A quartz tube rod correction device and correction method
By designing a quartz tube rod correction device including electric telescopic rods and mobile plates, the problem that existing equipment cannot effectively support softened quartz tube rods is solved, flexible support and efficient correction are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202410791008.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-06-19
AI Technical Summary
The existing quartz pipe rod correction equipment cannot effectively support the softened quartz pipe rod after heating, resulting in softening and collapse, and cannot effectively correct, which increases production costs.
A quartz pipe rod correction device including a base plate, a support leg and a support mechanism is designed. Through structures such as electric telescopic rods, mobile plates, support plates and piston boxes, flexible support and correction of quartz pipe rods are achieved.
By quickly and conveniently adjusting the position of the support rod, it can be supported according to different sizes of quartz pipe rods, and effectively avoid the impact of the support rod on the correction work after insertion, reducing production costs and improving the working efficiency of the calibration equipment.
Smart Images

Figure CN118724441B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of quartz tube rod processing, and in particular relates to a quartz tube rod correction device and a correction method. Background Art
[0002] Quartz materials are widely used as important basic materials in semiconductor, photovoltaic, optical communication, light source and other industries due to their good light transmittance, heat resistance, electrical properties and chemical stability. Different application markets use different quality standards for quartz materials, and high-end application fields have strict requirements on the quality of quartz materials. Quartz materials for semiconductors have the highest quality requirements, and the requirements for their materials are becoming more and more stringent. In the quartz semiconductor industry, small tubes and small rods are used to make the required parts, and with the improvement of technology, there are extremely high requirements for precision. Many high-precision small tubes and small rods need to be flame polished and have concentricity requirements. In many cases, after flame polishing, the concentricity of small tubes and small rods will change, resulting in the concentricity not meeting the design requirements, that is, after polishing, the quartz tubes and quartz rods are prone to deformation, and their straightness is often affected, which does not meet the high-precision requirements, so it is necessary to use calibration equipment to calibrate the quartz tubes and rods.
[0003] When the existing calibration equipment is in use, it mainly comprises structures such as a clamping assembly, a calibration assembly, and an adjustment assembly to realize calibration work on the quartz tube rod. However, in actual use, the quartz tube rod is usually heated by a spray gun in the calibration assembly with a flame for calibration. Since the quartz tube rod softens after heating, the quartz tube rod can only be clamped and fixed by the clamping assembly, and the softened quartz tube rod cannot be supported. Therefore, after heating, the quartz tube rod is prone to soften and collapse, making it impossible to use, thereby increasing the production cost of the calibration equipment.
[0004] In view of this, the present invention is proposed. Summary of the invention
[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0006] A quartz tube rod correction device, comprising a base plate and support legs, a support mechanism is arranged above the base plate, the support mechanism comprises an electric telescopic rod, a movable plate, a support plate, a sliding plate, and a piston box, one end of the electric telescopic rod is interconnected with one side of the movable plate, the top of the movable plate is interconnected with the bottom of the support plate, the bottom of the support plate is interconnected with the top of the sliding plate, one side of the support plate is interconnected with one end of the piston box, the inner wall of the piston box is slidably connected with a piston plate, one side of the piston plate is installed with a piston rod, the top of the piston box is connected with an air guide pipe, one end of the air guide pipe is connected with a telescopic airbag, one end of the telescopic airbag is installed with an adjustment box, and the outer wall of the adjustment box is installed with a A mounting plate is installed, and an adjusting plate is slidably connected to the inner wall of the adjusting box, and an adjusting rod is installed on one side of the adjusting plate, and a fixing plate is installed on one end of the adjusting rod, and an extrusion rod is installed on one side of the fixing plate, and a movable plate is installed on one side of the mounting plate, and a limiting block is installed on one side of the movable plate, and a limiting rod is inserted on one side of the limiting block, and a bearing plate is installed on one side of the movable plate, and a movable block is installed on one side of the bearing plate, and the inner side of the movable block is movably connected to one side of the support rod through a movable pin, and a rotating block is installed at one end of the movable pin, and a plug plate is plugged on one side of the rotating block, and a guide rod is slidably connected to the inner wall of the plug plate. A torsion spring is installed between the inner side of the movable block and one side of the support rod;
[0007] A correction mechanism is arranged above the bottom plate.
[0008] As a preferred embodiment of the present invention, the correction mechanism includes a connecting rod, a fixed sleeve, a connecting plate, a motor, a rotating rod, and a gear. One end of the connecting rod is interconnected with one side of the fixed sleeve, the bottom of the fixed sleeve is interconnected with the top of the connecting plate, one side of the connecting plate is interconnected with one end of the motor, the output end of the motor is interconnected with one end of the rotating rod, a gear is installed on the outer wall of the rotating rod, one end of the gear is meshed with a gear ring, a sliding rod is installed on one side of the gear ring, a flamethrower is installed on the inner side of the gear ring, a knocking device is installed on the inner side of the gear ring, and a cooling device is installed on the inner side of the gear ring.
[0009] As a preferred embodiment of the present invention, there is a clamping mechanism above the base plate, and the clamping mechanism includes a second fixing plate, a second support rod, a placement plate, a threaded rod, and a threaded plate. The inner wall of the second fixing plate is interconnected with one end of the second support rod, and the other end of the second support rod is interconnected with one side of the placement plate. The inner wall of the placement plate is rotatably connected to the outer wall of the threaded rod, and the outer wall of the threaded rod is threadedly connected to the inner wall of the threaded plate, and a clamping plate is installed at one end of the threaded plate.
[0010] As a preferred embodiment of the present invention, a movable groove is provided on the top of the base plate, and the bottom of the movable plate 1 is slidably connected to the inner wall of the movable groove. There are two sliding plates, and the sliding plates are symmetrically distributed on the bottom of the support plate. The inner side of the mounting plate 1 is slidably connected to both sides of the movable plate 2. There are several extrusion rods, and the extrusion rods are symmetrically distributed on one side of the fixed plate 1, so that the position of the support rod 1 and the correction mechanism can be adjusted quickly and conveniently, so that the quartz tube rod can be better corrected, effectively improving the working efficiency of the correction equipment.
[0011] As a preferred embodiment of the present invention, the number of the limit blocks is ten, and the limit blocks are symmetrically distributed on both sides of the movable plate two, a limit hole is opened on one side of the limit block, one end of the limit rod is plugged into the inner wall of the limit hole, a spring is fixedly installed between one side of the limit rod and one side of the mounting plate one, the number of the support rods one is five, and the diameter of the support rods one increases from left to right, so that the position of the support rod one can be adjusted quickly and conveniently, and then it can be supported according to quartz tube rods of different sizes, so that the correction work can be better performed.
[0012] As a preferred embodiment of the present invention, the movable block is U-shaped, a slot is provided on one side of the rotating block, one side of the plug plate is plugged into the inner wall of the slot, and a spring 2 is fixedly installed between one side of the plug plate and one side of the guide rod, so that when one of the support rods 1 is inserted into the interior of the quartz tube rod, the remaining support rod 1 can be flipped, effectively avoiding affecting the correction work.
[0013] As a preferred embodiment of the present invention, the number of the connecting rods is four, and the connecting rods are symmetrically distributed on one side of the fixed sleeve, a rotation groove is opened on the inner side of the fixed sleeve, and a rotation groove is opened on one side of the fixed sleeve, and one end of the sliding rod is slidably connected to the inner wall of the rotation groove. The number of the cooling devices is four, and the cooling devices are symmetrically distributed on the inner side of the gear ring, so that the flamethrower and the knocking device can be rotated quickly and conveniently, and the quartz tube rod can be better calibrated.
[0014] As a preferred embodiment of the present invention, the number of the support rods 2 is four, and the support rods 2 are symmetrically distributed on the inner side of the fixed plate 2, the number of the threaded rods is four, and the threaded rods are symmetrically distributed on one side of the placement plate, and the shape of the clamping plate is trapezoidal, so that quartz tube rods of different sizes can be clamped and fixed quickly and conveniently, thereby better calibrating the quartz tube rods.
[0015] As a preferred embodiment of the present invention, the bottom of the base plate is interconnected with the top of the supporting leg, one side of the base plate is interconnected with one end of the electric telescopic rod, one side of the supporting plate is interconnected with one side of the connecting rod, and the top of the base plate is interconnected with the bottom of the second fixed plate.
[0016] The present invention also discloses a quartz tube rod correction method, the steps are as follows:
[0017] S1: When the quartz tube rod needs to be calibrated, the operator places the quartz tube rod on one side of the placement plate and clamps it with the clamping mechanism. At this time, by adjusting the position of the support rod 1, the quartz tube rod of different sizes can be supported;
[0018] S2: When the support rod 1 is adjusted, the electric telescopic rod is started to drive the moving plate 1 to move, and the moving plate 1 drives the support plate to move, which can indirectly drive the support rod 1 to move, so that the support rod 1 is inserted into the quartz tube rod for support;
[0019] S3: After the support rod 1 is inserted into the quartz tube rod, the remaining support rod 1 can be turned over by the mutual cooperation between the piston box, piston plate, piston rod, air guide tube, telescopic airbag and other structures to avoid affecting the calibration work;
[0020] S4: When the support rod is inserted into the quartz tube rod, the movement of the support plate can indirectly drive the correction mechanism to move. When the correction mechanism moves to the correction position, the gear ring can be rotated by starting the motor, and the rotation of the gear ring can drive the flamethrower and the knocking device to rotate. At the same time, the flamethrower and the knocking device can be started to heat and knock the quartz tube rod, so that the correction work can be carried out. When the correction is completed, the cooling device can be started to cool the quartz tube rod;
[0021] S5: When the quartz tube rod needs to be calibrated, the operator places the quartz tube rod on one side of the placement plate, and drives the clamping plate to move relatively by rotating the threaded rod, so that the quartz tube rods of different sizes can be clamped and fixed, so that the calibration work can be better performed.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] The present invention can quickly and conveniently adjust the position of the support rod one through the support mechanism, and can adjust it according to quartz tube rods of different sizes, so as to better support the quartz tube rod. The position of the correction mechanism can be adjusted while adjusting the position of the support rod one, so as to better perform the correction work. When one of the support rods one is inserted into the quartz tube rod, the other support rods one will flip along with the movement, effectively avoiding affecting the correction work. The problem that the quartz tube rod will soften after heating and the quartz tube rod can only be clamped and fixed by the clamping assembly, and the softened quartz tube rod cannot be supported, and then after heating, the quartz tube rod is prone to soften and collapse, resulting in the inability to use the quartz tube rod, is solved. The production cost of the correction equipment is reduced and the working efficiency of the correction equipment is improved.
[0024] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In the attached picture:
[0026] Figure 1 It is a three-dimensional structural schematic diagram of a quartz tube rod correction device;
[0027] Figure 2 It is a schematic cross-sectional structure diagram of a quartz tube rod correction device;
[0028] Figure 3 It is a partial structural schematic diagram of a quartz tube rod correction device;
[0029] Figure 4 A schematic diagram of the structure of a quartz tube rod correction device support mechanism Figure 1 ;
[0030] Figure 5 A schematic diagram of the structure of a quartz tube rod correction device support mechanism Figure 2 ;
[0031] Figure 6 A schematic diagram of the structure of a quartz tube rod correction device support mechanism Figure 3 ;
[0032] Figure 7 A schematic diagram of the structure of a quartz tube rod correction device support mechanism Figure 4 ;
[0033] Figure 8 A schematic diagram of the structure of a quartz tube rod correction device correction mechanism Figure 1 ;
[0034] Fig. 9 A schematic diagram of the structure of a quartz tube rod correction device correction mechanism Figure 2 ;
[0035] Fig.10 The figure is a schematic diagram of the structure of a clamping mechanism of a quartz tube rod correction device.
[0036] In the figure: 1, bottom plate; 2, support leg; 3, support mechanism; 301, electric telescopic rod; 302, moving plate 1; 303, support plate; 304, sliding plate; 305, piston box; 306, piston plate; 307, piston rod; 308, air guide tube; 309, telescopic airbag; 310, adjustment box; 311, mounting plate 1; 312, adjustment plate; 313, adjustment rod; 314, fixed plate 1; 315, extrusion rod; 316, moving plate 2; 317, limit block; 318, limit rod; 319, spring 1; 320, bearing plate; 321, movable block; 322, Movable pin; 323, support rod one; 324, rotating block; 325, plug plate; 326, guide rod; 327, torsion spring; 328, spring two; 4, correction mechanism; 401, connecting rod; 402, fixing sleeve; 403, connecting plate; 404, motor; 405, rotating rod; 406, gear; 407, gear ring; 408, sliding rod; 409, flamethrower; 410, knocking device; 411, cooling device; 5, clamping mechanism; 501, fixing plate two; 502, support rod two; 503, placement plate; 504, threaded rod; 505, threaded plate; 506, clamping plate. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0038] Embodiment 1:
[0039] like Figures 1 to 10As shown, a quartz tube rod correction device includes a base plate 1 and a support leg 2. A support mechanism 3 is arranged above the base plate 1. The support mechanism 3 includes an electric telescopic rod 301, a movable plate 302, a support plate 303, a sliding plate 304, and a piston box 305. One end of the electric telescopic rod 301 is interconnected with one side of the movable plate 302, the top of the movable plate 302 is interconnected with the bottom of the support plate 303, the bottom of the support plate 303 is interconnected with the top of the sliding plate 304, one side of the support plate 303 is interconnected with one end of the piston box 305, a piston plate 306 is slidably connected to the inner wall of the piston box 305, a piston rod 307 is installed on one side of the piston plate 306, an air guide tube 308 is connected to the top of the piston box 305, a telescopic airbag 309 is connected to one end of the air guide tube 308, an adjustment box 310 is installed at one end of the telescopic airbag 309, and a mounting plate is installed on the outer wall of the adjustment box 310. 1 311, an adjusting plate 312 is slidably connected to the inner wall of the adjusting box 310, an adjusting rod 313 is installed on one side of the adjusting plate 312, a fixing plate 314 is installed on one end of the adjusting rod 313, an extrusion rod 315 is installed on one side of the fixing plate 314, a moving plate 2 316 is installed on one side of the mounting plate 1 311, a limiting block 317 is installed on one side of the moving plate 2 316, a limiting rod 318 is plugged into one side of the limiting block 317, a bearing plate 320 is installed on one side of the moving plate 2 316, a movable block 321 is installed on one side of the bearing plate 320, the inner side of the movable block 321 is movably connected to one side of the support rod 1 323 through a movable pin 322, a rotating block 324 is installed on one end of the movable pin 322, a plugging plate 325 is plugged into one side of the rotating block 324, a guide rod 326 is slidably connected to the inner wall of the plugging plate 325, and a torsion spring 327 is installed between the inner side of the movable block 321 and one side of the support rod 1 323;
[0040] In this embodiment, a moving groove is provided on the top of the bottom plate 1, the bottom of the moving plate 1 302 is slidably connected to the inner wall of the moving groove, there are two sliding plates 304, and the sliding plates 304 are symmetrically distributed at the bottom of the support plate 303, the inner side of the mounting plate 1 311 is slidably connected to both sides of the moving plate 2 316, and there are several extrusion rods 315, and the extrusion rods 315 are symmetrically distributed on one side of the fixed plate 1 314, so that the position of the support rod 1 323 and the correction mechanism 4 can be adjusted quickly and conveniently, and the quartz tube rod can be better corrected, which effectively improves the working efficiency of the correction equipment;
[0041] Furthermore, there are ten limit blocks 317, which are symmetrically distributed on both sides of the movable plate 316. A limit hole is provided on one side of the limit block 317, one end of the limit rod 318 is plugged into the inner wall of the limit hole, and a spring 319 is fixedly installed between one side of the limit rod 318 and one side of the mounting plate 311. There are five support rods 323, and the diameters of the support rods 323 increase from left to right, so that the position of the support rods 323 can be adjusted quickly and conveniently, and then the quartz tube rods of different sizes can be supported, so that the correction work can be better performed.
[0042] Furthermore, the movable block 321 is in a U-shape, a slot is provided on one side of the rotating block 324, one side of the plug plate 325 is plugged into the inner wall of the slot, and a spring 328 is fixedly installed between one side of the plug plate 325 and one side of the guide rod 326, so that when one of the support rods 323 is inserted into the interior of the quartz tube rod, the remaining support rod 323 can be flipped, effectively avoiding affecting the correction work.
[0043] Embodiment 2:
[0044] A correction mechanism 4 is provided above the bottom plate 1;
[0045] The correction mechanism 4 includes a connecting rod 401, a fixing sleeve 402, a connecting plate 403, a motor 404, a rotating rod 405, and a gear 406. One end of the connecting rod 401 is connected to one side of the fixing sleeve 402, the bottom of the fixing sleeve 402 is connected to the top of the connecting plate 403, one side of the connecting plate 403 is connected to one end of the motor 404, the output end of the motor 404 is connected to one end of the rotating rod 405, a gear 406 is installed on the outer wall of the rotating rod 405, a gear ring 407 is meshed at one end of the gear 406, a sliding rod 408 is installed on one side of the gear ring 407, a flamethrower 409 is installed on the inner side of the gear ring 407, a knocking device 410 is installed on the inner side of the gear ring 407, and a cooling device 411 is installed on the inner side of the gear ring 407;
[0046] In this embodiment, there are four connecting rods 401, which are symmetrically distributed on one side of the fixed sleeve 402. A rotating groove is provided on the inner side of the fixed sleeve 402, and a rotating groove is provided on one side of the fixed sleeve 402. One end of the sliding rod 408 is slidably connected to the inner wall of the rotating groove. There are four cooling devices 411, which are symmetrically distributed on the inner side of the gear ring 407, so that the flamethrower 409 and the knocking device 410 can be rotated quickly and conveniently, so that the quartz tube rod can be better calibrated.
[0047] Embodiment 3:
[0048] A clamping mechanism 5 is provided above the bottom plate 1;
[0049] The clamping mechanism 5 includes a second fixing plate 501, a second supporting rod 502, a placing plate 503, a threaded rod 504, and a threaded plate 505. The inner wall of the second fixing plate 501 is connected to one end of the second supporting rod 502, and the other end of the second supporting rod 502 is connected to one side of the placing plate 503. The inner wall of the placing plate 503 is rotatably connected to the outer wall of the threaded rod 504, and the outer wall of the threaded rod 504 is threadedly connected to the inner wall of the threaded plate 505. A clamping plate 506 is installed at one end of the threaded plate 505.
[0050] In this embodiment, there are four supporting rods 502, which are symmetrically distributed on the inner side of the second fixing plate 501, four threaded rods 504, which are symmetrically distributed on one side of the placement plate 503, and the shape of the clamping plate 506 is a trapezoid, so that quartz tube rods of different sizes can be clamped and fixed quickly and conveniently, and the quartz tube rods can be better calibrated;
[0051] Furthermore, the bottom of the base plate 1 is interconnected with the top of the support leg 2, one side of the base plate 1 is interconnected with one end of the electric telescopic rod 301, one side of the support plate 303 is interconnected with one side of the connecting rod 401, and the top of the base plate 1 is interconnected with the bottom of the fixed plate 2 501.
[0052] The present invention also discloses a quartz tube rod correction method, the steps are as follows:
[0053] S1: When the quartz tube rod needs to be calibrated, the operator places the quartz tube rod on one side of the placement plate 503 and clamps it with the clamping mechanism 5. At this time, by adjusting the position of the support rod 323, the quartz tube rods of different sizes can be supported;
[0054] S2: After the support rod 323 is adjusted, the electric telescopic rod 301 is started to drive the moving plate 302 to move, and the moving plate 302 moves to drive the support plate 303 to move, thereby indirectly driving the support rod 323 to move, so that the support rod 323 is inserted into the quartz tube rod for support;
[0055] S3: After the support rod 323 is inserted into the quartz tube rod, the remaining support rod 323 can be turned over by the mutual cooperation among the piston box 305, the piston plate 306, the piston rod 307, the air guide tube 308, the telescopic airbag 309 and other structures, so as to avoid affecting the calibration work;
[0056] S4: After the support rod 323 is inserted into the quartz tube rod, the movement of the support plate 303 can indirectly drive the correction mechanism 4 to move. When the correction mechanism 4 moves to the correction position, the gear ring 407 can be rotated by starting the motor 404. The rotation of the gear ring 407 can drive the flamethrower 409 and the knocking device 410 to rotate. At the same time, the flamethrower 409 and the knocking device 410 can be started to heat and knock the quartz tube rod, so that the correction work can be carried out. After the correction is completed, the cooling device 411 can be started to cool the quartz tube rod;
[0057] S5: When the quartz tube rod needs to be calibrated, the operator places the quartz tube rod on one side of the placement plate 503, and drives the clamping plate 506 to move relatively by rotating the threaded rod 504, so that quartz tube rods of different sizes can be clamped and fixed, so that the calibration work can be better performed.
[0058] The implementation principle of a quartz tube rod correction device of the present embodiment is as follows: when the quartz tube rod needs to be corrected, the operator places the quartz tube rod on one side of the placement plate 503, and clamps and fixes the quartz tube rod through the clamping mechanism 5. At this time, the limit rod 318 can be pulled out of the limit hole in the limit block 317 by pulling the limit rod 318 to move, and the spring 1 319 can be squeezed by the movement of the limit rod 318, so that the limit fixation of the limit block 317 can be cancelled. At this time, the movable plate 2 316 is pulled to slide on the inner side of the mounting plate 1 311, and the position of the support rod 1 323 can be adjusted by sliding the movable plate 2 316, so that the quartz tube rods of different sizes can be replaced. When the adjustment is completed, the limit rod 31 is released. 8. The limit rod 318 is reset by the elastic force of the spring 319, and the support rod 323 can be fixed. At this time, the electric telescopic rod 301 is started to drive the moving plate 302 to slide in the moving groove, and the moving plate 302 slides with the support plate 303 to move, and the movement of the support plate 303 drives the sliding plate 304 to slide in the sliding groove, so that the stability of the support plate 303 when sliding can be increased. With the movement of the support plate 303, the support rod 323 can be indirectly driven to move, and the position of the correction mechanism 4 can be indirectly adjusted, so that the quartz tube rod can be better heated and corrected. After the support rod 323 enters the interior of the quartz tube rod and reaches the deviation, the quartz tube rod is firstly corrected by the correction mechanism 4. After the quartz tube rod is softened by heating, the support rod 323 is moved again so that the support rod 323 can better fit and support the inner wall of the quartz tube rod. As the support plate 303 moves, the piston rod 307 can move, and the piston plate 306 can slide inside the piston box 305 through the movement of the piston rod 307. The air inside the piston box 305 can be squeezed through the sliding of the piston plate 306, so that the air inside the piston box 305 can be transported to the telescopic airbag 309 through the air guide tube 308, so that the telescopic airbag 309 can expand and contract, and the adjustment plate 312 can slide on the inner wall of the adjustment box 310 through the expansion and contraction of the telescopic airbag 309, and the adjustment rod 313 can be moved through the sliding of the adjustment plate 312. The movement of the fixing plate 314 drives the movement of the fixing plate 314, and the movement of the squeezing rod 315 drives the movement of the fixing plate 314. The squeezing rod 315 continuously moves to contact one side of the plug plate 325, and can squeeze the plug plate 325 to slide on the guide rod 326, and squeeze the spring 2 328. The plug plate 325 moves to be drawn out of the slot provided on one side of the rotating block 324, so that the limit fixation of the rotating block 324 can be cancelled. At this time, under the action of the torsion spring 327, the support rod 323 can be flipped, and the support rod 323 drawn into the quartz tube rod does not cancel the limit fixation, so that the support fixation can continue, and the flipped support rod 323 will not affect the correction work. When the support rod 323 needs to be reset,The support rod 323 is bent back and the insert plate 325 is inserted into the rotating block 324 to complete the fixation, so that the quartz tube rod can be better supported and corrected;
[0059] When the quartz tube rod needs to be corrected, the operator places the quartz tube rod on one side of the placement plate 503, clamps and fixes the quartz tube rod through the clamping mechanism 5, and can adjust the position of the support rod 323 according to the different sizes of quartz tube rods by starting the support mechanism 3, and insert the support rod 323 into the quartz tube rod for support, and can adjust the position of the correction mechanism 4. When the correction mechanism 4 is adjusted to the deviation, the rotation rod 405 is driven to rotate by starting the motor 404, and the gear 406 is driven to rotate by the rotation of the rotation rod 405, and the gear 406 is driven to rotate by the rotation of the gear ring 407, and the sliding rod 407 is driven by the rotation of the gear ring 407. 08 slides in the rotating groove, thereby increasing the stability of the gear ring 407 when rotating. The rotation of the gear ring 407 drives the flamethrower 409 and the knocking device 410 to rotate. At this time, the flamethrower 409 and the knocking device 410 are started to heat the quartz tube rod to soften it, and the knocking device 410 can squeeze and knock the softened quartz tube rod, and the quartz tube rod can be corrected in cooperation with the support rod 323. After the heating and knocking are completed, the quartz tube rod can be cooled by starting the cooling device 411, and then the quartz tube rod can be shaped, so that the correction work can be better performed, thereby improving the working efficiency of the correction device;
[0060] When the quartz tube rod needs to be calibrated, the operator places the quartz tube rod on one side of the placement plate 503, and drives the threaded plate 505 to move by rotating the threaded rod 504 installed on the inner side of the placement plate 503, and drives the clamping plate 506 to move by the movement of the threaded plate 505. Since there are four clamping plates 506, the four clamping plates 506 can move relative to each other to clamp and fix quartz tube rods of different sizes, and cooperate with the support mechanism 3 and the correction mechanism 4 to calibrate the quartz tube rod, thereby further improving the working efficiency of the correction equipment and better performing the correction work.
Claims
1. A quartz tube rod correction device, comprising a base plate (1) and a support leg (2), characterized in that: A support mechanism (3) is arranged above the bottom plate (1), and the support mechanism (3) comprises an electric telescopic rod (301), a movable plate (302), a support plate (303), a sliding plate (304), and a piston box (305), one end of the electric telescopic rod (301) is connected to one side of the movable plate (302), the top of the movable plate (302) is connected to the bottom of the support plate (303), the bottom of the support plate (303) is connected to the top of the sliding plate (304), and one side of the support plate (303) is connected to the movable plate (302). The piston box (305) is connected to one end thereof; a piston plate (306) is slidably connected to the inner wall of the piston box (305); a piston rod (307) is installed on one side of the piston plate (306); an air guide tube (308) is connected to the top of the piston box (305); a telescopic air bag (309) is connected to one end of the air guide tube (308); an adjustment box (310) is installed on one end of the telescopic air bag (309); a mounting plate 1 (311) is installed on the outer wall of the adjustment box (310); and an inner wall of the adjustment box (310) is provided with a mounting plate 1 (311). An adjusting plate (312) is slidably connected, an adjusting rod (313) is installed on one side of the adjusting plate (312), a fixing plate (314) is installed on one end of the adjusting rod (313), a pressing rod (315) is installed on one side of the fixing plate (314), a moving plate (316) is installed on one side of the mounting plate (311), a limiting block (317) is installed on one side of the moving plate (316), a limiting rod (318) is inserted on one side of the limiting block (317), and a bearing (315) is installed on one side of the moving plate (316). A carrier plate (320), a movable block (321) is installed on one side of the carrier plate (320), the inner side of the movable block (321) is movably connected to one side of a support rod (323) via a movable pin (322), a rotating block (324) is installed at one end of the movable pin (322), a plug plate (325) is plugged into one side of the rotating block (324), a guide rod (326) is slidably connected to the inner wall of the plug plate (325), and a torsion spring (327) is installed between the inner side of the movable block (321) and one side of the support rod (323); A correction mechanism (4) is arranged above the bottom plate (1), the correction mechanism (4) comprising a connecting rod (401), a fixing sleeve (402), a connecting plate (403), a motor (404), a rotating rod (405), and a gear (406), one end of the connecting rod (401) and one side of the fixing sleeve (402) being connected to each other.
2. A quartz tube rod correction device according to claim 1, characterized in that: The bottom of the fixing sleeve (402) is connected to the top of the connecting plate (403), one side of the connecting plate (403) is connected to one end of the motor (404), the output end of the motor (404) is connected to one end of the rotating rod (405), a gear (406) is installed on the outer wall of the rotating rod (405), one end of the gear (406) is meshed with a gear ring (407), one side of the gear ring (407) is installed with a sliding rod (408), a flamethrower (409) is installed on the inner side of the gear ring (407), a knocking device (410) is installed on the inner side of the gear ring (407), and a cooling device (411) is installed on the inner side of the gear ring (407).
3. A quartz tube rod correction device according to claim 1, characterized in that: A clamping mechanism (5) is provided above the bottom plate (1), and the clamping mechanism (5) comprises a second fixing plate (501), a second support rod (502), a placement plate (503), a threaded rod (504), and a threaded plate (505); the inner wall of the second fixing plate (501) is connected to one end of the second support rod (502), the other end of the second support rod (502) is connected to one side of the placement plate (503), the inner wall of the placement plate (503) is rotatably connected to the outer wall of the threaded rod (504), the outer wall of the threaded rod (504) is threadedly connected to the inner wall of the threaded plate (505), and a clamping plate (506) is installed at one end of the threaded plate (505).
4. A quartz tube rod correction device according to claim 1, characterized in that: A movable groove is provided at the top of the bottom plate (1); the bottom of the movable plate 1 (302) is slidably connected to the inner wall of the movable groove; there are two sliding plates (304), which are symmetrically distributed at the bottom of the support plate (303); the inner side of the mounting plate 1 (311) is slidably connected to both sides of the movable plate 2 (316); there are a plurality of extrusion rods (315), which are symmetrically distributed on one side of the fixed plate 1 (314).
5. A quartz tube rod correction device according to claim 1, characterized in that: The number of the limit blocks (317) is ten, and the limit blocks (317) are symmetrically distributed on both sides of the movable plate 2 (316). A limit hole is provided on one side of the limit block (317), and one end of the limit rod (318) is plugged into the inner wall of the limit hole. A spring 1 (319) is fixedly installed between one side of the limit rod (318) and one side of the mounting plate 1 (311). The number of the support rods 1 (323) is five, and the diameters of the support rods 1 (323) increase from left to right.
6. A quartz tube rod correction device according to claim 1, characterized in that: The movable block (321) is U-shaped, a slot is provided on one side of the rotating block (324), one side of the plug plate (325) is plugged into the inner wall of the slot, and a second spring (328) is fixedly installed between one side of the plug plate (325) and one side of the guide rod (326).
7. A quartz tube rod correction device according to claim 2, characterized in that: The number of the connecting rods (401) is four, and the connecting rods (401) are symmetrically distributed on one side of the fixed sleeve (402). A rotation groove is provided on the inner side of the fixed sleeve (402), and a rotation groove is provided on one side of the fixed sleeve (402). One end of the sliding rod (408) is slidably connected to the inner wall of the rotation groove. The number of the cooling devices (411) is four, and the cooling devices (411) are symmetrically distributed on the inner side of the gear ring (407).
8. A quartz tube rod correction device according to claim 3, characterized in that: The number of the second support rods (502) is four, and the second support rods (502) are symmetrically distributed on the inner side of the second fixing plate (501). The number of the threaded rods (504) is four, and the threaded rods (504) are symmetrically distributed on one side of the placement plate (503). The shape of the clamping plate (506) is a trapezoid.
9. A quartz tube rod correction device according to claim 1, characterized in that: The bottom of the base plate (1) is interconnected with the top of the support leg (2), one side of the base plate (1) is interconnected with one end of the electric telescopic rod (301), one side of the support plate (303) is interconnected with one side of the connecting rod (401), and the top of the base plate (1) is interconnected with the bottom of the second fixing plate (501).
10. A quartz tube rod calibration method, characterized in that: A quartz tube rod correction device applied to any one of claims 1 to 9, wherein the quartz tube rod correction method comprises the following steps: S1: When the quartz tube rod needs to be calibrated, the operator places the quartz tube rod on one side of the placement plate (503) and clamps and fixes it using the clamping mechanism (5). At this time, by adjusting the position of the support rod 1 (323), the quartz tube rod of different sizes can be supported; S2: When the adjustment of the support rod 1 (323) is completed, the electric telescopic rod (301) is started to drive the moving plate 1 (302) to move, and the moving plate 1 (302) drives the support plate (303) to move, thereby indirectly driving the support rod 1 (323) to move, so that the support rod 1 (323) is inserted into the interior of the quartz tube rod for support; S3: After the support rod 1 (323) is inserted into the quartz tube rod, the remaining support rod 1 (323) can be turned over by the mutual cooperation among the piston box (305), the piston plate (306), the piston rod (307), the air guide tube (308), and the telescopic airbag (309) so as to avoid affecting the calibration work; S4: After the support rod 1 (323) is inserted into the quartz tube rod, the movement of the support plate (303) can indirectly drive the correction mechanism (4) to move. When the correction mechanism (4) moves to the correction position, the motor (404) is started to rotate the gear ring (407). The rotation of the gear ring (407) can drive the flamethrower (409) and the knocking device (410) to rotate. At the same time, the flamethrower (409) and the knocking device (410) are started to heat and knock the quartz tube rod, so that the correction work can be carried out. After the correction is completed, the cooling device (411) is started to cool the quartz tube rod. S5: When the quartz tube rod needs to be calibrated, the operator places the quartz tube rod on one side of the placement plate (503), and drives the clamping plate (506) to move relatively by rotating the threaded rod (504), thereby clamping and fixing quartz tube rods of different sizes, so that the calibration work can be better performed.
Citation Information
Patent Citations
Quartz rod manufacturing device and rod manufacturing method
CN115893826A
Clamping device for large-diameter quartz tube production and clamping system thereof
CN117342256A