A welding auxiliary device for production and processing of automobile parts

By designing a welding auxiliary device for the production and processing of automobile accessories, the adjustment and positioning components driven by a double-head motor are used to realize four-way synchronous positioning and continuous welding of four sets of automobile accessories, and cleaning the debris and flue gas generated by welding through negative pressure suction and filtration and cleaning, the problems of low welding efficiency and incomplete cleaning in the prior art are solved, and efficient welding and high-quality welding sites are achieved.

CN118768845BActive Publication Date: 2025-03-18SHANGHAI HUICHONG PRECISION MASCH MFG CO LTD

Patent Information

Application Number
CN202411259228.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-03-18
Estimated Expiration
2044-09-10

AI Technical Summary

Technical Problem

The prior art cannot adopt a combination of four-way positioning and azimuth slitting to achieve continuous and efficient welding operations on multiple sets of automotive accessories, and at the same time, it is also impossible to effectively clean up debris and flue gas generated during welding.

Method used

A welding auxiliary device for the production and processing of automobile accessories is designed, including a fixing frame, a welding table, a fixing cylinder, a fixing cover, an adjustment component and a positioning component. Through the double-head motor drives the adjustment components and positioning components, four-way synchronous positioning and continuous welding of four sets of automotive accessories can be achieved, and components such as driving circular gears and flexible brush strips are used to clean up debris and smoke by using negative pressure suction and filtration and cleaning.

Benefits of technology

Continuous and efficient welding of multiple sets of automotive accessories is achieved, welding efficiency is improved, and welding quality and on-site cleanliness are improved by effectively cleaning the debris and flue gas generated by welding.

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Abstract

The embodiment of the present application provides a welding auxiliary device for the production and processing of automobile parts, which relates to the technical field of automobile parts welding. A welding auxiliary device for the production and processing of automobile parts, including a fixed frame, the top of which is fixedly connected to a welding table through legs, and the tops of the four sides of the welding table are fixedly connected to fixed cylinders, and the four sides of the bottom of the welding table are fixedly connected to fixed covers; the inner cavities of the fixed cylinders and the fixed covers are respectively provided with adjustment components and positioning components used in conjunction with the welding table, and the adjustment components include a double-headed motor fixed between the fixed frame and the welding table and used to drive the positioning components; a rotating component for welding automobile parts is provided at the center of the welding table. A combination of four-way positioning and azimuth shearing is adopted to achieve continuous and efficient welding operations for multiple groups of automobile parts, and at the same time, the debris and smoke generated during welding can be cleaned by negative pressure suction and filtration cleaning.
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Description

Technical Field

[0001] The invention belongs to the technical field of automobile parts welding, and in particular relates to a welding auxiliary device for automobile parts production and processing. Background Art

[0002] Auto parts are the various units that make up the whole car and a kind of product that serves the car. There are many kinds of auto parts. With the improvement of people's living standards, people's consumption of cars is increasing, and the market of auto parts is getting bigger and bigger. In recent years, auto parts manufacturers are also developing rapidly. At the same time, whether it is gasoline cars, diesel cars or new energy electric cars, there are tens of thousands of auto parts, some of which need to be welded.

[0003] In the prior art (publication number CN113732544B, patent name is a patent application for a welding auxiliary device for automobile parts production and processing), the air tightness test is performed on the parts after welding, which reduces the procedures in the parts production process and improves the production efficiency. At the same time, when the support plate drives the parts to move, the filter holes in the filter plate are cleaned, which prolongs the service life of the filter plate. In the process of implementing this technical solution, it is found that there are at least the following problems in the prior art.

[0004] During the welding process of automobile parts, most of the time, only intermittent welding operations are performed on a single automobile part, which requires frequent manual loading of the automobile parts. It is impossible to use a combination of four-way positioning and azimuth cutting to achieve continuous and efficient welding operations on multiple groups of automobile parts, resulting in a decrease in the welding efficiency of automobile parts. Summary of the invention

[0005] The present application aims to solve at least one of the technical problems existing in the prior art, that is, the inability to achieve continuous and efficient welding operations on multiple sets of automotive parts by combining four-way positioning and azimuth shearing, and the inability to clean the debris and smoke generated during welding by negative pressure suction and filtering and cleaning. To this end, the present application proposes a welding auxiliary device for the production and processing of automotive parts.

[0006] To achieve the above purpose, the specific technical solutions of the present invention are as follows:

[0007] A welding auxiliary device for automobile parts production and processing, comprising a fixing frame, the top of the fixing frame is fixedly connected to a welding platform through legs, the tops of the four sides of the welding platform are fixedly connected to fixing cylinders, and the four sides of the bottom of the welding platform are fixedly connected to fixing covers;

[0008] The inner cavities of the fixed cylinder and the fixed cover are respectively provided with an adjustment component and a positioning component used in conjunction with the welding table, and the adjustment component includes a double-headed motor fixed between the fixed frame and the welding table and used to drive the positioning component;

[0009] A rotating assembly for welding automobile parts is arranged at the center of the welding table.

[0010] Preferably: a driving bevel gear is fixedly connected to an output shaft of the double-headed motor, and driven bevel gears are arranged around the driving bevel gear, a first electric push rod is fixedly connected to the side of the driven bevel gear away from the driving bevel gear, and the outer side of the first electric push rod is provided with a threaded rod that rotates with the fixed cover, and a threaded sleeve is threadedly connected to the threaded rod.

[0011] Preferably: the positioning assembly includes a slide rail groove opened on the side facing the welding table and the fixed cover, and the inner cavity of the slide rail groove is slidably connected with a sliding part fixedly matched with the threaded sleeve, the top of the sliding part is fixedly connected with a stop seat, and the outer side of the stop seat is fixedly connected with a positioning suction cup, the inner cavity of the fixed cylinder is fixedly connected with a limiting spring, and the inner side of the limiting spring is fixedly connected with a T-rod slidably matched with the fixed cylinder, and the inner side of the T-rod is fixedly connected with a discharge seat used in conjunction with the positioning suction cup.

[0012] Preferably: the rotating assembly includes a second electric push rod embedded in the output shaft of the double-headed motor close to the driving bevel gear, and the piston rod of the second electric push rod is fixedly connected to the limiting head, a rotating sleeve is embedded in the center of the welding table, and the inner cavity of the rotating sleeve is rotatably connected to the turntable, the bottom of the turntable is provided with a limiting groove that is snap-fitted with the limiting head, and the top of the turntable is fixedly connected with a support arm, and the other end of the support arm is fixedly connected to a welding head used in conjunction with the positioning suction cup and the discharge seat.

[0013] Preferably, the positioning suction cup and the material discharging seat are distributed in an axisymmetric state along the central axis of the welding table, and the bottom of the material discharging seat is slidably connected to the welding table.

[0014] Preferably, an industrial camera is fixedly connected to one side of the welding head via a support, and the industrial camera is distributed in an inclined state toward the welding position of the welding head.

[0015] Preferably, a protective cover staggered with the stop seat is fixedly connected to the outer side of the welding platform close to the rotating sleeve, and a ratchet is fixedly connected to one side of the rotating platform close to the supporting arm.

[0016] Preferably, pawls rotatably matched with the protective cover are clamped on both sides of the ratchet wheel, and a supporting spring fixedly matched with the protective cover is fixedly connected to the outer side of the pawl.

[0017] Preferably, filter plates staggered with the fixed cover are fixedly connected around the inner cavity of the welding table, and a small vibration motor is fixedly connected to the inner side of the top of the filter plate.

[0018] Preferably, the four sides of the bottom of the welding platform are fixedly connected with fixed dust boxes that are staggered with the fixed cover, and the outer side of the fixed dust box is clamped with a pull-out dust box.

[0019] The welding auxiliary device for automobile parts production and processing of the present invention has the following advantages:

[0020] 1. This welding auxiliary device for the production and processing of automobile parts, during the welding process of automobile parts, firstly, a double-headed motor provides a unified driving source to save power costs, and then four groups of first electric push rods adjust the meshing stroke between the driven bevel gear and the driving bevel gear, and then four groups of threaded rods drive the threaded sleeve to move outward or inward synchronously, providing four-way positioning drive compensation for the four groups of automobile parts, facilitating their positioning.

[0021] 2. This welding auxiliary device for the production and processing of automobile parts, then, uses four groups of threaded sleeves to achieve the synchronous outward or inward movement effect of four groups of stop seats and positioning suction cups, and uses four groups of limit springs, T-bars and discharge seats to pre-discharge and elastically buffer the automobile parts to be welded, and then uses four groups of stop seats and positioning suction cups to adsorb and tighten the automobile parts to be welded on the four groups of discharge seats, thereby achieving a four-way synchronous positioning effect of the four groups of automobile parts, and also improving the welding efficiency of automobile parts.

[0022] 3. This kind of welding auxiliary device for the production and processing of automobile parts, then, first adjusts the clamping stroke between the limit head and the limit groove by the second electric push rod, and then the rotating sleeve and the turntable play the role of rotational support for the welding head on the support arm. Under the drive of the double-headed motor as a unified driving source, the orientation of the welding head is flexibly switched to meet the continuous welding requirements of four groups of automobile parts in the positioning state, thereby further improving the welding efficiency of automobile parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 This is a structural schematic diagram of a welding auxiliary device for automobile parts production and processing of the present invention;

[0025] Figure 2This is a structural sectional exploded view of a welding auxiliary device for producing and processing automobile parts of the present invention;

[0026] Figure 3 It is a partial top view of the structure of a welding auxiliary device for automobile parts production and processing of the present invention;

[0027] Figure 4 It is a partial bottom view of the structure of a welding auxiliary device for automobile parts production and processing of the present invention;

[0028] Figure 5 It is a side cross-sectional view of the welding table, the fixing cylinder, the fixing cover, the adjusting assembly and the positioning assembly structure of the present invention;

[0029] Figure 6 It is a partial front view of the adjustment component and positioning component structure of the present invention;

[0030] Figure 7 It is a partial side cross-sectional view of the adjustment component structure of the present invention;

[0031] Figure 8 It is a partial side cross-sectional view of the welding table, the fixing cylinder, the fixing cover and the positioning assembly structure of the present invention;

[0032] Fig. 9 It is a bottom view of the initial state of the adjustment assembly and the rotating assembly structure of the present invention;

[0033] Fig.10 It is a bottom view of the working state of the adjustment assembly and the rotating assembly structure of the present invention;

[0034] Fig.11 A side view of the rotating assembly, ratchet, pawl and supporting spring structure of the present invention;

[0035] Fig.12 A top view of the cleaning assembly structure of the present invention;

[0036] Fig.13 A bottom view of the cleaning assembly structure of the present invention;

[0037] Fig.14 It is a structural exploded view of the welding table, the fixed cylinder, the fixed cover, the dust collection cover, the fixed dust collection box and the pull-out dust collection box of the present invention.

[0038] Markings in the figure: 1. Fixing frame; 2. Welding table; 3. Fixing cylinder; 4. Fixing cover; 5. Adjusting assembly; 51. Double-headed motor; 52. Driving bevel gear; 53. Driven bevel gear; 54. First electric push rod; 55. Threaded rod; 56. Threaded sleeve; 6. Positioning assembly; 61. Slide groove; 62. Sliding part; 63. Stop seat; 64. Positioning suction cup; 65. Limit spring; 66. T-bar; 67. Discharging seat; 7. Rotating assembly; 71. Second electric push rod; 7 2. Limiting head; 73. Rotating sleeve; 74. Turntable; 75. Limiting groove; 76. Support arm; 77. Welding head; 8. Cleaning assembly; 81. Driving circular gear; 82. Driven circular gear; 83. Rotating rod; 84. Flexible brush strip; 85. Dust suction fan; 86. Dust suction hood; 87. Card holder; 9. Industrial camera; 10. Protective cover; 11. Ratchet; 12. Paw; 13. Support spring; 14. Filter plate; 15. Vibrating small motor; 16. Fixed dust box; 17. Pull-out dust box. DETAILED DESCRIPTION

[0039] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0040] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0042] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0043] The disclosure below provides many different embodiments or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.

[0044] like Figure 1-Figure 14 As shown, a welding auxiliary device for automobile parts production and processing of the present invention comprises a fixing frame 1, the top of the fixing frame 1 is fixedly connected to a welding platform 2 through legs, and the tops of the four sides of the welding platform 2 are fixedly connected to fixing cylinders 3, and the four sides of the bottom of the welding platform 2 are fixedly connected to fixing covers 4;

[0045] The inner cavities of the fixed cylinder 3 and the fixed cover 4 are respectively provided with an adjusting component 5 and a positioning component 6 used in conjunction with the welding table 2, and the adjusting component 5 includes a double-headed motor 51 fixed between the fixed frame 1 and the welding table 2 and used to drive the positioning component 6, thereby realizing the four-way synchronous positioning effect of four groups of automotive accessories and improving the welding efficiency of automotive accessories. A rotating component 7 for welding automotive accessories is provided at the center of the welding table 2, and the orientation of the welding head 77 is flexibly switched to meet the continuous welding requirements of the four groups of automotive accessories in the positioning state, thereby further improving the welding efficiency of automotive accessories.

[0046] like Figure 5-Figure 11As shown, a driving bevel gear 52 is fixedly connected to an output shaft of the double-headed motor 51, and driven bevel gears 53 are arranged around the driving bevel gear 52. A first electric push rod 54 is fixedly connected to the side of the driven bevel gear 53 away from the driving bevel gear 52. The double-headed motor 51 first provides a unified driving source to save power costs. Then, four groups of first electric push rods 54 are used to adjust the meshing stroke between the driven bevel gear 53 and the driving bevel gear 52. The outer side of the first electric push rod 54 is provided with a threaded rod 55 that rotates with the fixed cover 4. A threaded sleeve 56 is threadedly connected to the threaded rod 55. Then, the threaded sleeve 56 is driven by the four groups of threaded rods 55 to move synchronously outward or inward, providing four-way positioning drive compensation for the four groups of automotive accessories and facilitating their positioning.

[0047] The positioning assembly 6 includes a slide rail groove 61 opened on the side facing the welding table 2 and the fixed cover 4, and the inner cavity of the slide rail groove 61 is slidably connected to a sliding member 62 fixedly matched with the threaded sleeve 56, the top of the sliding member 62 is fixedly connected to a stop seat 63, and the outer side of the stop seat 63 is fixedly connected to a positioning suction cup 64, and the four groups of threaded sleeves 56 achieve the effect of synchronously moving outward or inward on the four groups of stop seats 63 and the positioning suction cup 64, and the inner cavity of the fixed cylinder 3 is fixedly connected to a limit spring 65, and the inner side of the limit spring 65 is fixedly connected to the inner side of the limit spring 65. A T-shaped rod 66 is fixedly connected to the fixed cylinder 3 for sliding cooperation, and a material discharge seat 67 used in cooperation with the positioning suction cup 64 is fixedly connected to the inner side of the T-shaped rod 66, and the four groups of limit springs 65, the T-shaped rod 66 and the material discharge seat 67 play the role of pre-discharging and elastic buffering for the automobile parts to be welded, and then the four groups of stop seats 63 and the positioning suction cup 64 adsorb and press the automobile parts to be welded on the four groups of material discharge seats 67, so as to achieve the four-way synchronous positioning effect of the four groups of automobile parts, and also improve the welding efficiency of automobile parts;

[0048] The positioning suction cup 64 and the discharge seat 67 are distributed in an axially symmetrical state along the central axis of the welding table 2, which is convenient for synchronous positioning of four groups of automotive parts to be welded, and the bottom of the discharge seat 67 is slidably connected to the welding table 2, which plays a role of sliding limit for the discharge seat 67 and improves the stability of the discharge seat 67 during movement.

[0049] The rotating assembly 7 includes a second electric push rod 71 embedded in the output shaft of the double-headed motor 51 close to the driving bevel gear 52, and the piston rod of the second electric push rod 71 is fixedly connected to the limiting head 72, a rotating sleeve 73 is embedded in the center of the welding table 2, and the inner cavity of the rotating sleeve 73 is rotatably connected to a turntable 74, and a limiting groove 75 is provided at the bottom of the turntable 74 to engage with the limiting head 72, and the engaging stroke between the limiting head 72 and the limiting groove 75 is adjusted by the second electric push rod 71, and a support arm 76 is fixedly connected to the top of the turntable 74, and the other end of the support arm 76 is fixedly connected to a welding head 77 used in conjunction with the positioning suction cup 64 and the discharge seat 67, and the rotating sleeve 73 and the turntable 74 play a role of rotational support for the welding head 77 on the support arm 76. Under the drive of the double-headed motor 51 as a unified driving source, the orientation of the welding head 77 is flexibly switched to meet the continuous welding requirements of four groups of automobile parts in the positioning state, and further improve the welding efficiency of automobile parts;

[0050] An industrial camera 9 is fixedly connected to one side of the welding head 77 through a support, and the industrial camera 9 is distributed in an inclined state toward the welding position of the welding head 77, so as to shoot, locate and detect the image between the welding head 77 and the automotive parts. A protective cover 10 that is staggered with the stop seat 63 is fixedly connected to the outer side of the welding table 2 near the rotating sleeve 73, and a ratchet 11 is fixedly connected to one side of the turntable 74 near the support arm 76. Both sides of the ratchet 11 are clamped with pawls 12 that are rotatably matched with the protective cover 10, and the outer side of the pawl 12 is fixedly connected with a support spring 13 that is fixedly matched with the protective cover 10, which plays a reverse limiting role on the ratchet 11 that rotates synchronously with the turntable 74 to prevent the welding head 77 from being misaligned when welding automotive parts.

[0051] like Figure 12-13 As shown, during the welding process of automobile parts, debris and smoke will be generated. Most of the time, only the smoke can be processed, and the debris and smoke cannot be cleaned by negative pressure suction and filtering cleaning, resulting in debris and smoke being left at the processing site, affecting the welding quality of automobile parts, and also reducing the cleanliness of the welding site. Cleaning components 8 are arranged around the top of the welding table 2, and the cleaning components 8 include a driving circular gear 81 fixed on another output shaft of the double-headed motor 51, and the driving circular gear 81 is meshed with driven circular gears 82 around it. The double-headed motor 51 drives four groups of driven circular gears 82 to rotate synchronously through the driving circular gear 81;

[0052] The inner cavity of the driven circular gear 82 is fixedly connected with a rotating rod 83 that rotates with the fixing frame 1 and the welding table 2. The top of the rotating rod 83 is fixedly connected with flexible brush strips 84 that are used in conjunction with the filter plate 14. The four sets of driven circular gears 82 drive the four sets of flexible brush strips 84 through the four sets of rotating rods 83 to clean and filter the debris particles splashed on the filter plate 14 to prevent the debris particles from clogging the mesh of the filter plate 14. The rotating rod 83 is fixedly connected with a dust collecting fan 85 near the top of the flexible brush strip 84. The dust collecting fan 85 is designed with streamlined lightweight materials.

[0053] A dust hood 86 that is snap-fitted with the protective cover 10 is provided on all sides of the top of the welding table 2. A dust fan 85 that rotates synchronously with the flexible brush strip 84 generates negative pressure suction into the dust hood 86, so that the debris and smoke generated during welding are negatively absorbed into the dust hood 86, and then filtered and separated by the filter plate 14. In addition, the welding table 2 is fixedly connected with a holder 87 that is snap-fitted with the dust hood 86 near the fixed cylinder 3, which is convenient for disassembly and assembly of the dust hood 86, and also convenient for unified cleaning of large particles of debris accumulated on the filter plate 14.

[0054] The inner cavity of the welding table 2 is fixedly connected with filter plates 14 that are staggered with the fixed cover 4 on all sides to filter the smoke generated during the welding of automobile parts, and the inner side of the top of the filter plate 14 is fixedly connected with a small vibration motor 15 to vibrate the debris adsorbed and dropped on the filter plate 14, so that small particles of debris can pass through the filter plate 14 and fall, and large particles of debris can be vibrated out of the mesh area of ​​the filter plate 14 to prevent blockage. The bottom of the welding table 2 is fixedly connected with a fixed dust box 16 that is staggered with the fixed cover 4 on all sides, and a pull-out dust box 17 is clamped on the outer side of the fixed dust box 16, so that small particles of debris can be stored and collected, and the pull-out dust box 17 can also be pulled out, so that the small particles of debris falling into the fixed dust box 16 and the pull-out dust box 17 can be uniformly processed.

[0055] The working principle of a welding auxiliary device for automobile parts production and processing is as follows: first, four groups of automobile parts to be welded are placed on four groups of material discharging seats 67 respectively, and then the four groups of first electric push rods 54 are controlled to start synchronously and drive the four groups of driven bevel gears 53 to reach the meshing part of the driving bevel gear 52, and then the double-headed motor 51 is controlled to start and drive the four groups of driven bevel gears 53 to rotate synchronously through the meshing driving bevel gear 52, and the four groups of driven bevel gears 53 drive the four groups of threaded rods 55 to rotate synchronously, and the four groups of threaded rods 55 drive the four groups of threaded sleeves 56 to move outward synchronously;

[0056] With the cooperation of the four groups of slide rail grooves 61 for the four groups of sliding members 62 to limit the sliding position, the four groups of threaded sleeves 56 drive the stop seats 63 on the four groups of sliding members 62 to move outward synchronously, and the four groups of stop seats 63 drive the four groups of positioning suction cups 64 to adsorb and press the automobile parts to be welded placed on the four groups of discharge seats 67 to the outside. At the same time, the positioning suction cups 64 on the four groups of stop seats 63 also force the four groups of discharge seats 67 to drive the four groups of T-shaped rods 66 to slide in the four groups of fixed cylinders 3, and compress the four groups of limit springs 65, and the industrial camera 9 positions and shoots the pictures thereof until the positioning suction cups 64 on the four groups of stop seats 63 adsorb and press the automobile parts to be welded on the four groups of discharge seats 67 to the bottom of the welding head 77, thereby completing the synchronous positioning of the four groups of automobile parts to be welded.

[0057] According to the size of the auto parts, one or more of the first electric push rods 54 can be controlled to open, and one or more of the threaded rods 55 can be controlled to drive the threaded sleeves 56 to move outwards. The specific situation depends on the auto parts. After the four sets of auto parts to be welded complete the synchronous positioning work, the double-headed motor 51 is controlled to pause first, and then the four sets of first electric push rods 54 are controlled to close and drive the four sets of driven bevel gears 53 to disengage from the meshing part of the driving bevel gear 52 to the initial position.

[0058] Next, the second electric push rod 71 is controlled to start and drive the limit head 72 to move up and clamp into the limit slot 75 at the bottom of the turntable 74, then the double-headed motor 51 is controlled to start and drive the turntable 74 to rotate in the rotating sleeve 73 through the limit head 72 that is clamped in place. At this time, the driving bevel gear 52 on the double-headed motor 51 is in an idling state, and the driving circular gear 81 on the other output shaft is in a rotating state. The turntable 74 drives the welding head 77 to rotate and adjust accordingly through the support arm 76, and the industrial camera 9 is used to locate and shoot the welding picture between the automobile parts and the welding head 77, and then the welding head 77 that has switched to the right position performs welding operations on four groups of automobile parts in different positions;

[0059] When the turntable 74 rotates, the turntable 74 also drives the ratchet 11 to rotate synchronously in the protective cover 10, and the ratchet 11 drives the four groups of pawls 12 to produce a tooth-jumping action on its surface, and the four groups of supporting springs 13 provide elastic support and cooperation for the four groups of pawls 12, so as to realize reverse restriction of the ratchet 11 and the turntable 74. After the welding operation of the four groups of automobile parts is completed, the double-headed motor 51 is first controlled to pause, and then the second electric push rod 71 is controlled to close and drive the limit head 72 to move down and leave the limit groove 75 at the bottom of the turntable 74 to the initial position, and conversely, the positioning suction cups 64 on the four groups of stop seats 63 are controlled to loosen the automobile parts placed on the four groups of material discharge seats 67 to complete welding, and then the four groups of automobile parts that have completed welding are removed from the four groups of material discharge seats 67, and then the next batch of automobile parts to be welded are placed;

[0060] During the welding of the automobile parts by the welding head 77, while debris and smoke are generated, the other output shaft of the double-headed motor 51 drives the driving circular gear 81 to rotate, and the driving circular gear 81 drives the rotating rods 83 on the four sets of driven circular gears 82 to rotate synchronously, and the four sets of rotating rods 83 drive the four sets of flexible brush strips 84 and the dust suction fans 85 to rotate synchronously in the four sets of dust suction hoods 86. The four sets of dust suction fans 85 in the rotating state generate negative pressure suction in the four sets of dust suction hoods 86, and negatively absorb the debris and smoke generated by the automobile parts in the welding state on the four sets of discharge seats 67 into the four sets of dust suction hoods 86. The smoke is filtered by the four sets of filter plates 14 and then enters the fixed dust box 16 and the pull-out dust box 17, and is discharged from the exhaust groove reserved therein;

[0061] While debris accumulates on the four groups of filter plates 14, the four groups of flexible brush strips 84 clean the debris accumulated on the four groups of filter plates 14, and at the same time, the four groups of small vibration motors 15 assist in vibrating the debris on the four groups of filter plates 14 to prevent the debris from clogging the four groups of filter plates 14 and affecting the filtering and discharge of smoke. Small-volume debris passes through the four groups of filter plates 14 and falls into the four groups of fixed dust boxes 16 and the pull-out dust boxes 17. After all the automobile parts are welded, the four groups of pull-out dust boxes 17 are pulled out from the four groups of fixed dust boxes 16, and the small-volume debris that falls into the four groups of fixed dust boxes 16 and the pull-out dust boxes 17 are cleaned up uniformly. At the same time, the four groups of dust hoods 86 are pulled out from the four groups of card seats 87, and the large-particle debris left on the four groups of filter plates 14 are cleaned up uniformly.

[0062] It should be noted that the specific models and specifications of the double-headed motor 51, the first electric push rod 54, the second electric push rod 71, the welding head 77, the industrial camera 9 and the small vibration motor 15 need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be repeated in detail.

[0063] The power supply circuits of the double-headed motor 51, the first electric push rod 54, the second electric push rod 71, the welding head 77, the industrial camera 9 and the small vibration motor 15 are clear to those skilled in the art and will not be described in detail here.

[0064] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A welding auxiliary device for the production and processing of automobile parts, comprising a fixing frame (1), characterized in that: The top of the fixed frame (1) is fixedly connected to a welding platform (2) via supporting legs, and the tops of the four sides of the welding platform (2) are fixedly connected to fixed cylinders (3), the bottom of the welding platform (2) is fixedly connected to fixed covers (4), the bottom of the welding platform (2) is fixedly connected to fixed dust boxes (16) staggered with the fixed covers (4), and the outside of the fixed dust boxes (16) is clamped with a pull-out dust box (17), the inner cavity of the welding platform (2) is fixedly connected to filter plates (14) staggered with the fixed covers (4), and the top of the filter plates (14) is fixedly connected to a small vibration motor (15); The inner cavities of the fixed cylinder (3) and the fixed cover (4) are respectively provided with an adjustment component (5) and a positioning component (6) for use with the welding table (2), and the adjustment component (5) comprises a double-headed motor (51) fixed between the fixed frame (1) and the welding table (2) and used to drive the positioning component (6), a driving bevel gear (52) is fixedly connected to an output shaft of the double-headed motor (51), and driven bevel gears (53) are arranged around the driving bevel gear (52), a first electric push rod (54) is fixedly connected to a side of the driven bevel gear (53) away from the driving bevel gear (52), and a threaded rod (55) for rotationally cooperating with the fixed cover (4) is sleeved on the outer side of the first electric push rod (54), and the threaded rod (55) 55) is threadedly connected with a threaded sleeve (56), the positioning assembly (6) comprises a slide rail groove (61) provided on the opposite side of the welding table (2) and the fixed cover (4), and the inner cavity of the slide rail groove (61) is slidably connected with a sliding member (62) fixedly matched with the threaded sleeve (56), the top of the sliding member (62) is fixedly connected with a stop seat (63), and the outer side of the stop seat (63) is fixedly connected with a positioning suction cup (64), the inner cavity of the fixed cylinder (3) is fixedly connected with a limit spring (65), and the inner side of the limit spring (65) is fixedly connected with a T-shaped rod (66) slidably matched with the fixed cylinder (3), and the inner side of the T-shaped rod (66) is fixedly connected with a discharge seat (67) used in conjunction with the positioning suction cup (64); A cleaning assembly (8) is provided around the top of the welding table (2), and the cleaning assembly (8) includes a driving circular gear (81) fixed on the other output shaft of the double-headed motor (51), and driven circular gears (82) are meshed around the driving circular gear (81), and the inner cavity of the driven circular gear (82) is fixedly connected to a rotating rod (83) that is rotatably matched with the fixed frame (1) and the welding table (2), and the top of the rotating rod (83) is fixedly connected to a flexible brush strip (84) used in conjunction with the filter plate (14), and the top of the rotating rod (83) near the flexible brush strip (84) is fixedly connected to a dust suction fan (85), and the top of the welding table (2) is covered with a dust suction cover (86) that is snap-fitted with the protective cover (10) around the top of the welding table (2); A rotating assembly (7) for welding automobile parts is arranged at the center of the welding table (2), the rotating assembly (7) comprising a second electric push rod (71) embedded in the output shaft of the double-headed motor (51) near the driving bevel gear (52), and the piston rod of the second electric push rod (71) is fixedly connected to the limiting head (72), a rotating sleeve (73) is embedded in the center of the welding table (2), and the inner cavity of the rotating sleeve (73) is rotatably connected to a rotating table (74), a limiting groove (75) for engaging with the limiting head (72) is formed at the bottom of the rotating table (74), and a support arm (76) is fixedly connected to the top of the rotating table (74), and the outer side of the welding table (2) near the rotating sleeve (73) is fixedly connected to the limiting head (72). A protective cover (10) interlaced with the stop seat (63) is connected, and a ratchet (11) is fixedly connected to one side of the turntable (74) close to the support arm (76), and pawls (12) rotatably matched with the protective cover (10) are clamped on both sides of the ratchet (11), and the outer side of the pawl (12) is fixedly connected to a support spring (13) fixedly matched with the protective cover (10), and the other end of the support arm (76) is fixedly connected to a welding head (77) used in conjunction with a positioning suction cup (64) and a material discharge seat (67), and the positioning suction cup (64) and the material discharge seat (67) are distributed in an axisymmetric state along the central axis of the welding table (2), and the bottom of the material discharge seat (67) is slidably connected to the welding table (2).

2. The welding auxiliary device for automobile parts production and processing according to claim 1 is characterized in that: An industrial camera (9) is fixedly connected to one side of the welding head (77) via a support, and the industrial camera (9) is distributed in an inclined state toward the welding position of the welding head (77).

Citation Information

Patent Citations

  • A welding auxiliary device for the production and processing of automotive parts

    CN113732544B

  • Assembly welding tool for inner and outer fork assembly

    CN111730273A

  • Welding device for electrical frame and working method of welding device

    CN114029664A

Cited By

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