A hardness testing device for casting and forging processing

Abstract

The present invention relates to the technical field of casting and forging processing, and discloses a hardness detection device for casting and forging processing, including an inspection seat, a support frame symmetrically installed on the upper end of the inspection seat, a connecting frame symmetrically installed downward from the upper end of the support frame, a connecting shaft rotatably installed between the lower ends of the connecting frames, a connecting cylinder fixedly installed perpendicular to the connecting axis, a control frame rotatably installed inside the connecting cylinder, a detection mechanism installed on the control frame, a fixed frame installed upward from the upper end of the support frame, a control mechanism for controlling the angle of the control frame is arranged on the fixed frame, adjustment columns are fixedly installed at the four corners of the upper end of the inspection seat, an adjustment platform is fixedly installed on the adjustment column, an adjustment slot is arranged inside the adjustment platform, an inspection platform is arranged inside the adjustment slot, and an adjustment mechanism for changing the upper and lower positions of the inspection platform is arranged on the adjustment platform. The present invention can adjust the inspection angle position of the inspection instrument in real time, and further improve the inspection accuracy of the hardness detection device.

Description

Technical Field

[0001] The invention relates to the technical field of casting and forging processing, and in particular to a hardness detection device for casting and forging processing. Background Art

[0002] Castings and forgings play an important role in machine tool manufacturing, automobile manufacturing, shipbuilding, power stations, weapons industry, steel manufacturing and other fields. As very important components, they have large volume and weight, and their process and processing are relatively complicated. The commonly used process is to melt the ingots, forge or re-melt and cast them into shape, and obtain the required shape, size and technical requirements through a high-frequency heating machine to meet the needs of different scenarios.

[0003] During the processing of castings and forgings, hardness testing is required. Most existing hardness testing devices can only test the hardness of castings and forgings at one angle during the testing process, resulting in low testing accuracy in the later stage. Therefore, further improvement is needed. Summary of the invention

[0004] The object of the present invention is to provide a hardness detection device for casting and forging processing to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A hardness detection device for casting and forging processing comprises an inspection seat, a support frame is symmetrically installed on the upper end of the inspection seat, a connecting frame is symmetrically installed downward from the upper end of the support frame, a connecting shaft is rotatably installed between the lower ends of the connecting frames, a connecting cylinder is fixedly installed in a direction perpendicular to the connecting axis, a control frame is rotatably installed inside the connecting cylinder, a detection mechanism is installed on the control frame, a fixed frame is installed upward on the upper end of the support frame, a control mechanism for controlling the angle of the control frame is provided on the fixed frame, adjusting columns are fixedly installed at the four corners of the upper end of the inspection seat, an adjusting platform is fixedly installed on the adjusting columns, an adjusting slot is provided inside the adjusting platform, an inspection platform is provided inside the adjusting slot, an inspection slot is provided on the inspection platform, and an adjusting mechanism for changing the upper and lower positions of the inspection platform is provided on the adjusting platform.

[0007] As an improved solution of the present invention: the adjustment mechanism includes a plurality of adjustment seats fixedly mounted on the upper edge of the adjustment platform, a rotating shaft is rotatably mounted on the adjustment seat, a rotating disk is fixedly mounted on one end of the rotating shaft close to the inspection slot, a rotating column is fixedly mounted at a non-center position on the end of the rotating disk, a rotating connecting rod is hingedly mounted on the rotating column, and the rotating connecting rod is hingedly mounted on the outer edge of the inspection platform at one end away from the rotating column. The adjustment mechanism also includes an adjustment component for driving the plurality of rotating shafts to rotate synchronously.

[0008] As an improved solution of the present invention: the adjustment component includes an adjustment gear ring rotatably installed at the upper edge position of the adjustment platform, the upper end of the adjustment gear ring is engaged with a plurality of adjustment gears fixed at one end of the outer side of the rotating shaft, and the adjustment platform is also installed with a motor frame, the motor frame is installed with an adjustment motor, and the output end of the adjustment motor is connected to one of the rotating shafts.

[0009] As an improved solution of the present invention: the control mechanism includes a rotating shaft rotatably mounted on a fixed frame, a rotating frame is symmetrically fixed perpendicular to the outer wall direction of the rotating shaft, rotating cylinders are respectively installed at both sides of the bottom of the rotating frame, an active frame is rotatably mounted inside the rotating cylinder, and the control mechanism also includes a control component.

[0010] As an improved solution of the present invention: the control component includes a passive frame vertically fixedly installed on the control frame, control balls are fixedly installed at both ends of the active frame and the passive frame, a control shell is sleeved on the outer side of the control ball, and a control rod is fixedly installed between the control shells in the vertical direction.

[0011] As an improved solution of the present invention: a control handle is fixedly installed at a position perpendicular to the side wall of the active frame.

[0012] As an improved solution of the present invention: the inspection mechanism includes an inspection box fixedly installed on the control frame, a driving inclined column is rotatably installed on the upper end of the inspection box, an inspection inclined column is provided at the bottom of the driving inclined column through inclined surface contact, an inspection shaft is fixedly installed at the bottom of the inspection inclined column, the bottom of the inspection shaft passes through the inspection box and is connected to a tester, and the inspection mechanism also includes a positioning assembly.

[0013] As an improved solution of the present invention: the locking assembly includes a locking groove arranged on the side wall of the inspection inclined column and a locking strip fixed on the inner side wall of the inspection box, the locking strip is slidably arranged inside the locking groove, and an inspection spring is also installed on the outside of the inspection shaft between the bottom of the inspection inclined column and the bottom side of the inspection box.

[0014] As an improved solution of the present invention: an inspection motor is also installed at the upper end of the inspection box, and the output end of the inspection motor is connected to a driving shaft fixed at the upper end of the driving inclined column.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. By setting an adjustment mechanism on the inspection seat, the height position of the adjustment table can be changed, so that the height adjustment between the castings and forgings to be inspected and the inspection instrument can be achieved, which greatly improves the applicable inspection range of the hardness testing device;

[0017] 2. Through the setting of the inspection mechanism, the rapid hardness test of castings and forgings by the inspection instrument is realized, and with the cooperation of the control mechanism, the inspection angle position of the inspection instrument can be adjusted in real time, which further improves the inspection accuracy of the hardness detection device and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall front view structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the overall top view structure of the present invention;

[0020] Figure 3 It is a schematic diagram of the top view of the adjustment mechanism in the present invention;

[0021] Figure 4 It is a bottom view structural schematic diagram of the adjustment mechanism in the present invention;

[0022] Figure 5 It is a schematic diagram of the installation structure of the inspection mechanism and the control mechanism in the present invention;

[0023] Figure 6 It is a schematic diagram of the internal structure of the inspection mechanism in the present invention;

[0024] Figure 7 It is a front view structural schematic diagram of the control mechanism in the present invention;

[0025] Figure 8 It is a side view structural diagram of the inspection mechanism in the present invention;

[0026] Fig. 9 It is a schematic diagram of the structure of the control rod in the present invention.

[0027] In the figure: 1. inspection seat; 2. support frame; 3. adjustment column; 4. adjustment platform; 5. connecting frame; 6. fixed frame; 7. inspection box; 8. inspection platform; 9. adjustment motor; 10. inspection slot; 11. adjustment slot; 12. adjustment gear ring; 13. adjustment seat; 14. rotating shaft; 15. adjustment gear; 16. rotating disk; 17. motor frame; 18. rotating column; 19. rotating connecting rod; 20. inspection shaft; 21. inspection instrument; 22. driving shaft; 23. driving inclined column; 24. inspection inclined column; 25. inclined surface; 26. positioning slot; 27. positioning strip; 28. inspection spring; 29. ​​control rod; 30. passive frame; 31. active frame; 32. control frame; 33. connecting cylinder; 34. connecting shaft; 35. rotating frame; 36. rotating cylinder; 37. rotating shaft; 38. control handle; 39. control shell; 40. control ball; 41. inspection motor. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0031] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. Example

[0032] See also Figures 1 to 9 In the embodiment of the present invention, a hardness detection device for casting and forging processing includes an inspection seat 1, a support frame 2 is symmetrically installed on the upper end of the inspection seat 1, a connecting frame 5 is symmetrically installed on the upper end of the support frame 2, a connecting shaft 34 is rotatably installed between the lower ends of the connecting frame 5, a connecting cylinder 33 is fixedly installed in a direction perpendicular to the connecting shaft 34, a control frame 32 is rotatably installed inside the connecting cylinder 33, a detection mechanism is installed on the control frame 32, a fixing frame 6 is installed on the upper end of the support frame 2, and a control mechanism for controlling the angle of the control frame 32 is provided on the fixing frame 6. The control mechanism is used to change the inspection angle of the inspection mechanism in real time, which meets the hardness inspection needs at different angles and further improves the hardness inspection accuracy.

[0033] In order to perform real-time position change control on the inspection mechanism, in this embodiment, the control mechanism includes a rotating shaft 37 rotatably mounted on a fixed frame 6, a rotating frame 35 is symmetrically fixed perpendicular to the outer wall direction of the rotating shaft 37, rotating cylinders 36 are respectively mounted on both sides of the bottom of the rotating frame 35, and an active frame 31 is rotatably mounted inside the rotating cylinder 36. The control mechanism also includes a control component.

[0034] The control assembly includes a passive frame 30 vertically fixedly mounted on a control frame 32, control balls 40 are fixedly mounted at both ends of the active frame 31 and the passive frame 30, a control shell 39 is sleeved on the outer side of the control ball 40, and a control rod 29 is fixedly mounted between the control shells 39 in the vertical direction.

[0035] In addition, in order to further facilitate the staff to operate the control mechanism, in this embodiment, a control handle 38 is fixedly installed at a position perpendicular to the side wall of the active frame 31.

[0036] The working principle of the above control mechanism is: Figure 1 When it is necessary to change the front and rear tilt angle position of the control frame 32, the staff holds the control handle 38 to swing the front and rear position. At this time, under the rotation limit action of the rotating shaft 37, the rotating frame 35 will drive the active frame 31 to change the angle synchronously. Then, under the action of the control rod 29, the control ball 40 and the control shell 39, the control frame 32 changes the angle synchronously under the limiting action of the connecting tube 33, and finally realizes the front and rear position change of the entire inspection mechanism; when it is necessary to change the left and right tilt angle position of the control frame 32, the staff swings the upper and lower positions of the control handle 38, and then under the action of the rotating tube 36, the active frame 31 swings left and right synchronously. Then, under the action of the control rod 29, the control ball 40 and the control shell 39, the passive frame 30 drives the control frame 32 to change the same position under the limiting action of the connecting shaft 34 and the connecting tube 33. In addition, regardless of whether the front and rear tilt angle position of the inspection mechanism is changed or the left and right tilt angle position is changed, the magnitude of the change in the control handle 38 is proportionally replicated on the control frame 32, that is, the more obvious the position change of the control handle 38 is, the more obvious the change in the tilt angle position of the inspection mechanism installed on the control frame 32 is.

[0037] In one case of this embodiment, the inspection mechanism includes an inspection box 7 fixedly mounted on a control frame 32, a driving inclined column 23 is rotatably mounted on the upper end of the inspection box 7, an inspection inclined column 24 is provided at the bottom of the driving inclined column 23 in contact with an inclined surface 25, an inspection shaft 20 is fixedly mounted at the bottom of the inspection inclined column 24, and the bottom of the inspection shaft 20 passes through the inspection box 7 and is connected to an inspection instrument 21, and the inspection mechanism also includes a locking assembly.

[0038] Among them, the locking assembly includes a locking groove 26 arranged on the side wall of the inspection inclined column 24 and a locking strip 27 fixed on the inner side wall of the inspection box 7. The locking strip 27 is internally slidably arranged inside the locking groove 26, and an inspection spring 28 is also installed on the outside of the inspection shaft 20 between the bottom of the inspection inclined column 24 and the bottom side of the inspection box 7.

[0039] Furthermore, in order to effectively drive the inspection mechanism to work, an inspection motor 41 is also installed at the upper end of the inspection box 7 , and the output end of the inspection motor 41 is connected to the driving shaft 22 fixed to the upper end of the driving inclined column 23 .

[0040] The working principle of the above-mentioned inspection mechanism is: start the inspection motor 41, so that the driving shaft 22 drives the driving inclined column 23 to rotate synchronously. Since the inclined surface 25 is arranged on the common contact surface of the driving inclined column 23 and the inspection inclined column 24, and the movement direction of the inspection inclined column 24 is also limited by the positioning strip 27, the inspection inclined column 24 will only drive the inspection shaft 20 to move linearly up and down. Finally, under the resetting action of the inspection spring 28, the inspection instrument 21 moves up and down on the upper surface of the forging, thereby achieving the purpose of hardness detection. Example

[0041] Since the motion range of the tester 21 corresponding to the hardness test of castings and forgings of different thicknesses is different, the present invention also provides another embodiment, which is different from the above embodiment in that adjustment columns 3 are fixedly installed at the four corners of the upper end of the test seat 1, and an adjustment table 4 is fixedly installed on the adjustment column 3. An adjustment groove 11 is arranged inside the adjustment table 4, and an inspection table 8 is arranged inside the adjustment groove 11. An inspection groove 10 is arranged on the inspection table 8, and an adjustment mechanism for changing the upper and lower positions of the inspection table 8 is arranged on the adjustment table 4.

[0042] Among them, the adjustment mechanism includes a plurality of adjustment seats 13 fixedly installed at the upper edge position of the adjustment platform 4, a rotating shaft 14 is rotatably installed on the adjustment seat 13, a rotating disk 16 is fixedly installed at one end of the rotating shaft 14 close to the inspection slot 10, a rotating column 18 is fixedly installed at a non-center position of the end of the rotating disk 16, a rotating connecting rod 19 is hingedly installed on the rotating column 18, and the rotating connecting rod 19 is hingedly installed at the outer edge position of the inspection platform 8 at one end away from the rotating column 18. The adjustment mechanism also includes an adjustment component for driving the plurality of rotating shafts 14 to rotate synchronously.

[0043] In addition, the adjustment component includes an adjustment gear ring 12 rotatably installed at the upper edge of the adjustment platform 4, and the upper end of the adjustment gear ring 12 is meshed with multiple adjustment gears 15 fixed at one end of the outer side of the rotating shaft 14. The adjustment platform 4 is also equipped with a motor frame 17, and the motor frame 17 is equipped with an adjustment motor 9, and the output end of the adjustment motor 9 is connected to one of the rotating shafts 14.

[0044] The working principle of the above-mentioned adjustment mechanism is: start the adjustment motor 9, so that the rotating shaft 14 at the corresponding position rotates synchronously, and then drives the adjustment gear 15 at this position to rotate as well. Since the adjustment gear ring 12 rotates synchronously with multiple adjustment gears 15, the adjustment gears 15 at other positions will also rotate, and finally drive the rotating shaft 14 at other positions to rotate, and then make multiple rotating disks 16 rotate synchronously, and then with the cooperation of the rotating column 18 and the rotating connecting rod 19, the upper and lower positions of the inspection table 8 are quickly changed.

[0045] To sum up, in the hardness test process of castings and forgings, the castings and forgings are first placed inside the test slot 10 of the test table 8, and the adjustment motor 9 is started to adjust the position between the test table 8 and the tester 21. After the position adjustment is completed, the test motor 41 is started, and then under the action of the test mechanism, the tester 21 moves up and down and makes surface contact with the castings and forgings to obtain the corresponding hardness data. During this process, the staff can operate the control handle 38, and then under the action of the control mechanism, the contact inclination position of the tester 21 and the castings and forgings is changed in real time, thereby obtaining more accurate castings and forgings hardness data. The entire test process is quick and convenient.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A hardness testing device for casting and forging processing, comprising a test seat (1), characterized in that: The upper end of the inspection seat (1) is symmetrically mounted with a support frame (2), and a connecting frame (5) is symmetrically mounted downward from the upper end of the support frame (2). A connecting shaft (34) is rotatably mounted between the lower ends of the connecting frame (5), and a connecting cylinder (33) is fixedly mounted in a direction perpendicular to the connecting shaft (34). A control frame (32) is rotatably mounted inside the connecting cylinder (33), and an inspection mechanism is mounted on the control frame (32). A fixing frame (6) is mounted upward from the upper end of the support frame (2), and a control mechanism for controlling the angle of the control frame (32) is arranged on the fixing frame (6). Adjustment columns (3) are fixedly mounted at the four corners of the upper end of the inspection seat (1), and an adjustment platform (4) is fixedly mounted on the adjustment column (3). An adjustment slot (11) is arranged inside the adjustment platform (4), and an inspection platform (8) is arranged inside the adjustment slot (11). An inspection platform (8) is arranged on the inspection platform (8). An inspection slot (10) is arranged on the adjustment platform (4), and an adjustment mechanism for changing the upper and lower positions of the inspection platform (8) is arranged on the adjustment platform (4); The adjustment mechanism comprises a plurality of adjustment seats (13) fixedly mounted at the upper edge of the adjustment platform (4), a rotating shaft (14) being rotatably mounted on the adjustment seat (13), a rotating disk (16) being fixedly mounted at one end of the rotating shaft (14) close to the inspection slot (10), a rotating column (18) being fixedly mounted at a non-center position of the end of the rotating disk (16), a rotating connecting rod (19) being hingedly mounted on the rotating column (18), and an end of the rotating connecting rod (19) being hingedly mounted at the outer edge of the inspection platform (8) at a distance from the rotating column (18), and the adjustment mechanism further comprises an adjustment component for driving the plurality of rotating shafts (14) to rotate synchronously; The adjustment assembly comprises an adjustment toothed ring (12) rotatably mounted on the upper edge of the adjustment platform (4), the upper end of the adjustment toothed ring (12) being meshed with a plurality of adjustment gears (15) fixed to one end of the outer side of a rotating shaft (14), the adjustment platform (4) also being mounted with a motor frame (17), the motor frame (17) being mounted with an adjustment motor (9), the output end of the adjustment motor (9) being connected to one of the rotating shafts (14); The control mechanism comprises a rotating shaft (37) rotatably mounted on a fixed frame (6), a rotating frame (35) is symmetrically fixed perpendicular to the outer wall direction of the rotating shaft (37), rotating cylinders (36) are respectively mounted on both sides of the bottom of the rotating frame (35), and an active frame (31) is rotatably mounted inside the rotating cylinder (36), and the control mechanism also comprises a control assembly; The control assembly comprises a passive frame (30) vertically fixedly mounted on a control frame (32); control balls (40) are fixedly mounted at both ends of the active frame (31) and the passive frame (30); a control shell (39) is sleeved and mounted outside the control ball (40); and a control rod (29) is fixedly mounted between the control shells (39) in the vertical direction.

2. A hardness detection device for casting and forging processing according to claim 1, characterized in that: A control handle (38) is fixedly mounted at a position perpendicular to the side wall of the active frame (31).

3. A hardness detection device for casting and forging according to claim 2, characterized in that: The inspection mechanism comprises an inspection box (7) fixedly mounted on a control frame (32), a driving inclined column (23) being rotatably mounted on the upper end of the inspection box (7), an inspection inclined column (24) being arranged at the bottom of the driving inclined column (23) in contact with an inclined surface (25), an inspection shaft (20) being fixedly mounted at the bottom of the inspection inclined column (24), the bottom of the inspection shaft (20) passing through the inspection box (7) and connected to an inspection instrument (21), and the inspection mechanism further comprises a locking assembly.

4. A hardness detection device for casting and forging according to claim 3, characterized in that: The locking assembly comprises a locking groove (26) arranged at the side wall position of the inspection inclined column (24) and a locking strip (27) fixed at the inner side wall position of the inspection box (7); the locking strip (27) is slidably arranged inside the locking groove (26); and an inspection spring (28) is also sleeved and installed on the outside of the inspection shaft (20) between the bottom of the inspection inclined column (24) and the inner bottom side position of the inspection box (7).

5. A hardness testing device for casting and forging processing according to claim 4, characterized in that: The upper end of the inspection box (7) is also equipped with an inspection motor (41), and the output end of the inspection motor (41) is connected to a driving shaft (22) fixed to the upper end of the driving inclined column (23).

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