Slag water cooling and separation equipment
By adding water pumping components and heat exchange components to the slag water cooling and separation equipment, the problems of small flash evaporation area and poor heat recovery are solved, efficient flash evaporation and heat recovery are achieved, and the slag water treatment process is optimized through the sampling components. Improve overall work efficiency.
Patent Information
- Application Number
- CN202411318770.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The small flash area of existing slag water cooling and separation equipment leads to low flash evaporation efficiency, and lacks effective heat recovery and slag water sampling and detection structure, resulting in low overall working efficiency.
A slag water cooling and separation device including a flash tank, a water pump and a heat exchange assembly is designed to increase the slag water evaporation area through a water pump and a spray pipe, and secondary heat recovery is performed using a heat exchanger box and a snake tube. And set up sampling components for slag water detection.
It improves the flash evaporation rate and heat recovery efficiency, facilitates the sampling and detection of slag water, and optimizes the overall processing process.
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Figure CN118833892B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of slag water treatment, and in particular to slag water cooling and separation equipment. Background Art
[0002] Hydrogen energy refers to the chemical energy released by the chemical reaction of hydrogen and oxygen. It is a secondary clean energy with high combustion calorific value. It is widely used in aerospace, power and other industries. The industrial production of hydrogen generally adopts coal gasification. Coal gasification refers to the process in which solid fuels such as coal or coke, semi-coke react with gasifying agents under high temperature, normal pressure or pressurized conditions to convert them into gas products and a small amount of residue. It is an important part of coal chemical industry.
[0003] However, a large amount of slag water is generated during the coal gasification process, and the slag water not only contains a large amount of carbon slag and other substances, but also carries a large amount of waste heat. In order to treat the slag water generated during the coal gasification process, a slag water cooling and separation device is usually used, such as the existing public document CN118224899A-A slag water cooling device and slag water cooling system. The existing slag water cooling and separation equipment has a certain tank volume, resulting in a small evaporation area of the slag water in the tank, thereby affecting the flash evaporation rate and the poor heat exchange efficiency; in addition, the existing slag water cooling and separation equipment, due to part of the slag water The solid particles have a small particle size, so when steam is generated, some of the solid particles will enter the steam pipe along with the steam, causing wear or blockage of the steam pipe; finally, the existing slag water cooling and separation equipment lacks a structure for sampling, testing and analyzing the slag water after internal flash evaporation, which makes it inconvenient to choose whether to continue flash evaporation of the slag water according to the actual situation of the slag water after flash evaporation, resulting in some slag water that meets the standards after flash evaporation still continuing to flash, and the overall processing time is long and the overall work efficiency is low; therefore, it is necessary to improve the existing technology to solve the above technical problems. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In view of the fact that the above-mentioned existing slag water cooling and separation equipment has the problem of small flash evaporation area of slag water, resulting in low flash evaporation efficiency, a slag water cooling and separation equipment is proposed.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a slag water cooling and separation device, comprising: a flash tank, a feed pipe passing through the top of the front end surface of the flash tank, a discharge pipe passing through the bottom of the flash tank, and an exhaust pipe passing through the top of the flash tank; an adjustment component, a slide rail fixedly connected to the inner wall of one side of the flash tank, an L-shaped frame slidably connected to the slide rail, an adjustment plate movably connected between the L-shaped frames, and a U-shaped plate movably connected above the flash tank, a slide groove 1 is provided on the vertical support arm of the L-shaped frame, a longitudinal rod is welded to the top of the vertical support arm of the L-shaped frame, a mounting rod 1 is welded to the front and rear ends of the top of the longitudinal rod, and the top of the mounting rod 1 is movably connected to the top of the L-shaped frame. The top of the flash tank is penetrated and welded to the lower surface of the U-shaped plate. A movable plate is slidably sleeved on the outer wall of the mounting rod one. Connecting rods three are welded to the front and rear ends of the lower surface of the movable plate. The bottom ends of the connecting rods three movably penetrate the longitudinal rod and the L-shaped frame in turn and extend to the inside of the slide groove one. A lifting block is welded to the bottom end of the connecting rod three. Connecting rods one are welded to one side of the front and rear end surfaces of the adjustment plate, and the free end of the connecting rod one is rotatably connected to the inside of the lifting block; through grooves are opened in the horizontal direction on the transverse arms of the L-shaped frame, and connecting rods two are welded to the other side of the front and rear end surfaces of the adjustment plate, and the free ends of the connecting rods two are movably connected to the inside of the through grooves; both sides of the surface of the U-shaped plate The U-shaped frame is welded on the rear end surface of the flash tank, and the bottom of the horizontal support arm of the U-shaped frame is fixedly connected to the driving motor through the motor frame, and the output shaft of the driving motor is fixedly connected to the threaded rod, and the outer wall of the threaded rod is threadedly sleeved with an L-shaped rod, and the vertical support arms on both sides of the U-shaped frame are vertically provided with two slide grooves, and the inside of the two slide grooves is vertically movably connected with a slider one, and the end of the slider one located on the outside of the two slide grooves is respectively welded to the two sides of the vertical support arm of the L-shaped rod, and the top of the longitudinal support arm of the L-shaped rod is welded to the U-shaped plate. The lower surface of the transverse support arm; and a pumping assembly, including a water pump 1 fixedly connected to the bottom of the front end surface of the flash tank, a water pumping hood located at the bottom of the flash tank and a spray pipe fixedly connected to one side of the longitudinal rod, the water inlet end of the water pump 1 is fixedly connected to the water pumping pipe, the end of the water pumping pipe away from the water pump 1 is fixedly connected to the bottom of the water pumping hood, the water outlet end of the water pump 1 is fixedly connected to a connecting pipe 1, the end of the connecting pipe 1 away from the water pump 1 is fixedly connected to a telescopic hose, the end of the telescopic hose away from the connecting pipe 1 passes through the longitudinal rod and is fixedly connected to one end of the spray pipe, and the end of the spray pipe away from the longitudinal rod is fixedly connected to a plurality of high-pressure nozzles at equal intervals along the longitudinal direction.
[0007] The beneficial effects of the present invention are as follows: the slag water at the lower inner side of the flash tank is pumped into the spray pipe through a water pump and a water pump hood, and the slag water is sprayed on an inclined adjustment plate through a high-pressure nozzle, so that the slag water flows on the adjustment plate, thereby increasing the evaporation area of the slag water, improving the flash evaporation rate, and enhancing the heat recovery efficiency.
[0008] As a preferred solution of the slag water cooling and separation equipment of the present invention, a filter screen is fixedly connected to the inside of the water pumping hood, and recoil pipes are fixedly connected to the outer walls on both sides of the water pumping hood, and a solenoid valve is arranged on the recoil pipe. The end of the recoil pipe away from the water pumping hood is fixedly connected to a connecting pipe through a three-way joint, and a solenoid valve is arranged on the connecting pipe.
[0009] As a preferred solution of the slag water cooling and separation equipment of the present invention, the front and rear ends of one side of the longitudinal rod are welded with mounting rings, and the front and rear ends of the spray pipe are sleeved inside the mounting rings.
[0010] In order to clean the steam and prevent the carbon slag with smaller particle size in the slag water from being worn or blocked by the steam pipe due to the flow of steam, a further improvement is made to the slag water cooling and separation equipment of the present invention, wherein: a heat exchange component is arranged at the bottom of the discharge pipe through a discharge valve, and a filter component is arranged at the top of the exhaust pipe; a water inlet pipe and a water outlet pipe are fixedly connected on the outer walls of both sides of the heat exchange box in the heat exchange component, a plurality of serpentine pipes are fixedly connected at equal intervals from left to right inside the heat exchange box, a water divider is fixedly connected to the top of the heat exchange box, the tops of the plurality of serpentine pipes are fixedly connected to the bottom of the water divider, a connecting pipe 2 is fixedly connected to the top of the water divider, and the top of the connecting pipe 2 is fixedly connected to the discharge pipe through a discharge valve. A water combiner is fixedly connected to the bottom, the bottom ends of multiple serpentine tubes are fixedly connected to the top of the water combiner, and a connecting pipe three is fixedly connected to the front end face of the water combiner; a filter box in the filter assembly is fixedly connected to the top of the exhaust pipe, and the top of the filter box is fixedly connected to the outlet pipe, multiple installation frames are fixedly connected to the inside of the filter box at equal intervals from top to bottom, a filter screen two is fixedly connected to the inside of the installation frame, atomization pipes are fixedly connected to both sides above the installation frame, and one side of the atomization pipe is fixedly connected to multiple atomization nozzles at equal intervals along the longitudinal direction; wherein, connecting pipe four is fixedly connected to both sides of the front end face of the installation frame, and the front ends of the connecting pipe four are respectively fixedly connected to both sides of the rear end face of the heating box, and the front ends of the atomization pipes are fixedly connected to the rear end face of the heating box.
[0011] Another beneficial effect of the present invention is that the slag water after flash evaporation is further heat exchanged through the heat exchange box and the serpentine tube, thereby improving the overall heat recovery efficiency. At the same time, a part of the hot water in the heat exchange box is pumped into the heating box through the second water pump, and a part of the hot water in the heating box flows into the internal cavity of the installation frame through the connecting pipe four, thereby heating the filter screen two, and another part of the hot water in the heating box is sprayed into the filter box through the atomizing pipe and the atomizing nozzle. The dual setting of the filter screen two and the atomized hot water realizes the filtration and cleaning of the steam, and also avoids the problem of steam heat reduction during the filtration and cleaning process.
[0012] As a preferred solution of the slag water cooling and separation equipment of the present invention, wherein: a water pump 2 is fixedly connected to the front end surface of the heating box, the water outlet end of the water pump 2 is fixedly connected to a connecting pipe 5, the end of the connecting pipe 5 away from the water pump 2 is fixedly connected to the top of the heating box, the water inlet end of the water pump 2 is fixedly connected to a connecting pipe 6, and the end of the connecting pipe 6 away from the water pump 2 is fixedly connected to the front end surface of the heat exchange box.
[0013] In order to facilitate the sampling and detection of the slag water after flash evaporation, another further improvement is made to the slag water cooling and separation equipment of the present invention, wherein: it also includes a sampling assembly arranged below the rear end surface of the flash tank, the sampling assembly includes a mounting frame, a floating block, a sampling tube and a sampling box; the mounting frame is provided with two groups and is respectively fixedly connected vertically to the two sides of the inner rear end surface of the flash tank, and the outer walls of the mounting frames close to each other are vertically provided with slide grooves three, and the interior of the slide grooves three is movably connected with sliders two, and the ends of the sliders two located on the outer sides of the slide grooves three are respectively fixedly connected to the outer walls of the two sides of the floating block, and the bottom front end of the floating block A collar is fixedly connected; a sampling tube is sleeved inside the collar, and one end of the sampling tube is fixedly connected to a sampling cover; a sampling cavity is opened at the lower part of the interior of the sampling box, and an adjusting cavity is opened at the upper part of the interior of the sampling box, and fixing rods are welded around the front end face of the sampling box, and the end of the fixing rod away from the sampling box is welded to the lower part of the rear end face of the flash tank; wherein, a gray water pump is fixedly connected to the lower part of the rear end face of the sampling box, the water inlet end of the gray water pump is fixedly connected to the other end of the sampling tube, and the water outlet end of the gray water pump is fixedly connected to a connecting pipe seven, and the end of the connecting pipe seven away from the gray water pump passes through the bottom of the sampling box and extends to the interior of the sampling cavity.
[0014] Another beneficial effect of the present invention is that the buoyancy of the float is adjusted by the vacuum pump, so that the height of the float in the flash tank can be adjusted, and the slag water after flashing in the flash tank is pumped into the sampling chamber through the sampling tube by the gray water pump, so that the slag water after flashing can be sampled and tested, which makes it convenient to choose whether to flash the slag water again according to the actual situation after the flashing of the slag water, thereby effectively improving the overall processing rate.
[0015] As a preferred solution of the slag-water cooling and separation equipment of the present invention, a vacuum pump is fixedly connected to the inside of the regulating chamber, an output end of the vacuum pump is fixedly connected to an air pipe, and an end of the air pipe away from the vacuum pump is fixedly connected to the bottom of the floating block.
[0016] As a preferred solution of the slag-water cooling and separation equipment of the present invention, a regulating pipe is passed through the upper rear end surface of the regulating chamber, and a regulating valve is fixedly connected to one end of the regulating pipe located outside the regulating chamber. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0018] Figure 1 The figure is a schematic diagram of the overall structure of a slag water cooling and separation device.
[0019] Figure 2 For the present invention Figure 1 Right side cross-section of the structure.
[0020] Figure 3 It is a schematic structural diagram of the flash tank of the present invention.
[0021] Figure 4 It is a schematic diagram of the structure of the regulating component of the present invention.
[0022] Figure 5 The figure is a schematic diagram of the installation among the slide rail, L-shaped frame, adjustment plate and movable plate of the present invention.
[0023] Figure 6 It is a schematic diagram of the installation between the U-shaped frame and the L-shaped rod of the present invention.
[0024] Figure 7 It is a schematic structural diagram of the water pumping assembly of the present invention.
[0025] Figure 8 It is a structural schematic diagram of the water extraction hood of the present invention.
[0026] Fig. 9 It is a schematic diagram of the structure of the spray pipe of the present invention.
[0027] Fig.10 It is a right side cross-sectional view of the heat exchange component of the present invention.
[0028] Fig.11 It is a front view of the heat exchange box of the present invention.
[0029] Fig.12 It is a right side cross-sectional view of the filter assembly of the present invention.
[0030] Fig.13 It is a schematic diagram of the installation between the installation frame and the atomization tube and the heating box of the present invention.
[0031] Fig.14 It is a schematic diagram of the structure of the sampling component of the present invention.
[0032] Fig.15 It is a schematic diagram of the installation between the mounting frame and the floating block of the present invention.
[0033] Fig.16 It is a schematic diagram of the structure of the sampling tube of the present invention.
[0034] Fig.17 It is a schematic diagram of the structure of the sampling box of the present invention.
[0035] 100-flash tank, 101-feed pipe, 102-discharge pipe, 103-discharge valve, 104-exhaust pipe, 200-adjustment assembly, 201-slide rail, 202-L-shaped frame, 202a-slide slot 1, 202b-through slot, 203-adjustment plate, 203a-connecting rod 1, 203b-connecting rod 2, 204-longitudinal rod, 205-mounting rod 1, 206-U-shaped plate, 206a-sleeve rod, 207-moving plate, 207a-connecting rod 3, 207b-lifting block, 207c-mounting rod 2, 208-U-shaped frame, 208a-motor frame, 208b-driving motor, 208c-threaded rod, 208d-slideway 2, 209-L-shaped rod, 209a-slider 1, 300-water pumping assembly, 301-water pump 1, 302-water pumping pipe, 303-water pumping cover, 303a-filter screen 1, 303b-recoil pipe, 303c-solenoid valve 1, 304-connecting pipe 1, 304a-solenoid valve 2, 305-tee joint, 306-telescopic hose, 307-spray pipe, 307a-installation ring, 307b-high pressure nozzle, 400-heat exchange component, 401-heat exchange box, 401a-water inlet pipe, 401b-water outlet pipe, 402-serpentine pipe, 403-water distributor, 403a-connecting pipe 2, 404-water combiner, 404a-connecting pipe 3, 500-filter component, 501-filter box, 501a-air outlet pipe, 502-installation frame, 502a-connecting pipe 4, 503-filter screen 2, 504-atomizing pipe, 504a-atomizing nozzle, 505-heating box, 506-water pump 2, 50 6a-connecting pipe five, 506b-connecting pipe six, 600-sampling assembly, 601-mounting frame, 601a-slideway three, 602-floating block, 602a-ring, 602b-slider two, 602c-vacuum pump, 602d-air pipe, 603-sampling tube, 603a-ash water pump, 603b-connecting pipe seven, 603c-sampling cover, 604-sampling box, 604a-sampling chamber, 604b-adjusting chamber, 604b-1-adjusting tube, 604b-2-adjusting valve, 604c-fixing rod. DETAILED DESCRIPTION
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0037] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0038] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0039] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included. Example 1
[0040] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 7 , which is the first embodiment of the present invention, provides a slag water cooling and separation device. When in use, the cooling and separation device flashes the slag water through the flash tank 100, and at the same time increases the evaporation area of the slag water through the cooperation of the pumping component 300 and the regulating component 200, thereby effectively improving the flash evaporation rate of the slag water.
[0041] Specifically, it includes a flash tank 100, wherein a feed pipe 101 penetrates above the front end surface of the flash tank 100, a discharge pipe 102 penetrates the bottom of the flash tank 100, and an exhaust pipe 104 penetrates the top of the flash tank 100; an adjusting component 200, including a slide rail 201 fixedly connected to the inner wall of one side of the flash tank 100, an L-shaped frame 202 slidably connected to the slide rail 201, an adjusting plate 203 movably connected between the L-shaped frame 202, and a U-shaped plate 206 movably connected above the flash tank 100; and a pumping component 300, including a pumping pump 301 fixedly connected below the front end surface of the flash tank 100, a pumping hood 303 located at the lower part of the flash tank 100, and a spray pipe 307 fixedly connected to one side of the longitudinal rod 204.
[0042] Read in detail Figure 4 and Figure 5As shown, a slide groove 202a is vertically provided on the upper edge of the vertical arm of the L-shaped frame 202, a longitudinal rod 204 is welded to the top of the vertical arm of the L-shaped frame 202, and a mounting rod 205 is welded to the front and rear ends of the top of the longitudinal rod 204, the top of the mounting rod 205 movably passes through the top of the flash tank 100 and is welded to the lower surface of the U-shaped plate 206, and a movable plate 207 is slidably sleeved on the outer wall of the mounting rod 205.
[0043] Read in detail Figure 4 and Figure 5 As shown, sleeve rods 206a are rotatably penetrated on both sides of the surface of the U-shaped plate 206, and the internal threads of the sleeve rods 206a are sleeved with mounting rods 207c, and the upper end of the outer surface of the mounting rods 207c is provided with external threads, and the bottom end of the mounting rods 207c is welded to the center position of the upper surface of the movable plate 207, and the front and rear ends of the lower surface of the movable plate 207 are welded with connecting rods 3 207a, and the bottom ends of the connecting rods 3 207a are movably penetrated through the longitudinal rods 204 and the L-shaped frame 202 in turn and are welded with lifting blocks 207b, and the lifting blocks 207b are located inside the slide groove 1 202a.
[0044] Read in detail Figure 4 and Figure 5 As shown, a connecting rod 203a is welded on one side of the front and rear end surfaces of the adjustment plate 203, and the free end of the connecting rod 203a is rotatably connected to the inside of the lifting block 207b. A through groove 202b is opened in the horizontal direction on the horizontal support arm of the L-shaped frame 202, and a connecting rod 203b is welded on the other side of the front and rear end surfaces of the adjustment plate 203, and the free end of the connecting rod 203b is movably connected to the inside of the through groove 202b.
[0045] Read in detail Figure 7 and Fig. 9 As shown, the water inlet end of the water pump 301 is fixedly connected to the water suction pipe 302, the end of the water suction pipe 302 away from the water pump 301 is fixedly connected to the bottom of the water suction cover 303, the water outlet end of the water pump 301 is fixedly connected to the connecting pipe 304, the end of the connecting pipe 304 away from the water pump 301 is fixedly connected to the telescopic hose 306, the end of the telescopic hose 306 away from the connecting pipe 304 passes through the longitudinal rod 204 and is fixedly connected to one end of the spray pipe 307, and the end of the spray pipe 307 away from the longitudinal rod 204 is fixedly connected to multiple high-pressure nozzles 307b at equal intervals along the longitudinal direction.
[0046] When the above arrangement is in use, the sleeve rod 206a is rotated, and the sleeve rod 206a drives the mounting rod 207c to rise and fall while rotating, and applies external force to the movable plate 207 through the mounting rod 207c, so that the movable plate 207 applies external force to the lifting block 207b through the mounting rod 1 205, and the lifting block 207b drives the adjustment plate 203 to move through the connecting rod 1 203a, thereby adjusting the inclination angle of the adjustment plate 203, and then starts the water pump 1 301, so that the slag water in the flash tank 100 enters the spray pipe 307 through the water pumping hood 303, the water pumping pipe 302, the connecting pipe 1 304 and the telescopic hose 306 in turn, and sprays the slag water on the adjustment plate 203 through the high-pressure nozzle 307b, thereby increasing the evaporation area of the slag water and further improving the flash evaporation efficiency of the slag water.
[0047] Furthermore, a mounting ring 307a is welded to the front and rear ends of one side of the longitudinal rod 204, and the front and rear ends of the spray pipe 307 are sleeved on the inner side of the mounting ring 307a. Example 2
[0048] Reference Figure 6 , which is the second embodiment of the present invention, is based on the previous embodiment, except that, in order to facilitate the adjustment of the distance between the liquid level in the flash tank 100 and the adjustment plate 203, it is avoided that the water on the adjustment plate 203 will stir up large splashes when flowing back.
[0049] Specifically, a U-shaped frame 208 is welded on the rear end face of the flash tank 100, and the bottom of the horizontal arm of the U-shaped frame 208 is fixedly connected to the drive motor 208b through the motor frame 208a. The output shaft of the drive motor 208b is fixedly connected to the threaded rod 208c, and the outer wall of the threaded rod 208c is threadedly sleeved with an L-shaped rod 209. The top of the longitudinal arm of the L-shaped rod 209 is welded to the lower surface of the horizontal arm of the U-shaped plate 206.
[0050] When the above arrangement is in use, the drive motor 208b is started, and the output shaft of the drive motor 208b drives the threaded rod 208c to rotate synchronously. Under the action of the threaded screw connection between the threaded rod 208c and the L-shaped rod 209, the L-shaped rod 209 applies an external force to the U-shaped plate 206, so that the U-shaped plate 206 is lifted and lowered vertically. The U-shaped plate 206 drives the longitudinal rod 204 and the L-shaped frame 202 to be lifted and lowered through the mounting rod 1 205, thereby adjusting the distance between the adjustment plate 203 and the liquid level inside the flash tank 100.
[0051] Furthermore, the vertical arms on both sides of the U-shaped frame 208 are vertically provided with a second slide groove 208d, and the vertical arms of the L-shaped rod 209 are symmetrically fixed with a slider 1 209a on both sides, and the free end of the slider 1 209a is movably connected to the inside of the second slide groove 208d. Example 3
[0052] Reference Figure 8 , which is the third embodiment of the present invention. This embodiment is based on the previous embodiment, but differs in that the structure of the water extraction hood 303 is further refined to avoid the problem of carbon slag in the slag water causing blockage of the water extraction hood 303 and other structures.
[0053] Specifically, a filter screen 303a is fixedly connected to the interior of the water extraction hood 303, and a backwash pipe 303b is fixedly connected to the outer walls on both sides of the water extraction hood 303. A solenoid valve 303c is provided on the backwash pipe 303b. One end of the backwash pipe 303b away from the water extraction hood 303 is fixedly connected to a connecting pipe 304 through a three-way joint 305, and a solenoid valve 2 304a is provided on the connecting pipe 304.
[0054] When the above arrangement is in use, the filter screen 303a is used to prevent solid particles such as carbon slag in the slag water from entering the structures such as the water extraction hood 303. At the same time, after the equipment has been running for a period of time, the solenoid valve 304a is closed and the solenoid valve 303c is started, so that the water in the connecting pipe 304 enters the backwash pipe 303b through the three-way joint 305, and flows back to the water extraction hood 303 through the backwash pipe 303b, thereby realizing the backwashing of the filter screen 303a in the water extraction hood 303, thereby preventing the filter screen 303a from being blocked. Example 4
[0055] Reference Figure 1 , Figure 2 , Figure 3 , Fig.10 and Fig.12 , which is the fourth embodiment of the present invention, is based on the previous embodiment, except that it is to avoid the problem of steam pipe wear or blockage caused by solid particles mixed in the steam after flash evaporation.
[0056] Specifically, a heat exchange component 400 is provided at the bottom end of the discharge pipe 102 through the discharge valve 103. The heat exchange component 400 includes a heat exchange box 401, a serpentine pipe 402, a water inlet and a water combiner 404. A filter component 500 is provided at the top end of the exhaust pipe 104. The filter component 500 includes a filter box 501, an installation frame 502, a filter screen 503, an atomization pipe 504 and a heating box 505.
[0057] Read in detail Fig.10 and Fig.11, an inlet pipe 401a and an outlet pipe 401b are fixedly connected on the outer walls on both sides of the heat exchange box 401, a plurality of serpentine pipes 402 are provided and are installed in sequence from left to right inside the heat exchange box 401, a water distributor 403 is fixedly connected to the top of the heat exchange box 401, a connecting pipe 2 403a is fixedly connected to the top of the water distributor 403, and the top of the connecting pipe 2 403a is fixedly connected to the discharge pipe 102 through a discharge valve 103, a water combiner 404 is fixedly connected to the bottom of the heat exchange box 401, a connecting pipe 3 404a is fixedly connected on the front end surface of the water combiner 404, the top ends of the plurality of serpentine pipes 402 are fixedly connected to the bottom of the water distributor 403, and the bottom ends of the plurality of serpentine pipes 402 are fixedly connected to the top of the water combiner 404.
[0058] Read in detail Fig.12 and Fig.13 The filter box 501 is fixedly connected to the top of the exhaust pipe 104, and the top of the filter box 501 is fixedly connected with an outlet pipe 501a. A plurality of mounting frames 502 are fixedly connected at equal intervals from top to bottom inside the filter box 501, and the interior of the mounting frame 502 is arranged in a cavity. A filter screen 2 503 is fixedly connected inside the mounting frame 502, and both sides above the mounting frame 502 are fixedly connected with atomizing pipes 504, and one side of the atomizing pipe 504 is fixedly connected with a plurality of atomizing nozzles 504a at equal intervals in the longitudinal direction, and both sides of the front end surface of the mounting frame 502 are fixedly connected with connecting pipes 4 502a, and the front ends of the connecting pipes 4 502a are respectively fixedly connected to both sides of the rear end surface of the heating box 505, and the front ends of the atomizing pipes 504 are fixedly connected to the rear end surface of the heating box 505.
[0059] When the above arrangement is in use, the slag water after flash evaporation in the flash tank 100 is evenly distributed to the interior of the serpentine pipe 402 through the discharge pipe 102 and the water distributor 403, and the slag water after flash evaporation is subjected to secondary heat exchange through the heat exchange box 401, thereby further improving the heat exchange efficiency. At the same time, the water pump 2 506 is started, and the water pump 2 506 draws the hot water in the heat exchange box 401 into the heating box 505 through the connecting pipe 5 506a, and a part of the hot water in the heating box 505 enters the interior of the installation frame 502 through the connecting pipe 4 502a, thereby heating the installation frame 502 and the filter screen 2 503, and the other part of the hot water in the heating box 505 is sprayed on the interior of the filter box 501 through the atomizing pipe 504 and the atomizing nozzle 504a, and the steam flowing through the filter box 501 is filtered and cleaned by the filter screen 2 503 and the atomized hot water.
[0060] Furthermore, a water pump 2 506 is fixedly connected to the front end surface of the heating box 505, and the water outlet end of the water pump 2 506 is fixedly connected to a connecting pipe 506a, and one end of the connecting pipe 506a away from the water pump 2 506 is fixedly connected to the top of the heating box 505, and the water inlet end of the water pump 2 506 is fixedly connected to a connecting pipe 6 506b, and one end of the connecting pipe 6 506b away from the water pump 2 506 is fixedly connected to the front end surface of the heat exchange box 401. Example 5
[0061] Reference Figure 1 , Figure 2 , Figure 3 and Fig.14 , which is the fifth embodiment of the present invention, is based on any of the above embodiments, except that this embodiment is proposed to facilitate sampling and testing of the slag water after flash evaporation in the flash tank 100.
[0062] Specifically, it includes a sampling assembly 600 disposed below the rear end surface of the flash tank 100 , and the sampling assembly 600 includes a mounting frame 601 , a floating block 602 , a sampling tube 603 and a sampling box 604 .
[0063] Read in detail Fig.14 , Fig.15 and Fig.17 The mounting frame 601 is provided with two groups and is respectively fixedly connected to the two sides of the rear end surface of the flash tank 100 in the vertical direction. The floating block 602 is movably connected between the mounting frames 601 in the vertical direction. The bottom front end of the floating block 602 is fixedly connected with a collar 602a. The sampling tube 603 is sleeved inside the collar 602a. One end of the sampling tube 603 is fixedly connected with a sampling cover 603c. A sampling cavity 604a is provided at the lower part of the sampling box 604. The sampling cavity 604a is further provided with detection components such as a water temperature sensor and a liquid concentration sensor. The sampling box 604 is provided with a regulating chamber 604b on the upper part thereof, and a grey water pump 603a is fixedly connected to the lower part of the rear end surface of the sampling box 604. The water inlet end of the grey water pump 603a is fixedly connected to the other end of the sampling tube 603, and the water outlet end of the grey water pump 603a is fixedly connected to a connecting pipe 603b. The end of the connecting pipe 603b away from the grey water pump 603a passes through the bottom of the sampling box 604 and extends to the interior of the sampling chamber 604a.
[0064] When the above arrangement is in use, the gray water pump 603a is started. Under the action of the gray water pump 603a, the slag water in the flash tank 100 enters the sampling chamber 604a through the sampling cover 603c and the sampling tube 603 in turn. The slag water is detected by the water temperature sensor, liquid concentration sensor and other detection components in the sampling chamber 604a. When the slag water meets the standards, the slag water that meets the standards is directly discharged into the flocculation sedimentation tank for sedimentation and slag removal, and the slag water that does not meet the standards is discharged into the next-level flash tank 100 for flash evaporation again until the slag water meets the flocculation sedimentation standards.
[0065] Furthermore, fixing rods 604 c are welded around the front end surface of the sampling box 604 , and one end of the fixing rod 604 c away from the sampling box 604 is welded below the rear end surface of the flash tank 100 .
[0066] Furthermore, an adjusting tube 604b-1 passes through the upper rear end surface of the adjusting chamber 604b, and an end of the adjusting tube 604b-1 located outside the adjusting chamber 604b is fixedly connected to a adjusting valve 604b-2. Example 6
[0067] Reference Fig.15 , which is the sixth embodiment of the present invention, is based on the previous embodiment, except that, in order to facilitate sampling of slag water at different depths in the flash tank 100, the structure of the floating block 602 is refined.
[0068] Specifically, the outer walls of the mounting frame 601 that are close to each other are vertically provided with slide grooves 601a, and the interior of the slide grooves 601a is movably connected with sliders 602b. The ends of the sliders 602b located on the outside of the slide grooves 601a are respectively fixedly connected to the outer walls on both sides of the floating block 602. The floating block 602 is a hollow structure filled with gas. The interior of the regulating chamber 604b is fixedly connected to a vacuum pump 602c, and the output end of the vacuum pump 602c is fixedly connected to a gas pipe 602d, and the end of the gas pipe 602d away from the vacuum pump 602c is fixedly connected to the bottom of the floating block 602.
[0069] When the above arrangement is in use, the vacuum pump 602c is started, and under the action of the vacuum pump 602c, the gas in the adjustment chamber 604b enters the interior of the float 602. By adding or reducing gas into the float 602, the buoyancy of the float 602 is changed, thereby adjusting the depth of the float 602 in the flash tank 100, thereby facilitating the sampling of slag water at different depths in the flash tank 100.
[0070] In addition, it should be noted that the components not described in detail in this article are prior art, for example, the gray water pump 603a can adopt a slurry pump with model 8 / 6E-AH.
[0071] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, changes in orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to an alternative embodiment. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0072] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).
[0073] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0074] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A slag water cooling and separation device, characterized in that: include, A flash tank (100), wherein a feed pipe (101) penetrates above a front end surface of the flash tank (100), a discharge pipe (102) penetrates the bottom of the flash tank (100), and an exhaust pipe (104) penetrates the top of the flash tank (100); The adjustment assembly (200) comprises a slide rail (201) fixedly connected to the inner wall of one side of the flash tank (100), an L-shaped frame (202) slidably connected to the slide rail (201), an adjustment plate (203) movably connected between the L-shaped frames (202), and a U-shaped plate (206) movably connected above the flash tank (100), wherein a slide groove (202a) is provided on the vertical support arm of the L-shaped frame (202), and a longitudinal rod (204) is welded to the top of the vertical support arm of the L-shaped frame (202), and a mounting rod (205) is welded to the front and rear ends of the top of the longitudinal rod (204), and the top of the mounting rod (205) movably penetrates the top of the flash tank (100). The mounting rod (205) is welded to the lower surface of the U-shaped plate (206); a movable plate (207) is slidably sleeved on the outer wall of the mounting rod (205); and connecting rods (207a) are welded to the front and rear ends of the lower surface of the movable plate (207); the bottom ends of the connecting rods (207a) are movably penetrated through the longitudinal rod (204) and the L-shaped frame (202) in sequence and extend to the inside of the slide groove (202a); and a lifting block (207b) is welded to the bottom end of the connecting rod (207a); and connecting rods (203a) are welded to one side of the front and rear end surfaces of the adjustment plate (203); and the free end of the connecting rod (203a) is rotatably connected to the inside of the lifting block (207b); The transverse arms of the L-shaped frame (202) are each provided with a through slot (202b) in the transverse direction, and the other side of the front and rear end surfaces of the adjustment plate (203) is welded with a second connecting rod (203b), and the free end of the second connecting rod (203b) is movably connected to the inside of the through slot (202b); Both sides of the surface of the U-shaped plate (206) are rotatably penetrated by sleeve rods (206a), and the internal threads of the sleeve rods (206a) are sleeved with a second mounting rod (207c), and the bottom end of the second mounting rod (207c) is welded to the center position of the upper surface of the movable plate (207); A U-shaped frame (208) is welded to the rear end surface of the flash tank (100), and the bottom of the horizontal support arm of the U-shaped frame (208) is fixedly connected to a driving motor (208b) via a motor frame (208a), the output shaft of the driving motor (208b) is fixedly connected to a threaded rod (208c), and an L-shaped rod (209) is threadedly sleeved on the threaded rod (208c), vertical support arms on both sides of the U-shaped frame (208) are vertically provided with a second slide groove (208d), and both sides of the vertical support arm of the L-shaped rod (209) are symmetrically fixed with a first slide block (209a), the free end of the first slide block (209a) is movably connected to the inside of the second slide groove (208d), and the top of the longitudinal support arm of the L-shaped rod (209) is welded to the lower surface of the horizontal support arm of the U-shaped plate (206); and, The pumping assembly (300) comprises a pumping pump (301) fixedly connected to the lower front end of the flash tank (100), a pumping cover (303) located at the lower interior of the flash tank (100), and a spray pipe (307) fixedly connected to one side of the longitudinal rod (204), wherein the water inlet end of the pumping pump (301) is fixedly connected to a pumping pipe (302), and one end of the pumping pipe (302) away from the pumping pump (301) is fixedly connected to the bottom of the pumping cover (303), and the pumping pipe (307) is fixedly connected to the water inlet end of the pumping pump (301). The water outlet end of pump one (301) is fixedly connected to connecting pipe one (304), and one end of connecting pipe one (304) away from water pump one (301) is fixedly connected to a telescopic hose (306), the end of the telescopic hose (306) away from connecting pipe one (304) passes through the longitudinal rod (204) and is fixedly connected to one end of a spray pipe (307), and the end of the spray pipe (307) away from the longitudinal rod (204) is fixedly connected to a plurality of high-pressure spray heads (307b) at equal intervals along the longitudinal direction.
2. The slag-water cooling and separation equipment according to claim 1, characterized in that: The interior of the water extraction hood (303) is fixedly connected with a filter screen 1 (303a), and the outer walls on both sides of the water extraction hood (303) are fixedly connected with a recoil pipe (303b), and the recoil pipe (303b) is provided with a solenoid valve 1 (303c), and the end of the recoil pipe (303b) away from the water extraction hood (303) is fixedly connected with a connecting pipe 1 (304) through a three-way joint (305), and the connecting pipe 1 (304) is provided with a solenoid valve 2 (304a).
3. The slag-water cooling and separation equipment according to claim 1, characterized in that: A mounting ring (307a) is welded to the front and rear ends of one side of the longitudinal rod (204), and the front and rear ends of the spray pipe (307) are sleeved on the inner side of the mounting ring (307a).
4. The slag-water cooling and separation equipment according to claim 1, characterized in that: A heat exchange component (400) is provided at the bottom end of the discharge pipe (102) via a discharge valve (103), and a filter component (500) is provided at the top end of the exhaust pipe (104); The heat exchange box (401) in the heat exchange assembly (400) has a water inlet pipe (401a) and a water outlet pipe (401b) fixedly connected to the outer walls on both sides thereof, and a plurality of serpentine pipes (402) are fixedly connected to the inside of the heat exchange box (401) at equal intervals from left to right, and a water distributor (403) is fixedly connected to the top of the heat exchange box (401), and the top ends of the plurality of serpentine pipes (402) are fixedly connected to the bottom of the water distributor (403). The top of the heat exchange box (401) is fixedly connected to a second connecting pipe (403a), and the top of the second connecting pipe (403a) is fixedly connected to the discharge pipe (102) through the discharge valve (103); the bottom of the heat exchange box (401) is fixedly connected to a water combiner (404), and the bottom ends of the plurality of serpentine tubes (402) are fixedly connected to the top of the water combiner (404); the front end surface of the water combiner (404) is fixedly connected to a third connecting pipe (404a); The filter box (501) in the filter assembly (500) is fixedly connected to the top of the exhaust pipe (104), and the top of the filter box (501) is fixedly connected to an exhaust pipe (501a), a plurality of mounting frames (502) are fixedly connected at equal intervals from top to bottom inside the filter box (501), and a second filter screen (503) is fixedly connected inside the mounting frame (502), both sides above the mounting frame (502) are fixedly connected to atomizing pipes (504), and one side of the atomizing pipe (504) is fixedly connected to a plurality of atomizing nozzles (504a) at equal intervals along the longitudinal direction; Wherein, both sides of the front end surface of the installation frame (502) are fixedly connected to a connecting pipe four (502a), and the front ends of the connecting pipe four (502a) are respectively fixedly connected to both sides of the rear end surface of the heating box (505), and the front ends of the plurality of atomizing pipes (504) are fixedly connected to the rear end surface of the heating box (505).
5. The slag-water cooling and separation equipment according to claim 4, characterized in that: A second water pump (506) is fixedly connected to the front end surface of the heating box (505), and a connecting pipe (506a) is fixedly connected to the water outlet end of the second water pump (506), and an end of the connecting pipe (506a) away from the second water pump (506) is fixedly connected to the top of the heating box (505), and a connecting pipe (506b) is fixedly connected to the water inlet end of the second water pump (506), and an end of the connecting pipe (506b) away from the second water pump (506) is fixedly connected to the front end surface of the heat exchange box (401).
6. The slag-water cooling and separation equipment according to claim 1, characterized in that: It also includes a sampling assembly (600) disposed below the rear end surface of the flash tank (100), and the sampling assembly (600) includes a mounting frame (601), a floating block (602), a sampling tube (603) and a sampling box (604); The mounting frame (601) is provided with two groups and is respectively fixedly connected to both sides of the rear end surface of the flash tank (100) in the vertical direction, and the outer walls of the mounting frame (601) close to each other are vertically provided with slide grooves 3 (601a), and the interior of the slide grooves 3 (601a) is movably connected with sliders 2 (602b), and one end of the sliders 2 (602b) located outside the slide grooves 3 (601a) is respectively fixedly connected to the outer walls of both sides of the floating block (602), and the bottom front end of the floating block (602) is fixedly connected with a collar (602a); The sampling tube (603) is sleeved inside the collar (602a), and one end of the sampling tube (603) is fixedly connected to a sampling cover (603c); A sampling cavity (604a) is provided at the lower part of the sampling box (604), and an adjustment cavity (604b) is provided at the upper part of the sampling box (604); fixing rods (604c) are welded around the front end surface of the sampling box (604), and one end of the fixing rod (604c) away from the sampling box (604) is welded to the lower part of the rear end surface of the flash tank (100); A grey water pump (603a) is fixedly connected to the lower rear end surface of the sampling box (604), and the water inlet end of the grey water pump (603a) is fixedly connected to the other end of the sampling tube (603), and the water outlet end of the grey water pump (603a) is fixedly connected to a connecting tube seven (603b), and the end of the connecting tube seven (603b) away from the grey water pump (603a) passes through the bottom of the sampling box (604) and extends to the interior of the sampling cavity (604a).
7. The slag-water cooling and separation equipment according to claim 6, characterized in that: The inside of the regulating chamber (604b) is fixedly connected to a vacuum pump (602c), and the output end of the vacuum pump (602c) is fixedly connected to an air supply pipe (602d), and one end of the air supply pipe (602d) away from the vacuum pump (602c) is fixedly connected to the bottom of the floating block (602); An adjusting tube (604b-1) passes through the upper rear end surface of the adjusting chamber (604b), and an end of the adjusting tube (604b-1) located outside the adjusting chamber (604b) is fixedly connected to a adjusting valve (604b-2).
Citation Information
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Slag water cooling device and slag water cooling system
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