is movably arranged on the first guide rail, and the shaping lower mold is adapted to move to the pressing station and receive the product from the pressing upper mold, and then move to the shaping station along the first guide rail; a shaping upper mold is adapted to approach or move away from the shaping lower mold along the height direction, and the shaping upper mold is used for shaping the product and sucking the product from the shaping lower mold along the height direction.
[0009] Beneficial effects: in the process, the product frame injection molding, mechanical hand from the injection mold on the product and put to the press lower die, press lower die bearing product along the first guide rail to the press station, press the upper die at the press station along the height direction close to the press lower die, in order to press the product to realize the processing of water gap, press the upper die after the water gap is pressed, and the product is sucked from the press lower die; after the water gap is pressed, the shaping lower die moves along the first guide rail to the press station first, the press upper die puts the product on the shaping lower die at the press station, and then the shaping lower die moves along the first guide rail to the shaping station, the shaping upper die is close to the shaping lower die along the height direction at the shaping station and merges with the shaping lower die, realizes the shaping of the product flatness, the shaping upper die sucks the product from the shaping lower die, the six axis robot will carry the product from the shaping upper die to the electrical detection station to detect the product inner flatness, while the press lower die receives the next product; the shaping cold pressing integrated device provided by the application passes through the press station and the shaping station of the machine table through the first guide rail, and guides the press upper die and the shaping lower die, so that the water gap pressing and shaping process can be completed simultaneously on the injection molding machine, at least one robot and press machine are saved, manual feeding and water gap pressing are avoided, the product process turnover time is greatly reduced, the production efficiency is improved, and the production cost is reduced.
[0010] In an alternative embodiment, the shaping cold pressing integrated device further comprises:
[0011] The first sliding block is slidably arranged on the first guide rail.
[0012] The first fixed plate is fixedly connected with the press lower die on one side in the height direction, and is fixedly connected with the first sliding block on the other side.
[0013] The first driving assembly is arranged on the machine table, and the first driving assembly is suitable for driving the first fixed plate to move linearly and reciprocally along the first guide rail.
[0014] Beneficial effects: by arranging the first fixed plate, the press lower die is carried to move along the first guide rail; by arranging the first sliding block between the first guide rail and the first fixed plate, one side of the first sliding block in the height direction is fixedly connected with the first fixed plate, and the other side is slidably connected with the first guide rail, so as to guide and limit the first fixed plate, thereby ensuring the alignment accuracy of the press lower die and the press upper die, and improving the processing yield of the product.
[0015] In an alternative embodiment, the first driving assembly comprises a first cylinder and a first rod body, the first cylinder is fixedly connected with the machine table, one end of the first rod body is fixedly connected with the first fixed plate, and the other end is suitable for extending and contracting relative to the first cylinder, so as to drive the first fixed plate to move linearly and reciprocally along the first guide rail.
[0016] Beneficial effects: by setting the first cylinder and the first rod, and by the first rod relative to the first cylinder telescoping, thereby driving the first fixed plate to move linearly along the first guide rail reciprocating, and then driving the pressing lower mold to move linearly along the first guide rail reciprocating through the first fixed plate.
[0017] In an alternative embodiment, the shaping and cold pressing integrated device further comprises:
[0018] The second sliding block is slidingly arranged on the first guide rail;
[0019] The second fixed plate is fixedly connected with the shaping lower mold on one side in the height direction, and is fixedly connected with the second sliding block on the other side;
[0020] The second driving assembly is arranged on the machine table, and is adapted to drive the second fixed plate to move linearly along the first guide rail reciprocating.
[0021] Beneficial effects: by setting the second fixed plate, the shaping lower mold is carried to move along the first guide rail; by setting the second sliding block between the first guide rail and the second fixed plate, one side of the second fixed plate in the height direction is fixedly connected with the shaping lower mold, and the other side is fixedly connected with the second sliding block, so as to guide and limit the second fixed plate, thereby ensuring the alignment accuracy of the shaping lower mold and the shaping upper mold, and improving the shaping yield of the product.
[0022] In an alternative embodiment, the second driving assembly comprises:
[0023] The first gear is rotatably arranged on the machine table;
[0024] The second gear is arranged on the machine table along the length direction and is spaced apart from the first gear;
[0025] The transmission belt is in transmission connection with the first gear and the second gear;
[0026] The connecting block is fixedly connected with the transmission belt on one side in the height direction, and is fixedly connected with the second fixed plate on the other side;
[0027] The motor is in transmission connection with the first gear or the second gear, and is adapted to drive the first gear or the second gear to reverse, so as to drive the transmission belt to drive the second fixed plate to move linearly along the first guide rail reciprocating.
[0028] Beneficial effects: by setting the first gear and the second gear on the machine table, the transmission belt is tensioned, wherein the first gear or the second gear is in transmission connection with the motor, thereby driving the transmission belt to reverse, so as to drive the connecting block to move linearly along the length direction reciprocating through the transmission belt, and then drive the second fixed plate to move linearly along the first guide rail reciprocating through the connecting block.
[0029] In an alternative embodiment, the shaping and cold pressing integrated device further comprises:
[0030] The first rack is arranged on the machine table, and the first rack is arranged on the pressing station;
[0031] The third fixed plate is arranged on the side of the pressing upper die away from the machine table in the height direction;
[0032] The first cylinder is arranged on the first rack, and the first cylinder is suitable for driving the third fixed plate to move linearly and reciprocally in the height direction.
[0033] Beneficial effect: After the pressing lower die carrying the product moves to the pressing station along the first guide rail, the first cylinder is elongated, the first cylinder drives the pressing upper die to approach the pressing lower die in the height direction through the third fixed plate, so as to press the product and realize the processing of the water gap of the product; after the water gap is pressed, the first cylinder is shortened, the first cylinder drives the pressing upper die to move away from the pressing lower die in the height direction through the third fixed plate, and at the same time, the pressing upper die sucks the product from the pressing lower die.
[0034] In an alternative embodiment, the shaping and cold pressing integrated device further comprises:
[0035] The second rack is arranged on the machine table, and the second rack is arranged on the shaping station;
[0036] The fourth fixed plate is arranged on the side of the shaping upper die away from the machine table in the height direction;
[0037] The second cylinder is arranged on the second rack, and the second cylinder is suitable for driving the fourth fixed plate to move linearly and reciprocally in the height direction.
[0038] Beneficial effect: After the shaping lower die moves to the shaping station along the first guide rail, the second cylinder is elongated, the second cylinder drives the shaping upper die to approach the shaping lower die in the height direction, so as to shape the flatness of the product; after the product is shaped, the second cylinder is shortened, the second cylinder drives the shaping upper die to move away from the shaping lower die in the height direction, and at the same time, the shaping upper die sucks the product from the shaping lower die.
[0039] In an alternative embodiment, the shaping and cold pressing integrated device further comprises:
[0040] The second guide rail is arranged on the machine table, and the second guide rail is arranged in the length direction;
[0041] The third sliding block is slidably arranged on the second guide rail, and the third sliding block is arranged at the bottom of the second rack;
[0042] The third driving assembly is arranged on the machine table, and the third driving assembly is suitable for driving the second rack to move linearly and reciprocally along the second guide rail.
[0043] Beneficial effects: by setting the second guide rail on the machine, and by setting the third sliding block on the second guide rail, the third sliding block is fixedly connected with the bottom of the second rack on the side away from the machine in the height direction, so as to guide and limit the second rack; by setting the third driving assembly, the second rack is driven to move linearly along the second guide rail; during the process, after the product is shaped, the upper shaping die sucks the product from the lower shaping die, at this time, the third driving assembly drives the second rack to move along the second guide rail, so that the second rack drives the upper shaping die to leave the shaping station, thereby expanding the space between the upper shaping die and the machine, and facilitating the six-axis robot to suck and carry the product from the upper shaping die to the electrical inspection station.
[0044] In an optional embodiment, the third driving assembly comprises a second cylinder and a second rod, the second cylinder is fixedly connected with the machine, one end of the second rod is fixedly connected with the second rack, and the other end is adapted to extend and retract relative to the second cylinder, so as to drive the second rack to move linearly along the second guide rail.
[0045] Beneficial effects: by setting the second cylinder and the second rod, and by extending and retracting the second rod relative to the second cylinder, the second rack is driven to move linearly along the second guide rail, and the upper shaping die is driven to move linearly along the second guide rail by the second rack.
[0046] In an optional embodiment, the pressing lower die comprises:
[0047] The first bottom plate is arranged on the side of the first fixed plate away from the machine in the height direction;
[0048] The positioning plate is arranged on the side of the first bottom plate away from the first fixed plate in the height direction, and the positioning plate is adapted to position the product.
[0049] Beneficial effects: by fixing the first bottom plate on the first fixed plate, the positioning plate is positioned and fixed by the first bottom plate; by arranging the positioning plate on the side of the first bottom plate away from the first fixed plate in the height direction, the product is positioned; the first bottom plate is detachably connected with the first fixed plate, which not only facilitates maintenance and replacement, but also can adapt to different products by replacing the jig, thereby expanding the application range.
[0050] In an optional embodiment, the pressing upper die comprises:
[0051] The first upper plate is arranged on the side of the third fixed plate close to the machine in the height direction;
[0052] The pressing needle is arranged on the side of the first upper plate close to the machine in the height direction, and the pressing needle is adapted to press the water port of the product;
[0053] The first suction cup is arranged on the side of the first upper plate close to the machine in the height direction, and the first suction cup is adapted to suck the product by negative pressure.
[0054] Beneficial effects: By setting the pressing needle on the first upper plate, the water port of the product is processed; after the water port is pressed, the first suction cup is negatively adsorbed to the product, and the upper die is away from the lower die in the height direction, so that the product is sucked from the lower die.
[0055] In an alternative embodiment, the shaping lower die comprises:
[0056] The second bottom plate is arranged on the side of the second fixed plate away from the machine table in the height direction;
[0057] The positioning block is arranged on the side of the second bottom plate away from the second bottom plate in the height direction, and the positioning block is suitable for positioning the product;
[0058] The guide block is arranged on the side of the second bottom plate away from the second bottom plate in the height direction, and the guide block is suitable for guiding the product;
[0059] The first pressing head is arranged on the side of the second bottom plate away from the second bottom plate in the height direction, and the first pressing head is suitable for pressing and shaping the product.
[0060] Beneficial effects: By setting the positioning block on the second bottom plate, the product is positioned to avoid deviation during shaping; by setting the guide block on the second bottom plate, the product is guided to facilitate placement; by setting the first pressing head on the second bottom plate, the product is pressed and shaped to ensure the flatness of the product.
[0061] In an alternative embodiment, the shaping upper die comprises:
[0062] The second upper plate is arranged on the side of the fourth fixed plate close to the machine table in the height direction;
[0063] The second pressing head is arranged on the side of the second upper plate away from the fourth fixed plate in the height direction, and the second pressing head is suitable for pressing and shaping the product;
[0064] The second suction cup is arranged on the side of the second upper plate away from the fourth fixed plate in the height direction, and the second suction cup is suitable for negatively sucking the product.
[0065] Beneficial effects: By setting the second pressing head on the second upper plate, the product is pressed and shaped to ensure the flatness of the product; by setting the second suction cup on the second upper plate, the product is negatively adsorbed after shaping, so that the product is sucked from the shaping lower die to facilitate the six-axis robot to suck and transport the product from the shaping upper die to the electrical inspection station.
[0066] In an alternative embodiment, the machine table is further provided with a first safety station, the first safety station is arranged on the side of the pressing station away from the shaping station along the length direction; the first guide rail passes through the first safety station along the length direction;
[0067] The pressing lower mold reciprocates along the first guide rail between the first safety station and the pressing station, and is adapted to receive the product in the first safety station and then carry the product from the first safety station to the pressing station to be pressed by the pressing upper mold.
[0068] Beneficial effects: After the product is injection molded, the robot takes the product from the injection mold and places it on the pressing lower mold in the first safety station, and then the pressing lower mold carries the product from the first safety station to the pressing station along the first guide rail. When the pressing upper mold sucks the product from the pressing lower mold, the pressing lower mold moves from the pressing station to the first safety station along the first guide rail to receive the next product.
[0069] In an alternative embodiment, the machine table is further provided with a second safety station, the second safety station is arranged on the side of the shaping station away from the pressing station along the length direction; the first guide rail passes through the second safety station along the length direction;
[0070] The shaping lower mold reciprocates along the first guide rail between the second safety station and the shaping station, and is adapted to move from the second safety station to the shaping station and be pressed by the shaping upper mold.
[0071] Beneficial effects: After the water gap is pressed, the shaping lower mold moves from the second safety station to the pressing station along the first guide rail, the pressing upper mold places the product on the shaping lower mold in the pressing station, and then the shaping lower mold moves from the pressing station to the shaping station along the first guide rail, the shaping upper mold and the shaping lower mold are combined to shape the flatness of the product.
[0072] In an alternative embodiment, after the shaping upper mold and the shaping lower mold complete shaping of the product in the shaping station, the shaping upper mold sucks the product from the shaping lower mold along the height direction, and the shaping upper mold moves from the shaping station to the second safety station along the second guide rail under the driving of the second rack.
[0073] Beneficial effects: After the product is shaped, the shaping upper mold sucks the product from the shaping lower mold, and the shaping upper mold moves from the shaping station to the second safety station under the driving of the second rack, so that the six-axis robot can suck and carry the product from the shaping upper mold to the electrical inspection station.
[0074] In a second aspect, the present application also provides a working method of the shaping and cold pressing integrated device as described above, comprising:
[0075] After the pressing lower mold receives the product after injection molding in the first safety station, the pressing lower mold moves from the first safety station to the pressing station along the first guide rail;
[0076] The compression upper mold is combined with the compression lower mold in the height direction, and the processing of the product water gap is completed; then the compression upper mold sucks the product from the compression lower mold;
[0077] The shaping lower mold moves along the first guide rail from the second safety station to the compression station, and the compression upper mold places the product on the shaping lower mold; the shaping lower mold moves along the first guide rail from the compression station to the shaping station;
[0078] The shaping upper mold is combined with the shaping lower mold in the height direction, and the shaping of the product flatness is completed; then the shaping upper mold sucks the product from the shaping lower mold; the compression lower mold moves to the first safety station to receive the next product after injection molding is completed.
[0079] Beneficial effects: the working method of the shaping and cold pressing integrated device provided by the application first presses the water gap of the product, then shapes the product, and then electrically detects the product, so that the pressing of the water gap and the shaping process are completed simultaneously on a single machine, at least one robot and a compression machine are saved, manual feeding for pressing the water gap is avoided, the product process turnover time is greatly reduced, the production efficiency is improved, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0080] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0081] Figure 1 It is a top view structural schematic diagram of a shaping and cold pressing integrated device in one working state of an embodiment of the present application;
[0082] Figure 2 It is a top view structural schematic diagram of a shaping and cold pressing integrated device in another working state of an embodiment of the present application;
[0083] Figure 3 It is a three-dimensional structural schematic diagram of a shaping and cold pressing integrated device in another working state of an embodiment of the present application;
[0084] Figure 4 It is a working principle schematic diagram of the shaping lower mold of a shaping and cold pressing integrated device in an embodiment of the present application moving in the length direction;
[0085] Figure 5 It is a front view structural schematic diagram of a shaping and cold pressing integrated device in another working state of an embodiment of the present application;
[0086] Figure 6A three-dimensional structural schematic view of a pressing lower die and a pressing upper die of a shaping and cold pressing integrated device according to an embodiment of the present application;
[0087] Figure 7 A three-dimensional structural schematic view of a shaping lower die and a shaping upper die of a shaping and cold pressing integrated device according to an embodiment of the present application.
[0088] Legend of reference signs:
[0089] 10, machine table; 101, pressing station; 102, shaping station; 103, first safety station; 104, second safety station;
[0090] 11, first guide rail; 12, second guide rail;
[0091] 20, pressing lower die; 201, first bottom plate; 202, positioning plate;
[0092] 21, first sliding block; 22, first fixed plate; 23, first driving assembly; 231, first cylinder; 232, first rod;
[0093] 30, pressing upper die; 301, first upper plate; 302, pressing needle; 303, first suction disc;
[0094] 31, first machine frame; 32, third fixed plate; 33, first air cylinder;
[0095] 40, shaping lower die; 401, second bottom plate; 402, positioning block; 403, guide block; 404, first pressing head;
[0096] 41, second sliding block; 42, second fixed plate; 43, second driving assembly; 431, first gear; 432, second gear; 433, transmission belt; 434, connecting block; 435, motor;
[0097] 50, shaping upper die; 501, second upper plate; 502, second pressing head; 503, second suction disc;
[0098] 51, second machine frame; 52, fourth fixed plate; 53, second air cylinder; 54, third sliding block; 55, third driving assembly; 551, second cylinder; 552, second rod. DETAILED DESCRIPTION
[0099] In order to make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described below in connection with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0100] Embodiments of the present application are described below in conjunction with Figures 1 to 7
[0101] According to an embodiment of the present application, in one aspect, there is provided a cold shaping and pressing integrated device, comprising:
[0102] The machine table 10, please refer to Figure 1 , which is provided with a pressing station 101 and a shaping station 102;
[0103] The first guide rail 11 is arranged on the machine table 10, and the first guide rail 11 is arranged along the length direction and passes through the pressing station 101 and the shaping station 102;
[0104] The pressing lower die 20 and the pressing upper die 30 are adapted to press the product's nozzle, please refer to Figure 2 and Figure 3 , the pressing lower die 20 is movably arranged on the first guide rail 11, and the pressing lower die 20 is adapted to carry the product and move to the pressing station 101; the pressing upper die 30 is adapted to approach or move away from the pressing lower die 20 along the height direction, and the pressing upper die 30 is used for pressing the product and sucking the product from the pressing lower die 20;
[0105] The shaping lower die 40 and the shaping upper die 50 are adapted to shape the flatness of the product, please refer to Figure 2 and Figure 3 , the shaping lower die 40 is movably arranged on the first guide rail 11, and the shaping lower die 40 is adapted to move to the pressing station 101 and receive the product from the pressing upper die 30, and then move to the shaping station 102 along the first guide rail 11; the shaping upper die 50 is adapted to approach or move away from the shaping lower die 40 along the height direction, and the shaping upper die 50 is used for shaping the product and sucking the product from the shaping lower die 40 along the height direction.
[0106] Further, please refer to Figure 1 , the number of the first guide rail 11 is two, and the two first guide rails 11 are arranged along the length direction on the machine table 10, and the two first guide rails 11 are arranged in parallel and pass through the pressing station 101 and the shaping station 102 on the machine table 10, and the first guide rail 11 is adapted to guide the pressing lower die 20 and the shaping lower die 40.
[0107] The shaping cold pressing integrated device provided by the application, in the process, the product is taken out from the injection mold by the manipulator and placed on the pressing lower mold 20, the pressing lower mold 20 carrying the product moves to the pressing station 101 along the first guide rail 11, the pressing upper mold 30 is close to the pressing lower mold 20 in the height direction at the pressing station 101, so as to press the product and realize the processing of the water gap of the product, after the water gap is pressed, the pressing upper mold 30 is away from the pressing lower mold 20 in the height direction at the pressing station 101, and the product is sucked from the pressing lower mold 20; after the water gap is pressed, the shaping lower mold 40 moves to the pressing station 101 along the first guide rail 11 first, the product is placed on the shaping lower mold 40 by the pressing upper mold 30 at the pressing station 101, then the shaping lower mold 40 moves to the shaping station 102 along the first guide rail 11, the shaping upper mold 50 is close to the shaping lower mold 40 in the height direction at the shaping station 102 and merges with the shaping lower mold 40, so as to realize the shaping of the flatness of the product, after the product is shaped, the product is sucked from the shaping lower mold 40 by the shaping upper mold 50, the six-axis robot carries the product from the shaping upper mold 50 to the electrical inspection station for detecting the inner flatness of the product, and the pressing lower mold 20 receives the next product; the shaping cold pressing integrated device provided by the application passes through the pressing station 101 and the shaping station 102 of the machine table 10 through the first guide rail 11 as a whole, and guides the pressing upper mold 30 and the shaping lower mold 40, so that the water gap pressing and shaping processes can be completed simultaneously on a single machine at the side of the injection molding machine, at least one robot and a pressing machine are saved, manual feeding and water gap pressing are avoided, the turnover time of the product process is greatly reduced, the production efficiency is improved, and the production cost is reduced.
[0108] In some embodiments, referring to Figure 3 The shaping cold pressing integrated device further comprises:
[0109] The first sliding block 21 is slidably arranged on the first guide rail 11.
[0110] The first fixed plate 22 is fixedly connected with the pressing lower mold 20 on one side in the height direction and fixedly connected with the first sliding block 21 on the other side.
[0111] The first driving assembly 23 is arranged on the machine table 10, and the first driving assembly 23 is suitable for driving the first fixed plate 22 to move linearly and reciprocally along the first guide rail 11.
[0112] It should be noted that the first driving assembly 23 can be configured as a pneumatic cylinder, an electric push rod or a hydraulic cylinder, and is not limited here.
[0113] Preferably, the first driving assembly 23 is a pneumatic cylinder.
[0114] In the embodiment, the first fixed plate 22 is arranged to support the compression lower die 20 to move along the first guide rail 11. The first slider 21 is arranged between the first guide rail 11 and the first fixed plate 22, and one side of the first slider 21 is fixedly connected with the first fixed plate 22, and the other side of the first slider 21 is slidably connected with the first guide rail 11, so as to guide and limit the first fixed plate 22, thereby ensuring the alignment accuracy of the compression lower die 20 and the compression upper die 30, and improving the processing yield of the product.
[0115] In some embodiments, referring to Figure 3 As shown in the figure, the first driving assembly 23 comprises a first cylinder 231 and a first rod 232. The first cylinder 231 is fixedly connected with the machine table 10. One end of the first rod 232 is fixedly connected with the first fixed plate 22, and the other end of the first rod 232 is adapted to be telescopic relative to the first cylinder 231, so as to drive the first fixed plate 22 to move linearly and reciprocally along the first guide rail 11.
[0116] Further, the first rod 232 can be a piston rod. One end of the first rod 232 is built in the first cylinder 231. The first cylinder 231 drives the first rod 232 to move linearly and reciprocally by compressed air in the first cylinder 231.
[0117] In the embodiment, the first cylinder 231 and the first rod 232 are arranged, and the first rod 232 is telescopic relative to the first cylinder 231, so as to drive the first fixed plate 22 to move linearly and reciprocally along the first guide rail 11, and then drive the compression lower die 20 to move linearly and reciprocally along the first guide rail 11 through the first fixed plate 22.
[0118] In some embodiments, referring to Figure 4 As shown in the figure, the shaping and cold pressing integrated device further comprises:
[0119] The second slider 41 is slidably arranged on the first guide rail 11.
[0120] The second fixed plate 42 is fixedly connected with the shaping lower die 40 on one side in the height direction, and is fixedly connected with the second slider 41 on the other side.
[0121] The second driving assembly 43 is arranged on the machine table 10, and is adapted to drive the second fixed plate 42 to move linearly and reciprocally along the first guide rail 11.
[0122] It should be noted that the second driving assembly 43 can be configured as a transmission belt structure, or can be configured as an electric push rod, or can be configured as an air cylinder or a hydraulic cylinder, and is not limited here.
[0123] Preferably, the second driving assembly 43 is a transmission belt structure.
[0124] In the embodiment, the second fixed plate 42 is arranged to support the shaping lower die 40 to move along the first guide rail 11. The second sliding block 41 is arranged between the first guide rail 11 and the second fixed plate 42, and the second fixed plate 42 is fixedly connected to the shaping lower die 40 on one side and fixedly connected to the second sliding block 41 on the other side, so as to guide and limit the second fixed plate 42, thereby ensuring the alignment accuracy of the shaping lower die 40 and the shaping upper die 50 and improving the shaping yield of the product.
[0125] In some embodiments, referring to Figure 4 The second driving assembly 43 includes:
[0126] The first gear 431 is rotatably arranged on the machine table 10.
[0127] The second gear 432 is arranged along the length direction of the machine table 10 and spaced apart from the first gear 431.
[0128] The transmission belt 433 is in transmission connection with the first gear 431 and the second gear 432.
[0129] The connecting block 434 is fixedly connected to the transmission belt 433 on one side and fixedly connected to the second fixed plate 42 on the other side.
[0130] The motor 435 is in transmission connection with the first gear 431 or the second gear 432. The motor 435 is adapted to drive the first gear 431 or the second gear 432 to reverse, so as to drive the transmission belt 433 to drive the second fixed plate 42 to move linearly along the first guide rail 11.
[0131] In the embodiment, the first gear 431 and the second gear 432 are arranged on the machine table 10 to tension the transmission belt 433. The first gear 431 or the second gear 432 is in transmission connection with the motor 435, so as to drive the transmission belt 433 to reverse, thereby driving the connecting block 434 to move linearly along the length direction, and further driving the second fixed plate 42 to move linearly along the first guide rail 11.
[0132] In some embodiments, referring to Figure 5 The shaping and cold-pressing integrated device further includes:
[0133] The first rack 31 is arranged on the machine table 10, and the first rack 31 is arranged on the pressing station 101.
[0134] The third fixed plate 32 is arranged on the side of the pressing upper die 30 away from the machine table 10 along the height direction.
[0135] The first air cylinder 33 is arranged on the first rack 31, and the first air cylinder 33 is adapted to drive the third fixed plate 32 to move linearly along the height direction.
[0136] In this embodiment, after the compression lower die 20 carries the product to move to the compression station 101 along the first guide rail 11, the first cylinder 33 is elongated, the compression upper die 30 is driven by the third fixed plate 32 to move along the height direction to approach the compression lower die 20, so as to compress the product and realize the processing of the water gap of the product; after the water gap is compressed, the first cylinder 33 is shortened, the compression upper die 30 is driven by the third fixed plate 32 to move along the height direction to move away from the compression lower die 20, and at the same time the compression upper die 30 sucks the product from the compression lower die 20.
[0137] In some embodiments, referring to Figure 5 The shaping and cold pressing integrated device further comprises:
[0138] The second rack 51 is arranged on the machine table 10, and the second rack 51 is arranged on the shaping station 102;
[0139] The fourth fixed plate 52 is arranged on the side of the shaping upper die 50 away from the machine table 10 along the height direction;
[0140] The second cylinder 53 is arranged on the second rack 51, and the second cylinder 53 is suitable for driving the fourth fixed plate 52 to move linearly and reciprocally along the height direction.
[0141] In this embodiment, after the shaping lower die 40 moves to the shaping station 102 along the first guide rail 11, the second cylinder 53 is elongated, the shaping upper die 50 is driven by the second cylinder 53 to move along the height direction to approach the shaping lower die 40, so as to realize the shaping of the flatness of the product; after the product is shaped, the second cylinder 53 is shortened, the shaping upper die 50 is driven by the second cylinder 53 to move along the height direction to move away from the shaping lower die 40, and at the same time the shaping upper die 50 sucks the product from the shaping lower die 40.
[0142] In some embodiments, referring to Figure 3 The shaping and cold pressing integrated device further comprises:
[0143] The second guide rail 12 is arranged on the machine table 10, and the second guide rail 12 is arranged along the length direction;
[0144] The third sliding block 54 is slidingly arranged on the second guide rail 12, and the third sliding block 54 is arranged at the bottom of the second rack 51;
[0145] The third driving assembly 55 is arranged on the machine table 10, and the third driving assembly 55 is suitable for driving the second rack 51 to move linearly and reciprocally along the second guide rail 12.
[0146] It should be noted that the third driving assembly 55 can be configured as a cylinder, can be configured as an electric push rod, and can also be configured as a hydraulic cylinder, which is not limited here.
[0147] Preferably, the third driving assembly 55 is a cylinder.
[0148] In this embodiment, the second guide rail 12 is arranged on the machine table 10, and the third sliding block 54 is arranged to slide on the second guide rail 12, so that the third sliding block 54 is fixedly connected to the bottom of the second rack 51 away from the machine table 10 in the height direction, thereby guiding and limiting the second rack 51; the third driving assembly 55 is arranged to drive the second rack 51 to move linearly and reciprocally along the second guide rail 12; in the process, after the product is shaped, the shaping upper die 50 sucks the product from the shaping lower die 40, at this time, the third driving assembly 55 drives the second rack 51 to move along the second guide rail 12, so that the second rack 51 drives the shaping upper die 50 to move away from the shaping station 102, thereby expanding the space between the shaping upper die 50 and the machine table 10, facilitating the six-axis robot to suck and carry the product from the shaping upper die 50 to the electrical inspection station.
[0149] In some embodiments, as shown in Figure 3 The third driving assembly 55 includes a second cylinder 551 and a second rod 552, the second cylinder 551 is fixedly connected to the machine table 10, one end of the second rod 552 is fixedly connected to the second rack 51, and the other end is adapted to extend and retract relative to the second cylinder 551, so as to drive the second rack 51 to move linearly and reciprocally along the second guide rail 12.
[0150] Further, the second rod 552 can be a piston rod, and one end of the second rod 552 is built in the second cylinder 551, and the second cylinder 551 drives the second rod 552 to move linearly and reciprocally by compressed air inside.
[0151] In this embodiment, the second cylinder 551 and the second rod 552 are arranged, and the second rod 552 extends and retracts relative to the second cylinder 551, thereby driving the second rack 51 to move linearly and reciprocally along the second guide rail 12, and further driving the shaping upper die 50 to move linearly and reciprocally along the second guide rail 12 through the second rack 51.
[0152] In some embodiments, as shown in Figure 3 and Figure 6 The compression lower die 20 includes:
[0153] The first bottom plate 201 is arranged on the side of the first fixed plate 22 away from the machine table 10 in the height direction, and the first bottom plate 201 is detachably connected to the first fixed plate 22 by, for example, bolts and / or screws;
[0154] The positioning plate 202 is arranged on the side of the first bottom plate 201 away from the first fixed plate 22 in the height direction, and the positioning plate 202 is detachably connected to the first bottom plate 201 by, for example, bolts and / or screws, so as to facilitate maintenance and replacement, and the positioning plate 202 is adapted to position the product.
[0155] In the embodiment, the first bottom plate 201 is fixedly arranged on the first fixed plate 22 to position and fix the positioning plate 202 through the first bottom plate 201, and the positioning plate 202 is arranged on the side of the first bottom plate 201 away from the first fixed plate 22 in the height direction to position the product. The first bottom plate 201 is detachably connected with the first fixed plate 22, which is convenient for maintenance and replacement, and can be adapted to different products by replacing the jig to expand the application range.
[0156] In some embodiments, referring to FIG. 1, the pressing upper die 30 comprises: Figure 6
[0157] The first upper plate 301 is arranged on the side of the third fixed plate 32 close to the machine table 10 in the height direction, and the first upper plate 301 is detachably connected with the third fixed plate 32, for example, by bolts and / or screws, to facilitate maintenance and replacement.
[0158] The pressing needle 302 is arranged on the side of the first upper plate 301 close to the machine table 10 in the height direction, and the pressing needle 302 is adapted to press the water port of the product.
[0159] The first suction cup 303 is arranged on the side of the first upper plate 301 close to the machine table 10 in the height direction, and the first suction cup 303 is adapted to suction the product by negative pressure.
[0160] Further, the pressing needle 302 is provided with an adjusting block (not shown in the figure) at one end close to the first upper plate 301 in the height direction. The pressing needle 302 and the adjusting block can be locked by clamping screws, and the adjusting block and the first upper plate 301 can be detachably connected, for example, by bolts and / or screws, to facilitate adjustment, maintenance and replacement, and can be adapted to different products by replacing the jig to expand the application range.
[0161] Further, the first suction cup 303 can be connected with an external vacuum system.
[0162] In the embodiment, the pressing needle 302 is arranged on the first upper plate 301 to press the water port of the product, and the first suction cup 303 is arranged on the first upper plate 301 to suction the product by negative pressure after pressing the water port. The pressing upper die 30 moves away from the pressing lower die 20 in the height direction, so that the product is sucked up from the pressing lower die 20.
[0163] In some embodiments, referring to FIG. 1, the shaping lower die 40 comprises: Figure 7
[0164] The second bottom plate 401 is arranged on the side of the second fixed plate 42 away from the machine table 10 in the height direction, and the second bottom plate 401 is detachably connected with the second fixed plate 42, for example, by bolts and / or screws, to facilitate maintenance and replacement.
[0165] The positioning block 402 is disposed on the side of the second base plate 401 away from the second base plate 401 along the height direction. The positioning block 402 is suitable for positioning the product.
[0166] Guide block 403 is disposed on the side of the second base plate 401 away from the second base plate 401 along the height direction. Guide block 403 is suitable for guiding the product.
[0167] The first pressure head 404 is disposed on the side of the second base plate 401 away from the second base plate 401 along the height direction. The first pressure head 404 is suitable for pressing and shaping the product.
[0168] Furthermore, the positioning block 402, guide block 403, and first pressure head 404 are all connected to the second base plate 401 by means of, for example, bolts and / or screws, which not only facilitates adjustment, maintenance and replacement, but also allows for adaptation to different products and expands the scope of application by changing the fixture.
[0169] In this embodiment, a positioning block 402 is provided on the second base plate 401 to position the product and prevent the product from shifting during the shaping process; a guide block 403 is provided on the second base plate 401 to guide the product and facilitate its placement; and a first pressing head 404 is provided on the second base plate 401 to press and shape the product, thereby ensuring the flatness of the product.
[0170] In some embodiments, see Figure 7 As shown, the shaping upper mold 50 includes:
[0171] The second upper plate 501 is disposed on the side of the fourth fixed plate 52 along the height direction close to the machine base 10. The second upper plate 501 and the fourth fixed plate 52 are connected by means of bolts and / or screws for easy maintenance and replacement.
[0172] The second pressure head 502 is located on the side of the second upper plate 501 away from the fourth fixed plate 52 along the height direction. The second pressure head 502 is suitable for pressing and shaping the product.
[0173] The second suction cup 503 is located on the side of the second upper plate 501 away from the fourth fixed plate 52 along the height direction. The second suction cup 503 is suitable for suctioning the product with negative pressure.
[0174] Furthermore, the second pressure head 502 and the second suction cup 503 are detachably connected to the second upper plate 501 by means of, for example, bolts and / or screws, which not only facilitates adjustment, maintenance and replacement, but also allows for adaptation to different products and expands the scope of application by changing the fixture.
[0175] Furthermore, the second suction cup 503 can be connected to an external vacuum system.
[0176] In the embodiment, the second pressure head 502 is arranged on the second upper plate 501 to press and shape the product, so as to ensure the flatness of the product; the second suction disc 503 is arranged on the second upper plate 501, and when the product is shaped, the second suction disc 503 negatively adsorbs the product to suck the product from the shaping lower die 40, so as to facilitate the six-axis robot to suck and carry the product from the shaping upper die 50 to the electrical inspection station.
[0177] In some embodiments, please refer to Figure 1 and Figure 2 It is shown that the first safety station 103 is further arranged on the machine table 10, and the first safety station 103 is arranged on the side of the pressing station 101 away from the shaping station 102 along the length direction; the first guide rail 11 passes through the first safety station 103 along the length direction;
[0178] The pressing lower die 20 reciprocates along the first guide rail 11 between the first safety station 103 and the pressing station 101, and the pressing lower die 20 is adapted to receive the product in the first safety station 103, and then carry the product from the first safety station 103 to the pressing station 101 to press with the pressing upper die 30.
[0179] In the embodiment, after the middle frame of the product is injection molded, the robot takes the product from the injection mold and places it on the pressing lower die 20 in the first safety station 103, and then the pressing lower die 20 carries the product from the first safety station 103 to the pressing station 101 along the first guide rail 11, and after the pressing upper die 30 sucks the product from the pressing lower die 20, the pressing lower die 20 moves from the pressing station 101 to the first safety station 103 along the first guide rail 11 to receive the next product.
[0180] In some embodiments, please refer to Figure 1 and Figure 2 It is shown that the second safety station 104 is further arranged on the machine table 10, and the second safety station 104 is arranged on the side of the shaping station 102 away from the pressing station 101 along the length direction; the first guide rail 11 passes through the second safety station 104 along the length direction;
[0181] The shaping lower die 40 reciprocates along the first guide rail 11 between the second safety station 104 and the shaping station 102, and the shaping lower die 40 is adapted to move from the second safety station 104 to the shaping station 102 and press with the shaping upper die 50.
[0182] In the embodiment, after the water gap is pressed, the shaping lower die 40 moves from the second safety station 104 to the pressing station 101 along the first guide rail 11, the pressing upper die 30 places the product on the shaping lower die 40 in the pressing station 101, and then the shaping lower die 40 moves from the pressing station 101 to the shaping station 102 along the first guide rail 11, and the shaping upper die 50 and the shaping lower die 40 are combined to shape the flatness of the product.
[0183] In some embodiments, after the shaping upper die 50 completes shaping of the product with the shaping lower die 40, the shaping upper die 50 sucks the product from the shaping lower die 40 along the height direction, and the shaping upper die 50 is moved from the shaping station 102 to the second safety station 104 along the second guide rail 12 under the driving of the second rack 51.
[0184] In this embodiment, after the product is shaped, the shaping upper die 50 sucks the product from the shaping lower die 40, and the shaping upper die 50 is moved from the shaping station 102 to the second safety station 104 under the driving of the second rack 51, so that the six-axis robot can suck and carry the product from the shaping upper die 50 to the electrical inspection station.
[0185] According to the embodiment of the present application, in another aspect, a working method of the shaping and cold pressing integrated device is also provided, which comprises:
[0186] After the pressing lower die 20 receives the product after injection molding is completed at the first safety station 103, the pressing lower die 20 is moved from the first safety station 103 to the pressing station 101 along the first guide rail 11;
[0187] The pressing upper die 30 is combined with the pressing lower die 20 along the height direction to complete processing of the product water gap; and then the pressing upper die 30 sucks the product from the pressing lower die 20;
[0188] The shaping lower die 40 is moved from the second safety station 104 to the pressing station 101 along the first guide rail 11, and the pressing upper die 30 places the product on the shaping lower die 40; the shaping lower die 40 is moved from the pressing station 101 to the shaping station 102 along the first guide rail 11;
[0189] The shaping upper die 50 is combined with the shaping lower die 40 along the height direction to complete shaping of the product flatness; and then the shaping upper die 50 sucks the product from the shaping lower die 40; the pressing lower die 20 is moved to the first safety station 103 to receive the next product after injection molding is completed.
[0190] Further, after the product is shaped, the shaping upper die 50 sucks the product from the shaping lower die 40, the six-axis robot sucks and carries the product from the shaping upper die 50 to the electrical inspection station to detect the product internal flatness, and the pressing lower die 20 receives the next product.
[0191] The working method of the shaping and cold pressing integrated device provided by the present application first presses the product water gap, then shapes the product, and then performs electrical inspection, so that the pressing water gap and shaping processes are completed simultaneously on a single machine at the injection molding machine, at least one robot and a pressing machine are saved, manual feeding and pressing of the water gap are avoided, the product process turnover time is greatly reduced, the production efficiency is improved, and the production cost is reduced.
[0192] While embodiments of the present application have been described in conjunction with the appended drawings, various modifications and changes can be suggested by persons skilled in the art, and all such modifications and changes are believed to fall within the scope of the present application as defined by the appended claims.
Claims
1. A cold plastic integrated shaping and pressing device, characterized by, The utility model relates to a product compression and shaping device, including: A machine table (10) is provided with a compression station (101) and a shaping station (102) on it; A first guide rail (11) is arranged on the machine table (10), and the first guide rail (11) is arranged along the length direction and passes through the compression station (101) and the shaping station (102); A compression lower die (20) is movably arranged on the first guide rail (11), and the compression lower die (20) is suitable for carrying a product and moving to the compression station (101); a compression upper die (30) is suitable for moving close to or away from the compression lower die (20) along the height direction, and the compression upper die (30) is used for compressing the product and sucking the product from the compression lower die (20); A shaping lower die (40) is movably arranged on the first guide rail (11), and the shaping lower die (40) is suitable for moving to the compression station (101) and receiving the product from the compression upper die (30), and then moving to the shaping station (102) along the first guide rail (11); a shaping upper die (50) is suitable for moving close to or away from the shaping lower die (40) along the height direction, and the shaping upper die (50) is used for shaping the product and sucking the product from the shaping lower die (40) along the height direction; A second machine frame (51) is arranged on the machine table (10), and the second machine frame (51) is arranged on the shaping station (102); A fourth fixed plate (52) is arranged on the side of the shaping upper die (50) away from the machine table (10) along the height direction; A second air cylinder (53) is arranged on the second machine frame (51), and the second air cylinder (53) is suitable for driving the fourth fixed plate (52) to move linearly and reciprocally along the height direction; A second guide rail (12) is arranged on the machine table (10), and the second guide rail (12) is arranged along the length direction; A third sliding block (54) is slidably arranged on the second guide rail (12), and the third sliding block (54) is arranged at the bottom of the second machine frame (51); A third driving assembly (55) is arranged on the machine table (10), and the third driving assembly (55) is suitable for driving the second machine frame (51) to move linearly and reciprocally along the second guide rail (12), The machine table (10) is further provided with a second safety station (104), and the second safety station (104) is arranged on the side of the shaping station (102) away from the compression station (101) along the length direction; the first guide rail (11) passes through the second safety station (104) along the length direction; The shaping lower die (40) moves reciprocally along the first guide rail (11) between the second safety station (104) and the shaping station (102), and the shaping lower die (40) is suitable for moving from the second safety station (104) to the shaping station (102) and being compressed with the shaping upper die (50). After the shaping upper die (50) completes shaping on the shaping lower die (40) on the shaping station (102), the shaping upper die (50) sucks the product from the shaping lower die (40) along the height direction, and the shaping upper die (50) is driven by the second rack (51) to move along the second guide rail (12) from the shaping station (102) to the second safety station (104).
2. The integrated cold pressing and shaping device according to claim 1, wherein The shaping and cold pressing integrated device further comprises: A first sliding block (21) is slidingly arranged on the first guide rail (11); A first fixed plate (22) is fixedly connected with the pressing lower die (20) on one side in the height direction and is fixedly connected with the first sliding block (21) on the other side; A first driving assembly (23) is arranged on the machine table (10), and the first driving assembly (23) is adapted to drive the first fixed plate (22) to move linearly and reciprocally along the first guide rail (11).
3. The integrated cold pressing and shaping device of claim 2, wherein, The first driving assembly (23) comprises a first cylinder (231) and a first rod body (232), the first cylinder (231) is fixedly connected with the machine table (10), one end of the first rod body (232) is fixedly connected with the first fixed plate (22), and the other end is adapted to be telescopic relative to the first cylinder (231) to drive the first fixed plate (22) to move linearly and reciprocally along the first guide rail (11).
4. The integrated cold pressing and shaping device of claim 1, wherein The shaping and cold pressing integrated device further comprises: A second sliding block (41) is slidingly arranged on the first guide rail (11); A second fixed plate (42) is fixedly connected with the shaping lower die (40) on one side in the height direction and is fixedly connected with the second sliding block (41) on the other side; A second driving assembly (43) is arranged on the machine table (10), and the second driving assembly (43) is adapted to drive the second fixed plate (42) to move linearly and reciprocally along the first guide rail (11).
5. The cold shaping and pressing integrated device according to claim 4, wherein, The second driving assembly (43) comprises: A first gear (431) is rotationally arranged on the machine table (10); A second gear (432) is arranged on the machine table (10) along the length direction and is spaced apart from the first gear (431); A transmission belt (433) is in transmission connection with the first gear (431) and the second gear (432); A connecting block (434) is fixedly connected with the transmission belt (433) on one side in the height direction and is fixedly connected with the second fixed plate (42) on the other side; A motor (435) is in transmission connection with the first gear (431) or the second gear (432), and the motor (435) is adapted to drive the first gear (431) or the second gear (432) to reverse, so that the transmission belt (433) drives the second fixed plate (42) to move linearly and reciprocally along the first guide rail (11).
6. The integrated cold pressing and shaping device of claim 1, wherein The shaping and cold pressing integrated device further comprises: A first rack (31) is arranged on the machine table (10), and the first rack (31) is arranged on a pressing station (101). A third fixed plate (32) is arranged on the side of the pressing upper die (30) away from the machine table (10) in the height direction; A first cylinder (33) is arranged on the first frame (31), and the first cylinder (33) is adapted to drive the third fixed plate (32) to move linearly and reciprocally in the height direction.
7. The integrated cold pressing and shaping device of claim 1, wherein The third driving assembly (55) comprises a second cylinder (551) and a second rod body (552), the second cylinder (551) is fixedly connected with the machine table (10), one end of the second rod body (552) is fixedly connected with the second frame (51), and the other end is adapted to be telescopic relative to the second cylinder (551) to drive the second frame (51) to move linearly and reciprocally along the second guide rail (12).
8. The integrated cold pressing and shaping device of claim 2, wherein, The pressing lower die (20) comprises: A first bottom plate (201) is arranged on the side of the first fixed plate (22) away from the machine table (10) in the height direction; A positioning plate (202) is arranged on the side of the first bottom plate (201) away from the first fixed plate (22) in the height direction, and the positioning plate (202) is adapted to position the product.
9. The integrated cold pressing and shaping device of claim 6, wherein, The pressing upper die (30) comprises: A first upper plate (301) is arranged on the side of the third fixed plate (32) close to the machine table (10) in the height direction; A pressing needle (302) is arranged on the side of the first upper plate (301) close to the machine table (10) in the height direction, and the pressing needle (302) is adapted to process the water port of the product by pressing; A first suction cup (303) is arranged on the side of the first upper plate (301) close to the machine table (10) in the height direction, and the first suction cup (303) is adapted to suck the product by negative pressure.
10. The integrated cold pressing and shaping device of claim 4, wherein, The shaping lower die (40) comprises: A second bottom plate (401) is arranged on the side of the second fixed plate (42) away from the machine table (10) in the height direction; A positioning block (402) is arranged on the side of the second bottom plate (401) away from the second bottom plate (401) in the height direction, and the positioning block (402) is adapted to position the product; A guide block (403) is arranged on the side of the second bottom plate (401) away from the second bottom plate (401) in the height direction, and the guide block (403) is adapted to guide the product; A first pressing head (404) is arranged on the side of the second bottom plate (401) away from the second bottom plate (401) in the height direction, and the first pressing head (404) is adapted to press and shape the product.
11. The integrated cold pressing and shaping device of claim 1, wherein, The shaping upper die (50) comprises: A second upper plate (501) is arranged on the side of the fourth fixed plate (52) close to the machine table (10) in the height direction; A second pressing head (502) is arranged on the side of the second upper plate (501) away from the fourth fixed plate (52) in the height direction, and the second pressing head (502) is adapted to press and shape the product; A second suction cup (503) is arranged on the side of the second upper plate (501) away from the fourth fixed plate (52) in the height direction, and the second suction cup (503) is adapted to suck the product by negative pressure.
12. The integrated cold forming and pressing device of any one of claims 1-11, wherein, The machine table (10) is further provided with a first safety station (103), which is arranged on the side of the pressing station (101) away from the shaping station (102) along the length direction; the first guide rail (11) passes through the first safety station (103) along the length direction; The pressing lower die (20) reciprocates along the first guide rail (11) between the first safety station (103) and the pressing station (101), and the pressing lower die (20) is adapted to receive the product in the first safety station (103) and then carry the product from the first safety station (103) to the pressing station (101) to be pressed by the pressing upper die (30).
13. A method of operating a cold forming and integrating device as claimed in any one of the preceding claims 1-12, characterized in that Comprise: After the pressing lower die (20) receives the product after injection molding in the first safety station, the pressing lower die (20) moves along the first guide rail (11) from the first safety station to the pressing station (101); The pressing upper die (30) is combined with the pressing lower die (20) along the height direction to complete the processing of the product water gap; then the pressing upper die (30) sucks up the product from the pressing lower die (20); The shaping lower die (40) moves along the first guide rail (11) from the second safety station (104) to the pressing station (101), and the pressing upper die (30) places the product on the shaping lower die (40); the shaping lower die (40) moves along the first guide rail (11) from the pressing station (101) to the shaping station (102); The shaping upper die (50) is combined with the shaping lower die (40) along the height direction to complete the shaping of the product flatness; then the shaping upper die (50) sucks up the product from the shaping lower die (40); the pressing lower die (20) moves to the first safety station to receive the next product after injection molding.
Citation Information
Patent Citations
Injection molded part full-automatic gate and shaping machine of injection molding machine
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