Walnut shelling machine

By designing a walnut shelling machine that combines a conveyor belt and multiple devices, the problem of low shelling rate and walnut kernel damage caused by differences in walnut size and shell thickness in the existing technology has been solved, and efficient and accurate walnut shelling has been achieved. Shell and automated production.

CN118766093BActive Publication Date: 2025-01-24DONGGUAN BOLANG TECH CO LTD

Patent Information

Application Number
CN202410945297.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-01-24
Estimated Expiration
2044-07-15

AI Technical Summary

Technical Problem

The existing walnut shelling technology has low shelling rate or walnut kernel damage due to the difference in walnut size and shell thickness, and requires high-precision grading treatment, which increases equipment cost and damage risk.

Method used

A walnut shelling machine is designed, which uses a combination of upper and lower circulating conveyor belts and multiple devices (grabbing device, rotary cutting device, shelling device, fruit taking device and jig opening and closing device). Through rotating cutting and The shelling devices work together to achieve precise shelling of walnuts of different sizes and shell thicknesses.

Benefits of technology

It improves the accuracy and efficiency of walnut shelling, reduces damage to walnut kernels, reduces equipment costs, and reduces reliance on manual operations through automated processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a walnut shelling machine, comprising a casing, wherein a conveyor belt circulating up and down is arranged in the casing, wherein a plurality of jigs are arranged in the conveyor belt, and the walnuts can be moved to the conveyor belt by a clamping device, and are circulated along the conveyor belt. When the walnuts pass through a rotary cutting device, the upper and lower ends of the walnuts are rotary cut to form walnut shells, and when the walnuts are transported to a fruit taking device after cutting, the fruit taking device pushes out the pulp and drops it into a pulp channel for collection, and the remaining walnut shells in the conveyor belt are transported to a jig opening and closing device below, and finally the jig opening and closing device opens the jig in the conveyor belt to make the walnut shells fall into the fruit shell channel. The walnuts are processed by various devices, which is more convenient, improves productivity, and saves costs. When the walnuts are rotary cut by the rotary cutting device, the rotary cutting cylinder can be adjusted to make the electric cutting knife accurately cut the walnut shells, thereby reducing the damage to the walnut kernels during shelling.
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Description

Technical Field

[0001] The invention relates to the field of nut processing machinery, in particular to a walnut shelling machine. Background Art

[0002] At present, there are basically two walnut shelling schemes: the first is centrifugal collision shelling, that is, the walnut collides with the collision wall under the action of centrifugal force, and the walnut shell is knocked open by the impact force, so that the walnut kernel and the shell are separated; but this scheme will result in too many broken kernels due to the differences in the walnuts themselves, such as the thickness of the walnut shell, the inconsistent size of the walnuts and other factors, or too many walnuts will not be separated due to the reduction of centrifugal force to avoid too many broken kernels; the second method is extrusion shelling, which squeezes the walnut shell through the action of symmetrical force, causing the walnut shell to deform and break. This method will result in partial rupture of the walnut shell, and the walnut kernel cannot be completely separated from the shell; at the same time, excessive extrusion force will damage the walnut kernel, resulting in low quality of the finished product and affecting the market price.

[0003] If the above two shelling schemes want to improve the shelling effect, both require high-precision grading of the walnut raw materials, which will increase the cost of supporting equipment. In addition, due to the differences in walnuts themselves, the above two schemes still have a high probability of damaging the walnut kernels even if grading is performed. Summary of the invention

[0004] One object of the present invention is to provide a walnut shelling machine to solve the technical problem in the prior art that the walnut shells cannot be completely separated due to the different sizes and thicknesses of walnuts during the shelling process, the walnut kernels are damaged, and the quality of the finished product is low.

[0005] The technical solution of the present invention is implemented as follows: a walnut shelling machine includes a housing, a conveyor belt circulating up and down is arranged in the housing, a plurality of jigs are arranged in the conveyor belt, a gripping device, a rotary cutting device, a shelling device and a fruit taking device are arranged in sequence from the left end to the right end on the upper half of the conveyor belt, and more than one set of jig opening and closing devices are arranged on the lower half of the conveyor belt;

[0006] The rotary cutting device comprises an upper rotary cutting device and a lower rotary cutting device. The upper rotary cutting device is installed at the upper end of the upper half of the conveyor belt, and the lower rotary cutting device is installed at the lower end of the upper half of the conveyor belt. Both the upper rotary cutting device and the lower rotary cutting device are composed of a driving motor, a rotating shaft, a rotating seat, a rotary cutting sliding assembly, a rotary cutting cylinder and an electric cutting knife. The driving motor is connected to one end of the rotating shaft, and two groups of relative rotary cutting sliding assemblies are installed at the other end of the rotating shaft. The two groups of relative rotary cutting sliding assemblies are respectively connected to the rotary cutting cylinders, and electric cutting knives are respectively installed at the bottom of the rotary cutting sliding assemblies. When the conveyor belt moves the walnuts to the rotary cutting device, the driving motor drives the rotary shaft to rotate, and the rotary shaft drives the electric cutting knife to rotate and cut along the outer diameter of the upper and lower ends of the walnuts.

[0007] Furthermore, the plurality of jigs include a jig body, a slide rod, a spring, a first slider and a second slider. Two slide rods extend from the inner walls on both sides of the conveyor belt. The slide rods pass through the spring and the first slider. One end of the spring abuts against the inner wall of the conveyor belt, and the other end abuts against one side of the first slider. The other side of the first slider is slidably connected to the second slider, and jigs are respectively installed on the top and bottom of the second slider.

[0008] Furthermore, the gripping device includes an upper clamp composed of two opposite semi-rings, a gripping cylinder, a gripping sliding assembly and an upper clamp cylinder. The gripping cylinder is connected to the gripping sliding assembly, the gripping sliding assembly is connected to the upper clamp, and the two upper clamps are respectively connected to the clamp cylinders. After the walnuts are placed on the clamps, the clamp cylinder pushes the sliding assembly to control the opening and closing of the upper clamp to clamp the walnuts. Then, the gripping cylinder controls the lifting and lowering of the gripping device to place the walnuts in the jig on the conveyor belt.

[0009] Furthermore, the shelling device includes an upper shelling device and a lower shelling device, the upper shelling device is installed at the upper end of the upper half of the conveyor belt, and the lower shelling device is installed at the lower end of the upper half of the conveyor belt. The upper shelling device and the lower shelling device are both composed of a shelling cylinder, a shelling sliding assembly, a shelling clamp cylinder and a shelling clamp composed of two semi-rings. The telescopic rod of the shelling cylinder is fixedly connected to one side of the shelling sliding assembly, and the shelling clamp is installed on the other side of the shelling sliding assembly, and the shelling clamp is respectively connected to the shelling clamp cylinder.

[0010] Furthermore, a baffle device is provided on one side of the upper shelling device, and the baffle device is located between the upper rotary cutting device and the upper shelling device. An inclined plate is also provided in the shelling fixture of the lower shelling device.

[0011] Furthermore, the baffle device includes a baffle frame, a baffle cylinder, a support shaft, a limit shaft and a limit clamp. The baffle frame is composed of an outer baffle, an inner baffle, a baffle spring and a baffle rod. A support plate is provided in the outer baffle, and a support shaft is installed on one side of the outer baffle. The baffle rod passes through the outer baffle from under the support shaft and connects to the inner baffle. The baffle spring is sleeved outside the baffle rod, and a limiter is provided on the limit shaft. The limit clamp is composed of two handles, including a first handle and a second handle. A hollow plate extends from one end of the first handle and the second handle, and a groove is opened at the corner of the second handle to protrude from the corner of the first handle. The first handle is installed in the second handle, and a baffle cylinder is installed on the outer baffle. The baffle cylinder is connected to one end of the limit shaft, and the other end of the limit shaft passes through the hollow plate of the limit clamp and the support plate in the outer baffle frame. The limit clamp is hinged in the support shaft at the corner, and the bottom of the first handle is inserted between the baffle rod and the outer baffle.

[0012] Furthermore, the fruit picking device is located in the upper part of the conveyor belt, and the fruit picking device includes a fruit picking cylinder and a fruit picking rod. The fruit picking cylinder is connected to the fruit picking rod, and a corresponding pulp channel is provided under the fruit picking device.

[0013] Furthermore, the jig opening and closing device includes a jig opening and closing cylinder, a jig opening and closing sliding assembly and two U-shaped jig clamps. The jig opening and closing cylinder is connected to the jig opening and closing sliding assembly, the jig opening and closing sliding assembly is connected to the two U-shaped jig clamps, and the two U-shaped jig clamps are respectively connected to the jig clamp cylinder.

[0014] Furthermore, a set of jig opening and closing devices is also provided under the clamping device.

[0015] A processing method of a walnut shelling machine, comprising the following steps:

[0016] 1) The walnuts are placed on the gripping device manually or by a feeding vibration plate, and then the gripping device is placed on the conveyor belt and clamped in a fixture;

[0017] 2) The conveyor belt drives the jig and the walnuts in the jig to be transported. When the walnuts are transferred to the rotary cutting device, the upper rotary cutting device and the lower rotary cutting device respectively perform rotary cutting near the upper and lower ends of the walnut from the upper and lower sides and form two upper and lower annular cutting lines on the walnut shell;

[0018] 3) The walnuts that have completed step 2) are then transported forward to the shelling device again, and the shelling device approaches and peels off the upper and lower parts of the walnut shells from the two annular cutting lines;

[0019] 4) The walnuts that have completed step 2) are then transported forward again to the fruit taking device, which pushes out the walnut kernels and collects them.

[0020] The present invention adopts the above-mentioned integrated structure, which has the following advantages compared with the combined structure:

[0021] 1. The walnuts can be moved to the conveyor belt through the gripping device and transported along the conveyor belt in a cycle. When passing through the rotary cutting device, the walnut shells are cut at the upper and lower ends of the walnut. After cutting, they are transported to the fruit taking device, which pushes out the pulp and drops it into the pulp channel for collection, while the remaining walnut shells in the conveyor belt are transported to the jig opening and closing device below. Finally, the jig opening and closing device opens the jig in the conveyor belt, so that the walnut shells fall into the shell channel. The walnuts are classified and processed by various devices, which ensures the shelling accuracy, is more convenient, improves productivity, and saves costs.

[0022] 2. When the walnuts are rotary cut by the rotary cutting device, the rotary cutting cylinder can be adjusted to adjust the feed distance of the electric cutting knife, so that walnut shells of different thicknesses and sizes can be accurately cut, reducing the damage to the walnut kernels during shelling.

[0023] 3. Walnuts are transported by a circulating conveyor belt. After the cut shells are removed by the cutting and shelling devices in cooperation with the rotary cutting device, the cut shells are moved to the shell recovery channel. After the fruit taking device takes the fruit, the remaining shells are moved to the jig opening and closing device through the conveyor belt. The jig is opened by the jig opening and closing device, and the remaining shells fall into the shell recovery channel. The integrated shell separation greatly improves the generation rate, enables batch production, and centralized shell recovery, reduces dependence on manual operation, and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure provided by the present invention;

[0025] Figure 2 It is a schematic diagram of the internal structure provided by the present invention;

[0026] Figure 3 It is a schematic structural diagram of an upper rotary cutting device and a lower rotary cutting device provided by the present invention;

[0027] Figure 4 It is a schematic diagram of the structure of the clamping device provided by the present invention;

[0028] Figure 5 It is a schematic structural diagram of an upper shelling device and a lower shelling device provided by the present invention;

[0029] Figure 6 It is a schematic structural diagram of the baffle device provided by the present invention;

[0030] Figure 7 It is a schematic diagram of the structure of the fixture provided by the present invention;

[0031] Figure 8 It is a structural schematic diagram of the fixture opening and closing device provided by the present invention;

[0032] Fig. 9 It is a schematic diagram of the conveyor belt structure provided by the present invention;

[0033] Fig.10 It is a schematic diagram of the process of walnuts passing through a clamping device and a rotary cutting device provided by the present invention;

[0034] Fig.11 It is a schematic diagram of the process of walnuts passing through the shelling device provided by the present invention;

[0035] Fig.12 The present invention provides a schematic flow diagram of walnuts passing through a fruit picking device and walnut shells passing through a jig opening and closing device.

[0036] Description of the markings in the figure:

[0037] 1. Casing; 11. Recovery channel; 2. Conveyor belt; 21. Fixture; 22. Slide bar; 23. Spring; 24. First slide block; 25. Second slide block; 3. Grasping device; 31. Upper clamp; 32. Grasping cylinder; 33. Grasping sliding assembly; 34. Clamp cylinder; 4. Rotary cutting device; 41. Upper rotary cutting device; 42. Lower rotary cutting device; 44. Driving motor; 45. Rotary shaft; 46. Rotary seat; 47. Rotary cutting sliding assembly; 48. Rotary cutting cylinder; 49. Electric cutting knife; 5. Shelling device; 51. Upper shelling device; 52 Lower shelling device; 54. Shelling cylinder; 55. Shelling sliding assembly; 56. Shelling fixture cylinder; 57. Shelling fixture; 58. Inclined plate; 6. Fruit taking device; 61. Fruit taking cylinder; 62. Fruit taking rod; 7. Jig opening and closing device; 71. Jig opening and closing cylinder; 72. Jig opening and closing sliding assembly; 73. Jig clamp cylinder; 74. U-shaped jig clamp; 8. Baffle device; 81. Baffle frame; 811. Outer baffle; 8110. Support plate; 812. Inner baffle; 813. Baffle spring; 814. Baffle rod; 82. Baffle cylinder; 83. Support shaft; 84. Limit shaft; 841. Stopper; 85. Limit clamp; 851. First handle; 852. Second handle; 853. Hollow plate; DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] like Figures 1 to 10As shown, this embodiment provides: a walnut shelling machine, including a housing 1, a conveyor belt 2 that circulates up and down is provided in the housing 1, a plurality of jigs 21 are provided in the conveyor belt 2, a gripping device 3, a rotary cutting device 4, a shelling device 5 and a fruit taking device 6 are provided on the upper half of the conveyor belt 2 in sequence from the left end to the right end, and one or more jig opening and closing devices 7 are provided on the lower half of the conveyor belt 2;

[0040] The rotary cutting device 4 includes an upper rotary cutting device 41 and a lower rotary cutting device 42. The upper rotary cutting device 41 is installed at the upper end of the upper half of the conveyor belt 2, and the lower rotary cutting device 42 is installed at the lower end of the upper half of the conveyor belt 2. The upper rotary cutting device 41 and the lower rotary cutting device 42 are composed of a driving motor 44, a rotating shaft 45, a rotating seat 46, a rotary cutting sliding assembly 47, a rotary cutting cylinder 48 and an electric cutting knife 49. The driving motor 44 is connected to one end of the rotating shaft 45, and the other end of the rotating shaft 45 is equipped with two sets of relative rotary cutting sliding assemblies 47. The two sets of relative rotary cutting sliding assemblies 47 are respectively connected to the rotary cutting cylinders 48, and the electric cutting knives 49 are respectively installed at the bottom of the rotary cutting sliding assemblies 47. When the conveyor belt 2 moves the walnuts to the rotary cutting device 4, the driving motor 44 drives the rotating shaft 45 to rotate, and the rotating shaft 45 drives the electric cutting knife 49 to rotate and cut along the outer diameter of the upper and lower ends of the walnuts. Among them, since the walnuts are of different sizes and thicknesses, the rotary cutting sliding assembly 47 can be pushed by the rotary cutting cylinder 48 in the rotating seat 46, so as to adjust the feed distance of the electric cutting knife 49.

[0041] The present invention places walnuts in a gripping device 3 by installing a group of conveyor belts 2 that circulate up and down in a casing 1. The gripping device 3 places the walnuts in a fixture 21 in the conveyor belt 2. The conveyor belt 2 moves the walnuts to a rotary cutting device 4. Subsequently, an upper rotary cutting device 41 and a lower rotary cutting device 42 perform rotary cutting from the outside to the inside of the walnut at the upper and lower ends of the walnut, respectively. Since the sizes of the walnuts or the thickness of the walnut shells are different, when cutting, the rotary cutting cylinder 48 can be driven to push the rotary cutting sliding assembly 47, thereby adjusting the thickness of the walnut shell cut by the electric cutter 49 to prevent the walnut kernel from being damaged.

[0042] Furthermore, the plurality of jigs 21 include a jig body 21, a slide bar 22, a spring 23, a first slider 24, and a second slider 25. Two slide bars 22 extend from the inner walls of both sides of the conveyor belt 2. The slide bars 22 pass through the spring 23 and the first slider 24. One end of the spring 23 abuts against the inner wall of the conveyor belt 2, and the other end abuts against one side of the first slider 24. The other side of the first slider 24 is slidably connected to the second slider 25. The top and bottom of the second slider 25 are respectively installed with jigs 21. The two Y-shaped jig clamps 74 in the jig opening and closing device 7 are inserted between the first slider 24 and the second slider 25. When the jig clamp 74 pushes the first slider 24 to compress the spring 23 and move toward the inner wall of the conveyor belt 2, the jig can be opened, and vice versa.

[0043] Furthermore, the clamping device 3 includes an upper clamp 31 composed of two opposite semi-rings, a clamping cylinder 32, a clamping sliding assembly 33 and an upper clamp cylinder 34. The clamping cylinder 32 is connected to the clamping sliding assembly 33, and the clamping sliding assembly 33 is connected to the upper clamp 31. The two upper clamps 31 are respectively connected to the clamp cylinder 34. After the walnuts are placed on the two opposite semi-rings in the upper clamp 31, the clamp cylinder 34 pushes the sliding assembly 33 to control the opening and closing of the upper clamp 31 to clamp the walnuts, and the clamp cylinder 32 controls the lifting and lowering of the clamping sliding assembly 33 until the walnuts are placed in the semi-rings on the conveyor belt 2.

[0044] Furthermore, the shelling device 5 includes an upper shelling device 51 and a lower shelling device 52. The upper shelling device 51 is installed at the upper end of the upper half of the conveyor belt 2, and the lower shelling device 52 is installed at the lower end of the upper half of the conveyor belt 2. The upper shelling device 51 and the lower shelling device 52 are both composed of a shelling cylinder 54, a shelling sliding assembly 55, a shelling clamp cylinder 56 and a shelling clamp 57 composed of two semi-rings. The telescopic rod of the shelling cylinder 54 is fixedly connected to one side of the shelling sliding assembly 55, and the shelling clamp 57 is installed on the other side of the shelling sliding assembly 55. The shelling sliding assembly 55 is connected to the shelling clamp cylinder 56 respectively. After the upper rotary cutting device 41 and the lower rotary cutting device 42 are working, the walnuts are moved to the upper shelling device 51 and the lower shelling device 52 through the jig 21 in the conveyor belt 2. The upper shelling device 51 and the lower shelling device 52 respectively adjust the opening and closing of the shelling clamp 57 through the shelling clamp cylinder 56 to remove the upper and lower pieces of walnuts after cutting.

[0045] Furthermore, a baffle device 8 is provided on one side of the upper shelling device 51, and the baffle device 8 is located between the upper rotary cutting device 41 and the upper shelling device 51. An inclined plate 58 is also provided in the shelling clamp 57 of the lower shelling device 52. When the shelling clamp 57 in the lower shelling device 52 releases the walnut shell at the lower end of the walnut, the walnut shell enters the walnut shell recovery channel 11 along the inclined plate 58 for recovery.

[0046] Further, the baffle device 8 includes a baffle frame 81, a baffle cylinder 82, a support shaft 83, a limit shaft 84 and a limit clamp 85. The baffle frame 81 is composed of an outer baffle 811, an inner baffle 812, a baffle spring 813 and a baffle rod 814. A support plate 8110 is provided in the outer baffle 811. A support shaft 83 is installed on one side of the outer baffle 811. The baffle rod 814 passes through the outer baffle 811 from under the support shaft 83 to connect with the inner baffle 812. The baffle spring 813 is sleeved on the outside of the baffle rod 814. A limiter 841 is provided on the limit shaft 84. The limit clamp 85 consists of two handles, including a first handle 851 and a second handle 852. The second handle 852, the first handle 851 and the second handle 852 each extend out a hollow plate 853 at one end, the second handle 852 is provided with a slot at the corner that can protrude from the corner of the first handle 851, the first handle 851 is installed in the second handle 852, the baffle cylinder 82 is installed on the outer baffle plate 811, the baffle cylinder 82 is connected to one end of the limiting shaft 84, the other end of the limiting shaft 84 passes through the hollow plate 853 of the limiting clamp 85 and the support plate 8110 in the outer baffle plate 81, the limiting clamp 85 is hinged in the support shaft 83 at the corner, and the bottom of the first handle 851 is inserted between the baffle rod 814 and the outer baffle plate 811. When the upper shelling clamp 57 in the upper shelling device 51 clamps the walnut shell at the upper end, the baffle device 8 works at this time, and the telescopic rod of the baffle cylinder 82 pushes the limiter 841 on the limit shaft 84 to press downward, and the hollow plate 853 of the first handle 851 under the limiter 841 moves downward, and the bottom of the first handle 851 pulls the baffle rod 814, and the baffle rod 814 pulls the inner baffle 812 to move into the outer baffle 811. At this time, the upper shelling clamp 57 is released, and the upper walnut shell falls off the inner baffle 812 and enters the walnut shell recovery channel 11 for recovery.

[0047] Furthermore, the fruit picking device 6 is located in the upper conveyor belt, and the fruit picking device 6 includes a fruit picking cylinder 61 and a fruit picking rod 62, and the fruit picking cylinder 61 is connected to the fruit picking rod 62. After the walnuts pass through the upper shelling device 51 and the lower shelling device 52, only the walnut shells are left in the middle of the walnuts clamped by the jig 21, and then the walnuts will move under the fruit picking device 6, and the fruit picking cylinder 61 pushes the fruit picking rod 62 downward to separate the walnut pulp from the remaining walnut shells.

[0048] Furthermore, a corresponding pulp channel 10 is provided under the fruit taking device 6. The separated walnut pulp falls into the pulp channel 10 only.

[0049] Furthermore, the jig opening and closing device 7 includes a jig opening and closing cylinder 71, a jig opening and closing sliding assembly 72, a jig clamping cylinder 73 and two U-shaped jig clamps 74. The jig opening and closing cylinder 71 is connected to the jig opening and closing sliding assembly 72, the jig opening and closing sliding assembly 72 is connected to two U-shaped jig clamps 74, and the two U-shaped jig clamps 74 are respectively connected to the jig clamping cylinder 73. After the flesh and the shell are separated, the conveyor belt 2 moves the shell clamped by the jig 21 to the jig opening and closing device 7 at the lower half of the conveyor belt 2, and then the jig opening and closing cylinder 7 is operated to insert the jig clamp 74 into the jig 21, and then the jig clamping cylinder 73 is operated to open the jig 21, and the walnut shell falls into the shell channel 11 for recovery.

[0050] Furthermore, a set of jig opening and closing devices 7 is also provided under the clamping device 3. When the clamping device 3 clamps the walnut, the jig opening and closing cylinder 71 in the jig opening and closing device 7 under the clamping device 3 pushes the jig clamp 74 to move upward, so that the jig clamp 74 is inserted into the jig 21, and the jig clamp cylinder 73 pushes the jig opening and closing sliding assembly 72 to open the jig 21. At this time, the clamping cylinder 32 controls the upper clamp 31 of the clamping device to descend, and the walnut is placed in the jig 21 of the conveyor belt 2. The jig clamp cylinder 73 of the jig opening and closing device 7 pushes the jig clamp opening and closing sliding assembly 72 to move toward the middle, so that the jig clamp 74 clamps the walnut to the jig 21 in the conveyor belt 2.

[0051] A processing method of a walnut shelling machine, comprising the following steps:

[0052] 1) Walnuts are placed on two opposite half rings on the gripping device 3 by hand or by a feeding vibration plate. After the clamp cylinder 34 pushes the sliding assembly 33 to control the upper clamp 31 to open and close and clamp the walnuts, the gripping cylinder 32 controls the lifting and lowering of the gripping sliding assembly 33 until the walnuts are placed in the half ring on the conveyor belt 2 and clamped;

[0053] 2) The conveyor belt 2 drives the jig 21 and the walnuts in the jig 21 to be transported. When the walnuts are transferred to the rotary cutting device 4, the upper rotary cutting device 41 and the lower rotary cutting device 42 approach the upper and lower ends of the walnut from the upper and lower sides respectively, and the driving motor 44 drives the rotary shaft 45 to rotate, and the rotary shaft 45 drives the electric cutting knife 49 to rotate and cut along the outer diameter of the upper and lower ends of the walnut. Among them, since the walnuts are of different sizes and thicknesses, the rotary cutting cylinder 48 in the rotary seat 46 can push the rotary cutting sliding assembly 47 to adjust the feed distance of the electric cutting knife 49, so that after the upper and lower ends of the walnut are rotary cut, two upper and lower annular cutting lines are formed on the walnut shell;

[0054] 3) Subsequently, the walnuts are transported forward to the shelling device 5 again. The shelling device 5 approaches and moves from the two annular cutting line positions. The upper shelling device 51 and the lower shelling device 52 respectively adjust the shelling clamp 57 through the shelling clamp cylinder 56, so that the shelling clamp 57 clamps the nut shells after rotation and cutting, and separates the upper and lower walnut shells after cutting. When the upper shelling clamp 57 in the upper shelling device 51 clamps the walnut shell at the upper end, the baffle device 8 works at this time, and the telescopic rod of the baffle cylinder 82 pushes the limiter 841 on the limit shaft 84 to press downward, and the hollow plate 853 of the first handle 851 under the limiter 841 moves downward, and the bottom of the first handle 851 pulls the baffle rod 814, and the baffle rod 814 pulls the inner baffle 812 to move into the outer baffle 811. At this time, the upper shelling clamp 57 is released, and the upper walnut shell falls off the inner baffle 812 and enters the walnut shell recovery channel 11 for recovery;

[0055] 4) After the walnuts are shelled at the upper and lower ends, the walnuts are transported to the fruit picking device 6 again with the walnut shells clamped by the fixture 21. The fruit picking cylinder 61 in the fruit picking device 6 pushes the fruit picking rod 62 downward to push the walnut kernels out and collect them;

[0056] 5) After the kernel is ejected, the nut shell clamped by the jig 21 remains. The nut shell then moves along the conveyor belt 2 and enters the working area of ​​the jig opening and closing device 7. Then the jig opening and closing cylinder 7 works to insert the jig clamp 74 into the jig 21. Then the jig clamp cylinder 73 works to open the jig 21, and the walnut shell falls into the nut shell channel 11 for recovery.

[0057] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited thereto. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention are all equivalent replacement methods and are included in the protection scope of the present invention.

Claims

1. A walnut shelling machine, comprising a casing, characterized in that; A conveyor belt that circulates up and down is arranged in the casing, and a number of jigs are arranged in the conveyor belt. A gripping device, a rotary cutting device, a shelling device and one or more fruit taking devices are arranged in sequence from the left end to the right end on the upper part of the conveyor belt, and one or more jig opening and closing devices are arranged on the lower part of the conveyor belt; The rotary cutting device comprises an upper rotary cutting device and a lower rotary cutting device, wherein the upper rotary cutting device is mounted on the upper end of the upper half of the conveyor belt, and the lower rotary cutting device is mounted on the lower end of the upper half of the conveyor belt. Both the upper rotary cutting device and the lower rotary cutting device are composed of a driving motor, a rotating shaft, a rotating seat, a rotary cutting sliding assembly, a rotary cutting cylinder and an electric cutting knife. The driving motor is connected to one end of the rotating shaft, and two sets of relative rotary cutting sliding assemblies are mounted on the other end of the rotating shaft. The two sets of relative rotary cutting sliding assemblies are respectively connected to the rotary cutting cylinder, and the electric cutting knives are respectively mounted on the bottom of the rotary cutting sliding assembly. When the conveyor belt moves the walnut to the rotary cutting device, the driving motor drives the rotary shaft to rotate, and the rotary shaft drives the electric cutting knife to rotate and cut along the outer diameter of the upper and lower ends of the walnut; The plurality of jigs include a jig body, a slide bar, a spring, a first slide block and a second slide block. Two slide bars extend from the inner walls of both sides of the conveyor belt. The slide bars pass through the spring and the first slide block. One end of the spring abuts against the inner wall of the conveyor belt, and the other end abuts against one side of the first slide block. The other side of the first slide block is slidably connected to the second slide block. The top and bottom of the second slide block are respectively installed with jigs. The clamping device includes an upper clamp composed of two opposite half rings, a clamping cylinder, a clamping sliding assembly and an upper clamp cylinder. The clamping cylinder is connected to the clamping sliding assembly, and the clamping sliding assembly is connected to the upper clamp. The two upper clamps are respectively connected to the clamp cylinders. After the walnut is placed on the clamp, the clamp cylinder pushes the sliding assembly to control the upper clamp to open and close and clamp the walnut. The clamp cylinder controls the lifting and lowering of the clamping device to place the walnut in the fixture of the conveyor belt. The shelling device comprises an upper shelling device and a lower shelling device, the upper shelling device is installed at the upper end of the upper half of the conveyor belt, and the lower shelling device is installed at the lower end of the upper half of the conveyor belt. The upper shelling device and the lower shelling device are both composed of a shelling cylinder, a shelling sliding assembly, a shelling clamp cylinder and a shelling clamp composed of two half rings. The telescopic rod of the shelling cylinder is fixedly connected to one side of the shelling sliding assembly, and the shelling clamp is installed on the other side of the shelling sliding assembly. The shelling clamps are respectively connected to the shelling clamp cylinders; A baffle device is also provided on one side of the upper shelling device, and the baffle device is located between the upper rotary cutting device and the upper shelling device. An inclined plate is also provided in the shelling clamp of the lower shelling device; The baffle device comprises a baffle frame, a baffle cylinder, a support shaft, a limit shaft and a limit clamp, the baffle frame is composed of an outer baffle, an inner baffle, a baffle spring and a baffle rod, a support plate is arranged in the outer baffle, a support shaft is installed on one side of the outer baffle, the baffle rod passes through the outer baffle from under the support shaft and connects to the inner baffle, the baffle spring is sleeved outside the baffle rod, a limiter is arranged on the limit shaft, the limit clamp is composed of two handles, including a first handle and a second handle, one end of the first handle and the second handle both extend a hollow plate, a corner of the second handle is provided with a slot that can protrude from the corner of the first handle, the first handle is installed in the second handle, a baffle cylinder is installed on the outer baffle, the baffle cylinder is connected to one end of the limit shaft, the other end of the limit shaft passes through the hollow plate of the limit clamp and the support plate in the outer baffle frame, the limit clamp is hinged in the support shaft at the corner, and the bottom of the first handle is inserted between the baffle rod and the outer baffle; The fruit picking device is located in the upper conveyor belt, and comprises a fruit picking cylinder and a fruit picking rod, wherein the fruit picking cylinder is connected to the fruit picking rod, and a corresponding pulp channel is provided under the fruit picking device; The jig opening and closing device includes a jig opening and closing cylinder, a jig opening and closing sliding assembly and two U-shaped jig clamps. The jig opening and closing cylinder is connected to the jig opening and closing sliding assembly, the jig opening and closing sliding assembly is connected to the two U-shaped jig clamps, and the two U-shaped jig clamps are respectively connected to the jig clamp cylinder.

2. A walnut shelling machine according to claim 1, characterized in that: A set of jig opening and closing devices is also provided under the clamping and grasping device.

3. A walnut shelling machine processing method, using the walnut shelling machine according to any one of claims 1-2 to shell walnuts, comprising the following steps: 1) The walnuts are placed on the gripping device manually or by a feeding vibration plate, and then the gripping device is placed on the conveyor belt and clamped in a fixture; 2) The conveyor belt drives the jig and the walnuts in the jig to be transported. When the walnuts are transferred to the rotary cutting device, the upper rotary cutting device and the lower rotary cutting device respectively perform rotary cutting near the upper and lower ends of the walnut from the upper and lower sides and form two upper and lower annular cutting lines on the walnut shell; 3) The walnuts that have completed step 2) are then transported forward to the shelling device again, and the shelling device approaches and peels off the upper and lower parts of the walnut shells from the two annular cutting lines; 4) The walnuts that have completed step 3) are then transported forward again to the fruit taking device, which pushes out the walnut kernels and collects them.

Citation Information

Patent Citations

  • Ring cutting method and ring cutting device

    CN115349641A

  • Shell and kernel separating device for walnut processing

    CN117066127A

Cited By

  • Walnut shelling and kernel taking equipment

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