Circuit board error-proof welding equipment
By using micro electromagnets and positioning pins in circuit board welding equipment to fix the circuit board, and combining it with a transmission barrel to drive the clamping mechanism to rotate, the problem of weak fixation of the circuit board and difficulty in cleaning the welding wire residue is solved, and efficient and accurate circuits are achieved Board welding.
Patent Information
- Application Number
- CN202411268066.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-09-11
AI Technical Summary
Existing circuit board welding equipment has poor effect when fixing circuit boards, which can easily lead to welding errors and difficult to clean the welding wire residue, affecting welding efficiency and quality.
A circuit board error-proofing welding equipment is designed. By setting micro electromagnets and positioning pins on the circuit board support arm, the circuit board is fixed using magnetic force to prevent shaking, and the clamping mechanism is driven to rotate through the transmission barrel to achieve multiple Circuit board processing.
It effectively fixes circuit boards, prevents welding errors, improves welding efficiency and accuracy, and at the same time enables rapid processing and dust cleaning of multiple circuit boards through the automated transmission system, improving the automation of the overall welding equipment.
Smart Images

Figure CN118789069B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a circuit board error-proof welding device, in particular to a circuit board error-proof welding device, and belongs to the technical field of welding technology. Background Art
[0002] A circuit board, also known as a printed wiring board or printed circuit board, is an electronic component that uses non-conductive material as a substrate and etches and sticks conductive materials such as copper on its surface to form a conductive path. A circuit board is mainly composed of pads, vias, mounting holes, wires, components, connectors, fillings, electrical boundaries, etc. Pads are metal holes used to solder component pins. Vias are divided into metal vias and non-metal vias, which are used to connect component pins between layers.
[0003] The mounting holes are used to fix the circuit board, the wires are the electrical network copper films that connect the pins of the components, the connectors are used to connect the components between the circuit boards, and the copper filling used for the ground network can effectively reduce the impedance. The electrical boundary determines the size of the circuit board, and all components cannot exceed this boundary. The circuit board error-proofing welding equipment is an automated equipment dedicated to ensuring that no errors occur during the circuit board welding process.
[0004] Most of the existing technologies require operators to perform welding work with handheld welding equipment, which results in poor fixing effect on the parts to be processed, and it is easy to cause the parts to shake and cause welding errors, thereby reducing the welding quality and the welding efficiency of the welding equipment. When using welding wire to process parts, welding wire residue will be generated, which will fall and be distributed on the welding equipment. A large amount of welding wire residue will accumulate over a long period of time and is inconvenient to clean.
[0005] Therefore, it is urgent to improve the welding equipment of the circuit board to solve the above-mentioned problems. Summary of the invention
[0006] The purpose of the present invention is to provide a circuit board error-proof welding device. After the circuit board is fixed on the circuit board support arm and rotated to a horizontal state, the micro electromagnet inside the positioning hole is started to attract the positioning pin under the action of magnetic force. The positioning pin extends to the inside of the positioning hole to realize the locking function, which can effectively fix the circuit board and prevent welding errors caused by the shaking of the circuit board, thereby improving the welding efficiency and welding accuracy.
[0007] In order to achieve the above object, the main technical solutions adopted by the present invention include:
[0008] A circuit board error-proof welding device comprises a welding support platform and a circuit board feeding mechanism rotatably arranged in the middle of the welding support platform, a welding mechanism is arranged on one side of the circuit board feeding mechanism, the circuit board feeding mechanism comprises a transmission shaft and a transmission cylinder fixedly arranged on the transmission shaft, a plurality of circuit board supporting arms which are centrally symmetrical are arranged on the outer side of the transmission cylinder, a clamping mechanism is slidably arranged inside the circuit board supporting arm, six circuit board supporting arms are arranged on the transmission cylinder, and therefore six clamping mechanisms exist, six circuit boards are clamped at the same time, that is, multiple circuit boards can be processed and welded cyclically, and the convenience of use and the efficiency of welding are improved;
[0009] The clamping mechanism is slidably arranged inside the circuit board support arm, and can clamp circuit boards of different sizes, thereby improving the scope of application and flexibility of use;
[0010] The clamping mechanism comprises a vertical clamping arm and a horizontal supporting sliding arm which are distributed at right angles, a circuit board is arranged between one side of the vertical clamping arm and the circuit board supporting arm, a plurality of evenly distributed limiting guide rods are fixedly arranged on the other side of the vertical clamping arm, the limiting guide rods penetrate the circuit board supporting arm and are slidably connected to the circuit board supporting arm, a telescopic spring is arranged on the limiting guide rod, and the telescopic spring is arranged between the vertical clamping arm and the circuit board supporting arm;
[0011] The horizontal supporting sliding arm at one end of the clamping mechanism is slidably arranged inside the circuit board supporting arm, and the circuit board is arranged between the vertical clamping arm and the circuit board supporting arm. The limiting guide rod on the vertical clamping arm slides on the circuit board supporting arm, so that the circuit board can be clamped and fixed. During the clamping process, the clamping mechanism is slid to one side by toggling the pulling handle on the vertical clamping arm, and then the circuit board is placed between the vertical clamping arm and the circuit board supporting arm. A first fixed sliding groove is provided on the circuit board supporting arm, and a third positioning sliding groove is provided on the vertical clamping arm, so that both sides of the circuit board are clamped in the inside of the circuit board supporting arm and fixed. The vertical clamping arm is squeezed under the action of the telescopic spring, so that the circuit board can be fixed on the circuit board supporting arm.
[0012] After the circuit board is fixed on the circuit board support arm, when the circuit board support arm rotates to a horizontal state, the staff places the electrical components on the circuit board to be welded. Then, after the circuit board support arm rotates, the circuit board is flipped over and flipped to the other side of the welding support table, and welding is performed through the welding mechanism. During the welding process, in order to prevent the circuit board support arm from shaking, a positioning clamping mechanism is fixedly provided on the welding support table. When the circuit board support arm rotates to a horizontal state, the positioning clamping mechanism corresponds to the circuit board support arm. The positioning clamping mechanism includes a double-output shaft motor and a fixedly provided double-output shaft motor. The limit positioning plate at the output end of the axis motor is used to clamp the circuit board support arm. When the circuit board support arm rotates to a horizontal state, the double-output axis motor on the positioning clamping mechanism rotates and drives the limit positioning plate to rotate. The limit positioning plate is directly clamped on the circuit board support arm to fix the circuit board support arm, which is convenient for the welding mechanism to weld the circuit board. The double-output axis motor is fixed on the welding support table through the motor connecting arm. A positioning hole is opened on the inner side of the limit positioning plate. A micro electromagnet is fixedly arranged inside the positioning hole. The micro electromagnet is lower than the positioning hole. The micro electromagnet includes a table-shaped iron core with a and a wire wound on the table-shaped iron core, a positioning pin hole corresponding to the positioning hole is opened on the circuit board support arm, a positioning pin is slidably arranged inside the positioning pin hole, a positioning pin limit block is connected to the bottom of the positioning pin, a limit spring is fixedly connected to the bottom of the positioning pin limit block, and the limit spring is fixedly arranged inside the positioning pin hole, wherein, after the micro electromagnet is energized, the positioning pin slides vertically and extends to the inside of the positioning hole; at the same time, when the limit positioning plate is rotated to the circuit board support arm, the micro electromagnet inside the positioning hole is started, and after the wire on the micro electromagnet is energized, the table-shaped iron core generates a magnetic field, and attracts the positioning pin under the action of the magnetic force. The locating pin inside the locating pin hole protrudes out of the locating pin hole and extends to the inside of the locating hole to realize the locking function. The locating pin limit block plays a certain limiting role on the locating pin. When the welding is completed, the wire is powered off, and the locating pin limit block on the locating pin returns to the inside of the locating pin hole under the action of the limit spring, thereby canceling the locking function. The structure is simple and the degree of automation is high. The circuit board on the circuit board support arm can be effectively fixed to prevent welding errors caused by the shaking of the circuit board, thereby improving the welding efficiency and welding accuracy. The positioning clamping mechanism is connected to the electric control box, and the electric control box is fixedly connected to the welding support table.
[0013] Preferably, a circuit board placement slot is provided on the circuit board support arm, and the clamping mechanism is slidably arranged inside the circuit board placement slot, and a first fixed sliding slot and a second positioning sliding slot are provided inside the circuit board placement slot, and a third positioning sliding slot is provided on the vertical clamping arm, and the third positioning sliding slot corresponds to the first fixed sliding slot, and the circuit board is slidably arranged inside the first fixed sliding slot and the third positioning sliding slot, and the two sides of the circuit board slide in the third positioning sliding slot and the first fixed sliding slot respectively, which can not only protect the circuit board, but also improve the stability of the circuit board, and the disassembly and assembly are relatively convenient and fast, and the welding efficiency is improved. A transverse slide bar is fixedly arranged on the transverse supporting slide arm, and the transverse slide bar is slidably arranged inside the second positioning sliding slot. During the sliding process of the clamping mechanism, the transverse slide bar on the transverse supporting slide arm is slidably arranged inside the second positioning sliding slot, which plays a certain role of limiting and guiding, and improves the stability of the circuit board. A holding handle is fixedly arranged on the upper side of the vertical clamping arm, and the holding handle is fixedly arranged with anti-slip grooves, and is pulled by the holding handle on the vertical clamping arm, so as to improve the convenience of use and the efficiency of welding;
[0014] A driven gear is fixedly arranged at one end of the transmission shaft, and a driving motor is fixedly arranged at the bottom of the driven gear. A driving gear is arranged at the output end of the driving motor, and the driving gear is meshingly connected with the driven gear. The driving motor is used to rotate the circuit board feeding mechanism. A motor support frame is fixedly arranged on one side of the welding support table, and the driving motor is fixedly arranged on the motor support frame. The driving motor is electrically connected to the electric control box. A rotating shaft connector is fixedly arranged on the welding support table, and both ends of the transmission shaft are rotatably connected to the rotating shaft connector through a bearing. A transmission cylinder is fixedly arranged on the transmission shaft, and the transmission cylinder is driven to rotate by the transmission shaft. At the same time, a driven gear is fixedly arranged on the other side of the transmission shaft. After the driving motor is started, the driven gear is driven to rotate by the driving gear, and the transmission cylinder is driven to rotate. The transmission cylinder drives multiple clamping mechanisms to rotate, so that another circuit board can be welded in the process of feeding the circuit board. The structure is simple, the degree of automation is high, the processing efficiency is improved, and the purpose of cleaning is achieved, which is convenient for cleaning later.
[0015] Preferably, an exhaust groove is provided on the transmission cylinder, an exhaust hole corresponding to the exhaust groove is provided on the transmission cylinder, an air supply assembly is fixedly arranged inside the exhaust groove, the air supply assembly includes an air pump and a connecting ring connected to the air pump, a plurality of evenly distributed exhaust columns are connected to the connecting ring, a plurality of evenly distributed radial holes are provided on the exhaust column, the radial holes are connected to the connecting ring, an exhaust groove is provided on the transmission cylinder, the air supply assembly is arranged inside the exhaust groove, after the air pump is started by the electric control box, air is inflated into the inside of the connecting ring, and then air is inflated into the inside of the exhaust groove through the radial holes on the exhaust column, the airflow is discharged to the inside of the circuit board support arm through the exhaust hole, and the circuit board inside the circuit board support arm is inflated, dust on the circuit board is cleaned, the welding quality is improved, and at the same time, the cooling of the circuit board is accelerated, and the processing efficiency is improved;
[0016] A connecting ring fixing rod is fixedly arranged on the connecting ring, and the connecting ring fixing rod is fixedly arranged on the welding support platform. The connecting ring is fixedly arranged on the welding support platform through the connecting ring fixing rod to improve the stability of the connecting ring. An air pump support frame is fixedly arranged on one side of the welding support platform, and the air supply assembly is fixedly arranged on the air pump support frame. The air supply assembly is fixed on the welding support platform through the air pump support frame to improve the stability of the air supply assembly.
[0017] Preferably, the welding mechanism includes a first horizontal slide, a second horizontal slide and a welding machine. The first horizontal slide is fixedly arranged on the welding support platform. When the circuit board support arm rotates, it can effectively avoid the circuit board support arm and, at the same time, can correctly determine the position where welding is required. The second horizontal slide is arranged on the first horizontal slide. The second horizontal slide is used to vertically determine the position where welding is required, thereby improving the accuracy of welding. A vertical telescopic rod is fixedly arranged at one end of the second horizontal slide away from the first horizontal slide. The vertical telescopic rod is fixedly arranged at the bottom of the second horizontal slide. The welding machine is fixedly arranged at the output end of the vertical telescopic rod. The first horizontal slide is used to horizontally push the second horizontal slide. The second horizontal slide is used to vertically push the vertical telescopic rod. The vertical telescopic rod is used to push the welding machine. The welding mechanism establishes a communication connection with the electrical control box. The vertical telescopic rod can adjust the distance between the welding machine and the circuit board. The automation degree is high, thereby improving the welding efficiency.
[0018] Preferably, an infrared receiving end is fixedly arranged on one side of the inside of the welding support table, an infrared transmitting end corresponding to the infrared receiving end is fixedly arranged on the circuit board support arm, the infrared receiving end establishes a communication connection with the electric control box, the infrared transmitting end on the circuit board support arm emits infrared rays and receives them through the infrared receiving end and then transmits the information to the electric control box, which is convenient for confirming whether the circuit board support arm is in a horizontal state, has a high degree of automation, and reduces welding errors;
[0019] The bottom of the welding support platform is provided with a plurality of support platform support feet which are centrally symmetrical. The support platform support feet are used to support the welding support platform and improve the stability of the welding support platform. A recycling box chute is fixedly provided inside the support platform support feet. A collection box is slidably provided inside the recycling box chute. The collection box is used to recycle the remaining waste and garbage. It is easy to use and convenient for later cleaning, thereby improving the convenience of use.
[0020] A material discharging workbench is fixedly provided at one end of the welding support table, and an electrical component placement box and a glue placement box are provided inside the material discharging workbench. Electrical components are placed inside the electrical component placement box, and glue is placed inside the glue placement box. The staff takes out the electrical components from the electrical component placement box on the material discharging workbench at one end of the welding support table in advance, and then dips the glue in the glue placement box and inserts it into the circuit board, which improves the stability of the electrical components, facilitates the welding of the electrical components, and reduces the error caused by welding.
[0021] The present invention has at least the following beneficial effects:
[0022] 1. Six circuit board support arms are arranged on the transmission cylinder, so there are six clamping mechanisms, which can clamp six circuit boards at the same time, that is to say, multiple circuit boards can be processed and welded cyclically, which improves the convenience of use and the efficiency of welding. The clamping mechanism is slidably arranged inside the circuit board support arm, which can clamp circuit boards of different sizes, thus improving the scope of use and flexibility of use.
[0023] 2. When the limit positioning plate is rotated to the circuit board support arm, the micro electromagnet inside the positioning hole is started, and the positioning pin inside the positioning pin hole is attracted under the action of magnetic force. The positioning pin protrudes out of the positioning pin hole and extends to the inside of the positioning hole to realize the locking function. The positioning pin limit block has a certain limiting effect on the positioning pin. When the welding is completed, the wire is powered off, and the positioning pin limit block on the positioning pin returns to the inside of the positioning pin hole under the action of the limit spring, thereby canceling the locking function. The structure is simple and the degree of automation is high. It can effectively fix the circuit board on the circuit board support arm, prevent welding errors caused by the shaking of the circuit board, and improve the welding efficiency and welding accuracy.
[0024] 3. A transmission cylinder is fixedly arranged on the transmission shaft, and the transmission cylinder is driven to rotate by the transmission shaft. At the same time, a driving gear is fixedly arranged on the other side of the transmission shaft. After the driving motor is started, the driving gear is driven to rotate by the driving gear, and the transmission cylinder is driven to rotate. The transmission cylinder drives multiple clamping mechanisms to rotate, so that another circuit board can be welded during the process of loading the circuit board. It has a simple structure and a high degree of automation, which improves the processing efficiency and achieves the purpose of dust removal, making it convenient for later cleaning.
[0025] 4. An exhaust groove is opened on the transmission cylinder, and the air supply component is arranged inside the exhaust groove. After the air pump is started through the electric control box, air is inflated into the inside of the connecting ring, and then air is inflated into the inside of the exhaust groove through the radial holes on the exhaust column. The airflow is discharged to the inside of the circuit board support arm through the exhaust hole, and the circuit board inside the circuit board support arm is inflated to clean the dust on the circuit board, improve the quality of welding, and at the same time accelerate the cooling of the circuit board and improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0027] Figure 1 A perspective view of the present invention;
[0028] Figure 2 The structure of the present invention Figure 1 ;
[0029] Figure 3 The structure of the present invention Figure 2 ;
[0030] Figure 4 It is a structural diagram of the circuit board feeding mechanism of the present invention;
[0031] Figure 5 It is a structural diagram of the clamping mechanism of the present invention;
[0032] Figure 6 It is a structural diagram of the welding mechanism of the present invention;
[0033] Figure 7 It is a structural diagram of the positioning and clamping mechanism of the present invention;
[0034] Figure 8 It is a structural diagram of the air supply assembly of the present invention;
[0035] Fig. 9 It is a half-section view of the positioning of the present invention.
[0036] In the figure, 1, welding support table; 101, material discharging workbench; 102, air pump support frame; 103, support table support foot; 104, recycling box slide; 105, motor support frame; 106, shaft connector; 107, electrical component placement box; 108, glue placement box; 2, circuit board feeding mechanism; 201, transmission shaft; 202, driven gear; 203, transmission cylinder; 204, circuit board support arm; 205, circuit board placement slot; 206, exhaust slot; 207, exhaust hole; 208, first fixed slide slot; 209, second positioning slide slot; 210, positioning pin hole; 3, welding mechanism; 301, first horizontal slide; 302, second horizontal slide; 303, vertical telescopic rod; 304, welding machine; 4, clamping mechanism; 401, vertical clamping arm; 402, lateral support slide arm; 403, lateral slide bar; 404, third positioning slide slot; 405, limit guide rod; 406, telescopic spring; 407, pull handle; 5, drive motor; 501, drive gear; 6, positioning clamping mechanism; 601, double-output shaft motor; 602, limit positioning plate; 603, positioning hole; 604, motor connecting arm; 605, micro electromagnet; 606, table-shaped iron core; 607, wire; 7, electric control box; 8, circuit board; 9, air supply component; 901, air pump; 902, connecting ring; 903, exhaust column; 904, radial hole; 905, connecting ring fixing rod; 10, positioning pin; 11, positioning pin limit block; 12, limit spring; 13, infrared receiving end; 14, infrared transmitting end; 15, collection box. DETAILED DESCRIPTION
[0037] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0038] like Figure 1-Figure 9 As shown, the circuit board error-proofing welding device provided in this embodiment includes a welding support platform 1 and a circuit board feeding mechanism 2 rotatably arranged in the middle of the welding support platform 1, a welding mechanism 3 is arranged on one side of the circuit board feeding mechanism 2, the circuit board feeding mechanism 2 includes a transmission shaft 201 and a transmission cylinder 203 fixedly arranged on the transmission shaft 201, a plurality of circuit board support arms 204 that are centrally symmetrical are arranged on the outer side of the transmission cylinder 203, a clamping mechanism 4 is slidably arranged inside the circuit board support arm 204, six circuit board support arms 204 are arranged on the transmission cylinder 203, so there are six clamping mechanisms 4, six circuit boards 8 are clamped at the same time, that is, multiple circuit boards 8 can be processed and welded cyclically, thereby improving the convenience of use and the efficiency of welding;
[0039] The clamping mechanism 4 is slidably disposed inside the circuit board support arm 204, and can clamp circuit boards 8 of different sizes, thereby improving the scope of application and flexibility of use;
[0040] The clamping mechanism 4 includes a vertical clamping arm 401 and a horizontal supporting sliding arm 402 which are distributed at right angles. A circuit board 8 is arranged between one side of the vertical clamping arm 401 and the circuit board supporting arm 204. A plurality of evenly distributed limiting guide rods 405 are fixedly arranged on the other side of the vertical clamping arm 401. The limiting guide rods 405 penetrate the circuit board supporting arm 204 and are slidably connected to the circuit board supporting arm 204. A telescopic spring 406 is arranged on the limiting guide rod 405. The telescopic spring 406 is arranged between the vertical clamping arm 401 and the circuit board supporting arm 204.
[0041] The lateral supporting sliding arm 402 at one end of the clamping mechanism 4 is slidably arranged inside the circuit board supporting arm 204, and the circuit board 8 is arranged between the vertical clamping arm 401 and the circuit board supporting arm 204. The limiting guide rod 405 on the vertical clamping arm 401 slides on the circuit board supporting arm 204, so that the circuit board 8 can be clamped and fixed. During the clamping process, the clamping mechanism 4 is slid to one side by toggling the pulling handle 407 on the vertical clamping arm 401, and then the circuit board 8 is placed between the vertical clamping arm 401 and the circuit board supporting arm 204. The circuit board supporting arm 204 is provided with a first fixed sliding groove 208, and the vertical clamping arm 401 is provided with a third positioning sliding groove 404, so that the two sides of the circuit board 8 are clamped in the inside of the circuit board supporting arm 204 and fixed, and the vertical clamping arm 401 is squeezed under the action of the telescopic spring 406, so that the circuit board 8 can be fixed on the circuit board supporting arm 204;
[0042] After the circuit board 8 is fixed on the circuit board support arm 204, when the circuit board support arm 204 rotates to a horizontal state, the staff places the electrical components on the circuit board 8 to be welded, and then the circuit board support arm 204 rotates to flip the circuit board 8 and flip it to the other side of the welding support table 1, and then weld it through the welding mechanism 3. During the welding process, in order to prevent the circuit board support arm 204 from shaking, a positioning clamping mechanism 6 is fixedly provided on the welding support table 1, wherein when the circuit board support arm 204 rotates to a horizontal state, the positioning clamping mechanism 6 corresponds to the circuit board support arm 204, and the positioning clamping mechanism 6 includes a double-output shaft motor 601 and a limit positioning fixedly provided at the output end of the double-output shaft motor 601. Plate 602, the limiting positioning plate 602 is used to clamp the circuit board support arm 204. When the circuit board support arm 204 rotates to a horizontal state, the double-axis motor 601 on the positioning clamping mechanism 6 rotates and drives the limiting positioning plate 602 to rotate. The limiting positioning plate 602 is directly clamped on the circuit board support arm 204 to fix the circuit board support arm 204, which is convenient for the welding mechanism 3 to weld the circuit board 8. The double-axis motor 601 is fixedly arranged on the welding support table 1 through the motor connecting arm 604. A positioning hole 603 is opened on the inner side surface of the limiting positioning plate 602. A micro electromagnet 605 is fixedly arranged inside the positioning hole 603. The micro electromagnet 605 is lower than the positioning hole 603. The micro electromagnet 605 includes a table-shaped iron The core 606 and the wire 607 wound on the table-shaped iron core 606, the circuit board support arm 204 is provided with a positioning pin hole 210 corresponding to the positioning hole 603, the positioning pin 10 is slidably arranged inside the positioning pin hole 210, the bottom of the positioning pin 10 is connected to a positioning pin limit block 11, the bottom of the positioning pin limit block 11 is fixedly connected to a limit spring 12, and the limit spring 12 is fixedly arranged inside the positioning pin hole 210, wherein, after the micro electromagnet 605 is energized, the positioning pin 10 slides vertically and extends to the inside of the positioning hole 603, and at the same time, when the limiting positioning plate 602 rotates to the circuit board support arm 204, the micro electromagnet 605 inside the positioning hole 603 is started, and after the wire 607 on the micro electromagnet 605 is energized, the table The iron core 606 generates a magnetic field and attracts the positioning pin 10 inside the positioning pin hole 210 under the action of magnetic force. The positioning pin 10 protrudes from the positioning pin hole 210 and extends to the inside of the positioning hole 603 to achieve the locking function. The positioning pin limit block 11 plays a certain limiting role on the positioning pin 10. When the welding is completed, the wire 607 is powered off, and the positioning pin limit block 11 on the positioning pin 10 returns to the inside of the positioning pin hole 210 under the action of the limit spring 12, thereby canceling the locking function. The structure is simple and the degree of automation is high. It can effectively fix the circuit board 8 on the circuit board support arm 204 to prevent welding errors caused by the shaking of the circuit board 8, thereby improving the welding efficiency and welding accuracy. The positioning clamping mechanism 6 is connected to the electric control box 7.The electric control box 7 is fixedly connected to the welding support platform 1.
[0043] Further, such as Figure 3 , Figure 4 and Figure 5 As shown, a circuit board placement slot 205 is provided on the circuit board support arm 204, and the clamping mechanism 4 is slidably arranged inside the circuit board placement slot 205. A first fixed sliding slot 208 and a second positioning slot 209 are provided inside the circuit board placement slot 205. A third positioning slot 404 is provided on the vertical clamping arm 401, and the third positioning slot 404 corresponds to the first fixed sliding slot 208. The circuit board 8 is slidably arranged inside the first fixed sliding slot 208 and the third positioning slot 404. Both sides of the circuit board 8 slide inside the third positioning slot 404 and the first fixed sliding slot 208 respectively, which can not only protect the circuit board 8, but also improve the stability of the circuit board 8. The disassembly and assembly are convenient and quick, and the welding efficiency is improved. A horizontal slide bar 403 is fixedly arranged on the horizontal supporting slide arm 402, and the horizontal slide bar 403 is slidably arranged inside the second positioning slide groove 209. During the sliding process of the clamping mechanism 4, the horizontal slide bar 403 on the horizontal supporting slide arm 402 is slidably arranged inside the second positioning slide groove 209, which plays a certain role of limiting and guiding, and improves the stability of the circuit board 8. A holding handle 407 is fixedly arranged on the upper side of the vertical clamping arm 401, and the holding handle 407 is fixedly arranged with anti-slip grooves. The holding handle 407 on the vertical clamping arm 401 is used for pulling, which improves the convenience of use and the efficiency of welding.
[0044] A driven gear 202 is fixedly provided at one end of the transmission shaft 201, a driving motor 5 is fixedly provided at the bottom of the driven gear 202, a driving gear 501 is provided at the output end of the driving motor 5, the driving gear 501 is meshed and connected with the driven gear 202, the driving motor 5 is used to rotate the circuit board feeding mechanism 2, a motor support frame 105 is fixedly provided on one side of the welding support table 1, the driving motor 5 is fixedly provided on the motor support frame 105, the driving motor 5 is electrically connected to the electric control box 7, a rotating shaft connector 106 is fixedly provided on the welding support table 1, and both ends of the transmission shaft 201 rotate through bearings and the rotating shaft connector 106 A transmission cylinder 203 is fixedly arranged on the transmission shaft 201, and the transmission cylinder 203 is driven to rotate by the transmission shaft 201. At the same time, a driven gear 202 is fixedly arranged on the other side of the transmission shaft 201. After the driving motor 5 is started, the driven gear 202 is driven to rotate by the driving gear 501, and the transmission cylinder 203 is driven to rotate. The transmission cylinder 203 drives multiple clamping mechanisms 4 to rotate, so that another circuit board 8 can be welded during the process of feeding the circuit board 8. The structure is simple, the degree of automation is high, the processing efficiency is improved, and the purpose of cleaning is achieved, which is convenient for later cleaning.
[0045] Furthermore, Figure 4 and Figure 8 As shown, the transmission cylinder 203 is provided with an exhaust groove 206, and the transmission cylinder 203 is provided with an exhaust hole 207 corresponding to the exhaust groove 206. The exhaust groove 206 is fixedly provided with an air supply component 9, and the air supply component 9 includes an air pump 901 and a connecting ring 902 connected to the air pump 901. The connecting ring 902 is connected to a plurality of evenly distributed exhaust columns 903, and the exhaust columns 903 are provided with a plurality of evenly distributed radial holes 904, which are connected to the connecting ring 902. The air groove 206, the air supply component 9 is arranged inside the exhaust groove 206, and after the air pump 901 is started through the electric control box 7, the air is inflated into the inside of the connecting ring 902, and then the air is inflated into the inside of the exhaust groove 206 through the radial hole 904 on the exhaust column 903, and the air flow is discharged to the inside of the circuit board support arm 204 through the exhaust hole 207, and the circuit board 8 inside the circuit board support arm 204 is inflated, the dust on the circuit board 8 is cleaned, the quality of welding is improved, and at the same time, the cooling of the circuit board 8 is accelerated, and the processing efficiency is improved;
[0046] A connecting ring fixing rod 905 is fixedly arranged on the connecting ring 902, and the connecting ring fixing rod 905 is fixedly arranged on the welding support platform 1. The connecting ring 902 is fixedly arranged on the welding support platform 1 through the connecting ring fixing rod 905, thereby improving the stability of the connecting ring 902. An air pump support frame 102 is fixedly arranged on one side of the welding support platform 1, and the air supply component 9 is fixedly arranged on the air pump support frame 102. The air supply component 9 is fixed on the welding support platform 1 through the air pump support frame 102, thereby improving the stability of the air supply component 9.
[0047] like Figure 6As shown, the welding mechanism 3 includes a first horizontal slide 301, a second horizontal slide 302 and a welding machine 304. The first horizontal slide 301 is fixed on the welding support platform 1. When the circuit board support arm 204 rotates, it can effectively avoid the circuit board support arm 204. At the same time, it can correctly determine the position where welding is required. The second horizontal slide 302 is set on the first horizontal slide 301. The second horizontal slide 302 is used to vertically determine the position where welding is required to improve the accuracy of welding. The second horizontal slide 302 is fixedly arranged at one end away from the first horizontal slide 301 A vertical telescopic rod 303 is provided, and the vertical telescopic rod 303 is fixedly set at the bottom of the second horizontal slide 302. The welding machine 304 is fixedly set at the output end of the vertical telescopic rod 303. The first horizontal slide 301 is used to horizontally push the second horizontal slide 302, and the second horizontal slide 302 is used to vertically push the vertical telescopic rod 303. The vertical telescopic rod 303 is used to push the welding machine 304. The welding mechanism 3 establishes a communication connection with the electric control box 7. The vertical telescopic rod 303 can adjust the distance between the welding machine 304 and the circuit board 8. The degree of automation is high, which improves the welding efficiency.
[0048] Further, if Figure 1 and Figure 2 As shown, an infrared receiving end 13 is fixedly provided on one side of the inside of the welding support table 1, and an infrared transmitting end 14 corresponding to the infrared receiving end 13 is fixedly provided on the circuit board support arm 204. The infrared receiving end 13 establishes a communication connection with the electric control box 7. The infrared transmitting end 14 on the circuit board support arm 204 emits infrared rays and receives them through the infrared receiving end 13 and then transmits the information to the electric control box 7, which is convenient for confirming whether the circuit board support arm 204 is in a horizontal state, with a high degree of automation, and reduces welding errors.
[0049] The bottom of the welding support platform 1 is provided with a plurality of support platform support feet 103 which are centrally symmetrical. The support platform support feet 103 are used to support the welding support platform 1 and improve the stability of the welding support platform 1. A recycling box chute 104 is fixedly provided inside the support platform support feet 103. A collection box 15 is slidably provided inside the recycling box chute 104. The collection box 15 is used to recycle the remaining waste and garbage. It is easy to use and convenient for later cleaning, thereby improving the convenience of use.
[0050] A material discharging workbench 101 is fixedly provided at one end of the welding support table 1, and an electrical component placement box 107 and a glue placement box 108 are provided inside the material discharging workbench 101. Electrical components are placed inside the electrical component placement box 107, and glue is placed inside the glue placement box 108. The staff takes out the electrical components from the electrical component placement box 107 on the material discharging workbench 101 at one end of the welding support table 1 in advance, and then dips the glue in the glue placement box 108 and inserts it into the circuit board 8, which improves the stability of the electrical components, facilitates the welding of the electrical components, and reduces the error caused by welding.
[0051] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0052] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0053] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. A circuit board error-proof welding device, comprising a welding support platform (1) and a circuit board feeding mechanism (2) rotatably arranged in the middle of the welding support platform (1), characterized in that: A welding mechanism (3) is provided on one side of the circuit board feeding mechanism (2), the circuit board feeding mechanism (2) comprising a transmission shaft (201) and a transmission cylinder (203) fixedly arranged on the transmission shaft (201), a plurality of centrally symmetrical circuit board support arms (204) being provided on the outer side surface of the transmission cylinder (203), and a clamping mechanism (4) being slidably arranged inside the circuit board support arm (204); The clamping mechanism (4) comprises a vertical clamping arm (401) and a horizontal supporting sliding arm (402) which are arranged at right angles, a circuit board (8) is arranged between one side of the vertical clamping arm (401) and the circuit board supporting arm (204), a plurality of evenly distributed limiting guide rods (405) are fixedly arranged on the other side of the vertical clamping arm (401), the limiting guide rods (405) pass through the circuit board supporting arm (204) and are slidably connected to the circuit board supporting arm (204), a telescopic spring (406) is arranged on the limiting guide rod (405), and the telescopic spring (406) is arranged between the vertical clamping arm (401) and the circuit board supporting arm (204); The welding support platform (1) is fixedly provided with a positioning clamping mechanism (6), wherein when the circuit board support arm (204) rotates to a horizontal state, the positioning clamping mechanism (6) corresponds to the circuit board support arm (204), the positioning clamping mechanism (6) comprises a double-output shaft motor (601) and a limit positioning plate (602) fixedly provided at the output end of the double-output shaft motor (601), the limit positioning plate (602) being used for clamping the circuit board support arm (204), the positioning clamping mechanism (6) being connected to an electric control box (7), and the electric control box (7) being fixedly connected to the welding support platform (1); The circuit board support arm (204) is provided with a circuit board placement groove (205), the clamping mechanism (4) is slidably arranged inside the circuit board placement groove (205), the circuit board placement groove (205) is provided with a first fixed sliding groove (208) and a second positioning sliding groove (209), the vertical clamping arm (401) is provided with a third positioning sliding groove (404), the third positioning sliding groove (404) corresponds to the first fixed sliding groove (208), and the circuit board (8) is slidably arranged inside the first fixed sliding groove (208) and the third positioning sliding groove (404); A transverse slide bar (403) is fixedly arranged on the transverse supporting slide arm (402), and the transverse slide bar (403) is slidably arranged inside the second positioning slide groove (209); A holding handle (407) is fixedly provided on the upper side of the vertical clamping arm (401), and anti-slip grooves are fixedly provided on the holding handle (407).
2. A circuit board error-proof welding device according to claim 1, characterized in that: The double-output shaft motor (601) is fixedly arranged on the welding support platform (1) via a motor connecting arm (604); a positioning hole (603) is provided on the inner side surface of the limit positioning plate (602); a micro electromagnet (605) is fixedly arranged inside the positioning hole (603); and the micro electromagnet (605) is lower than the positioning hole (603); The micro electromagnet (605) comprises a table-shaped iron core (606) and a wire (607) wound around the table-shaped iron core (606); a positioning pin hole (210) corresponding to the positioning hole (603) is provided on the circuit board support arm (204); a positioning pin (10) is slidably arranged inside the positioning pin hole (210); a positioning pin limiting block (11) is connected to the bottom of the positioning pin limiting block (11); a limiting spring (12) is fixedly connected to the bottom of the positioning pin limiting block (11); and the limiting spring (12) is fixedly arranged inside the positioning pin hole (210); When the micro electromagnet (605) is energized, the positioning pin (10) slides vertically and extends into the interior of the positioning hole (603).
3. The circuit board error-proofing welding device according to claim 1, characterized in that: A driven gear (202) is fixedly provided at one end of the transmission shaft (201), a driving motor (5) is fixedly provided at the bottom of the driven gear (202), a driving gear (501) is provided at the output end of the driving motor (5), the driving gear (501) is meshingly connected with the driven gear (202), the driving motor (5) is used to rotate the circuit board feeding mechanism (2), a motor support frame (105) is fixedly provided at one side of the welding support platform (1), the driving motor (5) is fixedly provided on the motor support frame (105), and the driving motor (5) is electrically connected to the electric control box (7) via a wire.
4. The circuit board error-proof welding device according to claim 1, characterized in that: The transmission cylinder (203) is provided with an exhaust groove (206), and the transmission cylinder (203) is provided with an exhaust hole (207) corresponding to the exhaust groove (206); An air supply assembly (9) is fixedly arranged inside the exhaust groove (206), the air supply assembly (9) comprising an air pump (901) and a connecting ring (902) connected to the air pump (901), the connecting ring (902) being connected to a plurality of evenly distributed exhaust columns (903), the exhaust columns (903) being provided with a plurality of evenly distributed radial holes (904), the radial holes (904) being connected to the connecting ring (902); A connecting ring fixing rod (905) is fixedly arranged on the connecting ring (902), and the connecting ring fixing rod (905) is fixedly arranged on the welding support platform (1); An air pump support frame (102) is fixedly arranged on one side of the welding support platform (1), and the air supply assembly (9) is fixedly arranged on the air pump support frame (102).
5. The circuit board error-proof welding device according to claim 1, characterized in that: The welding mechanism (3) comprises a first horizontal slide (301), a second horizontal slide (302) and a welding machine (304); the first horizontal slide (301) is fixedly arranged on the welding support platform (1); the second horizontal slide (302) is arranged on the first horizontal slide (301); a vertical telescopic rod (303) is fixedly arranged at one end of the second horizontal slide (302) away from the first horizontal slide (301); the vertical telescopic rod (303) is fixedly arranged at the bottom of the second horizontal slide (302); and the welding machine (304) is fixedly arranged at the output end of the vertical telescopic rod (303); The first horizontal slide (301) is used to push the second horizontal slide (302) horizontally, the second horizontal slide (302) is used to push the vertical telescopic rod (303) vertically, the vertical telescopic rod (303) is used to push the welding machine (304), and the welding mechanism (3) establishes a communication connection with the electric control box (7).
6. The circuit board error-proof welding device according to claim 1, characterized in that: An infrared receiving end (13) is fixedly arranged on one side inside the welding support platform (1), an infrared transmitting end (14) corresponding to the infrared receiving end (13) is fixedly arranged on the circuit board support arm (204), and the infrared receiving end (13) establishes a communication connection with the electric control box (7).
7. The circuit board error-proofing welding device according to claim 1, characterized in that: The bottom of the welding support platform (1) is provided with a plurality of support platform support feet (103) which are centrally symmetrical, a recovery box chute (104) is fixedly provided inside the support platform support feet (103), and a collection box (15) is slidably provided inside the recovery box chute (104).
8. The circuit board error-proofing welding device according to claim 1, characterized in that: A rotating shaft connector (106) is fixedly provided on the welding support platform (1), and both ends of the transmission shaft (201) are rotatably connected to the rotating shaft connector (106) via bearings.
9. The circuit board error-proofing welding device according to claim 1, characterized in that: A material discharging workbench (101) is fixedly provided at one end of the welding support platform (1), and an electrical component placement box (107) and a glue placement box (108) are provided inside the material discharging workbench (101), electrical components are placed inside the electrical component placement box (107), and glue is placed inside the glue placement box (108).
Citation Information
Patent Citations
Circuit board element welding device
CN115592230A
PCB intelligent machining and welding device and welding method
CN116638172A