An in-situ sludge solidification device and its construction method

By adopting layered vibration screening and crushing treatment technology in the sludge in situ curing device, the problem of large particles in the sludge affecting the curing effect is solved, and the effect of improving the compressive strength, permeability and prolonging the service life of the sludge is achieved.

CN118812113BActive Publication Date: 2025-04-22WUHAN LAKE ZHENYU ENVIRONMENTAL TECH CO LTD +1
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Patent Information

Application Number
CN202411068604.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-04-22
Estimated Expiration
2044-08-06

AI Technical Summary

Technical Problem

When there are more large-grained stones in the silt, larger stones will cause uneven arrangement of particles in the silt, resulting in the inability to mix with the silt evenly, affecting the curing effect and possibly reducing the overall curing strength.

Method used

A sludge in situ curing device is provided, including a mounting frame, a moving wheel, a filter frame, a vibrating screen moving assembly, a crushing roller set and a discharge structure. The sludge is poured into the filter frame in batches by pouring the assembly, and the sludge is moved to the assembly to screen out the gravel and crush it into gravel powder. The liquid curing agent is mixed with the sludge after the vibration, and finally a layered structure is formed through the discharge structure.

Benefits of technology

Through layered vibration screening and crushing treatment, gravel powder can increase the roughness of the sludge surface, improve compressive strength and permeability resistance, extend the service life of the cured sludge layer, and reduce groundwater reverse osmosis.

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Abstract

The present application relates to the technical field of sludge treatment, and specifically discloses a sludge in-situ solidification device and a construction method thereof, including a mounting frame, on which a first filter frame, a second filter frame, a dumping assembly, a first drive assembly, a second drive assembly and a discharging structure are arranged, storage bins are provided inside the first filter frame and the second filter frame, and a first crushing roller group and a second crushing roller group are provided on one side of the first filter frame; the solidifying agent in the storage bin in the present application can be mixed with the sludge, the first drive assembly drives the dumping assembly to transfer the sludge in batches, and the first filter frame and the second filter frame screen out the gravel, the vibrating sieve moving assembly drives the gravel to move while reducing the amount of attached sludge, the second drive assembly drives the first crushing roller group and the second crushing roller group to grind the gravel shaken out in batches, and the vibrated sludge and the ground gravel powder form a layer structure of gravel powder-solidified sludge-gravel powder-solidified sludge through the discharging structure.
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Description

Technical Field

[0001] The present application relates to the technical field of sludge treatment, and in particular to a sludge in-situ solidification device and a construction method thereof. Background Art

[0002] In-situ sludge solidification is a method of treating contaminated soil and waste by directly treating the sludge on site to solidify it into a stable solid, thereby reducing pollution and risks to the environment. This method usually includes chemical treatment of the sludge, addition of a solidifying agent, mixing and stirring, etc., so that the sludge becomes a solid material that is not easy to penetrate and release harmful substances, thereby reducing the risk of environmental pollution.

[0003] In the related art, a Chinese invention patent with publication number CN115043558A discloses a sludge in-situ solidification device and a construction method thereof, comprising a mounting plate connected to a sludge walking device and a silo connected to the tail of the mounting plate, a slotted wheel for vertically cutting the sludge, a sprinkling box for sprinkling a curing agent, and a stirring roller for horizontally stirring the sludge are arranged at the bottom of the mounting plate, the sprinkling box is connected to the discharge end of the lower hopper on the mounting plate, the lower hopper is connected to the silo through a suction pipe, and a negative pressure fan is connected to the lower hopper, the sludge is first slotted by the slotted wheel, and then the curing agent is evenly sprinkled on the top, middle and bottom of the sludge through the slotting, and then the sludge is stirred by a horizontally rotating stirring roller so that the curing agent is evenly mixed in the sludge, and finally the stirred sludge is flattened by the silo.

[0004] Regarding the above-mentioned related technologies, when there are many large-grained stones in the silt, the larger stones will cause the silt particles to be unevenly arranged, resulting in the curing agent being unable to be evenly mixed with the silt, affecting the curing effect, and the larger stones may form weak points in the silt, reducing the overall curing strength and affecting the mechanical properties of the cured body, so improvements are made to this. Summary of the invention

[0005] In order to process larger stones in the sludge and improve the performance of the solidified sludge, the present application provides a sludge in-situ solidification device and a construction method thereof.

[0006] The present application provides a sludge in-situ solidification device and a construction method thereof, which adopts the following technical solutions:

[0007] A sludge in-situ solidification device comprises a mounting frame and a moving wheel, wherein a first filter frame, a second filter frame, a first fixed frame and a second fixed frame are further arranged on the mounting frame, wherein the first filter frame is arranged above the second filter frame, the first fixed frame is arranged between the first filter frame and the second filter frame, and the second fixed frame is arranged below the second filter frame, wherein storage bins for storing liquid solidifying agent are provided inside the first filter frame and the second filter frame, sludge vibration sieve holes are provided on the first filter frame and the second filter frame, and a liquid outlet is provided on the inner bottom wall of the storage bin, and the liquid outlet and the sludge vibration sieve holes are staggered with each other;

[0008] A vibrating screen moving assembly is provided below the second fixed frame for moving the stones and sludge screened out to one side of the mounting frame while vibrating and filtering the first filter frame and the second filter frame, and a dumping assembly is provided on the mounting frame for dumping the sludge to the first filter frame and the second sludge filter frame respectively;

[0009] A first crushing roller group and a second crushing roller group are arranged on one side of the first filter frame, the first crushing roller group is used to crush and grind the stones moved out of the first filter frame by the vibration screen into stone powder, and the second crushing roller group is used to crush and grind the stones moved out of the second filter frame, and a first driving component for driving the dumping component and a second driving component for driving the first crushing roller group and the second crushing roller component are arranged on the mounting frame;

[0010] The mounting frame is also provided with a discharging structure for laying the silt and stone powder after the layered vibration screening in layers to form a layer structure.

[0011] By adopting the above technical scheme, when the first driving component drives the dumping component to operate, the dumping component can transfer the sludge in batches, and dump the sludge into the first filter frame and the second filter frame respectively. The first filter frame and the second filter frame can screen out larger particles of stone in the sludge, and under the action of the vibrating screen moving component, the stone can move along the length direction of the first filter frame and the second filter frame, and the vibration of the stone during the movement can reduce the amount of silt attached to the stone, improve the dryness of the stone powder after crushing, and facilitate the subsequent sprinkling of the stone powder. In the process of vibrating the sludge, the liquid curing agent stored in the storage bins opened inside the first filter frame and the second filter frame can be discharged from the liquid outlet, so as to be mixed with the sludge filtered by vibration. The second driving component in the present application can also drive the first crushing roller group and the second crushing roller group to crush and grind the vibrated stones in batches. The silt after grinding and vibration and the ground gravel powder are finally laid in layers under the action of the discharging structure to form a layer structure from top to bottom of the first gravel powder layer-the first solidified silt layer-the second gravel powder layer-the second solidified silt layer. Sprinkling gravel powder on the surface of the solidified silt can increase the roughness of the silt surface, effectively increase the compressive strength of the silt, and improve the overall mechanical properties of the solidified body. The gravel powder can fill the tiny pores on the surface of the silt, reduce water penetration, improve the anti-seepage performance of the silt solidified body, and increase durability. The gravel powder layer in the middle of the silt can further improve the compressive strength of the silt, improve the overall mechanical properties of the solidified body, and can protect the solidified silt layer at the bottom after the surface gravel powder layer and the solidified silt layer are damaged, thereby extending the service life of the solidified silt layer at the bottom. The lower gravel layering can effectively reduce groundwater reverse infiltration and reduce the impact of groundwater on the upper solidified silt layer.

[0012] Optionally, the vibrating screen moving assembly includes a mounting seat, a connecting plate, a first guide rod, a second guide rod, a fan-shaped wheel, a movable frame, a fixed plate, a first elastic member, a second elastic member and a driving motor; the first filter frame, the second filter frame, the first fixed frame and the second fixed frame are fixedly connected; the mounting seat is arranged below the second fixed frame and is fixedly connected to the second fixed frame through the connecting plate; the movable frame is sleeved on the mounting seat; the first guide rod movably passes through the mounting seat and is fixedly arranged in the movable frame; the first elastic member is arranged between the mounting seat and the movable frame and sleeved It is arranged on the end of the first guide rod extending out of the mounting seat, the fan-shaped wheel is rotatably arranged on the side wall of the mounting seat and is connected to the output shaft of the driving motor, the fixed plate is arranged on the mounting frame, one end of the second guide rod is fixedly arranged on the side wall of the movable frame, and the other end passes through the fixed plate and is movably connected to the fixed plate, the second elastic member is arranged between the movable frame and the fixed plate, and is sleeved on the second guide rod, when the driving motor drives the fan-shaped wheel to rotate, the first elastic member and the second elastic member are elastically deformed, and the mounting seat moves in an elliptical trajectory.

[0013] By adopting the above technical scheme, when the driving motor drives the fan-shaped wheel to rotate, since the fan-shaped wheel is an eccentric structure, it can drive the mounting seat to shake. Since the first guide rod passes through the mounting seat and is fixedly installed in the movable frame, and the first elastic member is installed between the mounting seat and the movable frame, the mounting seat can vibrate up and down when the fan-shaped wheel rotates. Since one end of the second guide rod is fixed on the side wall of the movable frame, and the other end passes through the fixed plate and is movably connected to the fixed plate, the second elastic member is installed between the movable frame and the fixed plate. Therefore, when the fan-shaped wheel rotates, the mounting seat can also vibrate left and right. Therefore, through the second fixed frame fixedly connected to the mounting seat, the first filter frame, the second filter frame, the first fixed frame and the second fixed frame are driven to move in an elliptical trajectory as a whole, so as to realize the layered vibration screening of stones in the sludge. The stones can also move along the length direction of the first filter frame and the second filter frame when vibrating and screening. In the process of vibrating and screening the stones, the vibration of the stones can reduce the amount of silt attached to the stones and improve the dryness of the stone powder after being crushed.

[0014] Optionally, the dumping assembly includes a mounting plate, a first dumping bucket, a second dumping bucket, a rotating rod, a gear, a chain and a dumping structure, the mounting plates are provided with two groups, the two groups of mounting plates are symmetrically mounted on both sides of the mounting frame, the first dumping bucket and the second dumping bucket are spaced between the two groups of mounting plates, chain grooves are provided on opposite surfaces of the two groups of mounting plates, four groups of gears are provided, the four groups of gears are respectively arranged at both end portions of the two groups of chain grooves, two groups of chains are provided, the two groups of chains are respectively arranged in the chain grooves on the two groups of mounting plates, and are sleeved on the gears, the two groups of gears at the same height are rotatably connected to the mounting plate through the rotating rod, the dumping structure is used to make the first dumping bucket dump sludge into the first filter frame and the second dumping bucket dump sludge into the second filter frame when the chain rotates, and the first driving assembly drives the rotating rod to rotate.

[0015] By adopting the above technical solution, the first driving component drives the gear connected to the rotating rod to rotate, and the rotation of the gear drives the first dumping bucket and the second dumping bucket connected on the chain to rotate. Under the action of the dumping structure, the first dumping bucket pours the sludge into the first filter frame, and the second dumping bucket pours the sludge into the second filter frame, so as to realize the vibration screening of the sludge in batches, and while dividing the sludge into two parts, the gravel in the two parts of sludge is screened out respectively, and the components in the two parts of sludge are preliminarily layered, forming a spatial layout of gravel-silt-gravel-silt in the vertical downward direction, so as to facilitate the subsequent formation of a layer structure of the first stone powder layer 811-the first solidified silt layer 821-the second stone powder layer 831-the second solidified silt layer 841.

[0016] Optionally, the dumping structure includes a first mounting rod, a second mounting rod, a first paddle, a second paddle, a first fixing plate and a second fixing plate, the first mounting rod being arranged at both end portions of the first dumping bucket, and the end of the first mounting rod away from the first dumping bucket is rotatably connected to the chain, the second mounting rod is arranged at both end portions of the second dumping bucket, and the end of the second mounting rod away from the second dumping bucket is rotatably connected to the chain, the first paddle is arranged on the side wall of the first mounting rod, the second paddle is arranged on the side wall of the second mounting rod, the first fixing plate and the second fixing plate are arranged in the chain groove at intervals, when the first paddle abuts against the first fixing plate, the first dumping bucket is flipped over to dump the sludge into the first filter frame, and when the second paddle abuts against the second fixing plate, the second dumping bucket is flipped over to dump the sludge into the second filter frame.

[0017] By adopting the above technical solution, when the first dumping bucket and the second dumping bucket move, they will drive the first mounting rod and the second mounting rod to move synchronously. When the first paddle on the first mounting rod abuts against the first fixed plate, the first dumping bucket flips over to dump the sludge into the first filter frame. When the second paddle abuts against the second fixed plate, the second dumping bucket flips over to dump the sludge into the second filter frame, thereby realizing batch processing of the sludge.

[0018] Optionally, the first driving assembly includes an engine, a driving gear, a transmission gear, a driven gear, a transmission belt, a first transmission rod and a second transmission rod, the engine is arranged on the mounting frame, the driving gear is arranged on the output shaft of the engine, the transmission gear is arranged between the driving gear and the driven gear, and is respectively meshed with the driving gear and the driven gear, the moving wheel is arranged below the mounting frame, the moving wheel includes two front wheels and two rear wheels, the two front wheels are connected by the first transmission rod, the two rear wheels are connected by the second transmission rod, the driven gear is arranged on the second transmission rod, the transmission belt is sleeved on the first transmission rod and the rotating rod, the engine drives the rear wheels on the second transmission rod to rotate, so that the first transmission rod connected to the front wheel rotates, and the rotating rod is driven to rotate by the transmission belt.

[0019] By adopting the above technical solution, the engine is started, and the output shaft of the engine drives the driving gear to rotate, and the driven gear is driven through the transmission gear, thereby driving the rear wheel to rotate. The rear wheel moves and drives the front wheel to rotate. Since the front wheel is connected to the first transmission rod, and the first transmission rod and the rotating rod are connected by a transmission belt, the rotating rod can be driven, thereby driving the gear connected to the transmission rod, so that the first dumping bucket and the second dumping bucket can be lifted by the chain meshing with the gear to process the sludge in batches.

[0020] Optionally, the second driving assembly includes an active bevel gear, a first driven bevel gear, a second driven bevel gear, a third transmission rod, a first vertical rod and a second vertical rod, the active bevel gear is arranged at the end of the engine output shaft, the first crushing roller group includes a first active crushing roller and a first driven crushing roller, the first driven bevel gear is arranged at the end of the first active crushing roller, the second crushing roller group includes a second active crushing roller and a second driven crushing roller, the second driven bevel gear is arranged at the end of the second active crushing roller, the third transmission rod and the first vertical rod are provided with a first transmission member, the active bevel gear and the first driven bevel gear are connected to each other through the first transmission member, the third transmission rod and the second vertical rod are provided with a second transmission member, the active bevel gear and the second driven bevel gear are connected to each other through the second transmission member.

[0021] By adopting the above technical solution, when the output shaft of the engine rotates, the active bevel gear drives the first driven bevel gear to rotate through the third transmission rod and the first transmission member arranged on the first vertical rod, thereby driving the first crushing roller group, and crushing and grinding the stones transported by the first fixed frame. The active bevel gear drives the second driven bevel gear to rotate through the third transmission rod and the second transmission member arranged on the second vertical rod, thereby driving the second crushing roller group, and crushing and grinding the stones transported by the second fixed frame.

[0022] Optionally, the discharging structure includes a first stone powder channel, a first silt channel, a second stone powder channel and a second silt channel fixedly mounted on the mounting frame, the first silt channel and the second stone powder channel being arranged between the first stone powder channel and the second silt channel, the first silt channel being arranged between the first stone powder channel and the second stone powder channel, the first stone powder channel being used to output the stone powder ground by the first crushing roller group, the first silt channel being used to output the silt vibrating in the first fixed frame, the second stone powder channel being used to output the stone powder ground by the second crushing roller group, and the second silt channel being used to output the silt vibrating in the second fixed frame.

[0023] By adopting the above technical scheme, the first stone powder channel outputs the stone powder ground by the first crushing roller group, the first silt channel outputs the silt vibrated in the first fixed frame, the second stone powder channel outputs the stone powder ground by the second crushing roller group, and the second silt channel outputs the silt vibrated in the second fixed frame. At the channel openings of the first stone powder channel, the first silt channel, the second stone powder channel and the second silt channel, the silt mixed with the liquid curing agent and the stone powder are output. At the same time, due to the position arrangement of the first stone powder channel, the first silt channel, the second stone powder channel and the second silt channel, the silt mixed with the liquid curing agent and the stone powder are output alternately at the same position on the travel route, and finally a layer structure of the first stone powder layer-the first solidified silt layer-the second stone powder layer-the second solidified silt layer is formed from top to bottom.

[0024] Optionally, a screed plate is rotatably provided at the end of the first stone powder channel away from the first crushing roller group, and the first sludge channel, the second stone powder channel and the second sludge channel are arranged together with the first stone powder channel.

[0025] By adopting the above technical solution, the trowel plate can smooth the surface of the material output from the channel port, so that the texture of the finally solidified sludge is more uniform and dense, and at the same time, the degree of adhesion of the sludge after mixing the gravel powder and the liquid curing agent can be improved, thereby further improving the compressive strength of the sludge and improving the overall mechanical properties of the solidified body.

[0026] Optionally, the first fixed frame is provided with stirring blades for improving the mixing degree of sludge and liquid curing agent, and the second fixed frame is provided with the same stirring blades as the first fixed frame.

[0027] By adopting the above technical solution, the stirring blades can further improve the mixing degree of the sludge after vibration and the liquid curing agent, so that the sludge and the liquid curing agent are mixed more evenly, the consistency of the mixed sludge is improved, thereby improving the compressive strength and accelerating the curing time, thereby improving its performance and scope of application.

[0028] The present application also includes a construction method of a sludge in-situ solidification device, comprising the following steps:

[0029] S1: Starting the engine, the engine drives the mounting frame to move forward, and during the movement, the first transmission rod drives the first dumping bucket and the second dumping bucket in the dumping assembly to transfer the sludge respectively;

[0030] S2: The sludge in the first dumping bucket and the sludge in the second dumping bucket in S1 are respectively poured into the first filter frame and the second filter frame through the dumping structure in the dumping assembly, so as to realize the subsequent batch vibration screening of the sludge;

[0031] S3: starting the driving motor, the driving motor drives the fan-shaped wheel to rotate eccentrically, thereby driving the first filter frame, the second filter frame, the first fixed frame and the second fixed frame connected to the movable seat to shake synchronously in an elliptical trajectory, so as to realize the vibration screening of the stones in the sludge in batches in S2, and in the process of vibration screening, the stones and sludge screened out move to one side of the mounting frame;

[0032] S4: The sludge after vibrating and screening in S3 enters the first fixed frame through the first filter frame, and enters the second fixed frame through the second filter frame, and is fully stirred and mixed with the liquid curing agent through the stirring blades;

[0033] S5: The stones sieved out by the first filter frame and the second filter frame in S3 will enter the grinding stations in the first crushing roller group and the second crushing roller group respectively during the sieving process and be ground into stone powder;

[0034] S6: After the stones in the first filter frame are ground into powder, they are output from the first stone powder channel, and the sludge mixed with the liquid curing agent in the first fixed frame is output from the first sludge channel. After the stones in the second filter frame are ground into powder, they are output from the second stone powder channel, and the sludge mixed with the liquid curing agent in the second fixed frame is output from the second sludge channel.

[0035] S7: The screed plate smoothes the surface of the material output in S6, and finally forms a layer structure of the first stone powder layer 811 - the first solidified silt layer 821 - the second stone powder layer 831 - the second solidified silt layer 841 after solidification.

[0036] In summary, the present application includes at least one of the following beneficial technical effects:

[0037] 1. When the first driving component drives the dumping component to operate, the dumping component can transfer the sludge in batches, and dump the sludge into the first filter frame and the second filter frame respectively. The first filter frame and the second filter frame can screen out the larger particles of stone in the sludge, and under the action of the vibrating screen moving component, the stone can move along the length direction of the first filter frame and the second filter frame, and the vibration of the stone during the movement can reduce the amount of sludge attached to the stone, improve the dryness of the stone powder after being crushed, and facilitate the subsequent powdering of the stone powder;

[0038] 2. The second driving assembly can also drive the first crushing roller group and the second crushing roller group to crush and grind the stones shaken out in batches. The silt shaken out and the stone powder grinded out are finally laid in layers under the action of the discharging structure to form a layer structure of the first stone powder-the first solidified silt layer-the second stone powder layer-the second solidified silt layer from top to bottom. Sprinkling stone powder on the surface of the solidified silt can increase the roughness of the silt surface, effectively increase the compressive strength of the silt, and improve the overall mechanical properties of the solidified body. The stone powder can fill the tiny pores on the surface of the silt, reduce water penetration, improve the anti-seepage performance of the silt solidified body, and increase durability.

[0039] 3. The gravel powder layer in the middle of the sludge can further improve the compressive strength of the sludge and the overall mechanical properties of the solidified body. It can also protect the solidified sludge layer at the bottom after the gravel powder layer and the solidified sludge layer on the surface are damaged, thereby extending the service life of the solidified sludge layer at the bottom. The lower gravel layer can effectively reduce the reverse infiltration of groundwater and reduce the impact of groundwater on the upper solidified sludge layer.

[0040] 4. The first driving assembly drives the gear connected to the rotating rod to rotate, and the rotation of the gear drives the first dumping bucket and the second dumping bucket connected to the chain to rotate. Under the action of the dumping structure, the first dumping bucket pours the sludge into the first filter frame, and the second dumping bucket pours the sludge into the second filter frame, so as to realize the vibration screening of the sludge in batches. While dividing the sludge into two parts, the gravel in the two parts of sludge is screened out respectively, and the components in the two parts of sludge are preliminarily layered to form a spatial layout of gravel-silt-gravel-silt in the vertical downward direction, so as to facilitate the subsequent formation of a layer structure of the first gravel powder layer 811-the first solidified silt layer 821-the second gravel powder layer 831-the second solidified silt layer 841. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0042] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0043] Figure 2 yes Figure 1 A schematic diagram from another perspective;

[0044] Figure 3 yes Figure 2 A schematic diagram from another perspective;

[0045] Figure 4 yes Figure 1 Schematic diagram of the cross-section structure of some structures;

[0046] Figure 5 yes Figure 4 Schematic diagram of the enlarged structure of part C;

[0047] Figure 6 yes Figure 3 A schematic diagram of the enlarged structure of part B;

[0048] Figure 7 yes Figure 2 A schematic diagram of the enlarged structure of part A;

[0049] Figure 8 is a schematic diagram of the layer structure cross section of the solidified sludge;

[0050] 1. Mounting frame; 11. Front wheel; 12. Rear wheel; 13. First filter frame; 14. Second filter frame; 15. First fixed frame; 16. Second fixed frame; 17. Storage bin; 18. Sludge vibrating screen hole; 2. Vibrating screen moving assembly; 21. Mounting seat; 211. Connecting plate; 22. First guide rod; 23. Second guide rod; 24. Fan-shaped wheel; 25. Movable frame; 26. Fixed plate; 27. First elastic member; 28. Second elastic member; 29. ​​Driving motor; 3. Tipping assembly; 31. Mounting plate; 32. First tipping bucket; 33. Second tipping bucket; 34. Rotating rod; 35. Gear; 36. Chain; 37. Tipping structure; 371. First mounting rod; 372. Second mounting rod; 373. First paddle; 374. Second paddle; 375. First fixed plate; 376, second fixed plate; 4, first crushing roller group; 5, second crushing roller group; 6, first driving assembly; 61, engine; 62, driving gear; 63, transmission gear; 64, driven gear; 65, transmission belt; 66, first transmission rod; 67, second transmission rod; 7, second driving assembly; 71, driving bevel gear; 72, first driven bevel gear; 73, second driven bevel gear; 74, third transmission rod; 75, first vertical rod; 76, second vertical rod; 8, discharging structure; 81, first stone powder channel; 811, first stone powder layer; 82, first silt channel; 821, first solidified silt layer; 83, second stone powder channel; 831, second stone powder layer; 84, second silt channel; 841, second solidified silt layer; 9, trowel plate; 10, stirring blade. DETAILED DESCRIPTION

[0051] The following is combined with Figure 1-8 This application is described in further detail.

[0052] The present application discloses a sludge in-situ solidification device and a construction method thereof, referring to Figure 1 , Figure 2 and Figure 3 A sludge in-situ solidification device comprises a mounting frame 1 and a moving wheel, the moving wheel is rotatably mounted below the mounting frame 1, a first filter frame 13, a second filter frame 14, a first fixed frame 15 and a second fixed frame 16 are also movably mounted on the mounting frame 1, the first filter frame 13, the second filter frame 14, the first fixed frame 15 and the second fixed frame 16 are welded and fixedly connected, and the first filter frame 13 is welded and mounted above the second filter frame 14, the first fixed frame 15 is welded and mounted between the first filter frame 13 and the second filter frame 14, the second fixed frame 16 is welded and mounted below the second filter frame 14, a storage bin 17 for storing a liquid curing agent is provided inside the first filter frame 13 and the second filter frame 14, sludge vibration sieve holes 18 are provided on the first filter frame 13 and the second filter frame 14, a liquid outlet is provided on the inner bottom wall of the storage bin 17, and the liquid outlet and the sludge vibration sieve holes 18 are staggered with each other.

[0053] A vibrating screen moving assembly 2 is installed below the second fixed frame 16, and a dumping assembly 3 is installed on the mounting frame 1; a first crushing roller group 4 and a second crushing roller group 5 are installed on one side of the first filtering frame 13, and a first driving assembly 6 and a second driving assembly 7 are installed on the mounting frame 1; a discharging structure 8 is also fixedly installed on the mounting frame 1.

[0054] When the first driving component 6 drives the dumping component 3 to operate, the dumping component 3 can transfer the sludge in batches, and dump the sludge into the first filter frame 13 and the second filter frame 14 respectively. The first filter frame 13 and the second filter frame 14 can screen out larger particles of stone in the sludge, and under the action of the vibrating screen moving component 2, the stone can move along the length direction of the first filter frame 13 and the second filter frame 14, and the vibration of the stone during the movement can reduce the amount of silt attached to the stone, increase the dryness of the stone powder after crushing, and facilitate the subsequent sprinkling of the stone powder. In the process of vibrating the sludge, the liquid curing agent stored in the storage bin 17 opened inside the first filter frame 13 and the second filter frame 14 can be discharged from the liquid outlet, so as to be mixed with the sludge filtered by vibration.

[0055] The second driving assembly 7 in the present application can also drive the first crushing roller group 4 and the second crushing roller group 5 to crush and grind the vibrated stones in batches. The vibrated sludge and the ground stone powder are finally laid in layers under the action of the discharging structure 8 to form a layer structure of the first stone powder layer 811-the first solidified sludge layer 821-the second stone powder layer 831-the second solidified sludge layer 841 from top to bottom. Sprinkling stone powder on the surface of the solidified sludge can increase the roughness of the sludge surface, effectively increase the compressive strength of the sludge, and improve the solidification body. The overall mechanical properties of the silt can be improved, and the gravel powder can fill the tiny pores on the surface of the silt, reduce water penetration, improve the anti-seepage performance of the silt solidified body, and increase durability. The gravel powder layer in the middle of the silt can further improve the compressive strength of the silt, improve the overall mechanical properties of the solidified body, and can protect the solidified silt layer at the bottom after the surface gravel powder layer and the solidified silt layer are damaged, thereby extending the service life of the solidified silt layer at the bottom. The lower gravel stratification can effectively reduce groundwater reverse infiltration and reduce the impact of groundwater on the upper solidified silt layer.

[0056] In order to separate the mud and stones in the sludge by vibrating screen, refer to Figure 3 , Figure 4 and Figure 5 The vibrating screen moving assembly 2 in this embodiment includes a mounting seat 21, a connecting plate 211, a first guide rod 22, a second guide rod 23, a fan-shaped wheel 24, a movable frame 25, a fixed plate 26, a first elastic member 27, a second elastic member 28 and a driving motor 29. There are two groups of mounting seats 21 and connecting plates 211, and they are respectively welded and fixedly connected to the second fixed frame 16 through two groups of connecting plates 211. There are also two groups of movable frames 25 corresponding to the mounting seats 21. The two groups of mounting seats 21, connecting plates 211 and movable frames 25 are symmetrically installed below the second fixed frame 16 along the length direction of the mounting frame 1. The two groups of movable frames 25 are respectively sleeved and installed on the two groups of mounting seats 21. There are two groups of first guide rods 22 on a single mounting seat 21. The two groups of first guide rods 22 are movable through both ends of a single mounting seat 21 and are fixedly welded and installed in the movable frame 25, and are slidably connected between the two ends of the mounting seat 21.

[0057] There are four groups of first elastic members 27, which are respectively mounted between the two ends of the mounting seat 21 and the movable frame 25, and are sleeved on the four ends of the two groups of guide rods extending out of the single mounting seat 21. There are two groups of fan-shaped wheels 24, which are rotatably mounted on the two side walls of the mounting seat 21 and are connected to the output shaft of the driving motor 29. There are two groups of fixed plates 26 connected to the single movable frame 25, and the single movable frame 25 is mounted between the two groups of fixed plates 26, and the two groups of fixed plates 26 are fixedly welded and mounted on the mounting frame 1. There are four groups of second guide rods 23 on the single movable frame 25, and one end of the four groups of second guide rods 23 is respectively fixedly welded and mounted on the side walls of the movable frame 25, and the other end respectively passes through the fixed plate 26 and is movably connected to the fixed plate 26. There are four groups of second elastic members 28 for the second guide rods 23, and the four groups of second elastic members 28 are mounted between the movable frame 25 and the fixed plate 26, and are respectively sleeved on the four groups of second guide rods 23.

[0058] When the driving motor 29 drives the fan-shaped wheel 24 to rotate, since the fan-shaped wheel 24 is an eccentric structure, it can drive the mounting seat 21 to shake. Since the first guide rod 22 penetrates the mounting seat 21 and is fixedly installed in the movable frame 25, and the first elastic member 27 is installed between the mounting seat 21 and the movable frame 25, the mounting seat 21 can vibrate up and down when the fan-shaped wheel 24 rotates. Since one end of the second guide rod 23 is fixed to the side wall of the movable frame 25, and the other end penetrates the fixed plate 26 and is movably connected to the fixed plate 26, the second elastic member 28 is installed between the movable frame 25 and the fixed plate 26, the mounting seat 21 can also vibrate left and right when the fan-shaped wheel 24 rotates. Therefore, through the second fixed frame 16 fixedly connected to the mounting seat 21, the first filter frame 13, the second filter frame 14, the first fixed frame 15 and the second fixed frame 16 are driven as a whole to perform an elliptical trajectory motion, thereby realizing the layered vibration screening of stones in the sludge.

[0059] The stones can also move along the length direction of the first filter frame 13 and the second filter frame 14 during the vibrating screening, and the vibration of the stones can reduce the amount of silt attached to the stones and improve the dryness of the stone powder after being crushed; in this embodiment, the first elastic member 27 and the second elastic member 28 are both springs, and the spring is a preferred method of this embodiment. In other embodiments, the first elastic member 27 and the second elastic member 28 can be elastic rubber sleeves, etc.

[0060] A connecting rod is welded and installed between the two groups of mounting seats 21. The connecting rod is not marked in the figure. The connecting rod can keep the two groups of mounting seats 21 synchronized. A stirring blade 10 is rotatably installed in the first fixed frame 15. A stirring rod is vertically welded on the stirring blade 10. A first stirring bevel gear is welded and installed on the connecting rod. A second stirring bevel gear is welded and installed on the stirring rod. The first stirring bevel gear and the second stirring bevel gear are meshed with each other. The second fixed frame 16 is arranged in the same manner as the first fixed frame 15. The stirring blade 10 can further improve the mixing degree of the sludge after vibration and the liquid curing agent, so that the sludge and the liquid curing agent are mixed more evenly, improve the consistency of the mixed sludge, thereby improving the compressive strength and accelerating the curing time, thereby improving its performance and scope of application.

[0061] In order to achieve batch treatment of sludge, Figure 3 and Figure 6 The dumping assembly 3 in this embodiment includes a mounting plate 31, a first dumping bucket 32, a second dumping bucket 33, a rotating rod 34, a gear 35, a chain 36 and a dumping structure 37. The mounting plate 31 is installed with two groups, and the two groups of mounting plates 31 are symmetrically welded and installed on both sides of the mounting frame 1. The first dumping bucket 32 ​​and the second dumping bucket 33 are both four groups. The four groups of first dumping buckets 32 and the four groups of second dumping buckets 33 are installed between the two groups of mounting plates 31 at intervals. Chain grooves are opened on the opposite surfaces of the two groups of mounting plates 31. There are four groups of gears 35, and the four groups of gears 35 are rotatably installed at the two end ends of the two groups of chain grooves. There are two groups of chains 36, and the two groups of chains 36 are respectively arranged in the chain grooves on the two groups of mounting plates 31, and are respectively sleeved on the two groups of gears 35 installed in the chain grooves. The first driving assembly 6 drives the rotating rod 34 to rotate.

[0062] The first driving assembly 6 drives the gear 35 connected to the rotating rod 34 to rotate, and the rotation of the gear 35 drives the first dumping bucket 32 ​​and the second dumping bucket 33 connected to the chain 36 to rotate. Under the action of the dumping structure 37, the first dumping bucket 32 ​​pours the sludge into the first filter frame 13, and the second dumping bucket 33 pours the sludge into the second filter frame 14, so as to realize the vibration screening of the sludge in batches, and while dividing the sludge into two parts, the gravel in the two parts of sludge is screened out respectively, and the components in the two parts of sludge are preliminarily layered, forming a spatial layout of gravel-sludge-gravel-sludge in the vertical downward direction, so as to facilitate the subsequent formation of a layer structure of the first stone powder layer 811-the first solidified sludge layer 821-the second stone powder layer 831-the second solidified sludge layer 841.

[0063] Reference Figure 6The dumping structure 37 in this embodiment includes a first mounting rod 371, a second mounting rod 372, a first paddle 373, a second paddle 374, a first fixing plate 375 and a second fixing plate 376. The first mounting rod 371 is welded and installed at both end portions of the first dumping bucket 32, and the end of the first mounting rod 371 away from the first dumping bucket 32 ​​is rotatably connected to the chain 36. The second mounting rod 372 is welded and installed at both end portions of the second dumping bucket 33, and the end of the second mounting rod 372 away from the second dumping bucket 33 is rotatably connected to the chain 36. The first paddle 373 is welded and installed on the side wall of the first mounting rod 371, the second paddle 374 is welded and installed on the side wall of the second mounting rod 372, and the first fixing plate 375 and the second fixing plate 376 are welded and installed in the chain groove at intervals.

[0064] When the first dumping bucket 32 ​​and the second dumping bucket 33 move, they will drive the first mounting rod 371 and the second mounting rod 372 to move synchronously. When the first paddle 373 on the first mounting rod 371 abuts against the first fixing plate 375, the first dumping bucket 32 ​​is turned over to dump the sludge into the first filter frame 13. When the second paddle 374 abuts against the second fixing plate 376, the second dumping bucket 33 is turned over to dump the sludge into the second filter frame 14, thereby realizing batch processing of the sludge.

[0065] The movement of the first dumping bucket 32 ​​and the second dumping bucket 33 needs to be achieved by the rotation of the chain 36. Figure 2 and Figure 4 Therefore, the first driving assembly 6 in this embodiment includes an engine 61, a driving gear 62, a transmission gear 63, a driven gear 64, a transmission belt 65, a first transmission rod 66 and a second transmission rod 67. The engine 61 is fixedly mounted on the mounting frame 1, the driving gear 62 is sleeved and welded on the output shaft of the engine 61, the transmission gear 63 is installed between the driving gear 62 and the driven gear 64, and is respectively meshed with the driving gear 62 and the driven gear 64, the moving wheel is installed below the mounting frame 1, the moving wheel includes two front wheels 11 and two rear wheels 12, the two front wheels 11 are connected by a first transmission rod 66, the two rear wheels 12 are connected by a second transmission rod 67, the driven gear 64 is sleeved and welded on the second transmission rod 67, and the transmission belt 65 is sleeved on the first transmission rod 66 and the rotating rod 34.

[0066] The engine 61 is started, and the output shaft of the engine 61 drives the driving gear 62 to rotate, and the driven gear 64 is driven through the transmission gear 63, thereby driving the rear wheel 12 to rotate. The rear wheel 12 moves and drives the front wheel 11 to rotate. Since the front wheel 11 is connected to the first transmission rod 66, and the first transmission rod 66 and the rotating rod 34 are connected by a transmission belt 65, the rotating rod 34 can be driven, thereby driving the gear 35 connected to the transmission rod, so that the first dumping bucket 32 ​​and the second dumping bucket 33 can be lifted by the chain 36 meshing with the gear 35 to process the sludge in batches.

[0067] To crush the stones screened out by vibration, the first crushing roller group 4 and the second crushing roller group 5 need to be driven, refer to Figure 7 Therefore, the second driving assembly 7 in this embodiment includes an active bevel gear 71, a first driven bevel gear 72, a second driven bevel gear 73, a third transmission rod 74, a first vertical rod 75 and a second vertical rod 76. The active bevel gear 71 is welded and installed on the end of the output shaft of the engine 61. The first crushing roller group 4 includes a first active crushing roller and a first driven crushing roller. The first driven bevel gear 72 is welded and installed on the end of the first active crushing roller. The second crushing roller group 5 includes a second active crushing roller and a second driven crushing roller. The second driven bevel gear 73 is welded and installed on the end of the second active crushing roller. The third transmission rod 74 and the first vertical rod 75 are equipped with a first transmission member. The active bevel gear 71 and the first driven bevel gear 72 are connected to each other through the first transmission member.

[0068] A second transmission member is installed on the third transmission rod 74 and the second vertical rod 76. The active bevel gear 71 and the second driven bevel gear 73 are connected through the second transmission member. In this embodiment, the first transmission member is a bevel gear set, which includes two first transmission bevel gears welded and installed at both ends of the first vertical rod 75, and a second transmission bevel gear welded and installed on the upper third rotating rod 34. One of the two first transmission bevel gears is meshed with the second transmission bevel gear, and the other is meshed with the first driven bevel gear 72, so as to realize the driving of the first crushing roller group 4. The second transmission member in this embodiment is arranged with the first transmission member.

[0069] When the output shaft of the engine 61 rotates, the active bevel gear 71 drives the first driven bevel gear 72 to rotate through the third transmission rod 74 and the first transmission member provided on the first vertical rod 75, so as to drive the first crushing roller group 4, and crush and grind the stones transported by the first fixed frame 15. The active bevel gear 71 drives the second driven bevel gear 73 to rotate through the third transmission rod 74 and the second vertical rod 76, so as to drive the second crushing roller group 5, and crush and grind the stones transported by the second fixed frame 16.

[0070] After the sludge is mixed with the liquid curing agent in batches and the stones in the sludge are crushed and ground in batches, a layer structure of a first stone powder layer 811-a first solidified sludge layer 821-a second stone powder layer 831-a second solidified sludge layer 841 needs to be formed. Figure 1 , Figure 2 , Figure 3 and Figure 8 Therefore, the discharging structure 8 in this embodiment includes a first stone powder channel 81, a first silt channel 82, a second stone powder channel 83 and a second silt channel 84 welded and installed on the mounting frame 1, the first silt channel 82 and the second stone powder channel 83 are welded and installed between the first stone powder channel 81 and the second silt channel 84, and the first silt channel 82 is welded and installed between the first stone powder channel 81 and the second stone powder channel 83.

[0071] The first stone powder channel 81 outputs the stone powder ground by the first crushing roller group 4, the first silt channel 82 outputs the silt vibrated in the first fixed frame 15, the second stone powder channel 83 outputs the stone powder ground by the second crushing roller group 5, and the second silt channel 84 outputs the silt vibrated in the second fixed frame 16. At the channel openings of the first stone powder channel 81, the first silt channel 82, the second stone powder channel 83 and the second silt channel 84, the silt mixed with the liquid curing agent and the stone powder are output. Due to the position arrangement of the first stone powder channel 81, the first silt channel 82, the second stone powder channel 83 and the second silt channel 84, the silt mixed with the liquid curing agent and the stone powder are output alternately at the same position on the travel route, and finally a layer structure of the first stone powder layer 811-the first cured silt layer 821-the second stone powder layer 831-the second cured silt layer 841 from top to bottom is formed.

[0072] A trowel plate 9 is rotatably installed at the end of the first stone powder channel 81 away from the first crushing roller group 4. The first silt channel 82, the second stone powder channel 83 and the second silt channel 84 are arranged at the same time as the first stone powder channel 81. The trowel plate 9 can smooth the surface of the material output from the channel port, so that the texture of the silt after final solidification is more uniform and dense, and at the same time, it can improve the degree of adhesion of the silt after the stone powder and the liquid curing agent are mixed, thereby further improving the compressive strength of the silt and improving the overall mechanical properties of the solidified body.

[0073] The implementation principle of a sludge in-situ solidification device in the embodiment of the present application is:

[0074] The engine 61 is started, and the engine 61 drives the mounting frame 1 to move forward. At the same time, the first transmission rod 66 drives the first dumping bucket 32 ​​and the second dumping bucket 33 in the dumping assembly 3 to transfer the sludge respectively. The sludge in the first dumping bucket 32 ​​and the sludge in the second dumping bucket 33 are respectively poured into the first filter frame 13 and the second filter frame 14 through the dumping structure 37 in the dumping assembly 3, so as to realize the subsequent batch vibration screening of the sludge. The drive motor 29 is started, and the drive motor 29 drives the fan wheel 24 to rotate eccentrically, thereby driving the first filter frame 13, the second filter frame 14, the first fixed frame 15 and the second fixed frame 16 connected to the movable seat to shake synchronously in an elliptical trajectory, so as to realize the vibration screening of stones in the batches of sludge.

[0075] During the vibrating screening process, the stones and silt screened out by the vibration are moved to one side of the mounting frame 1, and the silt screened out by the vibration will enter the first fixed frame 15 through the first filter frame 13, and enter the second fixed frame 16 through the second filter frame 14, and be fully stirred and mixed with the liquid curing agent through the stirring blades 10. The stones screened out by the first filter frame 13 and the second filter frame 14 will enter the grinding stations in the first crushing roller group 4 and the second crushing roller group 5 respectively during the vibrating screening process and be ground into stone powder. The stones in the first filter frame 13 After being ground into powder, it is output from the first stone powder channel 81, the sludge mixed with liquid curing agent in the first fixed frame 15 is output from the first sludge channel 82, the stones in the second filter frame 14 are ground into powder and output from the second stone powder channel 83, and the sludge mixed with liquid curing agent in the second fixed frame 16 is output from the second sludge channel 84. The screed plate 9 smoothes the surfaces of the output materials respectively, and after the final curing is completed, a layer structure of the first stone powder layer 811-the first cured sludge layer 821-the second stone powder layer 831-the second cured sludge layer 841 is formed.

[0076] The present application also discloses a construction method of a sludge in-situ solidification device, comprising the following steps:

[0077] S1: Start the engine 61, the engine 61 drives the mounting frame 1 to move forward, during the movement, the first transmission rod 66 drives the first dumping bucket 32 ​​and the second dumping bucket 33 in the dumping assembly 3 to transfer the sludge respectively;

[0078] S2: The sludge in the first dumping bucket 32 ​​and the sludge in the second dumping bucket 33 in S1 are respectively poured into the first filter frame 13 and the second filter frame 14 through the dumping structure 37 in the dumping assembly 3, so as to realize subsequent batch vibration screening of the sludge;

[0079] S3: Start the driving motor 29, which drives the fan-shaped wheel 24 to rotate eccentrically, thereby driving the first filter frame 13, the second filter frame 14, the first fixed frame 15 and the second fixed frame 16 connected to the movable seat to shake in an elliptical trajectory synchronously, so as to realize the vibration screening of the stones in the sludge in batches in S2, and in the process of vibration screening, the stones and sludge screened out move to one side of the mounting frame 1;

[0080] S4: The sludge after vibrating and screening in S3 enters the first fixed frame 15 through the first filter frame 13 and enters the second fixed frame 16 through the second filter frame 14, and is fully stirred and mixed with the liquid curing agent through the stirring blades 10;

[0081] S5: The stones sieved out by the first filter frame 13 and the second filter frame 14 in S3 will enter the grinding stations in the first crushing roller group 4 and the second crushing roller group 5 respectively during the sieving process and be ground into stone powder;

[0082] S6: After the stones in the first filter frame 13 are ground into powder, they are output from the first stone powder channel 81, and the sludge mixed with the liquid curing agent in the first fixed frame 15 is output from the first sludge channel 82. After the stones in the second filter frame 14 are ground into powder, they are output from the second stone powder channel 83, and the sludge mixed with the liquid curing agent in the second fixed frame 16 is output from the second sludge channel 84.

[0083] S7: The trowel plate 9 smoothes the surface of the material output in S6, and finally forms a layer structure of the first stone powder layer 811 - the first solidified silt layer 821 - the second stone powder layer 831 - the second solidified silt layer 841 after solidification.

[0084] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0085] The above are all optional embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A sludge in-situ solidification device, characterized in that: The invention comprises a mounting frame (1) and a moving wheel, wherein a first filter frame (13), a second filter frame (14), a first fixed frame (15) and a second fixed frame (16) are further arranged on the mounting frame (1), wherein the first filter frame (13) is arranged above the second filter frame (14), the first fixed frame (15) is arranged between the first filter frame (13) and the second filter frame (14), and the second fixed frame (16) is arranged below the second filter frame (14); a storage bin (17) for storing a liquid curing agent is provided inside the first filter frame (13) and the second filter frame (14); sludge vibration sieve holes (18) are provided on the first filter frame (13) and the second filter frame (14); a liquid outlet is provided on the inner bottom wall of the storage bin (17); the liquid outlet and the sludge vibration sieve holes (18) are mutually offset; A vibrating screen moving assembly (2) is provided below the second fixed frame (16) for moving the stones and sludge screened out to one side of the mounting frame (1) while vibrating and filtering the first filter frame (13) and the second filter frame (14); and a dumping assembly (3) is provided on the mounting frame (1) for dumping the sludge to the first filter frame (13) and the second filter frame (14) respectively; A first crushing roller group (4) and a second crushing roller group (5) are arranged on one side of the first filter frame (13); the first crushing roller is used to crush and grind stones moved out of the first filter frame (13) by vibrating the screen into stone powder; the second crushing roller group (5) is used to crush and grind stones moved out of the second filter frame (14); the mounting frame (1) is provided with a first driving component (6) for driving the dumping component (3), and a second driving component (7) for driving the first crushing roller group (4) and the second crushing roller group (5); The mounting frame (1) is also provided with a discharging structure (8) for paving the sludge and stone powder after the layered vibration screening in layers to form a layer structure; The vibrating screen moving assembly (2) comprises a mounting seat (21), a connecting plate (211), a first guide rod (22), a second guide rod (23), a sector wheel (24), a movable frame (25), a fixed plate (26), a first elastic member (27), a second elastic member (28) and a driving motor (29); the first filter frame (13), the second filter frame (14), the first fixed frame (15) and the second fixed frame (16) are fixedly connected; the mounting seat (21) is arranged below the second fixed frame (16) and is fixedly connected to the second fixed frame (16) via the connecting plate (211); the movable frame (25) is sleeved on the mounting seat (21); the first guide rod (22) movably passes through the mounting seat (21) and is fixedly arranged in the movable frame (25); the first elastic member (27) is arranged between the mounting seat (21) and the second fixed frame (16); The movable frame (25) is provided between the movable frame (25) and is sleeved on the end of the first guide rod (22) extending out of the mounting seat (21); the sector wheel (24) is rotatably provided on the side wall of the mounting seat (21) and is connected to the output shaft of the driving motor (29); the fixing plate (26) is provided on the mounting frame (1); one end of the second guide rod (23) is fixedly provided on the side wall of the movable frame (25), and the other end passes through the fixing plate (26) and is movably connected to the fixing plate (26); the second elastic member (28) is provided between the movable frame (25) and the fixing plate (26) and is sleeved on the second guide rod (23); when the driving motor (29) drives the sector wheel (24) to rotate, the first elastic member (27) and the second elastic member (28) are elastically deformed, and the mounting seat (21) moves in an elliptical trajectory.

2. A sludge in-situ solidification device according to claim 1, characterized in that: The dumping assembly (3) comprises a mounting plate (31), a first dumping bucket (32), a second dumping bucket (33), a rotating rod (34), a gear (35), a chain (36) and a dumping structure (37). The mounting plate (31) is provided in two groups, and the two groups of mounting plates (31) are symmetrically mounted on both sides of the mounting frame (1). The first dumping bucket (32) and the second dumping bucket (33) are arranged between the two groups of mounting plates (31) at intervals. Chain grooves are provided on the opposite surfaces of the two groups of mounting plates (31). The gears (35) are provided in four groups, and the four groups of gears (35) are respectively arranged at the two ends of the two groups of chain grooves. The chain (36) comprises two groups, the two groups of chains (36) are respectively arranged in the chain grooves on the two groups of mounting plates (31) and sleeved on the gears (35), the two groups of gears (35) at the same height are rotatably connected to the mounting plate (31) via the rotating rod (34), the dumping structure (37) is used to cause the first dumping bucket (32) to dump sludge into the first filter frame (13) and the second dumping bucket (33) to dump sludge into the second filter frame (14) when the chain (36) rotates, and the first driving component (6) drives the rotating rod (34) to rotate.

3. A sludge in-situ solidification device according to claim 2, characterized in that: The dumping structure (37) comprises a first mounting rod (371), a second mounting rod (372), a first paddle (373), a second paddle (374), a first fixing plate (375) and a second fixing plate (376); the first mounting rod (371) is arranged at both end portions of the first dumping bucket (32), and one end of the first mounting rod (371) away from the first dumping bucket (32) is rotatably connected to the chain (36); the second mounting rod (372) is arranged at both end portions of the second dumping bucket (33), and one end of the second mounting rod (372) away from the second dumping bucket (33) is rotatably connected to the chain (36); The first paddle (373) is arranged on the side wall of the first mounting rod (371), the second paddle (374) is arranged on the side wall of the second mounting rod (372), the first fixing plate (375) and the second fixing plate (376) are arranged in the chain groove at intervals, when the first paddle (373) abuts against the first fixing plate (375), the first dumping bucket (32) turns over to dump the sludge into the first filter frame (13), and when the second paddle (374) abuts against the second fixing plate (376), the second dumping bucket (33) turns over to dump the sludge into the second filter frame (14).

4. A sludge in-situ solidification device according to claim 3, characterized in that: The first driving assembly (6) comprises an engine (61), a driving gear (62), a transmission gear (63), a driven gear (64), a transmission belt (65), a first transmission rod (66) and a second transmission rod (67); the engine (61) is arranged on the mounting frame (1); the driving gear (62) is arranged on an output shaft of the engine (61); the transmission gear (63) is arranged between the driving gear (62) and the driven gear (64) and is respectively meshed with the driving gear (62) and the driven gear (64); the moving wheels are arranged below the mounting frame (1); the moving wheels comprise two front wheels (1 1) and two rear wheels (12), the two front wheels (11) are connected via the first transmission rod (66), the two rear wheels (12) are connected via the second transmission rod (67), the driven gear (64) is arranged on the second transmission rod (67), the transmission belt (65) is sleeved on the first transmission rod (66) and the rotating rod (34), the engine (61) drives the rear wheels (12) on the second transmission rod (67) to rotate, so that the first transmission rod (66) connected to the front wheel (11) rotates, and the rotating rod (34) is driven to rotate via the transmission belt (65).

5. A sludge in-situ solidification device according to claim 4, characterized in that: The second driving assembly (7) comprises an active bevel gear (71), a first driven bevel gear (72), a second driven bevel gear (73), a third transmission rod (74), a first vertical rod (75) and a second vertical rod (76), wherein the active bevel gear (71) is arranged at the end of the output shaft of the engine (61), the first crushing roller group (4) comprises a first active crushing roller and a first driven crushing roller, the first driven bevel gear (72) is arranged at the end of the first active crushing roller, and the second crushing roller group (5) comprises a second active crushing roller and a a second driven crushing roller, wherein the second driven bevel gear (73) is arranged at an end of the second active crushing roller, the third transmission rod (74) and the first vertical rod (75) are provided with a first transmission member, the active bevel gear (71) and the first driven bevel gear (72) are transmission-connected via the first transmission member, the third transmission rod (74) and the second vertical rod (76) are provided with a second transmission member, and the active bevel gear (71) and the second driven bevel gear (73) are transmission-connected via the second transmission member.

6. The sludge in-situ solidification device according to claim 5, characterized in that: The discharging structure (8) comprises a first stone powder channel (81), a first silt channel (82), a second stone powder channel (83) and a second silt channel (84) fixedly mounted on the mounting frame (1); the first silt channel (82) and the second stone powder channel (83) are arranged between the first stone powder channel (81) and the second silt channel (84); the first silt channel (82) is arranged between the first stone powder channel (81) and the second stone powder channel (83); the first stone powder channel (81) is used to output the stone powder ground by the first crushing roller group (4); the first silt channel (82) is used to output the silt vibrated in the first fixed frame (15); the second stone powder channel (83) is used to output the stone powder ground by the second crushing roller group (5); and the second silt channel (84) is used to output the silt vibrated in the second fixed frame (16).

7. A sludge in-situ solidification device according to claim 6, characterized in that: A trowel plate (9) is rotatably provided at the end of the first stone powder channel (81) away from the first crushing roller group (4), and the first sludge channel (82), the second stone powder channel (83) and the second sludge channel (84) are arranged together with the first stone powder channel (81).

8. The sludge in-situ solidification device according to claim 7, characterized in that: The first fixed frame (15) is provided with a stirring blade (10) for improving the mixing degree of the sludge and the liquid solidifying agent, and the second fixed frame (16) is provided with the same arrangement as the first fixed frame (15).

9. A construction method of a sludge in-situ solidification device, based on the sludge in-situ solidification device according to claim 8, characterized in that: The steps include: S1: starting the engine (61), the engine (61) drives the mounting frame (1) to move forward, and during the movement, the first transmission rod (66) drives the first dumping bucket (32) and the second dumping bucket (33) in the dumping assembly (3) to transfer the sludge respectively; S2: The sludge in the first dumping bucket (32) and the sludge in the second dumping bucket (33) in S1 are respectively poured into the first filter frame (13) and the second filter frame (14) through the dumping structure (37) in the dumping assembly (3), thereby realizing subsequent batch vibration screening of the sludge; S3: starting the drive motor (29), the drive motor (29) drives the fan-shaped wheel (24) to rotate eccentrically, thereby driving the first filter frame (13), the second filter frame (14), the first fixed frame (15) and the second fixed frame (16) connected to the movable seat to shake in an elliptical trajectory synchronously, so as to achieve the vibration screening of the stones in the sludge batched in S2, and in the process of vibration screening, the stones and sludge screened out are moved to one side of the mounting frame (1); S4: the sludge after the vibration screening in S3 enters the first fixed frame (15) through the first filter frame (13), and enters the second fixed frame (16) through the second filter frame (14), and is fully stirred and mixed with the liquid curing agent through the stirring blades (10); S5: the stones sieved out by the first filter frame (13) and the second filter frame (14) in S3 will enter the grinding stations in the first crushing roller group (4) and the second crushing roller group (5) respectively during the sieving process and be ground into stone powder; S6: the stones in the first filter frame (13) are ground into powder and then discharged from the first stone powder channel (81), the sludge mixed with the liquid curing agent in the first fixed frame (15) is discharged from the first sludge channel (82), the stones in the second filter frame (14) are ground into powder and then discharged from the second stone powder channel (83), and the sludge mixed with the liquid curing agent in the second fixed frame (16) is discharged from the second sludge channel (84); S7: The screed plate (9) smoothes the surface of the material output in S6, and finally forms a layer structure of a first stone powder layer (811) - a first solidified silt layer (821) - a second stone powder layer (831) - a second solidified silt layer (841) after solidification.

Citation Information

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