An adjustable wire cutting machine frame for automatically recovering waste chips

By designing an adjustable processing frame for automatically recycling waste chips on the online cutting machine, the clamping and wire laying mechanism are used for stable clamping and cutting, and waste chips are treated through protective covers and low-temperature nitrogen, the problem of waste chip treatment of wire cutting machine tools is solved, achieving efficient waste chip recycling and cutting quality improvement.

CN118752019BActive Publication Date: 2025-03-07TAIZHOU ZHENGDA CNC MASCH TOOL CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411070172.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-03-07
Estimated Expiration
2044-08-06

AI Technical Summary

Technical Problem

The high-temperature flying chips generated by wire cutting machines during operation not only cause harm to surrounding people, but also wastes resources, and it is difficult for the existing technology to effectively recycle and deal with these waste chips.

Method used

An adjustable wire cutting processing frame for automatic recycling of waste chips is designed. The workpiece is stably clamped with the wire laying mechanism, and the waste chips are collected and cooled through the protective cover and low-temperature nitrogen, and finally the waste chips are automatically recovered through the extraction box.

Benefits of technology

It effectively avoids the splashing of waste chips, reduces the harm to the environment and personnel, realizes the recycling and reuse of waste chips, improves the cutting quality and accuracy, and avoids the wet problems caused by cooling of coolant or water.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118752019B_ABST
    Figure CN118752019B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of processing racks, and specifically to an adjustable wire cutting processing rack for automatically recovering waste chips, comprising a processing rack, a wire pay-off machine is fixedly provided on one side of the top of the processing rack, two wire pay-off mechanisms are movably provided on one side of the wire pay-off machine, and a cutting molybdenum wire is movably provided between the two wire pay-off mechanisms. The present invention stably clamps the cutting workpiece by a clamping mechanism, performs wire cutting processing on the cutting workpiece in cooperation with the wire pay-off mechanism, collects and processes the waste chips generated during the wire cutting process by a protective structure, and avoids the waste chips generated during the wire cutting process from splashing around and polluting the surrounding environment of the processing rack; and in the process of cutting the cutting workpiece by using the wire pay-off mechanism, low-temperature nitrogen is used to cool the surface of the cutting molybdenum wire and the cutting workpiece, effectively reducing the surface temperature of the workpiece, reducing thermal stress and thermal deformation during the cutting process, and improving the cutting quality and precision.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of processing frames, in particular to an adjustable wire cutting processing frame for automatically recovering waste chips. Background Art

[0002] The adjustable wire cutting machine frame usually consists of the machine body, workbench, cutting system, control system and other parts. The machine body is the supporting structure of the equipment and can provide a stable working environment. The workbench is the part where the workpiece is placed and clamped, and it can be adjusted in height and angle as needed. The cutting system includes cutting power supply, cutting head and cutting guide rail, etc., which together complete the cutting process of the workpiece. The control system is the part that controls and adjusts the entire equipment, which can realize the setting of cutting parameters and the monitoring of machine operation.

[0003] When the wire cutting machine is working, it will generate a lot of high-temperature flying chips, which can easily cause harm to people passing by. Moreover, this high-temperature flying chips still have utilization value. If they are not collected but directly cleaned and absorbed, it will increase the cost.

[0004] To this end, we proposed an adjustable wire cutting machine frame that automatically recycles waste chips. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an adjustable wire cutting machine frame for automatically recovering waste chips, which is used to solve the above-mentioned technical defects.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an adjustable wire cutting processing frame for automatically recovering waste chips, comprising a processing frame, a wire pay-off machine is fixedly arranged on one side of the top of the processing frame, two wire pay-off mechanisms are movably arranged on one side of the wire pay-off machine, and a cutting molybdenum wire is movably arranged between the two wire pay-off mechanisms, four first servo electric cylinders are fixedly arranged on the other side of the top of the processing frame, and the four first servo electric cylinders are grouped in pairs, the driving ends of the two groups of the first servo electric cylinders are fixedly arranged with mounting frames, and a clamping mechanism is fixedly arranged between the opposite sides of the two mounting frames;

[0007] The wire-releasing mechanism comprises a movable frame, and movable frames are slidably arranged on the upper and lower parts of the right side of the wire-releasing machine through an electric slide, and the cutting molybdenum wire is movably arranged between the two movable frames, and protective covers are movably arranged on opposite sides of the two movable frames, and second servo electric cylinders are fixedly arranged inside the two movable frames, and the driving ends of the two second servo electric cylinders are respectively fixedly connected to one side of the two protective covers, and one end of the cutting molybdenum wire passes through the inside of the two protective covers respectively;

[0008] An air pump is fixedly installed on the top of the movable frame located above, and the air outlet of the air pump is connected with the interior of the protective cover located above through an air pipe. A plurality of nozzles are arranged on the top of the inner wall of the protective cover located above, and the interiors of the plurality of nozzles are connected with the interior of the air pipe.

[0009] Preferably, a closed baffle is movably provided on one side inside the two protective covers, and a plurality of closed blocks are movably provided on the opposite side of the two protective covers.

[0010] Preferably, a connecting frame is slidably arranged between the opposite sides of the two movable frames via an electric slide, and a material extraction box is fixedly arranged on one side of the connecting frame, a material guide sleeve is fixedly arranged on one side of the two protective covers, and one end of the two material guide sleeves is connected to the interior of the material extraction box through a material extraction pipe, and the other ends of the two material guide sleeves are respectively connected to the interior of the two protective covers.

[0011] Preferably, the clamping mechanism comprises a fixing frame, a fixing frame is fixedly provided on one side opposite to the two mounting frames, and two clamping frames are slidably provided inside the fixing frame, and one side of the two clamping frames is slidably connected to the inside of the fixing frame.

[0012] Preferably, a driving screw is rotatably arranged inside the fixed frame, and the surface of the driving screw is threadedly connected to one side of the two clamping frames respectively, a driving frame is fixedly arranged on one side of the fixed frame, and a servo motor is fixedly arranged inside the driving frame, a driving gear is fixedly arranged on the output shaft of the servo motor, and a driven gear meshing with the driving gear is fixedly arranged on the surface of the driving screw.

[0013] Preferably, a telescopic frame is fixedly provided on one side of the material clamping frame, and one side of the telescopic frame is fixedly connected to one side of the inner wall of the fixed frame.

[0014] Preferably, first clamping plates are slidably arranged at the upper and lower parts inside the clamping frame, and adjusting screw rods are threadedly arranged on both sides of the top of the clamping frame, and the surfaces of the two adjusting screw rods are respectively threadedly connected to the two sides of the two first clamping plates.

[0015] Preferably, a second clamping plate is movably arranged between the opposite sides of the two first clamping plates, and movable plates are slidably arranged on the top and bottom of the second clamping plate, and positioning screws are threadedly arranged on one side of the two clamping frames, and one end of the two positioning screws are rotatably connected to one side of the two second clamping plates respectively.

[0016] Preferably, the processing method of the adjustable wire cutting machine frame for automatically recovering waste chips specifically comprises the following steps:

[0017] Step 1: When performing wire cutting on a workpiece, first place the workpiece between two clamping racks, then control the driving screw to rotate clockwise to allow the two clamping racks to approach the two sides of the workpiece, then rotate the adjusting screw clockwise, and the upper and lower first clamping plates clamp the upper and lower surfaces of the workpiece, and then control the positioning screw to allow the second clamping plate to approach one side of the workpiece, use the second clamping plate and one side of the inner wall of the clamping rack to clamp and position the front and rear sides of the workpiece, cooperate with the two first clamping plates to clamp and position the upper and lower sides of the workpiece, and at the same time, the opposite side of the two clamping racks clamp and position the left and right sides of the workpiece;

[0018] Step 2: When cutting the workpiece, the two protective covers are controlled to move to the upper and lower surfaces of the workpiece respectively, and then move to one side of the workpiece along with the cutting molybdenum wire. First, the closed stopper and the closed baffle plate inside the protective cover close to the left side of the cutting molybdenum wire are controlled to cooperate with each other to close the area on the left side of the two protective covers that does not contact the workpiece. At this time, the right side of the protective cover contacts the upper and lower surfaces of the workpiece;

[0019] Step 3, by controlling the movable frame to approach one side of the workpiece, and then controlling the two protective covers to approach the upper and lower surfaces of the workpiece through the driving end of the second servo electric cylinder, the upper and lower protective covers are respectively in contact with the upper and lower surfaces of the workpiece, and the cutting area of ​​the workpiece is sealed by the upper and lower protective covers, and then the workpiece is cut by the cutting molybdenum wire. During the cutting process, the low-temperature liquid nitrogen is passed into the upper protective cover through the air guide pipe by the air guide pump, and the low-temperature nitrogen is sprayed to the cutting area of ​​the cutting molybdenum wire and the workpiece by the nozzle inside the upper protective cover, and the surface of the cutting molybdenum wire and the cutting workpiece is cooled by the low-temperature nitrogen;

[0020] Step 4: The waste chips generated during the cutting process are recovered through the upper and lower protective covers, and the waste chips recovered inside the two protective covers are extracted through the extraction pump inside the extraction box in conjunction with the extraction pipe and the guide sleeve.

[0021] Compared with the prior art, it has the following beneficial effects:

[0022] 1. In the present invention, the cutting workpiece is stably clamped by a clamping mechanism, and the cutting workpiece is processed by wire cutting in cooperation with a wire-laying mechanism. In addition, the waste chips generated during the wire cutting process are collected and processed by a protective structure on the wire-laying mechanism, so as to avoid the waste chips generated during the wire cutting process from splashing around and polluting the surrounding environment of the processing frame; and in the process of cutting the cutting workpiece by using the wire-laying mechanism, low-temperature nitrogen is used to cool the surface of the cutting molybdenum wire and the cutting workpiece, so as to effectively reduce the surface temperature of the workpiece, reduce the thermal stress and thermal deformation during the cutting process, and improve the cutting quality and accuracy. Moreover, low-temperature nitrogen is a colorless, odorless, and non-toxic gas, which will not pollute the environment during use, and will not generate waste liquid or waste materials that need to be processed. Compared with the cooling method of coolant or water, low-temperature nitrogen can not only reduce the temperature of the workpiece more quickly, but also the evaporated water generated during the cooling process of low-temperature nitrogen will condense on the surface of the workpiece, so that the cutting process remains dry, avoiding the problems of electric sparks and workpiece corrosion caused by moisture, and significantly improving the cutting quality of the workpiece.

[0023] 2. The present invention controls two protective covers to approach each other through the driving ends of the upper and lower second servo electric cylinders, and utilizes the two protective covers to protect the upper and lower surfaces of the cutting workpiece respectively, and to protect the waste chips generated when the molybdenum wire is cut to the workpiece from splashing, thereby preventing the processing waste chips from splashing around and polluting the processing frame and causing health hazards to the processing personnel. After the cutting process of the workpiece is completed, the processing waste chips are automatically recovered by the upper and lower protective covers, thereby realizing the recycling and reuse of the processing waste chips and avoiding the waste of processing waste chips.

[0024] 3. In the process of cutting, the present invention uses an air pump to pass low-temperature liquid nitrogen through an air pipe into the upper protective cover, and uses a nozzle inside the upper protective cover to spray low-temperature nitrogen toward the cutting area of ​​the molybdenum wire and the workpiece. The surface of the molybdenum wire and the workpiece is cooled by the low-temperature nitrogen, which effectively reduces the surface temperature of the workpiece, reduces thermal stress and thermal deformation during the cutting process, and improves the cutting quality and accuracy. In addition, the waste chips generated during the cutting process are recovered through the upper and lower protective covers, and the waste chips recovered inside the two protective covers are extracted by the extraction pump inside the extraction box in cooperation with the extraction pipe and the guide sleeve, so as to avoid excessive waste chips accumulating inside the protective cover and affecting the cutting quality of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of an adjustable wire cutting machine frame structure for automatically recovering waste chips according to an embodiment of the present invention;

[0026] Figure 2 It is a schematic diagram of the protective cover and the material extraction box structure of an embodiment of the present invention;

[0027] Figure 3 It is a schematic diagram of the structure of the protective cover and the second servo electric cylinder according to an embodiment of the present invention;

[0028] Figure 4 A top view of the protective cover and the closed baffle structure according to an embodiment of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the driving frame and the material clamping frame according to an embodiment of the present invention;

[0030] Figure 6 It is a side view of the internal structure of the driving frame and the driving screw rod according to an embodiment of the present invention.

[0031] In the figure, 1. processing frame; 2. wire-releasing machine; 3. cutting molybdenum wire; 4. first servo electric cylinder; 5. mounting frame; 6. movable frame; 7. protective cover; 8. second servo electric cylinder; 9. closed baffle; 10. closed block; 11. connecting frame; 12. material extraction box; 13. material guide sleeve; 14. air pump; 15. fixed frame; 16. clamping frame; 17. driving screw; 18. driving frame; 19. servo motor; 20. driving gear; 21. driven gear; 22. telescopic frame; 23. first clamping plate; 24. adjusting screw; 25. second clamping plate; 26. movable plate; 27. positioning screw. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Embodiment 1:

[0034] See also Figures 1 to 6As shown, an adjustable wire cutting processing frame for automatically recovering waste chips includes a processing frame 1, a wire pay-off machine 2 is fixedly arranged on one side of the top of the processing frame 1, two wire pay-off mechanisms are movably arranged on one side of the wire pay-off machine 2, and a cutting molybdenum wire 3 is movably arranged between the two wire pay-off mechanisms, four first servo electric cylinders 4 are fixedly arranged on the other side of the top of the processing frame 1, and the four first servo electric cylinders 4 are grouped in pairs, and the driving ends of the two groups of first servo electric cylinders 4 are fixedly arranged with mounting frames 5, and a clamping mechanism is fixedly arranged between the opposite sides of the two mounting frames 5, the cutting workpiece is stably clamped by the clamping mechanism, and the cutting workpiece is wire-cut processed in cooperation with the wire pay-off mechanism, and the waste chips generated during the wire cutting process are collected and processed by the protective structure on the wire pay-off mechanism to avoid the generation of waste chips during the wire cutting process The waste chips fly everywhere, polluting the surrounding environment of the processing frame; and in the process of cutting the workpiece by using the wire-laying mechanism, low-temperature nitrogen is used to cool the surface of the cutting molybdenum wire and the workpiece, which effectively reduces the surface temperature of the workpiece, reduces the thermal stress and thermal deformation in the cutting process, and improves the cutting quality and accuracy. In addition, low-temperature nitrogen is a colorless, odorless, and non-toxic gas. It will not pollute the environment during use, and will not generate waste liquid or waste that needs to be treated. Compared with coolant or water cooling, low-temperature nitrogen can not only reduce the temperature of the workpiece more quickly, but also the evaporated water generated during the low-temperature nitrogen cooling process will condense on the surface of the workpiece, so that the cutting process remains dry, avoiding the problems of electric sparks and workpiece corrosion caused by moisture, and significantly improving the cutting quality of the workpiece.

[0035] Furthermore, the wire-releasing mechanism includes a movable frame 6, and movable frames 6 are slidably arranged on the upper and lower parts of the right side of the wire-releasing machine 2 through an electric slide, and the cutting molybdenum wire 3 is movably arranged between the two movable frames 6, and protective covers 7 are movably arranged on the opposite sides of the two movable frames 6, and second servo electric cylinders 8 are fixedly arranged inside the two movable frames 6, and the driving ends of the two second servo electric cylinders 8 are fixedly connected to one side of the two protective covers 7 respectively, and one end of the cutting molybdenum wire 3 passes through the inside of the two protective covers 7 respectively, and the two protective covers 7 are controlled to approach each other by the driving ends of the upper and lower second servo electric cylinders 8 respectively, and the upper and lower surfaces of the cutting workpiece are protected by the two protective covers 7 respectively, and the waste chips generated by the cutting molybdenum wire 3 when the workpiece is cut are protected from splashing, so as to avoid the processing waste chips from splashing and polluting the processing frame and causing health hazards to the processing personnel. After the cutting processing of the workpiece is completed, the processing waste chips are automatically recovered by the upper and lower protective covers 7, so as to realize the recycling and reuse of the processing waste chips and avoid the waste of processing waste chips.

[0036] Furthermore, a closed baffle 9 is movably provided on one side of the inside of the two protective covers 7, and a plurality of closed blocks 10 are movably provided on the opposite side of the two protective covers 7, wherein the closed baffle 9 and the closed block 10 are driven by a micro electric push rod. When the upper and lower surfaces of the workpiece are closed by using the two protective covers 7, the two protective covers 7 are controlled to move to the upper and lower surfaces of the workpiece respectively, and then move to one side of the workpiece as the molybdenum wire 3 is cut. First, the closed block 10 and the closed baffle 9 inside the protective cover 7 close to the left side of the cutting molybdenum wire 3 are controlled to cooperate with each other to close the area on the left side of the two protective covers 7 that is not in contact with the workpiece. At this time, the right side of the protective cover 7 is in contact with the upper and lower surfaces of the workpiece. Therefore, when the workpiece is cut by using the cutting molybdenum wire 3, the cutting waste generated is automatically recovered inside the upper and lower protective covers 7, ensuring the waste recovery effect of the two protective covers 7 on the workpiece during cutting.

[0037] Furthermore, a connecting frame 11 is slidably arranged between the opposite sides of the two movable frames 6 via an electric slide, and a material extraction box 12 is fixedly arranged on one side of the connecting frame 11, and a material guide sleeve 13 is fixedly arranged on one side of the two protective covers 7, and one end of the two material guide sleeves 13 is connected to the interior of the material extraction box 12 through a material extraction pipe, and the other ends of the two material guide sleeves 13 are respectively connected to the interior of the two protective covers 7, wherein a material extraction pump is arranged inside the material extraction box 12, and the feeding end of the material extraction pump is connected to one end of the material extraction pipe.

[0038] Furthermore, an air pump 14 is fixedly installed on the top of the movable frame 6, and the air outlet end of the air pump 14 is connected to the interior of the protective cover 7 located above through an air pipe. A plurality of nozzles are arranged on the top of the inner wall of the protective cover 7 located above, and the interiors of the plurality of nozzles are connected to the interior of the air pipe.

[0039] It should be noted that when cutting the workpiece, the movable frame 6 is controlled to approach one side of the workpiece, and then the two protective covers 7 are controlled by the driving end of the second servo electric cylinder 8 to approach the upper and lower surfaces of the workpiece, so that the upper and lower protective covers 7 are respectively in contact with the upper and lower surfaces of the workpiece, and the cutting area of ​​the workpiece is closed by the upper and lower protective covers 7, and then the workpiece is cut by the cutting molybdenum wire 3. During the cutting process, the low-temperature liquid nitrogen is introduced into the upper protective cover 7 through the air guide pipe by the air guide pump 14, and the low-temperature nitrogen is sprayed to the cutting area of ​​the cutting molybdenum wire 3 and the workpiece by the nozzle inside the upper protective cover 7. The surface of the cutting molybdenum wire and the cutting workpiece is cooled by the low-temperature nitrogen, which effectively reduces the surface temperature of the workpiece, reduces the thermal stress and thermal deformation during the cutting process, and improves the cutting quality and accuracy. In addition, the waste chips generated during the cutting process are recovered by the upper and lower protective covers 7, and the waste chips recovered in the two protective covers 7 are extracted by the extraction pump inside the extraction box 12 in conjunction with the extraction pipe and the guide sleeve 13 to avoid excessive waste chips accumulating inside the protective cover 7 and affecting the cutting quality of the workpiece.

[0040] Embodiment 2:

[0041] Furthermore, the material clamping mechanism includes a fixed frame 15, a fixed frame 15 is fixedly provided on one side opposite to the two mounting frames 5, and two material clamping frames 16 are slidably provided inside the fixed frame 15, one side of the two material clamping frames 16 are both slidably connected to the inside of the fixed frame 15, a driving screw rod 17 is rotatably provided inside the fixed frame 15, and the surface of the driving screw rod 17 is respectively threadedly connected to one side of the two material clamping frames 16, a driving frame 18 is fixedly provided on one side of the fixed frame 15, and a servo motor 19 is fixedly provided inside the driving frame 18, and a driving gear 20 is fixedly provided on the output shaft of the servo motor 19. A driven gear 21 meshing with the driving gear 20 is fixedly provided on the surface of the driving screw 17; when the workpiece is clamped by the clamping frame 16, the driving gear 20 is controlled to rotate by the output shaft of the servo motor 19, and the driven gear 21 is driven to rotate by the driving gear 20, and the driving screw 17 is driven by the driven gear 21 to rotate clockwise, so that the two clamping frames 16 slide relative to each other along the driving screw 17, and the two sides of the surface of the driving screw 17 are respectively provided with external threads with opposite rotation directions, and the two sides of the workpiece are positioned and clamped by the two clamping frames 16 approaching each other.

[0042] Furthermore, a telescopic frame 22 is fixedly provided on one side of the clamping frame 16 , and one side of the telescopic frame 22 is fixedly connected to one side of the inner wall of the fixed frame 15 , so that the stability of the clamping frame 16 during the clamping process of the workpiece is improved by the telescopic frame 22 .

[0043] Furthermore, first clamping plates 23 are slidably arranged at the upper and lower parts of the clamping frame 16, and adjusting screws 24 are threadedly arranged on both sides of the top of the clamping frame 16, and the surfaces of the two adjusting screws 24 are respectively threadedly connected with the two sides of the two first clamping plates 23, wherein both ends of the surface of the adjusting screw 24 are provided with external threads with opposite rotation directions, and the two first clamping plates 23 are allowed to slide relative to each other by controlling the adjusting screw 24 to rotate clockwise;

[0044] A second clamping plate 25 is movably arranged between the opposite sides of the two first clamping plates 23, and movable plates 26 are slidably arranged on the top and bottom of the second clamping plate 25. Positioning screws 27 are threadedly arranged on one side of the two clamping frames 16, and one end of the two positioning screws 27 is rotatably connected to one side of the two second clamping plates 25 respectively, and the two second clamping plates 25 are controlled to slide inside the clamping frame 16 by the two positioning screws 27.

[0045] It should be noted that when positioning and clamping the workpiece, first place the workpiece between the two clamping frames 16, then control the driving screw 17 to rotate clockwise, so that the two clamping frames 16 approach the two sides of the workpiece, then rotate the adjusting screw 24 clockwise, and the upper and lower first clamping plates 23 clamp the upper and lower surfaces of the workpiece, and then control the positioning screw 27 to allow the second clamping plate 25 to approach one side of the workpiece, and use the second clamping plate 25 and one side of the inner wall of the clamping frame 16 to clamp and position the front and back sides of the workpiece, and cooperate with the two first clamping plates 23 to clamp and position the upper and lower sides of the workpiece, and at the same time, the opposite side of the two clamping frames 16 clamp and position the left and right sides of the workpiece, so as to ensure the stability of the workpiece during the online cutting process and improve the online cutting processing accuracy of the workpiece. In addition, the height of the two fixed frames 15 is controlled by adjusting the driving end of the first servo electric cylinder 4, so as to adjust the height of the workpiece, and cooperate with the wire release mechanism to realize efficient cutting processing of the workpiece.

[0046] Embodiment 3:

[0047] This embodiment specifically discloses a processing method of an adjustable wire cutting processing frame for automatically recovering waste chips, which specifically includes the following steps:

[0048] Step 1, when performing wire cutting processing on the workpiece, first place the workpiece between the two clamping racks 16, then control the driving screw 17 to rotate clockwise, so that the two clamping racks 16 approach the two sides of the workpiece, then rotate the adjusting screw 24 clockwise, and the upper and lower first clamping plates 23 clamp the upper and lower surfaces of the workpiece, and then control the positioning screw 27 to make the second clamping plate 25 approach one side of the workpiece, use the second clamping plate 25 and one side of the inner wall of the clamping rack 16 to clamp and position the front and rear sides of the workpiece, cooperate with the two first clamping plates 23 to clamp and position the upper and lower sides of the workpiece, and at the same time, the opposite side of the two clamping racks 16 clamp and position the left and right sides of the workpiece;

[0049] Step 2: When cutting the workpiece, the two protective covers 7 are controlled to move to the upper and lower surfaces of the workpiece respectively, and then move to one side of the workpiece as the molybdenum wire 3 is cut. First, the closed stopper 10 and the closed baffle plate 9 inside the protective cover 7 close to the left side of the molybdenum wire 3 are controlled to cooperate with each other to close the area on the left side of the two protective covers 7 that is not in contact with the workpiece. At this time, the right side of the protective cover 7 is in contact with the upper and lower surfaces of the workpiece;

[0050] Step three, by controlling the movable frame 6 to approach one side of the workpiece, and then controlling the two protective covers 7 to approach the upper and lower surfaces of the workpiece through the driving end of the second servo electric cylinder 8, the upper and lower protective covers 7 are respectively in contact with the upper and lower surfaces of the workpiece, and the cutting area of ​​the workpiece is sealed by the upper and lower protective covers 7, and then the workpiece is cut by the cutting molybdenum wire 3. During the cutting process, the low-temperature liquid nitrogen is introduced into the upper protective cover 7 through the air pipe by the air pump 14, and the low-temperature nitrogen is sprayed to the cutting area of ​​the cutting molybdenum wire 3 and the workpiece by the nozzle inside the upper protective cover 7, and the surface of the cutting molybdenum wire and the cutting workpiece is cooled by the low-temperature nitrogen;

[0051] Step 4: The waste chips generated during the cutting process are recovered through the upper and lower protective covers 7 , and the waste chips recovered inside the two protective covers 7 are extracted through the extraction pump inside the extraction box 12 in conjunction with the extraction pipe and the guide sleeve 13 .

[0052] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable wire cutting machine frame for automatically recovering waste chips, comprising a machine frame (1), a wire pay-off machine (2) being fixedly arranged on one side of the top of the machine frame (1), characterized in that: Two wire-releasing mechanisms are also movably arranged on one side of the wire-releasing machine (2), and a cutting molybdenum wire (3) is movably arranged between the two wire-releasing mechanisms. Four first servo electric cylinders (4) are fixedly arranged on the other side of the top of the processing frame (1), and the four first servo electric cylinders (4) are grouped in pairs. The driving ends of the two groups of the first servo electric cylinders (4) are fixedly arranged with mounting frames (5), and a clamping mechanism is fixedly arranged between the opposite sides of the two mounting frames (5); The wire-releasing mechanism comprises a movable frame (6), wherein movable frames (6) are slidably arranged at the upper and lower parts of the right side of the wire-releasing machine (2) via an electric slide, and the cutting molybdenum wire (3) is movably arranged between the two movable frames (6), and protective covers (7) are movably arranged on opposite sides of the two movable frames (6), and second servo electric cylinders (8) are fixedly arranged inside the two movable frames (6), and the driving ends of the two second servo electric cylinders (8) are respectively fixedly connected to one side of the two protective covers (7), and one end of the cutting molybdenum wire (3) passes through the inside of the two protective covers (7), and a closed baffle (9) is movably arranged on one side of the inside of the two protective covers (7), and a plurality of closed blocks (10) are movably arranged on the opposite sides of the two protective covers (7), wherein the closed baffle (9) and the closed block (10) are driven by a micro electric push rod, and the upper and lower parts of the workpiece are moved by the two protective covers (7). When the lower surface is closed, the two protective covers (7) are controlled to move to the upper and lower surfaces of the workpiece respectively, and then move to one side of the workpiece as the molybdenum wire (3) is cut. First, the closed stopper (10) and the closed baffle (9) inside the protective cover (7) close to the left side of the molybdenum wire (3) are controlled to cooperate with each other to close the area on the left side of the two protective covers (7) that is not in contact with the workpiece. At this time, the right side of the protective cover (7) is in contact with the upper and lower surfaces of the workpiece; a connecting frame (11) is provided between the opposite sides of the two movable frames (6) through an electric slide, and a material extraction box (12) is fixedly provided on one side of the connecting frame (11), and a material guide sleeve (13) is fixedly provided on one side of the two protective covers (7), and one end of the two material guide sleeves (13) is connected to the inside of the material extraction box (12) through a material extraction pipe, and the other ends of the two material guide sleeves (13) are connected to the inside of the two protective covers (7) respectively; An air pump (14) is fixedly arranged on the top of the movable frame (6) located above, and the air outlet of the air pump (14) is communicated with the interior of the protective cover (7) located above through an air guide pipe, and a plurality of nozzles are arranged on the top of the inner wall of the protective cover (7) located above, and the interiors of the plurality of nozzles are communicated with the interior of the air guide pipe; The material clamping mechanism comprises a fixed frame (15), a fixed frame (15) is fixedly provided on one side opposite to the two mounting frames (5), and two material clamping frames (16) are slidably provided inside the fixed frame (15), one side of the two material clamping frames (16) are both slidably connected to the inside of the fixed frame (15), a driving screw rod (17) is rotatably provided inside the fixed frame (15), and the surfaces of the driving screw rod (17) are respectively threadedly connected to one side of the two material clamping frames (16), a driving frame (18) is fixedly provided on one side of the fixed frame (15), and a servo motor (19) is fixedly provided inside the driving frame (18), a driving gear (20) is fixedly provided on the output shaft of the servo motor (19), and a driven gear (21) meshing with the driving gear (20) is fixedly provided on the surface of the driving screw rod (17), A telescopic frame (22) is fixedly provided on one side of the clamping frame (16), and one side of the telescopic frame (22) is fixedly connected to one side of the inner wall of the fixed frame (15); first clamping plates (23) are slidably provided on the upper and lower parts of the clamping frame (16), and adjusting screw rods (24) are threadedly provided on both sides of the top of the clamping frame (16); the surfaces of the two adjusting screw rods (24) are respectively threadedly connected to the two sides of the two first clamping plates (23); a second clamping plate (25) is movably provided between the two opposite sides of the first clamping plates (23), and a movable plate (26) is slidably provided on the top and bottom of the second clamping plate (25); a positioning screw rod (27) is threadedly provided on one side of the two clamping frames (16), and one end of the two positioning screw rods (27) is rotatably connected to one side of the two second clamping plates (25).

2. A processing method of the adjustable wire cutting machine frame for automatically recovering waste chips according to claim 1, comprising the following steps: Step 1, when performing wire cutting processing on the workpiece, first place the workpiece between the two clamping frames (16), then control the driving screw (17) to rotate clockwise, so that the two clamping frames (16) approach the two sides of the workpiece, then rotate the adjusting screw (24) clockwise, and the upper and lower first clamping plates (23) clamp the upper and lower surfaces of the workpiece, and then control the positioning screw (27) to make the second clamping plate (25) approach one side of the workpiece, use the second clamping plate (25) and one side of the inner wall of the clamping frame (16) to clamp and position the front and rear sides of the workpiece, cooperate with the two first clamping plates (23) to clamp and position the upper and lower sides of the workpiece, and at the same time, the opposite side of the two clamping frames (16) clamp and position the left and right sides of the workpiece; Step 2: When cutting the workpiece, the two protective covers (7) are controlled to move to the upper and lower surfaces of the workpiece respectively, and then move to one side of the workpiece along with the cutting molybdenum wire (3); Step 3, by controlling the movable frame (6) to approach one side of the workpiece, and then controlling the two protective covers (7) to approach the upper and lower surfaces of the workpiece through the driving end of the second servo electric cylinder (8), the upper and lower protective covers (7) are respectively in contact with the upper and lower surfaces of the workpiece, and the cutting area of ​​the workpiece is sealed by the upper and lower protective covers (7), and then the workpiece is cut by the cutting molybdenum wire (3). During the cutting process, low-temperature liquid nitrogen is introduced into the upper protective cover (7) through the air guide pipe by the air guide pump (14), and the low-temperature nitrogen is sprayed toward the cutting area of ​​the cutting molybdenum wire (3) and the workpiece by the nozzle inside the upper protective cover (7), and the surface of the cutting molybdenum wire and the cutting workpiece is cooled by the low-temperature nitrogen; Step 4: The waste chips generated during the cutting process are recovered through the upper and lower protective covers (7), and the waste chips recovered inside the two protective covers (7) are extracted through the extraction pump inside the extraction box (12) in conjunction with the extraction pipe and the guide sleeve (13).

Citation Information

Patent Citations

  • Medium nozzle for die steel cutting

    CN109465512A

  • Tool clamp for linear cutting machine tool

    CN117983916A

  • Linear cutting machining table with anti-splashing structure

    CN220718014U