Harmful gas spray absorption device suitable for waste battery recycling production line
By introducing data acquisition and signal control technologies into the waste battery recycling device, the problems of particulate matter accumulation and liquid waste in the treatment of harmful gases have been solved, achieving efficient and safe gas treatment and diversion effects.
Patent Information
- Application Number
- CN202411217343.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2044-09-02
AI Technical Summary
Existing waste battery recycling equipment lacks data collection and analysis during the treatment of harmful gases, resulting in particulate matter humidification and accumulation, waste of sprayed liquid and low mixing efficiency, which affects the operating efficiency of the equipment.
A harmful gas spray absorption device was designed. The device monitors the atomization absorption condition through a data acquisition module and controls the components using a redefinition formula analysis and signal execution module to achieve efficient and safe atomization absorption and slag removal and diversion, avoiding particulate matter accumulation and spray waste.
It improves the atomization absorption efficiency of harmful gases during the recycling of waste batteries, reduces spray liquid loss, and achieves efficient and safe treatment and diversion of harmful gases.
Smart Images

Figure CN118807420B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of waste battery processing, in particular to a harmful gas spraying and absorbing device suitable for a waste battery recycling production line. BACKGROUND
[0002] Waste battery recycling is the behavior of collecting used batteries, which aims to prevent batteries from entering the ecosystem and causing harm to the environment; waste batteries contain a large amount of heavy metals and electrolyte solutions such as waste acid and waste alkali. If discarded at will, it will not only pollute the soil, water and air, but also harm the environment and human health; therefore, waste battery recycling is of great significance to environmental protection and resource recycling;
[0003] In combination with the above content, it needs to be explained that the Chinese patent with publication number CN220513663U discloses a waste battery recycling and regeneration process tail gas treatment device, which mentions the spraying, demisting and related operations of harmful gases generated by waste batteries in a conventional way. Although it can achieve the treatment of harmful gases, in actual use, it lacks data collection and analysis of the overall process, resulting in an increase in the burden of the spraying device due to the increase in the content of particulate matter in the harmful gas, which promotes the accumulation of particulate matter inside the device, affecting the use effect. At the same time, the traditional spraying device is prone to waste a large amount of spraying liquid during use, and there is a problem of contact and mixing efficiency between the spraying liquid and the harmful gas, resulting in low overall device operation efficiency.
[0004] In view of the above technical defects, the present solution is proposed. SUMMARY
[0005] The present application aims to provide a harmful gas spraying and absorbing device suitable for a waste battery recycling production line, which collects data by atomizing and absorbing the harmful gas generated during the processing of the waste battery recycling production line, and analyzes and compares the atomizing and absorbing working condition information during the operation of the device through redefinition and correction formula, obtains the device operation related control evaluation signal, and adjusts the related components accordingly to make targeted execution actions, to make up for the shortcomings in the previous processing process, thereby improving the efficient, safe and fast processing of the harmful gas generated by the waste battery recycling by the device, which helps the atomizing and absorbing of the harmful gas and the efficiency of the slag separation, to solve the problems.
[0006] In order to achieve the above object, the present application provides the following technical scheme: the harmful gas spray absorption device suitable for waste battery recycling production line, including tower cylinder, the bottom of the tower cylinder is provided with tower base, the outer periphery of the top of the tower base is provided with driving cabinet and lower circulation mechanism around the tower cylinder, the outer wall of the driving cabinet is provided with control panel, and the inside of the driving cabinet is provided with air pump and water pump, the lower circulation mechanism includes liquid storage tank and center column, and the center column is located at the top center of the tower base and extends to the inside of the tower cylinder, the outer periphery of the bottom of the center column is provided with spiral fin;
[0007] The top of the tower cylinder is provided with upper circulation mechanism, the upper circulation mechanism includes slag collecting cabin and inner sleeve frame, the inner ring top of the inner sleeve frame is provided with air filter cone net, and the lower part of the inner sleeve frame is provided with rotary spray fan, the upper part of the inner sleeve frame is provided with top cover, and the top of the top cover is provided with air inlet.
[0008] Further, a plurality of groups of flow discharge ports are arranged in an annular array on the top of the tower cylinder, an inner retaining ring located above the flow discharge ports is arranged on the inner wall of the top of the tower cylinder, a flow guide port is arranged at one end of the bottom of the tower base, a middle leakage valve is arranged around the center column at the bottom of the tower base, and a ring impact port is arranged at the center of the bottom of the tower base and attached to the inner wall of the bottom of the tower cylinder.
[0009] Further, the center column is provided with an air suction column sleeve connected to the spiral fin at the bottom, and the air suction column sleeve is provided with a middle suction ring on the surface of the middle part, the air suction column sleeve is provided with an upper delivery pipe connected to the spiral fin at the top, and the air suction column sleeve is provided with a lower delivery pipe connected to the bottom of the spiral fin at the bottom, and the surface of the spiral fin is provided with a plurality of groups of fine spray ports.
[0010] Further, a water-air separator is arranged between the air pump and the water pump, a filter box connected to the water pump is arranged on one side of the liquid storage tank, and a slag unloading valve connected to the middle leakage valve is arranged on the wall of the other side of the liquid storage tank.
[0011] Further, the slag collecting cabin is provided with an outer sleeve ring connected to the outer wall of the tower cylinder at the top, a plurality of groups of slag leakage ports are arranged on the top of the outer periphery of the inner sleeve frame, the slag leakage ports are provided with a flow guide groove connected to the flow discharge port and the slag collecting cabin at the bottom, a gas return pipe connected to the top cover is arranged on the inner wall of the middle part of the slag collecting cabin, and an electric valve is arranged at the center of the bottom of the slag collecting cabin.
[0012] Further, a plurality of groups of spring rods are arranged in an annular array on the inner wall of the inner sleeve frame, a gas diffusing cone block is arranged at the center of the top of the inner sleeve frame, a plurality of groups of reinforcing ribs connected to the spring rods are arranged on the outer wall of the bottom of the gas diffusing cone block, and the air filter cone net is laid on the outer wall of the reinforcing ribs.
[0013] Further, the rotating spray fan is provided with a fixed ring connected with the inner wall of the tower barrel, a center ring sleeve sleeved with the top of the center column is arranged in the middle of the rotating spray fan, a rotating motor is arranged at the top of the rotating spray fan, an external valve extending to the outside of the tower barrel is arranged at the side of the top of the rotating spray fan, and a plurality of groups of atomizing nozzles are arranged on the blades at the bottom of the rotating spray fan.
[0014] Further, the control panel is internally provided with a processor, a data acquisition module, a self-checking feedback module and a signal execution module.
[0015] The data acquisition module is used for acquiring the atomization absorption working condition information of the harmful gas in the running process and sending it to the self-checking feedback module, wherein the atomization absorption working condition information is composed of a gas passing factor, an internal pressure factor and a gas filter residue factor, the gas passing factor is represented as the difference between the harmful gas of the external injection device and the purified gas of the internal outlet device acquired by the gas flow sensor, the internal pressure factor is represented as the internal pressure fluctuation data set acquired by the gas pressure sensor, and the gas filter residue factor is represented as the product of the amounts of the accumulated filter residues in the residue collecting cabin, the tower base and the lower circulating mechanism acquired by the metering sensor;
[0016] The self-checking feedback module performs supervision and analysis operation on the atomization absorption of the device according to the received atomization absorption working condition information of the harmful gas in the running process, and the specific steps are as follows:
[0017] A: Obtain the atomization absorption working condition information of the harmful gas in the running process, and mark the gas passing factor, the internal pressure factor and the gas filter residue factor as Q, W and E respectively;
[0018] B: According to the formula , the atomization absorption order R of the harmful gas in the running process is obtained, q, w and e are all process correction factors, e is greater than q, q is greater than w, and ;
[0019] C: When the atomization absorption order R of the harmful gas in the running process is greater than or equal to the preset value r or less than the preset r value, an intervention control signal or a continuous running signal is generated respectively;
[0020] The obtained intervention control signal and continuous running signal corresponding to the atomization absorption of the harmful gas in the running process are sent to the signal execution module by the processor, if the signal execution module receives the intervention control signal, the water pump is controlled to work immediately, and if the signal execution module receives the execution running signal, no processing is performed.
[0021] The beneficial effects of the present application are:
[0022] The application is through the device in the waste battery recycling production line processing process of harmful gas atomization absorption treatment data acquisition, and the device running process in the atomization absorption working condition information, redefinition, correction formula analysis and comparison, get the device running related control evaluation signal, and according to this, the relevant parts make targeted action, to make up for the deficiency in the previous process, so as to improve the overall device in the waste battery recycling harmful gas atomization absorption of high efficiency, safety and fast processing, help to atomization absorption and deslagging of harmful gas flow efficiency;
[0023] The application is through the upper circulation mechanism combined with harmful gas injection pressure from top to bottom type stamping particle filter, avoid harmful gas containing impurities and atomization spray liquid excessive contact and absorption, produce more mud accumulation, cause the device internal blockage and spray liquid loss;
[0024] The application is through the structure connection between the rotating spray fan and the lower circulation mechanism, constitute multiple atomization mixing of harmful gas, promote the contact and absorption between harmful gas and atomization spray liquid, at the same time, complete the impurity wetting treatment of harmful gas after particle filtration, reduce the smaller pollution particles in harmful gas, and separate and guide the purified harmful gas, realize the separate collection of wetting particles, so as to reprocess them, at the same time, constitute low loss and recycling of spray liquid. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to facilitate the understanding of those skilled in the art, the application will be further described below with reference to the drawings;
[0026] Figure 1 It is the overall structure of the application;
[0027] Figure 2 It is the structure diagram of the tower barrel of the application;
[0028] Figure 3 It is the structure diagram of the tower base of the application;
[0029] Figure 4 It is the structure section view of the tower base, drive box and lower circulation mechanism of the application;
[0030] Figure 5 It is the structure diagram of the upper circulation mechanism of the application;
[0031] Figure 6 It is the structure section view of the upper circulation mechanism of the application;
[0032] Figure 7 It is the structure diagram of the rotating spray fan and the tower barrel of the application;
[0033] Figure 8The structural schematic diagram of the rotary spray fan of the present application;
[0034] Figure 9 The system flow block diagram of the present application.
[0035] Reference signs: 1, tower barrel; 101, flow discharge port; 102, inner tower ring; 2, tower base; 201, flow guide port; 202, middle leakage valve; 203, ring impact port; 3, drive cabinet; 301, air pump; 302, water pump; 4, control panel; 5, upper circulation mechanism; 501, outer sleeve ring; 502, slag collecting cabin; 503, inner sleeve frame; 504, air return pipe; 505, reinforcing rib; 506, air filter cone net; 507, air diffusing cone block; 508, slag leakage port; 509, spring rod; 510, flow guide groove; 6, top cover; 7, lower circulation mechanism; 701, slag discharging valve; 702, filter box; 703, liquid storage tank; 8, center column; 801, air suction column sleeve; 802, spiral fin; 803, fine spray port; 804, upper delivery pipe; 805, middle suction ring; 806, lower delivery pipe; 9, rotary spray fan; 901, external valve; 902, rotary motor; 903, fixed ring; 904, atomizing nozzle; 905, center ring sleeve. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0037] Embodiment one: the present embodiment is used to solve the problem that the lack of data collection and analysis of the overall process leads to the continuous increase of harmful gas containing impurities and particulate matter, which increases the burden of the spraying device and causes the internal accumulation of particulate matter wetting, affecting the use effect.
[0038] Please refer to Figure 1 - Figure 9As shown, the embodiment is a harmful gas spray absorption device suitable for waste battery recycling production line, which comprises a tower cylinder body 1, a tower base 2 is arranged at the bottom of the tower cylinder body 1, a drive cabinet 3 and a lower circulating mechanism 7 are arranged around the tower cylinder body 1 at the top of the tower base 2, a control panel 4 is arranged on the outer wall of the drive cabinet 3, and a gas pump 301 and a water pump 302 are arranged in the drive cabinet 3, the lower circulating mechanism 7 comprises a liquid storage tank 703 and a center column 8, and the center column 8 is located at the top center of the tower base 2 and extends into the inside of the tower cylinder body 1, and a spiral fin 802 is arranged at the bottom of the center column 8; an upper circulating mechanism 5 is arranged at the top of the tower cylinder body 1, the upper circulating mechanism 5 comprises a slag collecting cabin 502 and an inner sleeve frame 503, a gas filter cone net 506 is arranged at the top of the inner circle of the inner sleeve frame 503, a rotating spray fan 9 is arranged below the inner sleeve frame 503, a top cover 6 is arranged above the inner sleeve frame 503, and a gas inlet is arranged at the top of the top cover 6;
[0039] The control panel 4 is internally provided with a processor, a data acquisition module, a self-checking feedback module and a signal execution module;
[0040] The data acquisition module is used for collecting the atomization absorption working condition information of the harmful gas in the running process of the device, and sending it to the self-checking feedback module, and the atomization absorption working condition information is composed of a gas passing factor, an internal pressure factor and a gas filter residue factor, the gas passing factor is represented as the difference between the harmful gas of the external injection device and the purified gas of the internal output device collected by the gas flow sensor, the gas flow sensor is installed on the gas inlet and the gas outlet outside the gas pump 301, the internal pressure factor is represented as the internal pressure fluctuation data set collected by the gas pressure sensor, the gas pressure sensor is installed on the inner wall of the tower cylinder body 1, and the gas filter residue factor is represented as the product of the amount of filter residue accumulated in the slag collecting cabin 502, the tower base 2 and the lower circulating mechanism 7 collected by the metering sensor, the metering sensor is installed on the inner wall of the slag collecting cabin 502, the surface of the tower base 2 and the inner wall of the filter box 702 of the lower circulating mechanism 7;
[0041] The self-checking feedback module is used for supervising and analyzing the atomization absorption of the device according to the received atomization absorption working condition information of the harmful gas in the running process, and the specific steps are as follows:
[0042] A: obtaining the atomization absorption working condition information of the harmful gas in the running process, and marking the gas passing factor, the internal pressure factor and the gas filter residue factor as Q, W and E respectively;
[0043] B: according to the formula , the atomization absorption order R of the harmful gas in the running process is obtained, q, w and e are all process correction factors, e is greater than q, q is greater than w, and ;
[0044] C: when the atomized absorption level R of harmful gas in the running process is greater than or equal to the preset value r or less than the preset r value, an intervention control signal or a continuous running signal is generated respectively;
[0045] The intervention control signal and the continuous running signal corresponding to the atomized absorption of harmful gas in the running process are sent to the signal execution module through the processor. If the signal execution module receives the intervention control signal, the water pump 302 is controlled to work immediately;
[0046] The water pump 302 extracts the spray liquid in the liquid storage tank 703 through the pipe, delivers it to the spiral piece 802 through the upper delivery pipe 804, and guides it to spray on the surface of the spiral piece 802 in the local spiral channel through the fine spray port 803. The atomized spray liquid is absorbed in detail and fully by the harmful gas, and the harmful components in the harmful gas are mixed with the spray liquid. The continuously collected atomized spray liquid is contacted with the spiral piece 802 and the bottom surface of the air suction column sleeve 801 by the upward pressure and downward suction flow of the harmful gas, and the continuously sprayed atomized spray liquid continuously flushes the impurities attached to the spiral piece 802, and the part of the collected water droplets is collected and flows to the surface of the tower base 2;
[0047] The bottom of the spiral piece 802 is provided with a water suction port below the middle suction ring 805, and the water suction port is connected with the water pump 302 through the lower delivery pipe 806 to extract and deliver the collected spray liquid to the filter box 702 for filtration and sedimentation, and then seep into the liquid storage tank 703 to form a spray liquid circulation. The harmful gas containing atomized spray liquid extracted by the middle suction ring 805 is separated by the water-gas separator, and the purified gas after the separation is delivered out of the air pump 301. The spray liquid after the separation is delivered to the filter box 702 to form a spray liquid recycling;
[0048] When a large amount of impurities accumulate in the tower base 2, the water pump 302 delivers part of the spray liquid to the ring flushing port 203 through the pipe, the ring flushing port 203 pressurizes and flushes the impurities accumulated on the surface of the tower base 2, and the middle leakage valve 202 and the slag discharge valve 701 are opened at the same time. The collected impurities are pushed by the pressure in the tower cylinder 1 and the spray liquid flushing, and are discharged out of the slag discharge valve 701 to the flow guide port 201, which is received by an external device;
[0049] The electric valve is opened, and the particulate matter is pushed out of the electric valve to an external recovery container by the internal gas pressure of the slag collecting cabin 502;
[0050] If the signal execution module receives the execution running signal, no processing is performed.
[0051] Embodiment two: this embodiment is used to solve the problems of waste of a large amount of spray liquid during use of the traditional spray device, low contact and mixing efficiency between the spray liquid and the harmful gas, and low overall device running efficiency.
[0052] Referring to Figure 1 - Figure 8 As shown, the embodiment is a harmful gas spray absorption device suitable for waste battery recycling production line, which comprises a plurality of groups of leakage ports 101 arranged in an annular array on the outer periphery of the top of the tower cylinder body 1, an inner retaining ring 102 arranged on the inner wall of the top of the tower cylinder body 1 and located above the leakage ports 101, a flow guide port 201 arranged at one end of the bottom of the tower base 2, harmful gases generated during the treatment of waste batteries on the recycling production line are collected by the production line supporting device, and injected into the top cover 6 through the inlet port under pressure, the harmful gases impact on the gas dispersion cone block 507 from top to bottom, and the harmful gases impact on the gas filter cone net 506 guided by the gas dispersion cone block 507, according to the configuration of the recycling production line, the gas filter cone net 506 with a mesh number of 60-100 is arranged, the harmful gases containing impurity particles are intercepted by the gas filter cone net 506, and the harmful gases after preliminary filtration pass through the rotating spray fan 9, the tower base 2 is provided with a central leakage valve 202 surrounding the central column 8, and the tower base 2 is provided with a ring impact port 203 attached to the inner wall of the bottom of the tower cylinder body 1;
[0053] The outer periphery of the central column 8 is provided with a gas suction column sleeve 801 connected with the spiral blade 802, the middle surface of the gas suction column sleeve 801 is provided with a middle suction ring 805, the top of the gas suction column sleeve 801 is provided with an upper delivery pipe 804 connected with the spiral blade 802, and the bottom of the gas suction column sleeve 801 is provided with a lower delivery pipe 806 connected with the bottom of the spiral blade 802, the harmful gases flowing downward under pressure contact the spiral blade 802, which is affected by the connection between the spiral blade 802 and the bottom of the tower cylinder body 1, and divides the space at the bottom of the tower cylinder body 1 into a spiral channel, which promotes the downward flow of harmful gases along the spiral channel, in the process, the air pump 301 is connected with the middle suction ring 805 through the pipe fitting in the lower delivery pipe 806, the middle suction ring 805 extracts the harmful gases in the middle region of the spiral blade 802 and in the spiral channel, and the harmful gases are extracted from the tower cylinder body 1 and connected with external devices for external delivery, a plurality of fine spray ports 803 are arranged on the surface of the spiral blade 802, and a plurality of pipe fittings are arranged in the upper delivery pipe 804 and the lower delivery pipe 806;
[0054] The water-gas separator is arranged between the air pump 301 and the water pump 302, the filter tank 702 is arranged on one side of the liquid storage tank 703 and connected with the water pump 302, the slag discharge valve 701 is arranged on the other side of the liquid storage tank 703 and connected with the medium leakage valve 202, the water pump 302 draws the spraying liquid in the liquid storage tank 703 through the pipe, transports the spraying liquid to the spiral blade 802 through the upper delivery pipe 804, and guides the spraying liquid to be sprayed on the surface of the spiral blade 802 through the fine spraying port 803, so that the harmful gas is finely and fully absorbed by the spraying liquid, the harmful components in the harmful gas are mixed with the spraying liquid, the continuously collected spraying liquid is contacted with the bottom surface of the spiral blade 802 and the air suction column sleeve 801 through the upward pressure and downward suction flow of the harmful gas, and the fine spraying port 803 is continuously sprayed, so that the impurities attached to the spiral blade 802 are washed away, and the part of the collected water droplets is collected and flows to the surface of the tower base 2;
[0055] The water suction port is arranged below the medium suction ring 805, and the water suction port is connected with the water pump 302 through the lower delivery pipe 806, so that the collected spraying liquid is drawn and transported into the filter tank 702, and after being filtered and precipitated, the spraying liquid is seeped into the liquid storage tank 703, so as to form a spraying liquid circulation, and the harmful gas containing the atomized spraying liquid drawn by the medium suction ring 805 is separated by the water-gas separator, and the separated purified gas is delivered along the air pump 301, the separated spraying liquid is transported into the filter tank 702, and the spraying liquid is reused;
[0056] The outer sleeve ring 501 is arranged on the outer wall of the tower barrel 1, the outer periphery of the inner sleeve frame 503 is provided with a plurality of slag leakage ports 508, the bottom of the slag leakage port 508 is provided with a guide groove 510 connected with the flow discharge port 101 and the slag collecting cabin 502, the inner wall of the slag collecting cabin 502 is provided with a gas return pipe 504 connected with the top cover 6, and the bottom center of the slag collecting cabin 502 is provided with an electric valve, when the electric valve is opened, the particulate matter is pushed along the electric valve to the outside and is discharged into the external recovery container by the internal gas pressure of the slag collecting cabin 502;
[0057] The inner wall of the inner sleeve frame 503 is arranged with a plurality of groups of spring rods 509 in an annular array, the top center of the inner sleeve frame 503 is provided with a gas dispersion cone block 507, and the bottom outer periphery of the gas dispersion cone block 507 is provided with a plurality of groups of reinforcing ribs 505 connected with the spring rods 509, and the gas filter cone net 506 is laid on the outer wall of the reinforcing ribs 505. When the particulate matter rolls along the surface of the gas filter cone net 506 and approaches the residue discharge port 508, the particulate matter is collected along the residue discharge port 508 and the flow guide groove 510 into the residue collecting cabin 502, and the harmful gas guided into the gas inlet area by the return gas pipe 504 flows back to the gas inlet area. In this process, the gas dispersion cone block 507 is impacted and pushed by the harmful gas flowing from top to bottom, the gas dispersion cone block 507 slides down along the inner side of the inner sleeve frame 503 and extrudes the spring rod 509 through the reinforcing rib 505, the spring rod 509 is compressed and reciprocally contracted and expanded, thereby driving the gas dispersion cone block 507 and the reinforcing rib 505 to reciprocally shake the gas filter cone net 506 up and down, and promoting the particulate matter intercepted on the surface of the gas filter cone net 506 to roll along the inclined surface and approach the residue discharge port 508. After the quantitative particulate matter is collected in the residue collecting cabin 502;
[0058] The outer periphery of the rotary spray fan 9 is provided with a fixed ring 903 connected with the inner wall of the tower cylinder 1, the middle part of the rotary spray fan 9 is provided with a center ring sleeve 905 sleeved with the top of the center column 8, the top of the rotary spray fan 9 is provided with a rotary motor 902, the side edge of the top of the rotary spray fan 9 is provided with an external valve 901 extending to the outside of the tower cylinder 1, a plurality of groups of atomizing nozzles 904 are arranged on the blades of the bottom of the rotary spray fan 9, the external valve 901 is connected with the water pump 302 through a pipe, and the extracted spray liquid is delivered to the blades of the rotary spray fan 9 through a slip ring connector, and the spray liquid is guided and sprayed into the middle part of the tower cylinder 1 through the atomizing nozzles 904. In this process, the rotary motor 902 drives the rotary spray fan 9 to rotate through a shaft coupling and other connectors, promotes the blades to spray the spray liquid in the rotating process, increases the contact between the harmful gas passing through the rotary spray fan 9 and the atomized spray liquid, and at the same time, is affected by the thrust generated by the rotation of the rotary spray fan 9, promotes the harmful gas mixed with the atomized spray liquid to be pressurized and accelerated to flow downward;
[0059] When more impurities are accumulated in the tower base 2, the water pump 302 delivers part of the spray liquid to the ring impact port 203 through a pipe, the ring impact port 203 pressurizes and flushes the impurities accumulated on the surface of the tower base 2, and the middle leakage valve 202 and the residue discharge valve 701 are opened at the same time. The middle leakage valve 202 guides the collected impurities to flow out through the residue discharge valve 701 into the flow guide port 201 under the pressure in the tower cylinder 1 and the spray liquid flushing, and is received by an external device.
[0060] In combination with Embodiment One and Embodiment Two, the redefined, modified formula analysis and comparison can obtain the device operation related control evaluation signal, and the related components can be controlled to make targeted execution actions to make up for the deficiencies in the previous processing process, thereby improving the overall device in the efficient, safe and fast processing of the harmful gas generated by the recycling of waste batteries, which is helpful for the atomization absorption and deslagging of harmful gas, and can avoid the excessive contact and absorption of harmful gas containing particulate matter and atomized spray liquid, resulting in more mud-like accumulation, causing internal blockage and spray liquid loss.
[0061] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details and limit the application to the specific embodiments. Obviously, many modifications and changes can be made according to the content of the specification. The specification selects and describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited by the claims and their full scope and equivalents.
Claims
1. A hazardous gas spray absorption device suitable for waste battery recycling production lines, comprising a tower body (1), characterized in that, The tower body (1) is provided with a tower base (2) at the bottom. The tower base (2) is provided with a drive cabinet (3) and a lower circulation mechanism (7) around the tower body (1) on the outer periphery of the top. The drive cabinet (3) is provided with a control panel (4) on the outer wall. The drive cabinet (3) is provided with an air pump (301) and a water pump (302) inside. The lower circulation mechanism (7) includes a liquid storage tank (703) and a central column (8). The central column (8) is located at the top center of the tower base (2) and extends into the tower body (1). The central column (8) is provided with a spiral blade (802) on the outer periphery of the bottom. The top of the tower body (1) is provided with an upper circulation mechanism (5), which includes a slag collection chamber (502) and an inner frame (503). The top of the inner ring of the inner frame (503) is provided with an air filter cone (506), and a rotating spray fan (9) is provided below the inner frame (503). A top cover (6) is provided above the inner frame (503), and an air inlet is provided at the top of the top cover (6). The tower body (1) has multiple sets of drain ports (101) arranged in a ring array on the outer periphery of the top. The inner wall of the top of the tower body (1) is provided with an inner support ring (102) located above the drain ports (101). The bottom end of the tower base (2) is provided with a guide port (201). The bottom of the tower base (2) is provided with a central leakage valve (202) surrounding the central column (8). The bottom center of the tower base (2) is provided with an annular punch (203) attached to the inner wall of the bottom of the tower body (1). The bottom outer periphery of the central column (8) is provided with a suction column sleeve (801) connected to the spiral blade (802), and a middle suction ring (805) is provided on the middle surface of the suction column sleeve (801). The top of the suction column sleeve (801) is provided with an upper delivery pipe (804) connected to the spiral blade (802), and the bottom of the suction column sleeve (801) is provided with a lower delivery pipe (806) connected to the bottom of the spiral blade (802). The surface of the spiral blade (802) is provided with multiple sets of fine nozzles (803). A water-air separator is provided between the air pump (301) and the water pump (302). A filter box (702) connected to the water pump (302) is provided on one side of the liquid storage tank (703). A slag discharge valve (701) connected to the central leakage valve (202) is provided on the other side of the liquid storage tank (703).
2. The hazardous gas spray absorption device for waste battery recycling production lines according to claim 1, characterized in that, The top of the slag collection chamber (502) is provided with an outer ring (501) connected to the outer wall of the tower body (1). The top of the outer periphery of the inner frame (503) is provided with multiple sets of slag leakage ports (508). The bottom of the slag leakage port (508) is provided with a guide groove (510) connecting the drain port (101) and the slag collection chamber (502). The middle of the inner wall of the slag collection chamber (502) is provided with a return gas pipe (504) connected to the top cover (6). An electric valve is provided at the center of the bottom of the slag collection chamber (502).
3. The hazardous gas spray absorption device for waste battery recycling production lines according to claim 2, characterized in that, Multiple sets of spring rods (509) are arranged in a ring array on the inner wall of the inner sleeve (503). A diffuser cone (507) is provided at the top center of the inner sleeve (503), and multiple sets of reinforcing ribs (505) connected to the spring rods (509) are provided on the bottom outer periphery of the diffuser cone (507). The air filter cone (506) is laid on the outer wall of the reinforcing ribs (505).
4. The hazardous gas spray absorption device suitable for waste battery recycling production lines according to claim 1, characterized in that, The rotating spray fan (9) is provided with a fixing ring (903) connected to the inner wall of the tower body (1) on its outer periphery. The rotating spray fan (9) is provided with a central ring sleeve (905) that fits onto the top of the central column (8) in the middle. The rotating spray fan (9) is provided with a rotating motor (902) on its top. The rotating spray fan (9) is provided with an external valve (901) that extends through to the outside of the tower body (1) on its top side. The rotating spray fan (9) is provided with multiple sets of atomizing nozzles (904) on its bottom fan blades.
5. The hazardous gas spray absorption device for waste battery recycling production lines according to claim 1, characterized in that, The control panel (4) is internally equipped with a processor, a data acquisition module, a self-test feedback module and a signal execution module; The data acquisition module is used to collect the atomization absorption condition information of harmful gases during the operation of the device and send it to the self-test feedback module. The atomization absorption condition information consists of the gas flow factor, the internal pressure factor and the gas filter residue factor. The gas flow factor is the difference between the harmful gas in the external injection device and the purified gas in the internal outlet device collected by the gas flow sensor. The internal pressure factor is the set of internal gas pressure fluctuation data collected by the gas pressure sensor. The gas filter residue factor is the product of the amount of filter residue accumulated in the slag collection chamber (502), the tower base (2) and the lower circulation mechanism (7) collected by the metering sensor. The self-test feedback module then uses the received information on the atomization absorption status of harmful gases during operation to monitor and analyze the atomization absorption process of the device. The specific steps are as follows: A: Obtain the atomization absorption condition information of harmful gases during operation, and label the gas flow factor, internal pressure factor, and gas filter residue factor as Q, W, and E, respectively; B: According to the formula The atomization absorption level R of harmful gases during operation is obtained, where q, w, and e are process correction factors, with e greater than q, greater than w, and ; C: When the atomization absorption level R of harmful gases during operation is greater than or equal to the preset value r or less than the preset value r, an intervention control signal or a continuous operation signal will be generated respectively. The intervention and control signal and the continuous operation signal corresponding to the atomization absorption of harmful gases during the operation process are sent to the signal execution module via the processor. If the signal execution module receives the intervention and control signal, it immediately controls the water pump (302) to work; if the signal execution module receives the execution operation signal, it does not perform any processing.
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