Automatic wire threading machine for medium wire feed
By designing a cylinder-driven auxiliary roller movement method in the medium-speed automatic wire threading machine, adaptive clamping of the molybdenum wire end is achieved, solving the waste problem during molybdenum wire winding and improving production efficiency and equipment automation.
Patent Information
- Application Number
- CN202411056490.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-08-02
AI Technical Summary
In existing automatic wire threading machines, the excess length of the molybdenum wire at the end needs to be manually trimmed during the winding of the molybdenum wire, resulting in waste and unnecessary operation.
An automatic wire threading machine with medium-speed wire feeding was designed. The auxiliary roller is driven by a cylinder to move, so that a gap is formed between the main roller and the auxiliary roller. The end of the molybdenum wire is inserted into the side wall of the auxiliary roller and clamped, avoiding the cutting of excess parts and realizing adaptive clamping.
There is no need to trim excess molybdenum wire, reducing waste and improving production efficiency and equipment automation.
Smart Images

Figure CN118808805B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of automatic threading machines, in particular to a medium-speed wire automatic threading machine. BACKGROUND
[0002] The working principle of the medium-speed wire automatic threading machine is that through a precise control system and an automatic mechanical structure, the automatic threading and conveying process of molybdenum wire (electrode wire) is realized. This process is highly automated, significantly improves production efficiency, and reduces errors caused by manual operation. Specifically, the medium-speed wire automatic threading machine uses a photoelectric sensor to detect a small hole on a workpiece and transmits a signal to a control system. The control system then activates an automatic threading mechanism and a wire conveying mechanism. During the automatic threading process, the threading device accurately aligns with the small hole position, and the molybdenum wire is quickly threaded through the small hole by pressure and current action, and subsequent conveying and positioning are completed.
[0003] The advantages of the medium-speed wire automatic threading machine mainly include the following aspects:
[0004] High precision: thanks to the precise control system and mechanical structure, the medium-speed wire automatic threading machine can achieve high-precision threading and positioning, ensuring that the size and shape of the workpiece meet strict requirements;
[0005] High efficiency: automated operation significantly shortens the threading time and improves overall processing efficiency. At the same time, it reduces human intervention and avoids errors and delays caused by human factors;
[0006] Reduced labor costs: automatic threading machines reduce the dependence on skilled workers and reduce labor costs for enterprises. Workers can devote more energy to other more valuable tasks;
[0007] Improved product quality: the automatic threading process is stable and reliable, reducing quality problems caused by improper human operation. At the same time, high-precision threading and positioning help improve the overall quality of products;
[0008] Enhanced equipment safety: automatic threading machines are usually equipped with safety features such as power-off protection and collision protection, which can stop working in time when abnormal situations occur to protect the safety of equipment and operators.
[0009] The inventor found that the following problems in the prior art have not been well solved in the process of implementing the scheme:
[0010] The rolling cylinder for winding molybdenum wire has a horizontal reciprocating effect, the surface of the winding roller contains a line fixing structure which fixes the end of the wound molybdenum wire on the lower roller wall, which can fix the end of the molybdenum wire, but the position of the structure on the roller is fixed, since the molybdenum wire end is wound and fixed, it is impossible to leave a little length every time, in most cases, it will leave a long length, and this length is not enough to wind a circle on the roller again, so the staff needs to use scissors to cut the fixed line and the excess part, although it is convenient to operate, but it will cause the waste of molybdenum wire, since the molybdenum wire will be elongated after use, so it needs to be cut frequently, which causes unnecessary waste, therefore, a middle wire automatic threading machine is provided. SUMMARY
[0011] (I) Technical problems solved
[0012] In view of the deficiencies of the prior art, the present application provides a middle wire automatic threading machine to solve the problems raised in the background art.
[0013] (II) Technical solutions
[0014] In order to achieve the above object, the present application provides the following technical scheme: a kind of middle wire automatic threading machine, including workbench, the workbench includes table body, one end of the table body is provided with thread rolling mechanism, pulley assembly is provided with at one side of the workbench located thread rolling mechanism, the workbench is provided with support arm assembly at one end of pulley assembly away from thread rolling mechanism, the both ends of the table body are excavated with traction groove at thread rolling mechanism position, the both ends of the table body are excavated with sliding slot at traction groove mutually away from one end, the thread rolling mechanism includes U-shaped seat, the inside one end of the U-shaped seat is equipped with main roller, the other end inside the U-shaped seat is equipped with auxiliary roller, the one end of the main roller away from auxiliary roller is fixed with main shaft, the one end of the auxiliary roller away from main roller is fixed with inner cylinder, the side wall on the inside position of the auxiliary roller in inner cylinder is fixed with rotating seat, the outer wall on the one end of the inner cylinder away from auxiliary roller is sleeved with outer cylinder, the inner cylinder and outer cylinder are slidably connected, the outer side wall of the U-shaped seat is equipped with cylinder at outer cylinder position, the outer side wall of the U-shaped seat is equipped with motor at main shaft position, the both sides side wall of the U-shaped seat is respectively penetrated with main shaft and outer cylinder, the output end of the motor is fixedly connected with the one end of main shaft penetrating U-shaped seat, the output end of the cylinder is inserted into the inside of inner cylinder after penetrating outer cylinder, the one end of the cylinder inserted into the inside of inner cylinder is fixed with rotating seat, the top end of the side of the auxiliary roller close to main roller is excavated with placing groove, the both ends of the bottom of the U-shaped seat are fixed with sliding block seat, the bottom of the sliding block seat is fixed with sliding block, the inside of the traction groove is equipped with hydraulic rod, the output end of the hydraulic rod is fixed with bottom block, the bottom block is respectively fixed in the bottom of U-shaped seat, the one end of the hydraulic rod away from main roller is fixed with side block, the side block is respectively fixed in the inside of traction groove, the both sides outer wall of the U-shaped seat is fixed with support, and the cylinder and servo motor are respectively installed on support.
[0015] Preferably, the output end of the cylinder is rotatably connected with the auxiliary roller through the rotating seat.
[0016] Preferably, the direction of the hydraulic rod is opposite.
[0017] Preferably, the top of the auxiliary roller at the placing groove position is fixed with L-shaped shell, and the one end of the L-shaped shell away from the auxiliary roller is above the main roller.
[0018] Preferably, two concave rollers are rotatably connected in the L-shaped shell, one of the concave rollers is close to the auxiliary roller and is horizontally arranged, and the other concave roller is at the one end of the L-shaped shell away from the auxiliary roller and is vertically arranged, and the outer wall of the one end of the auxiliary roller close to the main roller is fixed with a wire blocking plate.
[0019] Preferably, bearings are embedded in the side walls at the positions of the main shaft and the outer cylinder of the U-shaped seat, and the main shaft and the outer cylinder are rotatably connected with the U-shaped seat through the bearings.
[0020] Preferably, the outer wall of the inner cylinder is fixed with a plurality of splines, the inner wall of the outer cylinder is carved with a plurality of key grooves, and the splines are respectively inserted into the key grooves and are in sliding connection with the key grooves.
[0021] Preferably, the side of the main roller close to the auxiliary roller is fixed with a cross shaft, the auxiliary roller is carved with a cross groove at the position of the cross shaft, and the cross shaft is inserted into the cross groove and is in sliding connection with the cross groove.
[0022] Preferably, the four corners of the side of the main roller close to the auxiliary roller are fixed with insertion rods, the auxiliary roller is carved with rod grooves on the side walls of the insertion rods, and the insertion rods are respectively inserted into the rod grooves and are in sliding connection with the rod grooves.
[0023] Preferably, the base body is fixed with rod frames above the sliding grooves and below the U-shaped seats, the sliding block seats are respectively in sliding connection with the rod frames matched in position in a penetrating mode, and the sliding blocks are respectively embedded into the sliding grooves and are in sliding connection with the sliding grooves.
[0024] (Three) beneficial effects
[0025] Compared with the prior art, the application provides a medium-speed wire feeding automatic threading machine, which has the following beneficial effects:
[0026] After the cylinder works, the auxiliary roller is moved by the rotating seat, so that the main roller and the auxiliary roller change from the adhering state to the non-adhering and away state, so that there is a gap between the two, the end of the molybdenum wire is placed on the side wall of the auxiliary roller close to the main roller, and after the cylinder works, the auxiliary roller is moved to the position of the main roller, until the side walls of the main roller and the auxiliary roller adhere, and the excess end of the molybdenum wire is clamped.
[0027] This kind of fixed molybdenum wire does not need to cut the excess part of the molybdenum wire, and achieves the effect of self-adaptive clamping, avoiding unnecessary waste caused by multiple cutting. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the application;
[0029] Figure 2 It is a structural schematic diagram of the outer cylinder and the inner cylinder after being cut open;
[0030] Figure 3 It is a structural schematic diagram of the side of the auxiliary roller close to the main roller of the application;
[0031] Figure 4 It is a structural schematic diagram of the main roller of the application;
[0032] Figure 5 It is a structural schematic diagram of the main roller and the auxiliary roller of the application when they are separated;
[0033] Figure 6 It is a structural schematic diagram of the base body of the application;
[0034] Figure 7 It is the structure schematic view of the local thread rolling mechanism on the table body of the application;
[0035] Figure 8 It is the structure schematic view of the local structure of the U-shaped seat bottom of the application;
[0036] Figure 9 It is the structure schematic view of the enlarged structure at A of the application;
[0037] Figure 10 It is the structure schematic view of the enlarged structure at B of the application.
[0038] In the figure: 1, workbench; 11, table body; 12, sliding groove; 13, traction groove; 2, thread rolling mechanism; 21, U-shaped seat; 22, main roller; 23, auxiliary roller; 24, main shaft; 25, outer cylinder; 26, inner cylinder; 27, rotating seat; 28, air cylinder; 29, motor; 210, support; 211, spline; 212, key groove; 213, placing groove; 214, L-shaped shell; 215, concave roller; 216, wire blocking plate; 217, cross groove; 218, rod groove; 219, cross shaft; 220, inserting rod; 221, bearing; 222, bottom block; 223, side block; 224, hydraulic rod; 225, sliding block; 226, sliding block seat; 227, rod holder; 3, pulley assembly; 4, support arm assembly. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0040] The application provides a technical solution, for example, Figures 1-10As shown, a kind of middle wire automatic threading machine, including workbench 1, workbench 1 includes table body 11, one end of table body 11 is provided with rolling mechanism 2, pulley assembly 3 is provided with on one side of rolling mechanism 2 of workbench 1, workbench 1 is provided with support arm assembly 4 on the end of pulley assembly 3 away from rolling mechanism 2, both ends of table body 11 are excavated with traction groove 13 in the position of rolling mechanism 2, both ends of table body 11 are excavated with sliding slot 12 in the position of traction groove 13 away from each other, rolling mechanism 2 includes U-shaped seat 21, the inside one end of U-shaped seat 21 is equipped with main roller 22, the other end in the inside of U-shaped seat 21 is equipped with auxiliary roller 23, the one end of main roller 22 away from auxiliary roller 23 is fixed with main shaft 24, the one end of auxiliary roller 23 away from main roller 22 is fixed with inner cylinder 26, rotating seat 27 is fixed on the side wall in the inside position of auxiliary roller 23 in inner cylinder 26, outer cylinder 25 is sleeved on the outer wall of the one end of inner cylinder 26 away from auxiliary roller 23, and sliding connection is formed between inner cylinder 26 and outer cylinder 25, air cylinder 28 is equipped on the outer side wall of U-shaped seat 21 in the position of outer cylinder 25, motor 29 is equipped on the outer side wall of U-shaped seat 21 in the position of main shaft 24, and the two side walls of U-shaped seat 21 are respectively penetrated by main shaft 24 and outer cylinder 25, the output end of motor 29 is fixedly connected with the one end of main shaft 24 penetrating U-shaped seat 21, the output end of air cylinder 28 is inserted into the inside of inner cylinder 26 after penetrating outer cylinder 25, the one end of air cylinder 28 inserted into the inside of inner cylinder 26 is fixed with rotating seat 27, the top end of the side of auxiliary roller 23 close to main roller 22 is excavated with placing groove 213, sliding block seat 226 is fixed in the both ends of U-shaped seat 21, and the bottom of sliding block seat 226 is fixed with sliding block 225, the inside of traction groove 13 is equipped with hydraulic rod 224, the output end of hydraulic rod 224 is fixed with bottom block 222, bottom block 222 is respectively fixed on the bottom of U-shaped seat 21, the one end of hydraulic rod 224 away from main roller 22 is fixed with side block 223, and side block 223 is respectively fixed in the inside of traction groove 13, the both sides of U-shaped seat 21 are fixed with support 210, and air cylinder 28 and servo motor 29 are respectively installed on support 210.
[0041] In the embodiment, the output end of air cylinder 28 is rotatably connected with auxiliary roller 23 through rotating seat 27.
[0042] In the embodiment, the direction of hydraulic rod 224 is opposite.
[0043] In the embodiment, L-shaped shell 214 is fixed on the top in the position of placing groove 213 of auxiliary roller 23, and the one end of L-shaped shell 214 away from auxiliary roller 23 is above main roller 22.
[0044] In the embodiment, two concave rollers 215 are rotatably connected in the inside of L-shaped shell 214, one of concave rollers 215 is close to auxiliary roller 23 and is horizontally arranged, and the other concave roller 215 is in the one end of L-shaped shell 214 away from auxiliary roller 23 and is vertically arranged, and wire baffle 216 is fixed on the outer wall of the one end of auxiliary roller 23 close to main roller 22.
[0045] In the embodiment, the U-shaped seat 21 is provided with bearings 221 at the side walls at the positions of the main shaft 24 and the outer cylinder 25, and the main shaft 24 and the outer cylinder 25 are rotatably connected with the U-shaped seat 21 through the bearings 221, so that the main shaft 24 and the outer cylinder 25 are more stable when rotating.
[0046] In the embodiment, the outer wall of the inner cylinder 26 is fixed with a plurality of splines 211, the inner wall of the outer cylinder 25 is provided with a plurality of key grooves 212, and the splines 211 are respectively inserted into the key grooves 212 and are in sliding connection with the key grooves 212, so that when the cylinder 28 drives the auxiliary roller 23 to move away from the main roller 22, the horizontal movement can be maintained, and when the main roller 22 rotates to wind the molybdenum wire, the auxiliary roller 23 can drive the outer cylinder 25 to rotate by virtue of the penetration of the splines 211 and the key grooves 212, so that the outer cylinder 25 can provide stability for the rotation of the auxiliary roller 23 through the rotation connection of the bearings 221 with the workbench 1.
[0047] In the embodiment, the side of the main roller 22 close to the auxiliary roller 23 is fixed with a cross shaft 219, the auxiliary roller 23 is provided with a cross groove 217 at the position of the cross shaft 219, the cross shaft 219 is inserted into the cross groove 217 and is in sliding connection with the cross groove 217, the four corners of the side of the main roller 22 close to the auxiliary roller 23 are fixed with insertion rods 220, the auxiliary roller 23 is provided with rod grooves 218 on the side walls at the positions of the insertion rods 220, and the insertion rods 220 are inserted into the rod grooves 218 and are in sliding connection with the rod grooves 218, so that the main roller 22 and the auxiliary roller 23 can maintain horizontal when separated, and when closed, the rotation of the main roller 22 can drive the auxiliary roller 23 to rotate by virtue of the cross shaft 219 inserted into the cross groove 217 and the insertion rods 220 inserted into the rod grooves 218.
[0048] In the embodiment, the body 11 is fixed with rod frames 227 above the sliding grooves 12 and below the U-shaped seat 21, the sliding block seats 226 are respectively in sliding connection with the rod frames 227 matched in position, and the sliding blocks 225 are respectively inserted into the sliding grooves 12 and are in sliding connection with the sliding grooves 12, so that the stability and anti-vibration during sliding are achieved through the sliding of the sliding block seats 226 and the rod frames 227 and the sliding of the sliding blocks 225 and the sliding grooves 12.
[0049] The working principle of the device is as follows:
[0050] The cylinder 28 drags the secondary roller 23 to move through the rotating seat 27 after working, so that the primary roller 22 and the secondary roller 23 change from the adhering state to the far away state of non-adhesion, so that there is a gap between the two, the end of the molybdenum wire is inserted into the inside of the placing groove 213 after passing through the L-shaped shell 214, and the end of the molybdenum wire inside the L-shaped shell 214 is adhered to the outer wall of the two concave rollers 215, placed on the side wall of the secondary roller 23 close to the primary roller 22, the cylinder 28 drives the secondary roller 23 to move to the position of the primary roller 22 after working, until the side wall of the primary roller 22 and the secondary roller 23 adhere, and the excess end of the molybdenum wire is clamped, this kind of fixing molybdenum wire does not need to cut the excess part of the molybdenum wire, avoids unnecessary waste caused by multiple cutting, the L-shaped shell 214 can avoid winding into the tiny gap between the primary roller 22 and the secondary roller 23 when the molybdenum wire is wound on the primary roller 22, plays a guiding role, and the concave roller 215 in the L-shaped shell 214 can avoid friction when turning, plays a protective role on the molybdenum wire, when winding, the working of the motor 29 drives the primary roller 22 to rotate through the main shaft 24, the primary roller 22 drives the secondary roller 23 to rotate through the cross shaft 219 inserted into the cross groove 217 and the inserting rod 220 inserted into the rod groove 218, so as to wind the molybdenum wire, the two hydraulic rods 224 are arranged in a reverse manner, one hydraulic rod 224 retracts, and the other hydraulic rod 224 extends, so as to drive the reciprocating movement of the primary roller 22 when winding the molybdenum wire, when the U-shaped seat 21 moves, the stability and shock resistance during sliding can be achieved through the sliding of the slider block 226 and the rod frame 227 and the sliding of the slider block 225 and the sliding groove 12.
[0051] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A center wire feeding machine for automatic wire threading, characterized in that: The utility model provides a kind of thread rolling machine, including workbench (1), the workbench (1) includes table body (11), the table body (11) one end is provided with thread rolling mechanism (2), the workbench (1) is located thread rolling mechanism (2) side and is provided with pulley assembly (3), the workbench (1) is located pulley assembly (3) end away from thread rolling mechanism (2) and is provided with support arm assembly (4), the table body (11) is located thread rolling mechanism (2) position both ends and is excavated with traction groove (13), the table body (11) is located traction groove (13) mutually far away from one end and is excavated with sliding slot (12), the thread rolling mechanism (2) includes U-shaped seat (21), the inside one end of U-shaped seat (21) is equipped with main roller (22), the other end inside U-shaped seat (21) is equipped with auxiliary roller (23), the one end of main roller (22) away from auxiliary roller (23) is fixed with main shaft (24), the one end of auxiliary roller (23) away from main roller (22) is fixed with inner cylinder (26), the side wall on the inside position of auxiliary roller (23) in inner cylinder (26) is fixed with rotary seat (27), the outer wall of inner cylinder (26) one end away from auxiliary roller (23) is equipped with outer cylinder (25), and inner cylinder (26) and outer cylinder (25) are slidably connected, the outer side wall of U-shaped seat (21) is equipped with pneumatic cylinder (28) in outer cylinder (25) position, the outer side wall of U-shaped seat (21) is equipped with motor (29) in main shaft (24) position, the both sides side wall of U-shaped seat (21) is respectively penetrated with main shaft (24) and outer cylinder (25), the output end of motor (29) is fixedly connected with the one end of main shaft (24) through U-shaped seat (21), the output end of pneumatic cylinder (28) is inserted into the inside of inner cylinder (26) after passing outer cylinder (25), the one end of pneumatic cylinder (28) inserted into the inside of inner cylinder (26) is fixed with rotary seat (27), the top end of auxiliary roller (23) near main roller (22) side is excavated with placing groove (213), the both ends of U-shaped seat (21) bottom are fixed with sliding block seat (226), the bottom of sliding block seat (226) is fixed with sliding block (225), the inside of traction groove (13) is equipped with hydraulic rod (224), the output end of hydraulic rod (224) is fixed with bottom block (222), the bottom block (222) is respectively fixed in the bottom of U-shaped seat (21), the one end of hydraulic rod (224) away from main roller (22) is fixed with side block (223), the inside of traction groove (13) is respectively fixed with side block (223), the both sides outer wall of U-shaped seat (21) is fixed with support (210), and pneumatic cylinder (28) and servo motor (29) are respectively installed on support (210).
2. An automatic wire threading machine according to claim 1, characterized in that: The output end of the pneumatic cylinder (28) is rotatably connected with the auxiliary roller (23) through the rotary seat (27).
3. The automatic wire threading machine according to claim 1, wherein: The hydraulic rod (224) is opposite in direction.
4. The automatic wire threading machine according to claim 1, wherein: The top of the auxiliary roller (23) in the placing groove (213) is fixed with an L-shaped shell (214), and the one end of the L-shaped shell (214) away from the auxiliary roller (23) is above the main roller (22).
5. An automatic wire threading machine according to claim 4, characterized in that: The L-shaped shell (214) is internally rotatably connected with two concave rollers (215), one of which is located close to the auxiliary roller (23) and is horizontally arranged, and the other is located at the end of the L-shaped shell (214) away from the auxiliary roller (23) and is vertically arranged, and the outer wall of the auxiliary roller (23) close to the one end of the main roller (22) is fixed with a line blocking plate (216).
6. An automatic wire threading machine according to claim 1, characterized in that: The U-shaped seat (21) is embedded with bearings (221) on the side walls at the positions of the main shaft (24) and the outer cylinder (25), and the main shaft (24) and the outer cylinder (25) are rotatably connected with the U-shaped seat (21) through the bearings (221) respectively.
7. An automatic wire threading machine according to claim 1, characterized in that: The outer wall of the inner cylinder (26) is fixed with a plurality of splines (211), the inner wall of the outer cylinder (25) is excavated with a plurality of key grooves (212), and the splines (211) are respectively inserted into the key grooves (212) and are in sliding connection with them.
8. An automatic wire threading machine according to claim 1, characterized in that: The cross shaft (219) is inserted into the cross groove (217) and is in sliding connection with it.
9. An automatic wire threading machine according to claim 1, wherein: The four corners of the main roller (22) close to the auxiliary roller (23) are fixed with insertion rods (220), the side walls of the auxiliary roller (23) at the positions of the insertion rods (220) are excavated with rod grooves (218), and the insertion rods (220) are inserted into the rod grooves (218) and are in sliding connection with them.
10. The automatic wire threading machine of claim 1, wherein: The rod frames (227) are fixed above the sliding grooves (12) and below the U-shaped seats (21), the sliding block seats (226) are respectively in through sliding connection with the position-matched rod frames (227), and the sliding blocks (225) are respectively embedded in the sliding grooves (12) and are in sliding connection with them.
Citation Information
Patent Citations
High-precision medium-speed wire cutting device
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Transfer frame with rotating function and used for rapidly replacing automatic fiber placement head
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