A textile fabric processing equipment and processing technology
Through the integrated textile fabric processing equipment with carding, dyeing and drying functions, the problems of many equipment, low efficiency and uneven dyeing in the existing technology are solved, efficient and automated fabric processing is achieved, and production efficiency and products are improved. quality.
Patent Information
- Application Number
- CN202411248362.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing textile fabric processing technology requires multiple equipment to perform dyeing, drying and other processes, resulting in high maintenance costs, low production efficiency, and uneven dyeing, affecting the quality of the fabric.
Design a textile fabric processing equipment, integrating a carding bin, a dyeing bin and a drying bin, using a vacuum cleaner, a dyeing device and a drying device, and automatically combing the fabric through components such as electric telescopic rods, friction rollers and micro motors. , dyeing and drying, reducing equipment demand and improving production efficiency.
It realizes automatic combing, dyeing and drying of fabrics, reduces equipment investment costs, shortens processing cycles, improves production efficiency and product quality, and ensures dyeing uniformity and drying efficiency.
Smart Images

Figure CN118773851B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile fabric processing, and in particular to textile fabric processing equipment and a processing technology. Background Art
[0002] Textile fabrics are divided into two categories according to the weaving method: weft knitted fabrics and warp knitted fabrics. Weft knitted fabrics are often made of low-elastic polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and are woven on various weft knitting machines using plain needle structure, variable plain needle structure, rib plain needle structure, double rib plain needle structure, jacquard structure, terry structure, etc.
[0003] Existing fabrics need to undergo a series of processing steps such as dyeing and drying after weaving. The traditional fabric processing technology is to carry out each process separately, which requires the use of multiple equipment for fabric processing, increases the equipment maintenance cost, and thus increases the fabric processing cost. Workers are required to transport the fabric over long distances from one device to another, which makes the fabric processing cycle long and the production efficiency low. At the same time, the traditional fabric processing technology will cause dust or fluff on the fabric surface during dyeing, resulting in uneven dyeing of the fabric surface, which in turn affects the use effect of the fabric. Summary of the Invention
[0004] (1) Technical problems solved
[0005] In response to the deficiencies in the prior art, the present invention provides a textile fabric processing device and a processing technology, which solves the problem that the existing fabrics need to undergo a series of processing steps such as dyeing and drying after weaving. The traditional fabric processing technology carries out each process separately, so that the fabric processing requires the use of multiple devices, which increases the equipment maintenance cost, thereby increasing the fabric processing cost, and requires workers to transport the fabric over long distances from one device to another, resulting in a long fabric processing cycle and low production efficiency. At the same time, in the traditional fabric processing technology, dust or fluff will be present on the fabric surface during dyeing, resulting in uneven dyeing of the fabric surface, thereby affecting the use effect of the fabric.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A textile fabric processing device includes a box body, a box cover fixedly mounted at each of the four corners of the top of the box body by third bolts, and hanging rings fixedly mounted at the front and rear ends of the upper surface of the box cover. Two partitions are fixedly mounted inside the box body, and the two partitions evenly divide the interior of the box body from front to back into a combing chamber, a dyeing chamber, and a drying chamber.
[0009] The front and rear ends of the box body are respectively provided with a fabric outlet and a fabric inlet, and the left and right sides of the front end of the box body are respectively fixedly installed with a second L-shaped block and a second fixed plate, and the two second L-shaped blocks are located above the two second fixed plates, and a feed guide roller is rotatably installed between the two second L-shaped blocks, and the outer surface top of the feed guide roller is arranged corresponding to the inner vertical middle position of the fabric outlet;
[0010] Among them, the first fixing plate and the first L-shaped block are fixedly installed on the left and right sides of the rear end of the box body respectively, and the two first fixing plates are located above the two first L-shaped blocks. A discharge guide roller is rotatably installed between the two first L-shaped blocks, and the bottom end of the outer surface of the discharge guide roller is arranged corresponding to the internal vertical middle position of the fabric inlet. The two first fixing plates and the two second fixing plates are both provided with a first U-shaped groove;
[0011] Among them, a transparent movable door is provided on the top of the right end of the box body, and a groove is provided on the top of the outer surface of the transparent movable door. A second material guide roller is rotatably installed on the front side of the interior of the combing chamber, and the bottom end of the outer surface of the second material guide roller is arranged corresponding to the inner vertical middle position of the fabric outlet;
[0012] Among them, a dust suction device is provided inside the combing chamber, which is used to absorb dust or fluff on the surface of the textile fabric;
[0013] The dyeing chamber is provided with a dyeing device for dyeing textile fabrics.
[0014] Among them, a stripping device is provided just above the partition at the rear side, which is used to squeeze the excess dye on the textile fabric;
[0015] Among them, a first material guide roller is rotatably installed on the rear side of the drying chamber, and the bottom end of the outer surface of the first material guide roller is arranged corresponding to the inner vertical middle position of the fabric inlet;
[0016] Among them, the drying chamber is provided with a drying device, which is used to dry the dyed textile fabrics;
[0017] The controller is fixedly installed on the front end of the box, and support legs are fixedly installed at the four corners of the bottom end of the box.
[0018] Among them, a dye inlet pipe communicating with the interior of the dye inlet pipe is fixedly installed at an angle on the outer wall of the left end of the box corresponding to the top position of the dyeing chamber, and a connecting flange is fixedly installed on the outer surface of the end of the dye inlet pipe away from the box;
[0019] The top ends of the two partitions are both semicircular and do not touch the bottom end of the box cover.
[0020] The dust collecting device includes two rectangular inclined chutes, which are inclined on the left and right inner walls of the combing chamber, and the rectangular inclined chutes are arranged with the front lower and the back higher.
[0021] Among them, the interior of the two rectangular inclined chutes is fixedly installed with a second slide bar, and the outer surfaces of the two second slide bars are sleeved and inclined with F-shaped slide bars slidably installed, and the F-shaped slide bars are slidably connected to the inner wall of the rectangular inclined chutes, and the two F-shaped slide bars are mirrored;
[0022] Among them, a second compression spring is fixedly connected between the bottom end of the F-shaped slide bar and the inner bottom end of the rectangular inclined slide groove, and the two second compression springs are respectively sleeved on the outer surfaces of the two second slide bars;
[0023] Among them, the top ends of the two F-shaped slide bars are each provided with a second U-shaped groove, and a roller is rotatably installed inside the second U-shaped groove through a pin;
[0024] Among them, a friction roller is rotatably installed just above the partition on the front side, and eccentric wheels are fixedly installed on the positions of the rollers at both ends of the outer surface of the friction roller, and the two eccentric wheels are arranged correspondingly, and the outer surfaces of the two eccentric wheels are respectively fitted with the outer surfaces of the two rollers;
[0025] The bottom end of the box cover is fixedly mounted with a second electric telescopic rod at a transverse middle position corresponding to the friction roller by screws, and the telescopic end of the second electric telescopic rod is fixedly mounted with a first U-shaped movable frame, and the left and right outer walls of the first U-shaped movable frame are fitted with the inner wall of the box body and are slidably connected;
[0026] Among them, the same friction roller is rotatably installed between the two vertical plates of the first U-shaped movable frame, and the two friction rollers are corresponding to each other up and down, and a gap is set between the two friction rollers for the textile fabric to pass through, and two eccentric wheels are set between the two vertical plates of the first U-shaped movable frame;
[0027] Among them, the corresponding ends of the two F-shaped sliding rods are fixedly installed with connecting rod connecting plates, and the corresponding ends of the two connecting rod connecting plates are opened with rectangular grooves, and the insides of the two rectangular grooves are rotatably installed with bidirectional threaded rods, and the outer surfaces of the two ends of the bidirectional threaded rods are connected with inclined T-shaped sliders corresponding to the inclined threads;
[0028] The first pyramid shields are obliquely provided at the corresponding ends of the two inclined T-shaped sliders, the brush plates are obliquely provided at the corresponding ends of the two first pyramid shields, and the brush plates are evenly provided with dust collection holes, and the inclined T-shaped sliders, the first pyramid shields and the brush plates are fixedly connected by first bolts;
[0029] The two first pyramid shields have opposite ends fixedly connected to U-shaped dust suction hoses, and the ends of the U-shaped dust suction hoses that are away from the first pyramid shields extend out of the left surface of the box and are fixedly connected to a connecting pipe;
[0030] The vacuum cleaner is fixed on the front side of the left surface of the box by the same screws, and the input end of the vacuum cleaner is fixedly connected to the end of the connecting pipe away from the U-shaped vacuum hose;
[0031] Among them, micro motors are fixedly installed on the upper surfaces of the two connecting rod connecting plates, and the output end of the micro motor rotates through one end inside the rectangular slot and is fixedly connected to the top end of the bidirectional threaded rod;
[0032] Wherein, the second electric telescopic rod and the vacuum cleaner are both electrically connected to the controller.
[0033] Preferably, a cloth collecting roller is rotatably installed between the first U-shaped grooves of the two first fixed plates, and the left end of the cloth collecting roller is fixedly connected to a flange, an L-shaped frame is fixedly installed on the left end outer wall of the box body, and a winding motor is fixedly installed on the upper surface of the vertical plate of the L-shaped frame;
[0034] Among them, a pulley and the same flange are respectively fixedly mounted on the outer surface of the output end of the winding motor, and the pulley is located on the left side of the flange;
[0035] The right surface of the flange and the right surface of the output end of the winding motor are in the same horizontal plane, the two flanges are fixedly connected by a second bolt, and the winding motor is electrically connected to the controller.
[0036] Preferably, the dyeing device comprises three dyeing rollers, which are all rotatably mounted on the inner wall of the bottom end of the dyeing chamber, and the three dyeing rollers are arranged in an isosceles triangle;
[0037] Wherein, a first rotating shaft is rotatably mounted on the inner bottom end of the dyeing chamber, and the first rotating shaft is located at the center position between the three dyeing rollers;
[0038] The outer surface of the first rotating shaft is evenly sleeved and fixedly installed with a stirring blade, and the left end of the first rotating shaft rotates and passes through the left surface of the box body and is sleeved and fixedly installed with the same pulley, and the two pulleys are connected by a belt transmission;
[0039] Among them, a transparent observation window is provided at the left end of the box body corresponding to the dyeing chamber position, and a scale is provided on the transparent observation window.
[0040] Preferably, the stripping device includes a stripping roller, which is rotatably mounted on the inner wall of the box body and corresponds to the partition located on the rear side;
[0041] Among them, a first electric telescopic rod is fixedly installed at the horizontal middle position of the stripping roller corresponding to the top of the outer surface of the box cover by the same screw, and the telescopic end of the first electric telescopic rod slides through the interior of the box body and a movable plate is fixedly installed at one end;
[0042] A U-shaped fixing frame is fixedly installed on the bottom end of the box cover at a position corresponding to the first electric telescopic rod, and first sliding rods are slidably installed on both sides of the horizontal plate of the U-shaped fixing frame.
[0043] Preferably, the top ends of the two first sliding rods are fixedly connected to the lower surface of the movable plate, the bottom ends of the two first sliding rods are fixedly connected to the second U-shaped movable frame, and the left and right outer walls of the second U-shaped movable frame are fitted with the inner wall of the box body and are slidably connected;
[0044] Among them, the same stripping roller is rotatably installed between the two vertical plates of the second U-shaped movable frame, and a gap is set between the two stripping rollers for the textile fabric to pass through;
[0045] Among them, a first compression spring is fixedly connected between the lower surface of the movable plate and the upper surface of the horizontal plate of the U-shaped fixed frame, and the two first compression springs are respectively mounted on the outer surfaces of the two first sliding rods, and the first electric telescopic rod is electrically connected to the controller.
[0046] Preferably, the drying device includes a first support plate, which is fixedly installed at an oblique position in the horizontal middle position of the rear end of the drying chamber, and a second support plate is fixedly installed in the horizontal middle position of the front side of the inner bottom end of the drying chamber;
[0047] The corresponding ends of the second support plate and the first support plate are both fixedly installed with third electric telescopic rods at an angle, and the telescopic ends of the two third electric telescopic rods are both fixedly installed with second pyramid shields, and the two second pyramid shields are arranged in a mirror image;
[0048] Wherein, heating plates are fixedly installed on the corresponding ends of the two second pyramid shields, and the two third electric telescopic rods are electrically connected to the controller.
[0049] A processing technology for textile fabric processing equipment comprises the following steps:
[0050] S1. Dye is injected into the dyeing chamber through the dye inlet pipe. The staff can observe the dye feeding situation through the scale on the transparent observation window to determine the dye delivery capacity;
[0051] S2. Place the cloth roll with the textile fabric inside the first U-shaped groove on the two second fixed plates, and then guide the textile fabric around the outer surface of the feed guide roller and into the box from the fabric outlet, and under the guidance of the second guide roller, guide the textile fabric between the two friction rollers, and then transmit it backward through the textile fabric, so that the friction roller on the lower side rotates and synchronously drives the two eccentric wheels to rotate, and then synchronously drives the two F-shaped slide bars to tilt and slide back and forth in the two rectangular inclined slide grooves respectively, and then synchronously drives the two brush plates and the two first pyramid guards to tilt and slide back and forth, and then the dust or fluff on the upper and lower surfaces of the textile fabric is cleaned by the reciprocating back and forth tilting motion of the two brush plates, and at the same time, the cleaned dust or fluff is absorbed by the two first pyramid guards, so that the dust or fluff is sucked into the interior of the vacuum cleaner;
[0052] S3, the dust-cleaned textile fabric is then rolled and dyed on the dyeing roller inside the dyeing chamber and conveyed, and the dyed textile fabric is conveyed to the stripping roller for stripping treatment, and the telescopic end of the first electric telescopic rod is extended to drive the stripping roller on the upper side to move downward, thereby causing the first compression spring to contract, so that the stripping roller on the upper side is close to the stripping roller on the lower side, thereby causing the two stripping rollers to squeeze each other, squeezing the excess dye on the textile fabric into the dyeing chamber;
[0053] S4. By starting the winding motor, the output end of the winding motor rotates to drive the pulley thereof to rotate, and then the pulley on the first rotating shaft is driven to rotate through the belt, and then the first rotating shaft and the stirring blade thereon are synchronously driven to rotate, so that the dye inside the dyeing chamber can be fully mixed, turned and stirred, so that the dye inside the dyeing chamber can be evenly mixed and the dye inside the dyeing chamber can be prevented from settling and solidifying, thereby ensuring that the textile fabric can be evenly dyed during the dyeing process;
[0054] S5. Finally, the stripped textile fabric is transported to the drying chamber for drying. The heating plates on opposite sides of the drying chamber heat and dry the textile fabric so that the stripped textile fabric can be quickly dried and transported to the fabric inlet by the first guide roller for discharge, and then wound up by the cloth collection roller.
[0055] (3) Beneficial effects
[0056] 1. The textile fabric processing equipment is equipped with a combing chamber, a dyeing chamber and a drying chamber inside the box, so that the three operations of combing, dyeing and drying can be directly realized through one device, so that the combing, dyeing and drying processes of the equipment are integrated, the equipment demand is reduced, the equipment investment cost is reduced, and the fabric production cost is reduced. At the same time, the time of workers directly transporting fabrics to each device is saved, the engineering cycle of fabric processing is shortened, and production efficiency is improved.
[0057] 2. The textile fabric processing equipment, through the mutual cooperation between the second electric telescopic rod, the first U-shaped movable frame and the upper friction roller, controls the telescopic end of the second electric telescopic rod to telescope up and down through the controller, thereby synchronously driving the upper friction roller to move closer to or away from the lower friction roller, so that the upper friction roller can be adjusted up and down according to the thickness of the processed fabric, thereby increasing the scope of application of the equipment.
[0058] 3. The textile fabric processing equipment is provided with a dust suction device. The textile fabric is transmitted between two friction rollers, which drives the two friction rollers to rotate in opposite directions. After a series of transmissions, the two first pyramid shields and the two brush plates are synchronously driven to tilt back and forth and reciprocate. At the same time, the eccentric wheel rotates without the need for an additional power source, thereby further reducing the fabric production cost. The two first pyramid shields cooperate with the two brush plates to make the cleaning of dust and fluff on the textile fabric more thorough, which not only ensures the normal progress of the dyeing process, but also improves the product quality of the fabric.
[0059] 4. The textile fabric processing equipment, through the mutual cooperation between the micro motor, the bidirectional threaded rod and the inclined T-shaped slider, controls the output end of the micro motor to rotate through the controller to drive the two inclined T-shaped sliders to move closer to or away from each other, and then synchronously drives the two first pyramid shields and the two brush plates to move closer to or away from each other, so that the two brush plates can be adjusted according to the thickness of the processed fabric, so that they can contact the surface of the processed fabric with different thicknesses, further increasing the scope of application of the equipment.
[0060] 5. The textile fabric processing equipment has upper and lower inclined T-shaped sliders, the first pyramid shield and the brush plate that are detachably connected by the first bolt, which makes it easy to disassemble and replace the brush plate that has been used for a long time, thereby ensuring that the brush plate can effectively clean dust and fluff on the textile fabric, thereby improving the work efficiency of the equipment in disassembling the brush plate.
[0061] 6. The textile fabric processing equipment, through the mutual cooperation between the winding motor, the pulley, the belt, the first rotating shaft and the stirring blade, controls the output end of the winding motor to rotate synchronously through the controller to drive the cloth collecting roller and the pulley located thereon to rotate, and then drives the cloth collecting roller and the stirring blade to rotate synchronously through a motor, thereby reducing the production and use costs of the equipment. Furthermore, the rotation of the stirring blade can fully mix, flip and stir the dye inside the dyeing chamber, which can not only evenly mix the dye in the dyeing chamber but also prevent the dye in the dyeing chamber from precipitating and solidifying, thereby ensuring that the textile fabric can be evenly dyed during the dyeing process.
[0062] 7. The textile fabric processing equipment is provided with a stripping device. The controller controls the telescopic end of the first electric telescopic rod to extend and drive the stripping roller on the upper side to move downward, so that the stripping roller on the upper side approaches the stripping roller on the lower side, and the upper stripping roller can be adjusted up and down in height according to the thickness of the processed fabric. This not only increases the scope of application of the equipment, but also makes it easier to squeeze the excess dye on the textile fabric into the dyeing bin by rotating the two stripping rollers to squeeze each other, thereby improving the practicality of the equipment.
[0063] 8. The textile fabric processing equipment is provided with a drying device. The two heating plates need to be connected to an external power supply when in use. When the stripped textile fabric passes between the two heating plates, the upper and lower surfaces of the stripped textile fabric are simultaneously dried by the two heating plates, thereby improving the drying efficiency of the stripped textile fabric. At the same time, the distance between the two heating plates and the textile fabric can be adjusted by two third electric telescopic rods. By precisely controlling the distance between the heating plates and the textile fabric, it can be ensured that the textile is evenly and properly heated during the processing, thereby further improving the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings.
[0065] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0066] Figure 2 for Figure 1 A in the middle is an enlarged structural diagram;
[0067] Figure 3 It is a schematic diagram of the top view of the structure of the present invention;
[0068] Figure 4 This is a schematic side view of the structure of the winding motor and the cloth taking-up roller connected and separated according to the present invention;
[0069] Figure 5 This is a schematic diagram of the internal structure of the box body of the present invention from a top view;
[0070] Figure 6 This is a schematic diagram of the internal structure of the box cover of the present invention when viewed from above;
[0071] Figure 7 for Figure 6 The enlarged structural diagram at B in the middle;
[0072] Figure 8 This is a schematic diagram of the interior of the box body of the present invention, viewed from the front side;
[0073] Figure 9 for Figure 8 The enlarged structural diagram at C in the middle;
[0074] Figure 10 This is a schematic diagram of the structure of the box body of the present invention after being cut away from the side;
[0075] Figure 11 This is a schematic diagram of the internal structure of the box body of the present invention, which is a top view;
[0076] Figure 12 for Figure 11 The enlarged structural diagram at D in the middle;
[0077] Figure 13 It is a partial side view structural diagram of the dust collecting device of the present invention;
[0078] Figure 14 for Figure 13 The enlarged structural diagram at E in the middle;
[0079] Figure 15 A schematic diagram of the partial side structure of the brush plate of the present invention;
[0080] Figure 16 It is a schematic diagram of a partial side view of the first rotating shaft of the present invention.
[0081] Legend: 1. Box body; 2. Box cover; 3. First electric telescopic rod; 4. Lifting ring; 5. First fixed plate; 6. First L-shaped block; 7. Fabric inlet; 8. Discharge guide roller; 9. L-shaped frame; 10. Belt; 11. Pulley; 12. Dye inlet tube; 13. Transparent observation window; 14. U-shaped vacuum hose; 15. Connecting pipe; 16. Vacuum cleaner; 17. Winding motor; 18. Flange; 19. First pyramid shield; 20. First U-shaped groove; 21. Transparent movable door; 22. Groove; 23. Feed guide roller; 24. Fabric outlet; 25. Second L-shaped block; 26. Second fixed plate; 27. Support leg; 28. First rotating shaft; 29. Second pyramid shield; 30. First support plate; 31. Stripping roller; 32. Partition; 33. Dyeing roller; 34. Friction roller; 35. F-shaped Slide rod; 36, connecting rod connecting plate; 37, rectangular inclined slide groove; 38, first U-shaped movable frame; 39, second electric telescopic rod; 40, inclined T-shaped slider; 41, second U-shaped movable frame; 42, brush plate; 43, movable plate; 44, U-shaped fixed frame; 45, first slide rod; 46, first compression spring; 47, first guide roller; 48, heating plate; 49, third electric telescopic rod; 50, second guide roller; 51, second support plate; 52, second slide rod; 53, second compression spring; 54, dust collection hole; 55, second U-shaped groove; 56, eccentric wheel; 57, roller; 58, micro motor; 59, bidirectional threaded rod; 60, rectangular groove; 61, first bolt; 62, second bolt; 63, third bolt; 64, controller; 65, stirring blade; 66, cloth collecting roller. DETAILED DESCRIPTION
[0082] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0083] See also Figure 1-16 A textile fabric processing device includes a box body 1, a box cover 2 is fixedly installed at the four corners of the top of the box body 1 by third bolts 63, and a lifting ring 4 is fixedly installed at the front and rear ends of the upper surface of the box cover 2. Two partitions 32 are fixedly installed inside the box body 1, and the two partitions 32 evenly divide the interior of the box body 1 from front to back into a combing chamber, a dyeing chamber, and a drying chamber;
[0084] Among them, the front and rear ends of the box body 1 are respectively provided with a fabric outlet 24 and a fabric inlet 7, and the left and right sides of the front end of the box body 1 are respectively fixedly installed with a second L-shaped block 25 and a second fixed plate 26, and the two second L-shaped blocks 25 are located above the two second fixed plates 26. A feed guide roller 23 is rotatably installed between the two second L-shaped blocks 25, and the outer surface top of the feed guide roller 23 is arranged corresponding to the inner vertical middle position of the fabric outlet 24;
[0085] Among them, the first fixing plate 5 and the first L-shaped block 6 are fixedly installed on the left and right sides of the rear end of the box body 1, and the two first fixing plates 5 are located above the two first L-shaped blocks 6. A discharge guide roller 8 is rotatably installed between the two first L-shaped blocks 6, and the bottom end of the outer surface of the discharge guide roller 8 is arranged corresponding to the internal vertical middle position of the fabric inlet 7. The two first fixing plates 5 and the two second fixing plates 26 are both provided with a first U-shaped groove 20;
[0086] A transparent movable door 21 is provided at the top right end of the box body 1, and a groove 22 is provided at the top of the outer surface of the transparent movable door 21. A second guide roller 50 is rotatably installed on the front inner side of the combing chamber, and the bottom end of the outer surface of the second guide roller 50 is arranged corresponding to the inner vertical middle position of the fabric outlet 24.
[0087] Among them, a dust suction device is provided inside the combing chamber, which is used to absorb dust or fluff on the surface of the textile fabric;
[0088] The dyeing chamber is provided with a dyeing device for dyeing textile fabrics.
[0089] Among them, a stripping device is provided just above the partition 32 at the rear side, and the stripping device is used to squeeze the excess dye on the textile fabric;
[0090] Among them, a first guide roller 47 is rotatably installed on the rear side of the drying chamber, and the bottom end of the outer surface of the first guide roller 47 is arranged corresponding to the vertical middle position of the inner surface of the fabric inlet 7;
[0091] Among them, the drying chamber is provided with a drying device, which is used to dry the dyed textile fabrics;
[0092] Among them, the controller 64 is fixedly installed on the front end of the box 1, and the four corners of the bottom end of the box 1 are fixedly installed with support legs 27;
[0093] Among them, a dye inlet pipe 12 communicating with the interior of the dye inlet pipe 12 is fixedly installed on the left end outer wall of the box body 1 corresponding to the top position of the dyeing chamber, and a connecting flange is fixedly installed on the outer surface of the end of the dye inlet pipe 12 away from the box body 1;
[0094] The top ends of the two partitions 32 are both semicircular and do not contact the bottom end of the box cover 2.
[0095] The dust collecting device includes two rectangular inclined chutes 37, which are inclined on the left and right inner walls of the combing chamber, and the rectangular inclined chutes 37 are set low in the front and high in the back.
[0096] The inside of the two rectangular inclined chute 37 is fixedly installed with a second slide bar 52, and the outer surface of the two second slide bars 52 is sleeved and inclined and slidably installed with an F-shaped slide bar 35. The F-shaped slide bar 35 is slidably connected to the inner wall of the rectangular inclined chute 37, and the two F-shaped slide bars 35 are arranged in a mirror image.
[0097] Among them, a second compression spring 53 is fixedly connected between the bottom end of the F-shaped slide bar 35 and the inner bottom end of the rectangular inclined slide groove 37. The two second compression springs 53 are respectively sleeved on the outer surfaces of the two second slide bars 52;
[0098] The top ends of the two F-shaped slide bars 35 are each provided with a second U-shaped groove 55, and a roller 57 is rotatably mounted inside the second U-shaped groove 55 via a pin.
[0099] A friction roller 34 is rotatably mounted just above the front partition 32, and eccentric wheels 56 are fixedly mounted on the outer surfaces of the friction roller 34 at both ends corresponding to the rollers 57. The two eccentric wheels 56 are arranged correspondingly, and the outer surfaces of the two eccentric wheels 56 are respectively fitted with the outer surfaces of the two rollers 57.
[0100] Among them, a second electric telescopic rod 39 is fixedly installed by screws at the horizontal middle position of the bottom end of the box cover 2 corresponding to the friction roller 34, and a first U-shaped movable frame 38 is fixedly installed on the telescopic end of the second electric telescopic rod 39, and the left and right outer walls of the first U-shaped movable frame 38 are arranged in contact with the inner wall of the box body 1 and are slidably connected;
[0101] The same friction roller 34 is rotatably mounted between the two vertical plates of the first U-shaped movable frame 38, and the two friction rollers 34 are arranged in an upper and lower correspondence, with a gap provided between the two friction rollers 34 for the textile fabric to pass through. The two eccentric wheels 56 are provided between the two vertical plates of the first U-shaped movable frame 38;
[0102] The two F-shaped sliding rods 35 are fixedly mounted with connecting rod connecting plates 36 at their respective ends. The two connecting rod connecting plates 36 are provided with rectangular grooves 60 at their respective ends. The two rectangular grooves 60 are rotatably mounted with bidirectional threaded rods 59 inside. The outer surfaces of the bidirectional threaded rods 59 are connected with inclined T-shaped sliders 40 at their respective inclined threads at their respective ends.
[0103] The first pyramid shields 19 are obliquely provided at the corresponding ends of the two inclined T-shaped sliders 40, and the brush plates 42 are obliquely provided at the corresponding ends of the two first pyramid shields 19. Dust collection holes 54 are evenly opened on the brush plates 42, and the inclined T-shaped sliders 40, the first pyramid shields 19 and the brush plates 42 are fixedly connected by first bolts 61.
[0104] The two first pyramid shields 19 have their ends facing away from each other fixedly connected to a U-shaped dust suction hose 14, and the U-shaped dust suction hose 14 extends out of the left surface of the box body 1 at one end away from the first pyramid shield 19 and is fixedly connected to a connecting pipe 15.
[0105] Among them, a vacuum cleaner 16 is fixedly installed on the front side of the left surface of the box body 1 by the same screws, and the input end of the vacuum cleaner 16 is fixedly connected to the end of the connecting pipe 15 away from the U-shaped vacuum hose 14;
[0106] Among them, the upper surfaces of the two connecting rod connecting plates 36 are fixedly mounted with micro motors 58, and the output end of the micro motor 58 rotates and penetrates into the inner end of the rectangular slot 60 and is fixedly connected to the top end of the bidirectional threaded rod 59;
[0107] The second electric telescopic rod 39 and the vacuum cleaner 16 are both electrically connected to the controller 64 .
[0108] Furthermore, by respectively arranging a combing chamber, a dyeing chamber and a drying chamber inside the box body 1, the three operations of combing, dyeing and drying can be directly realized through one device, so that the combing, dyeing, drying and other processes of the device are integrated, the equipment demand is reduced, the equipment investment cost is reduced, and the fabric production cost is reduced. At the same time, the time for workers to directly transport fabrics to each device is saved, the engineering cycle of fabric processing is shortened, and production efficiency is improved.
[0109] Furthermore, the transparent movable door 21 can be opened to regularly inspect, maintain and repair the interior of the box body 1.
[0110] Furthermore, through the mutual cooperation between the second electric telescopic rod 39, the first U-shaped movable frame 38 and the upper friction roller 34, the controller 64 controls the telescopic end of the second electric telescopic rod 39 to telescopically move up and down, thereby synchronously driving the upper friction roller 34 to move closer to or away from the lower friction roller 34, so that the upper friction roller 34 can be adjusted in height up and down according to the thickness of the processed fabric, thereby increasing the scope of application of the equipment.
[0111] Furthermore, the textile fabric is transmitted between the two friction rollers 34, which drives the two friction rollers 34 to rotate in the opposite direction, and then synchronously drives the two eccentric wheels 56 to rotate, and then the two second U-shaped grooves 55 are squeezed by the rotation of the two eccentric wheels 56, which makes the two F-shaped slide bars 35 slide forward and backward in the two rectangular inclined slide grooves 37, and then synchronously drives the two connecting rod connecting plates 36 to slide forward and backward, and then synchronously drives the two first pyramid shields 19 and the two brush plates 42 to perform a forward and backward tilt reciprocating motion, and then through the two first pyramid shields The back and forth tilting reciprocating motion of 19 cleans the dust or fluff on the upper and lower surfaces of the textile fabric, and at the same time absorbs the cleaned dust or fluff through the two first pyramid shields, so that it is sucked into the interior of the vacuum cleaner through the U-shaped dust suction hose 14 and the connecting pipe 15. At the same time, the rotation of the eccentric wheel 56 does not require an additional power source, thereby further reducing the fabric production cost. The two first pyramid shields 19 cooperate with the two brush plates 42 to make the cleaning of dust and fluff on the textile fabric more thorough, which not only ensures the normal progress of the dyeing process, but also improves the product quality of the fabric.
[0112] Furthermore, the provision of the two rollers 57 increases the smoothness of the sliding of the two F-shaped slide bars 35 in the rectangular inclined slide groove 37, thereby improving the reliability of the device.
[0113] Furthermore, a cloth collecting roller 66 is rotatably mounted between the first U-shaped grooves 20 on the two first fixed plates 5, and a flange 18 is fixedly connected to the left end of the cloth collecting roller 66. An L-shaped frame 9 is fixedly mounted on the outer wall of the left end of the box body 1, and a winding motor 17 is fixedly mounted on the upper surface of the vertical plate of the L-shaped frame 9;
[0114] Among them, the outer surface of the output end of the winding motor 17 is respectively fixedly mounted with a pulley 11 and a flange 18, and the pulley 11 is located on the left side of the flange 18;
[0115] The right surface of the flange 18 and the right surface of the output end of the winding motor 17 are in the same horizontal plane. The two flanges 18 are fixedly connected by a second bolt 62 , and the winding motor 17 is electrically connected to the controller 64 .
[0116] Furthermore, the two flanges 18 are provided to facilitate the disassembly of the cloth-collecting roller 66 after winding, and then to replace it with a new cloth-collecting roller 66 to continue the winding operation.
[0117] Furthermore, the dyeing device includes three dyeing rollers 33, which are all rotatably mounted on the inner wall of the bottom end of the dyeing chamber, and the three dyeing rollers 33 are arranged in an isosceles triangle;
[0118] A first rotating shaft 28 is rotatably mounted on the bottom of the dyeing chamber, and the first rotating shaft 28 is located at the center between the three dyeing rollers 33;
[0119] Among them, the outer surface of the first rotating shaft 28 is evenly sleeved and fixedly installed with a stirring blade 65, and the left end of the first rotating shaft 28 rotates through the left surface of the box body 1 and is sleeved and fixedly installed with the same pulley 11 at one end, and the two pulleys 11 are connected by a belt 10;
[0120] A transparent observation window 13 is provided at the left end of the box body 1 corresponding to the dyeing chamber position, and a scale is provided on the transparent observation window 13 .
[0121] Furthermore, through the mutual cooperation between the winding motor 17, the pulley 11, the belt 10, the first rotating shaft 28 and the stirring blade 65, the controller 64 controls the output end of the winding motor 17 to rotate synchronously to drive the cloth collecting roller 66 and the pulley 11 located thereon to rotate, and then the dyed textile fabric is wound up by the cloth collecting roller 66, and at the same time, the pulley 11 located on the first rotating shaft 28 is driven to rotate by the belt 10, and then the first rotating shaft 28 and the stirring blade 65 are driven to rotate synchronously, and then the cloth collecting roller 66 and the stirring blade 65 are driven to rotate synchronously by a motor, thereby reducing the production and use costs of the equipment, and then the rotation of the stirring blade 65 can fully mix, flip and stir the dye inside the dyeing chamber, which can not only evenly mix the dye in the dyeing chamber but also prevent the dye in the dyeing chamber from precipitating and solidifying, thereby ensuring that the textile fabric can be evenly dyed during the dyeing process.
[0122] Furthermore, the stripping device includes a stripping roller 31, which is rotatably mounted on the inner wall of the box body 1 and corresponds to the partition 32 located at the rear side.
[0123] Among them, the first electric telescopic rod 3 is fixedly installed at the horizontal middle position of the top end of the outer surface of the box cover 2 corresponding to the stripping roller 31 by the same screw, and the telescopic end of the first electric telescopic rod 3 slides into the interior of the box body 1 and a movable plate 43 is fixedly installed at one end;
[0124] A U-shaped fixing frame 44 is fixedly installed on the bottom end of the box cover 2 at a position corresponding to the first electric telescopic rod 3 , and first sliding rods 45 are slidably installed on both sides of the horizontal plate of the U-shaped fixing frame 44 .
[0125] Furthermore, the top ends of the two first slide bars 45 are fixedly connected to the lower surface of the movable plate 43, and the bottom ends of the two first slide bars 45 are fixedly connected to the second U-shaped movable frame 41, and the left and right outer walls of the second U-shaped movable frame 41 are fitted with the inner wall of the box body 1 and are slidably connected;
[0126] Among them, the same stripping roller 31 is rotatably installed between the two vertical plates of the second U-shaped movable frame 41, and a gap is set between the two stripping rollers 31 for the textile fabric to pass through;
[0127] Among them, a first compression spring 46 is fixedly connected between the lower surface of the movable plate 43 and the upper surface of the horizontal plate of the U-shaped fixing frame 44, and the two first compression springs 46 are respectively sleeved on the outer surfaces of the two first sliding rods 45, and the first electric telescopic rod 3 is electrically connected to the controller 64.
[0128] Furthermore, the controller 64 controls the telescopic end of the first electric telescopic rod 3 to extend and drive the stripping roller 31 on the upper side to move downward, which in turn causes the first compression spring 46 to be squeezed and deformed to shrink, so that the stripping roller 31 on the upper side moves closer to the stripping roller 31 on the lower side, so that the upper stripping roller 31 can be adjusted in height up and down according to the thickness of the processed fabric, which not only increases the scope of application of the equipment, but also makes it easier to squeeze the excess dye on the textile fabric into the dyeing chamber by rotating the two stripping rollers 31 to squeeze each other, thereby improving the practicality of the equipment.
[0129] Furthermore, the drying device includes a first support plate 30, which is fixedly installed at an angle in the middle of the rear end of the drying chamber, and a second support plate 51 is fixedly installed in the middle of the front side of the bottom end of the drying chamber;
[0130] The corresponding ends of the second support plate 51 and the first support plate 30 are both fixedly installed with third electric telescopic rods 49 at an angle, and the telescopic ends of the two third electric telescopic rods 49 are both fixedly installed with second pyramid shields 29, and the two second pyramid shields 29 are arranged in a mirror image;
[0131] The heating plates 48 are fixedly mounted on the corresponding ends of the two second pyramid shields 29 , and the two third electric telescopic rods 49 are electrically connected to the controller 64 .
[0132] Furthermore, the two heating plates 48 need to be connected to an external power supply when in use. When the stripped textile fabric passes between the two heating plates 48, the upper and lower surfaces of the stripped textile fabric are dried simultaneously by the two heating plates 48, thereby improving the drying efficiency of the stripped textile fabric. At the same time, the distance between the two heating plates 48 and the textile fabric can be adjusted by two third electric telescopic rods 49, and the distance between the heating plates 48 and the textile fabric can be precisely controlled to ensure that the textile is evenly and appropriately heated during the processing, thereby further improving the quality of the product.
[0133] A processing technology for textile fabric processing equipment comprises the following steps:
[0134] S1. Dye is injected into the dyeing chamber through the dye inlet pipe 12. The staff can observe the dye feeding situation through the scale on the transparent observation window 13 to determine the dye delivery capacity;
[0135] S2. Place the cloth roller with the textile fabric rolled up inside the first U-shaped groove 20 on the two second fixed plates 26, and then guide the textile fabric around the outer surface of the feed guide roller 23 and into the box body 1 from the fabric outlet 24, and under the guidance of the second guide roller 50, guide the textile fabric between the two friction rollers 34, and then transmit it backward through the textile fabric, so that the friction roller 34 on the lower side rotates and synchronously drives the two eccentric wheels 56 to rotate, and then synchronously drives the two F-shaped slide bars 35 to tilt and slide back and forth in the two rectangular inclined slide grooves 37 respectively, and then synchronously drives the two brush plates 42 and the two first pyramid shields 19 to tilt and slide back and forth, and then the dust or fluff on the upper and lower surfaces of the textile fabric is cleaned by the reciprocating back and forth tilting motion of the two brush plates 42, and at the same time, the cleaned dust or fluff is absorbed by the two first pyramid shields 19, so that the dust or fluff is sucked into the interior of the vacuum cleaner 16;
[0136] S3, the dust-cleaned textile fabric is rolled and dyed on the dyeing roller 33 inside the dyeing chamber and conveyed, and the dyed textile fabric is transported to the stripping roller 31 for stripping treatment, and the telescopic end of the first electric telescopic rod 3 is extended to drive the stripping roller 31 on the upper side to move downward, thereby causing the first compression spring 46 to contract, so that the stripping roller 31 on the upper side is close to the stripping roller 31 on the lower side, thereby causing the two stripping rollers 31 to squeeze each other, squeezing the excess dye on the textile fabric into the dyeing chamber;
[0137] S4. By starting the winding motor 17, the output end of the winding motor 17 rotates to drive the pulley 11 thereof to rotate, and then drives the pulley 11 located on the first rotating shaft 28 to rotate through the belt 10, and then synchronously drives the first rotating shaft 28 and the stirring blade 65 thereon to rotate, so that the dye inside the dyeing chamber can be fully mixed, turned and stirred, so that the dye inside the dyeing chamber can be evenly mixed and the dye inside the dyeing chamber can be prevented from settling and solidifying, thereby ensuring that the textile fabric can be evenly dyed during the dyeing process;
[0138] S5. Finally, the stripped textile fabric is transported to the drying chamber for drying. The heating plates 48 on opposite sides of the drying chamber heat and dry the textile fabric so that the stripped textile fabric can be quickly dried and transported by the first guide roller 47 to the fabric inlet 7 for discharge, and then wound up by the cloth collection roller 66.
[0139] Working principle: When using the textile fabric processing equipment, the dye is first injected into the interior of the dyeing chamber through the inlet pipe 12. The staff can observe the dye feeding situation through the scale on the transparent observation window 13 to determine the dye delivery capacity. By respectively arranging the combing chamber, the dyeing chamber and the drying chamber inside the box body 1, the three operations of combing, dyeing and drying can be directly realized through one device, so that the combing, dyeing and drying processes of the equipment are integrated, the equipment demand is reduced, the equipment investment cost is reduced, and the fabric production cost is reduced. At the same time, the time of workers directly transporting fabrics to each device is saved, the engineering cycle of fabric processing is shortened, and production efficiency is improved.
[0140] Furthermore, through the cooperation between the second electric telescopic rod 39, the first U-shaped movable frame 38 and the upper friction roller 34, the controller 64 controls the telescopic end of the second electric telescopic rod 39 to telescope up and down, thereby synchronously driving the upper friction roller 34 to move closer to or away from the lower friction roller 34, so that the upper friction roller 34 can be adjusted in height up and down according to the thickness of the processed fabric, thereby increasing the applicability of the equipment;
[0141] Furthermore, the textile fabric is transmitted between the two friction rollers 34, which drives the two friction rollers 34 to rotate in the opposite direction, and then synchronously drives the two eccentric wheels 56 to rotate, and then the two second U-shaped grooves 55 are squeezed by the rotation of the two eccentric wheels 56, which makes the two F-shaped slide bars 35 slide forward and backward in the two rectangular inclined slide grooves 37, and then synchronously drives the two connecting rod connecting plates 36 to slide forward and backward, and then synchronously drives the two first pyramid shields 19 and the two brush plates 42 to perform a forward and backward tilt reciprocating motion, and then through the two first pyramid shields 19 tilts back and forth and reciprocates to clean the dust or fluff on the upper and lower surfaces of the textile fabric, and at the same time absorbs the cleaned dust or fluff through the two first pyramid shields, so that it is sucked into the interior of the vacuum cleaner through the U-shaped dust suction hose 14 and the connecting pipe 15. At the same time, the eccentric wheel 56 rotates without the need for an additional power source, thereby further reducing the fabric production cost. The two first pyramid shields 19 cooperate with the two brush plates 42 to make the cleaning of dust and fluff on the textile fabric more thorough, which not only ensures the normal progress of the dyeing process, but also improves the product quality of the fabric.
[0142] Furthermore, through the mutual cooperation between the micro motor 58, the bidirectional threaded rod 59 and the inclined T-shaped slider 40, the controller 64 controls the output end of the micro motor 58 to rotate and drive the bidirectional threaded rod 59 to rotate, thereby synchronously driving the two inclined T-shaped sliders 40 threadedly connected thereto to move closer to or away from each other, thereby synchronously driving the two first pyramid shields 19 and the two brush plates 42 to move closer to or away from each other, thereby enabling the two brush plates 42 to be adjusted according to the thickness of the processed fabric so as to contact the surfaces of the processed fabrics of different thicknesses, thereby further increasing the scope of application of the equipment;
[0143] Furthermore, since the upper and lower inclined T-shaped sliders 40, the first pyramid shield 19 and the brush plate 42 are detachably connected by the first bolts 61, it is convenient to remove and replace the brush plate 42 that has been used for a long time, thereby ensuring that the brush plate 42 can effectively clean dust and fluff on the textile fabric, thereby improving the working efficiency of the device for removing the brush plate 42;
[0144] Furthermore, through the mutual cooperation between the winding motor 17, the pulley 11, the belt 10, the first rotating shaft 28 and the stirring blade 65, the controller 64 controls the output end of the winding motor 17 to rotate synchronously to drive the cloth collecting roller 66 and the pulley 11 located thereon to rotate, and then the cloth collecting roller 66 is used to reel in the dyed textile fabric. At the same time, the belt 10 drives the pulley 11 located on the first rotating shaft 28 to rotate, and then synchronously drives the first rotating shaft 28 and the stirring blade 65 to rotate, and then the cloth collecting roller 66 and the stirring blade 65 are driven by a motor to rotate synchronously, thereby reducing the production and use costs of the equipment. Furthermore, the rotation of the stirring blade 65 can fully mix, flip and stir the dye inside the dyeing chamber, so that the dye in the dyeing chamber can be evenly mixed and prevented from settling and solidifying in the dyeing chamber, thereby ensuring that the textile fabric can be evenly dyed during the dyeing process.
[0145] Furthermore, the controller 64 controls the telescopic end of the first electric telescopic rod 3 to extend and drive the stripping roller 31 on the upper side to move downward, thereby causing the first compression spring 46 to be squeezed and deformed to shrink, so that the stripping roller 31 on the upper side is close to the stripping roller 31 on the lower side, thereby enabling the stripping roller 31 on the upper side to be adjusted in height up and down according to the thickness of the processed fabric, which not only increases the scope of application of the equipment, but also facilitates the squeezing of excess dye on the textile fabric into the dyeing chamber by the rotation of the two stripping rollers 31 and the squeezing of each other, thereby improving the practicality of the equipment;
[0146] Furthermore, the two heating plates 48 need to be connected to an external power supply when in use. When the stripped textile fabric passes between the two heating plates 48, the upper and lower surfaces of the stripped textile fabric are dried simultaneously by the two heating plates 48, thereby improving the drying efficiency of the stripped textile fabric. At the same time, the distance between the two heating plates 48 and the textile fabric can be adjusted by two third electric telescopic rods 49, and the distance between the heating plates 48 and the textile fabric can be precisely controlled to ensure that the textile is evenly and appropriately heated during the processing, thereby further improving the quality of the product.
[0147] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A textile fabric processing device, comprising a box body (1), wherein a box cover (2) is fixedly mounted at four corners of the top of the box body (1) by third bolts (63), and a lifting ring (4) is fixedly mounted at the front and rear ends of the upper surface of the box cover (2), characterized in that: Two partitions (32) are fixedly installed inside the box (1), and the two partitions (32) evenly divide the inside of the box (1) from front to back into a combing chamber, a dyeing chamber, and a drying chamber; The front and rear ends of the box body (1) are respectively provided with a fabric outlet (24) and a fabric inlet (7); the left and right sides of the front end of the box body (1) are respectively fixedly installed with a second L-shaped block (25) and a second fixing plate (26); the two second L-shaped blocks (25) are located above the two second fixing plates (26); a feed guide roller (23) is rotatably installed between the two second L-shaped blocks (25); and the top end of the outer surface of the feed guide roller (23) is arranged corresponding to the inner vertical middle position of the fabric outlet (24); Wherein, a first fixing plate (5) and a first L-shaped block (6) are fixedly installed on the left and right sides of the rear end of the box body (1), respectively, and the two first fixing plates (5) are located above the two first L-shaped blocks (6). A discharge guide roller (8) is rotatably installed between the two first L-shaped blocks (6), and the bottom end of the outer surface of the discharge guide roller (8) is arranged corresponding to the internal vertical middle position of the fabric inlet (7), and the two first fixing plates (5) and the two second fixing plates (26) are both provided with a first U-shaped groove (20); A transparent movable door (21) is provided at the top of the right end of the box body (1), and a groove (22) is provided at the top of the outer surface of the transparent movable door (21); a second material guide roller (50) is rotatably installed at the front side of the interior of the combing chamber, and the bottom end of the outer surface of the second material guide roller (50) is arranged corresponding to the inner vertical middle position of the fabric outlet (24); Among them, a dust suction device is arranged inside the combing chamber, and the dust suction device is used to absorb dust or fluff on the surface of the textile fabric; Among them, a dyeing device is arranged inside the dyeing chamber, and the dyeing device is used to dye the textile fabric; Wherein, a stripping device is arranged just above the partition (32) at the rear side, and the stripping device is used to squeeze out excess dye on the textile fabric; Wherein, a first material guide roller (47) is rotatably mounted on the inner rear side of the drying chamber, and the bottom end of the outer surface of the first material guide roller (47) is arranged corresponding to the inner vertical middle position of the fabric inlet (7); Among them, a drying device is arranged inside the drying chamber, and the drying device is used to dry the dyed textile fabrics; A controller (64) is fixedly mounted on the front end of the box (1), and support legs (27) are fixedly mounted at the four corners of the bottom end of the box (1); A dye inlet pipe (12) communicating with the interior of the dye inlet pipe (12) is fixedly and obliquely installed on the left end outer wall of the box body (1) corresponding to the top position of the dyeing chamber, and a connecting flange is fixedly and sleeved on the outer surface of the end of the dye inlet pipe (12) away from the box body (1); The top ends of the two partitions (32) are both semicircular and do not contact the bottom end of the box cover (2); The dust collecting device comprises two rectangular inclined chutes (37), the two rectangular inclined chutes (37) are correspondingly inclinedly opened on the left and right inner walls of the combing chamber, and the rectangular inclined chutes (37) are arranged with the front lower and the rear higher; The inside of the two rectangular inclined slide grooves (37) are fixedly mounted with second slide bars (52), and the outer surfaces of the two second slide bars (52) are sleeved and inclined with F-shaped slide bars (35) slidably mounted, and the F-shaped slide bars (35) are slidably connected to the inner wall of the rectangular inclined slide groove (37), and the two F-shaped slide bars (35) are arranged in a mirror image; Wherein, a second compression spring (53) is fixedly connected between the bottom end of the F-shaped slide bar (35) and the inner bottom end of the rectangular inclined slide groove (37), and the two second compression springs (53) are respectively sleeved on the outer surfaces of the two second slide bars (52); The top ends of the two F-shaped slide bars (35) are each provided with a second U-shaped groove (55), and a roller (57) is rotatably mounted inside the second U-shaped groove (55) via a pin; A friction roller (34) is rotatably mounted just above the partition (32) on the front side, and eccentric wheels (56) are sleeved and fixedly mounted at positions corresponding to the rollers (57) on both ends of the outer surface of the friction roller (34), and the two eccentric wheels (56) are arranged correspondingly, and the outer surfaces of the two eccentric wheels (56) are respectively arranged to fit the outer surfaces of the two rollers (57); A second electric telescopic rod (39) is fixedly mounted on the bottom end of the box cover (2) at a lateral middle position corresponding to the friction roller (34) by means of screws, a first U-shaped movable frame (38) is fixedly mounted on the telescopic end of the second electric telescopic rod (39), and the left and right outer walls of the first U-shaped movable frame (38) are arranged to fit the inner wall of the box body (1) and are slidably connected thereto; Wherein, the same friction roller (34) is rotatably mounted between the two vertical plates of the first U-shaped movable frame (38), and the two friction rollers (34) correspond to each other up and down, and a gap for the textile fabric to pass through is provided between the two friction rollers (34), and two eccentric wheels (56) are provided between the two vertical plates of the first U-shaped movable frame (38); Wherein, the corresponding ends of the two F-shaped slide bars (35) are fixedly mounted with connecting rod connecting plates (36), the corresponding ends of the two connecting rod connecting plates (36) are provided with rectangular grooves (60), the insides of the two rectangular grooves (60) are rotatably mounted with bidirectional threaded rods (59), and the outer surfaces of the two ends of the bidirectional threaded rods (59) are connected with inclined T-shaped slide blocks (40) corresponding to the inclined threads; Wherein, first pyramid shields (19) are obliquely arranged at the corresponding ends of the two inclined T-shaped sliders (40), brush plates (42) are obliquely arranged at the corresponding ends of the two first pyramid shields (19), and dust suction holes (54) are evenly arranged on the brush plates (42), and the inclined T-shaped sliders (40), the first pyramid shields (19) and the brush plates (42) are fixedly connected by first bolts (61); The two first pyramid shields (19) are fixedly connected to the opposite ends of the two first pyramid shields (19) with a U-shaped dust suction hose (14), and the end of the U-shaped dust suction hose (14) that is away from the first pyramid shield (19) extends out of the left surface of the box body (1) and is fixedly connected to a connecting pipe (15); A vacuum cleaner (16) is fixedly mounted on the front side of the left surface of the box body (1) by means of the same screws, and an input end of the vacuum cleaner (16) is fixedly connected to an end of the connecting pipe (15) away from the U-shaped vacuum hose (14); Wherein, micro motors (58) are fixedly mounted on the upper surfaces of the two connecting rod connecting plates (36), and the output end of the micro motor (58) rotates and penetrates into one end inside the rectangular groove (60) and is fixedly connected to the top end of the bidirectional threaded rod (59); The second electric telescopic rod (39) and the vacuum cleaner (16) are both electrically connected to the controller (64).
2. A textile fabric processing equipment as claimed in claim 1, characterized in that: A cloth collecting roller (66) is rotatably mounted between the first U-shaped grooves (20) on the two first fixed plates (5), and a flange (18) is fixedly connected to the left end of the cloth collecting roller (66); an L-shaped frame (9) is fixedly mounted on the left end outer wall of the box body (1), and a winding motor (17) is fixedly mounted on the upper surface of the vertical plate of the L-shaped frame (9); Wherein, a pulley (11) and a similar flange (18) are sleeved and fixedly mounted on the outer surface of the output end of the winding motor (17), and the pulley (11) is located on the left side of the flange (18); The right surface of the flange (18) and the right surface of the output end of the winding motor (17) are located at the same horizontal plane, the two flanges (18) are fixedly connected by a second bolt (62), and the winding motor (17) is electrically connected to the controller (64).
3. A textile fabric processing equipment as claimed in claim 2, characterized in that: The dyeing device comprises three dyeing rollers (33), the three dyeing rollers (33) are all rotatably mounted on the inner wall of the bottom end of the dyeing chamber, and the three dyeing rollers (33) are arranged in an isosceles triangle; Wherein, a first rotating shaft (28) is rotatably mounted on the inner bottom end of the dyeing chamber, and the first rotating shaft (28) is located at a central position between the three dyeing rollers (33); A stirring blade (65) is evenly and fixedly mounted on the outer surface of the first rotating shaft (28); the left end of the first rotating shaft (28) rotates through the left surface of the box body (1) and is sleeved and fixedly mounted on one end thereof; the two belt pulleys (11) are connected to each other through a belt (10); A transparent observation window (13) is provided at the left end of the box body (1) at a position corresponding to the dyeing chamber, and a scale is provided on the transparent observation window (13).
4. A textile fabric processing equipment as claimed in claim 3, characterized in that: The stripping device comprises a stripping roller (31), which is rotatably mounted on the inner wall of the box body (1) and corresponds to the partition plate (32) located at the rear side. A first electric telescopic rod (3) is fixedly mounted on the top of the outer surface of the box cover (2) at a lateral middle position corresponding to the stripping roller (31) by means of the same screws, and a telescopic end of the first electric telescopic rod (3) slides through the interior of the box body (1) and a movable plate (43) is fixedly mounted on one end thereof; A U-shaped fixing frame (44) is fixedly mounted on the bottom end of the box cover (2) at a position corresponding to the first electric telescopic rod (3), and first sliding rods (45) are slidably mounted on both sides of the horizontal plate of the U-shaped fixing frame (44).
5. A textile fabric processing equipment as claimed in claim 4, characterized in that: The top ends of the two first sliding bars (45) are fixedly connected to the lower surface of the movable plate (43), the bottom ends of the two first sliding bars (45) are fixedly connected to the second U-shaped movable frame (41), and the left and right outer walls of the second U-shaped movable frame (41) are arranged to fit the inner wall of the box body (1) and are slidably connected; Wherein, a similar stripping roller (31) is rotatably mounted between the two vertical plates of the second U-shaped movable frame (41), and a gap is provided between the two stripping rollers (31) for the textile fabric to pass through; A first compression spring (46) is fixedly connected between the lower surface of the movable plate (43) and the upper surface of the horizontal plate of the U-shaped fixing frame (44), and two first compression springs (46) are respectively sleeved on the outer surfaces of the two first sliding rods (45), and the first electric telescopic rod (3) is electrically connected to the controller (64).
6. A textile fabric processing equipment as claimed in claim 5, characterized in that: The drying device comprises a first support plate (30), the first support plate (30) being fixedly mounted obliquely at a lateral middle position at the rear end of the drying chamber, and a second support plate (51) being fixedly mounted at a lateral middle position at the front side of the inner bottom end of the drying chamber; Wherein, the corresponding ends of the second support plate (51) and the first support plate (30) are both obliquely fixedly mounted with third electric telescopic rods (49), and the telescopic ends of the two third electric telescopic rods (49) are both fixedly mounted with second pyramid shields (29), and the two second pyramid shields (29) are arranged in a mirror image; Wherein, heating plates (48) are fixedly mounted on corresponding ends of the two second pyramid shields (29), and the two third electric telescopic rods (49) are electrically connected to the controller (64).
7. The processing technology of a textile fabric processing equipment according to claim 6, characterized in that: The steps include: S1. Dye is injected into the dyeing chamber through the dye inlet pipe (12). The staff can observe the dye feeding situation through the scale on the transparent observation window (13) to determine the dye delivery capacity; S2, placing a cloth roll with the textile fabric rolled up inside the first U-shaped groove (20) on the two second fixed plates (26), and then guiding the textile fabric around the outer surface of the feed guide roller (23) and into the box body (1) from the fabric outlet (24), and under the guidance of the second guide roller (50), guiding the textile fabric between the two friction rollers (34), and then transmitting the textile fabric backward, so that the friction roller (34) located on the lower side rotates and synchronously drives the two eccentric wheels (56) to rotate, and then synchronously drives the two F-shaped slide bars (35) to tilt and slide back and forth in the two rectangular inclined slide grooves (37) respectively, and then synchronously drives the two brush plates (42) and the two first pyramid shields (19) to tilt and slide back and forth, and then the dust or fluff on the upper and lower surfaces of the textile fabric is cleaned by the reciprocating forward and backward tilting movement of the two brush plates (42), and at the same time, the cleaned dust or fluff is absorbed by the two first pyramid shields (19), so that the dust or fluff is sucked into the interior of the vacuum cleaner (16); S3, the dust-removed textile fabric is then rolled and dyed on the dyeing roller (33) inside the dyeing chamber and conveyed, and the dyed textile fabric is conveyed to the stripping roller (31) for stripping treatment, and the telescopic end of the first electric telescopic rod (3) is extended to drive the stripping roller (31) located on the upper side to move downward, thereby causing the first compression spring (46) to contract, so that the stripping roller (31) located on the upper side moves closer to the stripping roller (31) located on the lower side, thereby causing the two stripping rollers (31) to squeeze each other, and squeeze the excess dye on the textile fabric into the dyeing chamber; S4, by starting the winding motor (17), the output end of the winding motor (17) rotates to drive the pulley (11) thereof to rotate, and then the pulley (11) located on the first rotating shaft (28) is driven to rotate through the belt (10), and then the first rotating shaft (28) and the stirring blade (65) thereon are synchronously driven to rotate, so that the dye inside the dyeing chamber can be fully mixed, turned and stirred, so that the dye inside the dyeing chamber can be evenly mixed and the dye inside the dyeing chamber can be prevented from settling and solidifying, thereby ensuring that the textile fabric can be evenly dyed during the dyeing process; S5. Finally, the stripped textile fabric is conveyed to a drying chamber for drying. The heating plates (48) on opposite sides of the drying chamber heat and dry the textile fabric so that the stripped textile fabric can be quickly dried and conveyed by the first guide roller (47) to the fabric inlet (7) for discharge, and then reeled by the cloth collection roller (66).
Citation Information
Patent Citations
Manufacturing process of waterproof and fireproof fabric
CN108086004A
Manufacturing method of polyester fiber textile garment fabric and processing equipment thereof
CN112575474A
Drying machine for dyed knitwear and textiles
CN114438687A
Yarn dyeing and drying integrated equipment
CN117468186A
Surface treatment equipment for aluminum alloy oxidation dyeing
CN213172579U
