Amorphous strip surface detection device and detection method
Through the amorphous strip detection equipment integrating the amorphous strip, clamping, pulling and bending components, the problem of low detection efficiency of amorphous strip in the prior art is solved, and efficient and accurate surface detection is achieved.
Patent Information
- Application Number
- CN202411191994.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2044-08-28
AI Technical Summary
The existing amorphous strip detection devices require frequent loading and unloading between multiple devices, resulting in complex operation and low efficiency, making it difficult to efficiently complete surface detection after pulling or bending.
Amorphous strip surface detection equipment is designed, integrating supporting materials, clamping, pulling and bending components into one, and using visual inspection components to simultaneously detect the amorphous strip surface from both upper and lower sides to achieve efficient detection after pulling and bending.
It realizes efficient detection of holes, brittle fractures and edge burrs on the surface of amorphous strips, with fast detection speed and high accuracy, no need for frequent loading and unloading, and the stability and accuracy of the detection process are improved.
Smart Images

Figure CN118837218B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of amorphous strip detection, and in particular relates to an amorphous strip surface detection device and a detection method. Background Art
[0002] Amorphous materials are a vast and new field in materials science. This type of material has unique physical and chemical properties. Some amorphous alloys have certain properties that are better than those of crystalline materials. By utilizing the outstanding magnetic conductivity of amorphous alloys to be used as the core material for manufacturing transformers, very low loss values can be achieved.
[0003] After production, amorphous strips need to be inspected on their surface. Requirements include ensuring the material is free of holes, brittle fractures, and burrs on the edges. Furthermore, the strips typically need to be pulled and bent before inspection. Consequently, workers are required to frequently load and unload the strips between multiple devices to complete the inspection process. This increases both operating time and the number of steps, reducing overall work efficiency. Summary of the Invention
[0004] The details of one or more embodiments of the invention are set forth in the following drawings and description to make other features, objects, and advantages of the application more readily apparent.
[0005] The present invention proposes an amorphous strip surface detection device and detection method, which solves the technical problems that the existing detection device needs to be frequently loaded and unloaded between multiple devices when completing the surface detection of the amorphous strip after pulling or bending, and the detection process is complicated. The device has the characteristics of being able to complete the surface detection of the amorphous strip after pulling or bending in one device, and the detection is more efficient.
[0006] On one hand, the present invention discloses an amorphous strip surface detection device, comprising a supporting assembly, a clamping assembly, a pulling assembly, a bending assembly, a detection assembly, and a shell; the supporting assembly is located at the front side of the amorphous strip, and is used to extend backward and hold the amorphous strip when the amorphous strip is not being detected, pulled, or bent, and to retract forward and exit the bottom of the amorphous strip when the amorphous strip is being detected, pulled, and bent; the clamping assembly is provided at the left and right ends of the amorphous strip, and is used to clamp the amorphous strip when the amorphous strip is being detected, pulled, and turned over; the pulling assembly The component is connected to the clamping component, and is used to pull the clamping components at the left and right ends of the amorphous strip to move to the left and right ends when the amorphous strip is pulled, thereby pulling the amorphous strip; the bending component is located on the rear side of the amorphous strip, and is used to extend forward and drive the amorphous strip to bend when the amorphous strip is bent; the detection component is located on the upper and lower sides of the amorphous strip, and is used to perform surface detection on the amorphous strip; the shell forms an inner cavity to accommodate the supporting component, clamping component, pulling component, bending component, detection component, and amorphous strip.
[0007] In some embodiments, the clamping assembly includes a clamping seat, a second electric telescopic rod, and a clamping plate; the left and right ends of the amorphous strip are respectively located in the clamping seats on the left and right sides; the second electric telescopic rod is fixed to the top surface of the clamping seat, and the telescopic end of the second electric telescopic rod passes downward through the clamping seat and extends to the inner side of the clamping seat; the clamping plate is fixedly connected to the telescopic end of the second electric telescopic rod, and moves downward under the drive of the second electric telescopic rod to clamp the amorphous strip with the bottom surface of the clamping seat.
[0008] In some embodiments, the pulling assembly includes a cross bar, a connecting plate, and a third spring; the two cross bars pass through the left and right side surfaces of the shell, and one end of the cross bar located inside the shell is fixedly connected to the clamping seat on that side; the connecting plate is fixedly connected to the other end of the cross bar located outside the shell; the third spring is sleeved on the cross bar and located between the connecting plate and the outer side surface of the shell.
[0009] In some embodiments, the pulling assembly further includes a hydraulic cylinder, a movable plate, a vertical rod, a movable plate, a fixed block, a first spring, and an extrusion structure; the hydraulic cylinder is fixedly mounted on the top surface of the shell, and the telescopic end of the hydraulic cylinder downwardly penetrates the top surface of the shell; the movable plate is fixedly connected to the telescopic end of the hydraulic cylinder and is located in the shell, and the movable plate is arranged horizontally left and right; the top ends of the two vertical rods are fixedly connected to the inner wall of the top surface of the shell and are arranged vertically, and the movable plate is slidably connected to the vertical rod; the movable plate is arranged parallel to the bottom of the movable plate and slidably connected to the vertical rod; the fixed block is fixedly connected to the bottom of the vertical rod; the first spring is sleeved outside the vertical rod and is located between the movable plate and the fixed block; one end of the extrusion structure is hinged to the top surface of the clamping seat, and the other end is hinged to the left and right ends of the movable plate.
[0010] In some embodiments, the extrusion structure further includes a sleeve rod, a movable rod, and a second spring; one end of the sleeve rod is rotatably connected to the side wall of the movable plate, and the other end of the sleeve rod is open and extends inward to define a movable groove; one end of the movable rod is rotatably connected to the top surface of the clamping seat, and the other end is slidably inserted into the movable groove of the sleeve rod; the second spring is arranged in the movable groove, one end is fixedly connected to the inner wall of the movable groove, and the other end is fixedly connected to the other end of the movable rod.
[0011] In some embodiments, a receiving groove is provided on the rear side of the shell, and the bending assembly includes a mounting frame, a third electric telescopic rod, a second guide rod, a steering motor, a device plate, and a mounting groove; the mounting frame is arranged in the receiving groove; the third electric telescopic rod is fixedly mounted on the outer wall of the rear side of the shell, and the telescopic end of the third electric telescopic rod passes through the rear side of the shell and is fixedly connected to the side wall of the mounting frame; two second guide rods are symmetrically arranged on both sides of the third electric telescopic rod, the second guide rod passes through the inner wall of the receiving groove and extends to the outer side of the rear side of the shell, and the second guide rod is slidably connected to the rear side of the shell; the steering motor is fixedly mounted on the inner wall of the mounting frame, and the output shaft of the steering motor passes through the mounting frame; the device plate is fixedly connected to the output shaft end of the steering motor; two mounting grooves are arranged on the side wall of the device plate away from the mounting frame, and a bending structure is provided in each mounting groove.
[0012] In some embodiments, the bending structure further includes a moving block, a bending roller, a fourth electric telescopic rod, a limiting slider, and a limiting slide; the moving block is slidably arranged inside the mounting groove; the bending roller is rotatably connected to the side wall of the moving block, and the two bending rollers are respectively located on the upper and lower sides of the amorphous strip after being extended; the fourth electric telescopic rod is fixedly installed on the inner side wall of the mounting groove, and the telescopic end of the fourth electric telescopic rod is fixedly connected to the other side wall of the moving block; the two limiting sliders are fixedly connected to the upper and lower end surfaces of the moving block; the limiting slide is opened on the inner top wall and the inner bottom wall of the mounting groove, and the two limiting sliders are respectively slidably connected in the two limiting slides.
[0013] In some embodiments, the material support assembly includes a first electric telescopic rod, a support plate, and a first guide rod; the first electric telescopic rod is fixedly mounted on the outer side wall of the front side of the shell, and the telescopic end of the first electric telescopic rod passes through the front side of the shell from the outside to the inside of the shell; the support plate is fixedly connected to the telescopic end of the first electric telescopic rod and is located in the inner cavity surrounded by the shell; two first guide rods are fixedly connected to the side wall of the support plate, and the two first guide rods are symmetrically arranged on both sides of the first electric telescopic rod, the first guide rod passes through the front side of the shell, and the first guide rod is slidably connected to the front side of the shell.
[0014] In some embodiments, the detection component includes a support rod fixedly connected to the side wall of the rear side of the shell, and a visual detection camera is fixedly connected to the support rod; two detection components are symmetrically arranged on the upper and lower sides of the bending component.
[0015] Another aspect of the present invention discloses a method for performing surface inspection on the surface of an amorphous strip using the amorphous strip surface inspection device described in any of the above technical solutions, comprising:
[0016] The amorphous strip to be tested is placed in the inner cavity of the shell through the supporting assembly;
[0017] After the clamping assembly clamps the amorphous strip, the supporting assembly withdraws from the bottom of the amorphous strip, and the surface of the amorphous strip is inspected by the detection assemblies located on the upper and lower sides of the amorphous strip;
[0018] The pulling assembly pulls the clamping assemblies at the left and right ends of the amorphous strip to move to the left and right ends, thereby pulling the amorphous strip and performing a pulling process on the amorphous strip. After the pulling process, the surface of the amorphous strip after the pulling process is inspected by the detection assemblies located on the upper and lower sides of the amorphous strip.
[0019] The bending assembly extends forward and drives the amorphous strip to bend, and then bends the amorphous strip. After the bending process, the bending assembly withdraws and uses the detection assemblies located on the upper and lower sides of the amorphous strip to perform surface detection on the bent amorphous strip.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention provides an amorphous strip surface inspection device, which can detect holes, brittle fractures or burr-free edges on the surface of the amorphous strip. The inspection speed is fast and the inspection accuracy is high. In addition, the surface inspection of the amorphous strip after drawing or bending can be completed in one device without frequent loading and unloading of the amorphous strip, making the inspection more efficient. Specifically:
[0022] By setting up a visual inspection component, the two ends of the amorphous strip are fixed by a clamping component. The two visual inspection components can simultaneously inspect the surface of the amorphous strip from the upper and lower sides of the amorphous strip. Holes, brittle fractures or burrs on the surface of the amorphous strip can be detected. The inspection is more efficient, fast and accurate, and can avoid misjudgment and missed judgment.
[0023] By setting up the clamping assembly and the pulling assembly, the amorphous strip can be clamped and fixed during the inspection process, and the amorphous strip can be pulled at the same time. Then, the surface of the pulled amorphous strip can be inspected by the visual inspection assembly to complete the anti-pulling performance test of the amorphous strip.
[0024] By setting up a bending assembly, a torsional force can be applied to the amorphous strip, forcing the amorphous strip to bend, and then the amorphous strip is restored to a horizontal straight state. Then, the surface of the bent amorphous strip is further inspected by a visual inspection assembly, thereby completing the anti-bending performance test of the amorphous strip.
[0025] By setting up a support assembly and placing the amorphous strip on the support assembly, the amorphous strip is supported by the support assembly, which can ensure the stability of the placement of the amorphous strip and the stable straightening state of the amorphous strip, thereby ensuring the stability of subsequent amorphous strip testing and the accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0027] Figure 1 This is a schematic diagram of the structure of an amorphous strip surface detection device proposed by the present invention from a top view angle;
[0028] Figure 2This is a schematic diagram of the structure of an amorphous strip surface detection device proposed by the present invention from an upward perspective;
[0029] Figure 3 This is a schematic diagram of the internal structure of an extrusion structure of an amorphous strip surface detection device proposed by the present invention;
[0030] Figure 4 This is a structural diagram of a moving plate, a vertical rod, a movable plate, a first spring, and a fixed block of an amorphous strip surface detection device proposed by the present invention;
[0031] Figure 5 This is a schematic structural diagram of a visual inspection component of an amorphous strip surface inspection device proposed by the present invention;
[0032] Figure 6 This is a schematic structural diagram of a clamping assembly of an amorphous strip surface detection device proposed by the present invention;
[0033] Figure 7 This is a structural diagram of the bottom plate, back side plate, storage slot, device plate, bending roller, installation slot, and limiting slide of an amorphous strip surface detection device proposed by the present invention;
[0034] Figure 8 This is a schematic structural diagram of the back plate, bending roller, third electric telescopic rod, and second guide rod of an amorphous strip surface detection device proposed by the present invention;
[0035] Figure 9 This is a schematic structural diagram of a bending assembly of an amorphous strip surface detection device proposed by the present invention;
[0036] Figure 10 This is a structural schematic diagram of a bending roller, a moving block, a limiting slider, and a fourth electric telescopic rod of an amorphous strip surface detection device proposed by the present invention;
[0037] Description of the drawings: 1. Bottom plate; 2. Fixed frame; 3. Back plate; 4. Hydraulic cylinder; 5. Movable plate; 6. Sleeve rod; 7. Movable rod; 8. Clamping seat; 9. Distance sensor; 10. Fixed platform; 11. Front plate; 12. Support plate; 13. First electric telescopic rod; 14. First guide rod; 15. Visual inspection camera; 16. Support rod; 17. Movable plate; 18. Pressure touch switch; 19. Extrusion bar; 20. Vertical rod; 21. First spring; 22 , fixed block; 23, movable slot; 24, second spring; 25, second electric telescopic rod; 26, splint; 27, cross bar; 28, third spring; 29, connecting plate; 30, storage slot; 31, device plate; 32, bending roller; 33, installation slot; 34, limiting slide; 35, third electric telescopic rod; 36, second guide rod; 37, steering motor; 38, installation frame; 39, moving block; 40, limiting slider; 41, fourth electric telescopic rod. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is described and illustrated below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present invention and are not intended to limit the present invention. Based on the embodiments provided by the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the present invention.
[0039] Obviously, the drawings described below are merely examples or embodiments of the present invention. Those skilled in the art can apply the present invention to other similar scenarios based on these drawings without inventive effort. Furthermore, it is understood that while the effort involved in such a development process may be complex and lengthy, for those skilled in the art related to the disclosure of the present invention, any design, manufacturing, or production changes based on the technical content disclosed in the present invention are merely conventional technical means and should not be construed as an inadequacy of the disclosure of the present invention.
[0040] References to "embodiments" in this disclosure mean that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the disclosure. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described in this disclosure may be combined with other embodiments, unless there is a conflict.
[0041] Unless otherwise defined, technical or scientific terms used in the present invention shall have the ordinary meaning as understood by a person of ordinary skill in the art to which the invention pertains. As used in the present invention, the terms "a," "an," "a kind of," "the," and similar expressions do not limit the number and may refer to the singular or plural. The terms "comprise," "include," "have," and any variations thereof, as used in the present invention, are intended to cover non-exclusive inclusions; for example, a process, method, system, product, or device comprising a series of steps or modules (units) is not limited to the listed steps or units but may also include steps or units not listed, or may include other steps or units inherent to the process, method, product, or device. As used in the present invention, the terms "connect," "connected," "coupled," and similar expressions are not limited to physical or mechanical connections but may include electrical connections, whether direct or indirect. As used in the present invention, "plurality" means two or more. "And / or" describes an association relationship between associated objects, indicating that three relationships may exist. For example, "A and / or B" may mean: A exists alone, A and B exist simultaneously, or B exists alone. The character " / " generally indicates that the objects in the preceding and following relationship are in an "or" relationship. The terms "first", "second", "third", etc. involved in the present invention are only used to distinguish similar objects and do not represent a specific ordering of the objects.
[0042] The embodiment of the present invention provides an amorphous strip surface detection device, Figure 1-10 Schematic diagram of the overall structure of the amorphous strip surface detection device according to the embodiment of the present invention at various angles, and a schematic diagram of the layout structure. Figure 1-10As shown, the amorphous strip surface detection equipment includes a supporting assembly, a clamping assembly, a pulling assembly, a bending assembly, a detection assembly, and a shell; the supporting assembly is located at the front side of the amorphous strip, and is used to extend backward and hold the amorphous strip when the amorphous strip is not being detected, pulled, or bent, and to retract forward and exit the bottom of the amorphous strip when the amorphous strip is being detected, pulled, and bent; the clamping assembly is located at the left and right ends of the amorphous strip, and is used to clamp the amorphous strip when the amorphous strip is being detected, pulled, and turned over; the pulling assembly The assembly is connected to the clamping assembly and is used to pull the clamping assemblies at the left and right ends of the amorphous strip to move to the left and right ends when the amorphous strip is pulled, thereby pulling the amorphous strip; the bending assembly is located on the rear side of the amorphous strip and is used to extend forward and drive the amorphous strip to bend when the amorphous strip is bent; the detection assembly is located on the upper and lower sides of the amorphous strip and is used to perform surface detection on the amorphous strip; the shell forms an inner cavity to accommodate the support assembly, clamping assembly, pulling assembly, bending assembly, detection assembly, and amorphous strip. This amorphous strip surface detection equipment can detect holes, brittle fractures, or burr-free edges on the surface of the amorphous strip. It has a fast detection speed and high detection accuracy, and does not require frequent loading and unloading of the amorphous strip. The surface detection of the amorphous strip after pulling or bending can be completed in one device, making the detection more efficient. Specifically:
[0043] By setting up a visual inspection component, the two ends of the amorphous strip are fixed by a clamping component. The two visual inspection components can simultaneously inspect the surface of the amorphous strip from the upper and lower sides of the amorphous strip. Holes, brittle fractures or burrs on the surface of the amorphous strip can be detected. The inspection is more efficient, fast and accurate, and can avoid misjudgment and missed judgment.
[0044] By setting up the clamping assembly and the pulling assembly, the amorphous strip can be clamped and fixed during the inspection process, and the amorphous strip can be pulled at the same time. Then, the surface of the pulled amorphous strip can be inspected by the visual inspection assembly to complete the anti-pulling performance test of the amorphous strip.
[0045] By setting up a bending assembly, a torsional force can be applied to the amorphous strip, forcing the amorphous strip to bend, and then the amorphous strip is restored to a horizontal straight state. Then, the surface of the bent amorphous strip is further inspected by a visual inspection assembly, thereby completing the anti-bending performance test of the amorphous strip.
[0046] By setting up a support assembly and placing the amorphous strip on the support assembly, the amorphous strip is supported by the support assembly, which can ensure the stability of the placement of the amorphous strip and the stable straightening state of the amorphous strip, thereby ensuring the stability of subsequent amorphous strip testing and the accuracy of the test results.
[0047] Among them, the shell includes a bottom plate 1, the upper end of the bottom plate 1 is fixedly connected to a fixing frame 2, and a back plate 3 is fixedly connected to the rear side wall of the fixing frame 2, the upper end of the bottom plate 1 is fixedly connected to the front side plate 11, and the front side plate 11 is close to the front side of the fixing frame 2, and a fixing platform 10 is fixedly connected to the inner walls on both sides of the opposite sides of the fixing frame 2, and a clamping assembly is provided above the two fixing platforms 10, and a linkage part connected to the clamping assembly is provided on the inner top wall of the fixing frame 2, and a driving part connected to the linkage part is provided on the upper end of the fixing frame 2, and the linkage part and the driving part belong to a pulling assembly, and a storage groove 30 is provided on the side wall of the back side plate 3, and a bending assembly is provided inside the storage groove 30, and two visual detection assemblies are provided on the side wall of the back side plate 3, and the visual detection assembly includes a support rod 16 fixedly connected to the side wall of the back side plate 3, and a visual detection camera 15 is fixedly connected to the support rod 16. The two visual detection assemblies are symmetrically arranged on the upper and lower sides of the bending assembly, and a supporting assembly is provided on the side wall of the front side plate 11.
[0048] In some embodiments, the clamping assembly includes a clamping seat 8, a second electric telescopic rod 25, and a clamping plate 26; the left and right ends of the amorphous strip are respectively located in the clamping seats 8 on the left and right sides; the second electric telescopic rod 25 is fixed to the top surface of the clamping seat 8, and the telescopic end of the second electric telescopic rod 25 downwardly penetrates the clamping seat 8 and extends to the inner side of the clamping seat 8; the clamping plate 26 is fixedly connected to the telescopic end of the second electric telescopic rod 25, and moves downward under the drive of the second electric telescopic rod 25 to clamp the amorphous strip with the bottom surface of the clamping seat 8. The clamping assembly includes a clamping seat 8 disposed above a fixed platform 10, the upper end of the clamping seat 8 is fixedly mounted with the second electric telescopic rod 25, the telescopic end of the second electric telescopic rod 25 downwardly penetrates the clamping seat 8 and extends to the inner side of the clamping seat 8, and the telescopic end of the second electric telescopic rod 25 is fixedly connected to the clamping plate 26.
[0049] In some embodiments, the pulling assembly includes a cross bar 27, a connecting plate 29, and a third spring 28; the two cross bars 27 pass through the left and right side surfaces of the shell, and one end of the cross bar 27 located inside the shell is fixedly connected to the clamping seat 8 on that side; the connecting plate 29 is fixedly connected to the other end of the cross bar 27 located outside the shell; the third spring 28 is sleeved on the cross bar 27 and is located between the connecting plate 29 and the outer side surface of the shell. Among them, two cross bars 27 are fixedly connected to the side wall of the clamping seat 8, and the ends of the two cross bars 27 away from the clamping seat 8 both pass through the fixing frame 2, and the ends of the two cross bars 27 away from the clamping seat 8 are fixedly connected to the same connecting plate 29, and the cross bars 27 are slidingly connected to the fixing frame 2. The cross bars 27 are located on the side wall outside the fixing frame 2 and are sleeved with a third spring 28. One end of the third spring 28 is fixedly connected to the side wall of the connecting plate 29, and the other end of the third spring 28 contacts the outer wall of the fixing frame 2. The same distance sensor 9 is provided above the two cross bars 27, and the distance sensor 9 is installed on the inner wall of the fixing frame 2.
[0050] In some embodiments, the pulling assembly further includes a hydraulic cylinder 4, a movable plate 17, a vertical rod 20, a movable plate 5, a fixed block 22, a first spring 21, and an extrusion structure; the hydraulic cylinder 4 is fixedly mounted on the top surface of the shell, and the telescopic end of the hydraulic cylinder 4 passes downward through the top surface of the shell; the movable plate 17 is fixedly connected to the telescopic end of the hydraulic cylinder 4 and is located inside the shell, and the movable plate 17 is horizontally arranged left and right; the top ends of the two vertical rods 20 are fixedly connected to the inner wall of the top surface of the shell and are vertically arranged, and the movable plate 17 is slidingly connected to the vertical rod 20; the movable plate 5 is arranged parallel to the bottom of the movable plate 17 and is slidingly connected to the vertical rod 20; the fixed block 22 is fixedly connected to the bottom of the vertical rod 20; the first spring 21 is sleeved on the outside of the vertical rod 20 and is located between the movable plate 5 and the fixed block 22; one end of the extrusion structure is hinged to the top surface of the clamping seat 8, and the other end is hinged to the left and right ends of the movable plate 5. The linkage mechanism includes two vertical rods 20 fixedly connected to the inner top wall of the fixed frame 2, the lower ends of the two vertical rods 20 are fixedly connected to the fixed blocks 22, the two vertical rods 20 are sleeved with the same movable plate 5, the movable plate 5 is slidably connected to the vertical rods 20, and the two vertical rods 20 are sleeved with a first spring 21, the first spring 21 is located below the movable plate 5, the lower end of the first spring 21 is fixedly connected to the fixed block 22, the upper end of the first spring 21 is in contact with the movable plate 5, and the left and right side walls of the movable plate 5 are provided with an extrusion structure connected to the clamping seat 8.
[0051] Furthermore, the driving mechanism includes a hydraulic cylinder 4 fixedly mounted on the upper end of the fixed frame 2, the telescopic end of the hydraulic cylinder 4 downwardly penetrates the fixed frame 2 and is fixedly connected to a movable plate 17, the movable plate 17 is slidably sleeved on two vertical rods 20, and pressure touch switches 18 are installed on both ends of the movable plate 17. Extrusion bars 19 are fixedly connected to the inner walls of the left and right sides of the fixed frame 2, and the two extrusion bars 19 are respectively matched with two pressure touch switches 18. The pressure touch switch 18 is electrically connected to the second electric telescopic rod 25. When the pressure touch switch 18 is squeezed with the extrusion bar 19, the pressure touch switch 18 is pressed to start the extension of the second electric telescopic rod 25. Specifically, by moving the driving mechanism downward, the pressure touch switch 18 can first be brought into contact with the extrusion bar 19, so that the pressure touch switch 18 is triggered and the clamping assembly is started, clamping and fixing the two ends of the amorphous strip. Then the driving mechanism can drive the linkage mechanism downward, and the clamping mechanism is driven to move to both sides through the linkage mechanism, thereby pulling the amorphous strip. Then, the surface of the pulled amorphous strip is continued to be inspected through the visual inspection assembly, and the anti-pulling performance test of the amorphous strip can be completed.
[0052] In some embodiments, the extrusion structure further includes a sleeve rod 6, a movable rod 7, and a second spring 24; one end of the sleeve rod 6 is rotatably connected to the side wall of the movable plate 5, and the other end of the sleeve rod 6 is open and extends inward to define a movable groove 23; one end of the movable rod 7 is rotatably connected to the top surface of the clamping seat 8, and the other end is slidably inserted into the movable groove 23 of the sleeve rod 6; the second spring 24 is arranged in the movable groove 23, one end of which is fixedly connected to the inner wall of the movable groove 23, and the other end is fixedly connected to the other end of the movable rod 7. The extrusion structure includes a sleeve rod 6 rotatably connected to the side wall of the movable plate 5, and the sleeve rod 6 is slidably inserted with a movable rod 7 at one end away from the movable plate 5, and the movable rod 7 is rotatably connected to the upper end of the clamping seat 8 at one end away from the sleeve rod 6. A second spring 24 is provided inside the sleeve rod 6, and one end of the second spring 24 is fixedly connected to the inner wall of the movable groove 23, and the other end of the second spring 24 is fixedly connected to the end of the movable rod 7. When the movable plate 17 moves downward and drives the movable plate 5 to move downward, the movable plate 5 moves downward, and the clamping seat 8 can be driven to move to both sides through the sleeve rod 6 and the movable rod 7, thereby pulling the amorphous strip. Since the movable rod 7 can move inside the sleeve rod 6, the elastic force of the second spring 24 can be applied to the movable rod 7, and an outward supporting force can be applied to the two clamping seats 8 through the movable rod 7, and then a pulling force can be applied to the amorphous strip through the clamping seat 8.
[0053] In some embodiments, a receiving slot 30 is defined on the rear side of the housing, and the bending assembly includes a mounting frame 38, a third electric telescopic rod 35, a second guide rod 36, a steering motor 37, a device plate 31, and a mounting slot 33; the mounting frame 38 is disposed within the receiving slot 30; the third electric telescopic rod 35 is fixedly mounted on the outer wall of the rear side of the housing, the telescopic end of the third electric telescopic rod 35 passes through the rear side of the housing and is fixedly connected to the side wall of the mounting frame 38; two second guide rods 36 are symmetrically disposed on either side of the third electric telescopic rod 35, the second guide rods 36 pass through the inner wall of the receiving slot 30 and extend to the outer side of the rear side of the housing, and the second guide rods 36 are slidably connected to the rear side of the housing; the steering motor 37 is fixedly mounted on the inner wall of the mounting frame 38, the output shaft of the steering motor 37 passes through the mounting frame 38; the device plate 31 is fixedly connected to the output shaft end of the steering motor 37; two mounting slots 33 are disposed on the side wall of the device plate 31 away from the mounting frame 38, each of the mounting slots 33 having a bending structure therein.
[0054] In some embodiments, the bending structure further includes a moving block 39, a bending roller 32, a fourth electric telescopic rod 41, a limit slider 40, and a limit slide 34; the moving block 39 is slidably arranged inside the mounting groove 33; the bending roller 32 is rotatably connected to the side wall of the moving block 39, and the two bending rollers 32 are respectively located on the upper and lower sides of the amorphous strip after being extended; the fourth electric telescopic rod 41 is fixedly installed on the inner side wall of the mounting groove 33, and the telescopic end of the fourth electric telescopic rod 41 is fixedly connected to the other side wall of the moving block 39; the two limit sliders 40 are fixedly connected to the upper and lower end surfaces of the moving block 39; the limit slide 34 is opened on the inner top wall and the inner bottom wall of the mounting groove 33, and the two limit sliders 40 are respectively slidably connected in the two limit slides 34.
[0055] The above-mentioned bending assembly includes a mounting frame 38 arranged inside the storage groove 30, a third electric telescopic rod 35 is fixedly installed on the outer wall of the back side plate 3, the telescopic end of the third electric telescopic rod 35 passes through the back side plate 3 and is fixedly connected to the side wall of the mounting frame 38, two second guide rods 36 are fixedly connected to the side wall of the mounting frame 38, the two second guide rods 36 are symmetrically arranged on both sides of the third electric telescopic rod 35, the second guide rod 36 passes through the inner wall of the storage groove 30 and extends to the outer side of the back side plate 3, and the second guide rod 36 is slidably connected to the back side plate 3, a steering motor 37 is fixedly installed on the inner wall of the mounting frame 38, the output shaft of the steering motor 37 passes through the mounting frame 38 and is fixedly connected to the device plate 31, and the device plate 31 is provided with two mounting plates on the side wall away from the mounting frame 38 Slot 33, two mounting slots 33 are arranged up and down, and the interior of the two mounting slots 33 is provided with a bending structure, and the bending structure includes a moving block 39 slidably arranged inside the mounting slot 33, and a bending roller 32 is rotatably connected to the side wall of the moving block 39, and a fourth electric telescopic rod 41 is fixedly installed on the inner side wall of the mounting slot 33, and the telescopic end of the fourth electric telescopic rod 41 is fixedly connected to the side wall of the moving block 39, and the upper and lower ends of the moving block 39 are fixedly connected to the limiting slider 40, and the inner top wall and the inner bottom wall of the mounting slot 33 are provided with limiting slides 34, and the two limiting sliders 40 are respectively slidably connected to the inside of the two limiting slides 34, and the limiting slider 40 slides inside the limiting slide 34, which can guide the movement of the moving block 39 to ensure the stability of the movement of the moving block 39.
[0056] In some embodiments, the material support assembly includes a first electric telescopic rod 13, a support plate 12, and a first guide rod 14; the first electric telescopic rod 13 is fixedly mounted on the outer side wall of the front side of the shell, and the telescopic end of the first electric telescopic rod 13 passes through the front side of the shell from the outside to the inside of the shell; the support plate 12 is fixedly connected to the telescopic end of the first electric telescopic rod 13 and is located in the inner cavity surrounded by the shell; two first guide rods 14 are fixedly connected to the side wall of the support plate 12, and the two first guide rods 14 are symmetrically arranged on both sides of the first electric telescopic rod 13, the first guide rod 14 passes through the front side of the shell, and the first guide rod 14 is slidably connected to the front side of the shell. Furthermore, the material support assembly includes a first electric telescopic rod 13 fixedly mounted on the side wall of the front side plate 11, the telescopic end of the first electric telescopic rod 13 passes through the front side plate 11 and is fixedly connected to the support plate 12, and two first guide rods 14 are fixedly connected to the side wall of the support plate 12, and the two first guide rods 14 are symmetrically arranged on both sides of the first electric telescopic rod 13, the first guide rod 14 passes through the front side plate 11, and the first guide rod 14 is slidably connected to the front side plate 11, placing the amorphous strip on the support plate 12, and supporting the amorphous strip by the support plate 12, which can ensure the stability of the placement of the amorphous strip.
[0057] In some embodiments, the detection assembly includes a support rod 16 fixedly connected to the side wall of the rear side of the shell, and a visual detection camera 15 is fixedly connected to the support rod 16; two detection assemblies are symmetrically arranged on the upper and lower sides of the bending assembly.
[0058] Another aspect of the present invention discloses a method for detecting the surface of an amorphous strip by using the amorphous strip surface detection device according to any of the above technical solutions, comprising:
[0059] The amorphous strip to be tested is placed in the inner cavity of the shell through the supporting assembly;
[0060] After the clamping assembly clamps the amorphous strip, the supporting assembly withdraws from the bottom of the amorphous strip, and the surface of the amorphous strip is inspected by the detection assemblies located on the upper and lower sides of the amorphous strip;
[0061] The pulling assembly pulls the clamping assemblies at the left and right ends of the amorphous strip to move to the left and right ends, thereby pulling the amorphous strip and performing a pulling process on the amorphous strip. After the pulling process, the surface of the amorphous strip after the pulling process is inspected by the detection assemblies located on the upper and lower sides of the amorphous strip.
[0062] The bending assembly extends forward and drives the amorphous strip to bend, and then bends the amorphous strip. After the bending process, the bending assembly withdraws and uses the detection assemblies located on the upper and lower sides of the amorphous strip to perform surface detection on the bent amorphous strip.
[0063] Specifically include:
[0064] When the present invention is used, the amorphous strip is placed on the support plate 12, and the amorphous strip is supported by the support plate 12, and the two ends of the amorphous strip are respectively placed on the inner sides of the two clamping seats 8, and the hydraulic cylinder 4 is started to extend at the first level to drive the movable plate 17 to move downward, so that the pressure touch switch 18 can be first made to contact the extrusion bar 19, so that the pressure touch switch 18 is triggered and the second electric telescopic rod 25 is started to extend, driving the clamping plate 26 to move, and the amorphous strip is clamped and fixed by the clamping plate 26, and then the first electric telescopic rod 13 is started to contract, driving the support plate 12 to move away from the bottom of the amorphous strip, and the two visual inspection components can simultaneously detect the surface of the amorphous strip from the upper and lower sides of the amorphous strip, and can detect holes, brittle fractures or burrs on the surface of the amorphous strip;
[0065] Then, the hydraulic cylinder 4 is started to extend in the second stage, driving the movable plate 17 to continue to move downward. The movable plate 17 moves downward and drives the movable plate 5 to move downward. When the movable plate 5 moves downward, it can drive the clamping seat 8 to move to both sides through the sleeve rod 6 and the movable rod 7, thereby pulling the amorphous strip. Then, the surface of the pulled amorphous strip is continuously inspected by the visual inspection component, and the anti-pulling performance test of the amorphous strip can be completed.
[0066] Then the hydraulic cylinder 4 is started to retract to the first-level extension state, and then the third electric telescopic rod 35 is started to extend, driving the device plate 31 and the mounting frame 38 to move toward the amorphous strip, driving the two bending rollers 32 to move to the upper and lower sides of the amorphous strip, and then starting the steering motor 37 to drive the device plate 31 to rotate. By rotating the device plate 31, the two bending rollers 32 can be driven to exchange positions, and a torsional force can be applied to the amorphous strip, forcing the amorphous strip to bend, and making the middle part of the amorphous strip bend in an "S" shape, and at the same time, the two clamping seats 8 can be pulled closer to each other, and then the steering motor 37 is started to rotate, so that the amorphous strip returns to a horizontally straightened state, and then the third electric telescopic rod 35 is started to retract, driving the bending rollers 32 to move away from the upper and lower sides of the amorphous strip, and then the surface of the bent amorphous strip is continued to be inspected by the visual inspection component, so that the anti-bending performance test of the amorphous strip can be completed;
[0067] Then start the first electric telescopic rod 13 to extend, drive the support plate 12 to move below the amorphous strip, and start the hydraulic cylinder 4 to retract to the initial state, so as to release the clamping state of the amorphous strip and remove the amorphous strip.
[0068] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0069] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.
Claims
1. An amorphous strip surface detection device, characterized in that: include: A supporting assembly is located at the front side of the amorphous strip and is used to extend backward and support the amorphous strip when the amorphous strip is not being inspected, pulled, or bent, and to retract forward and exit the bottom of the amorphous strip when the amorphous strip is being inspected, pulled, or bent; Clamping assemblies, the clamping assemblies being provided at the left and right ends of the amorphous strip and being used to clamp the amorphous strip when the amorphous strip is being inspected, pulled, and flipped; A pulling assembly, the pulling assembly being connected to the clamping assembly and being used for pulling the amorphous strip by pulling the clamping assemblies at the left and right ends of the amorphous strip to move toward the left and right ends, thereby pulling the amorphous strip; a bending assembly, the bending assembly being located at the rear side of the amorphous strip and being configured to extend forward and drive the amorphous strip to bend when bending the amorphous strip; Detection components, located on the upper and lower sides of the amorphous strip, for performing surface detection on the amorphous strip; The housing forms an inner cavity to accommodate the support assembly, the clamping assembly, the pulling assembly, the bending assembly, the detection assembly, and the amorphous strip; the clamping assembly includes: Clamping seats, with the left and right ends of the amorphous strip respectively located in the clamping seats on the left and right sides; a second electric telescopic rod, the second electric telescopic rod being fixed to the top surface of the clamping seat, and a telescopic end of the second electric telescopic rod penetrating downward through the clamping seat and extending to the inner side of the clamping seat; a clamping plate, the clamping plate being fixedly connected to the telescopic end of the second electric telescopic rod and moving downward under the drive of the second electric telescopic rod to clamp the amorphous strip with the bottom surface of the clamping seat; The pulling assembly includes: Cross bars, two of which pass through the left and right side surfaces of the housing, and one end of the cross bar located inside the housing is fixedly connected to the clamping seat on that side; a connecting plate, the connecting plate being fixedly connected to the other end of the cross bar located outside the housing; a third spring, the third spring being sleeved on the cross bar and located between the connecting plate and the outer side surface of the housing; The rear side of the housing is provided with a receiving groove, and the bending assembly includes: an installation frame, the installation frame being arranged in the receiving slot; a third electric telescopic rod, the third electric telescopic rod being fixedly mounted on the outer side wall of the rear side of the housing, the telescopic end of the third electric telescopic rod passing through the rear side of the housing and being fixedly connected to the side wall of the mounting frame; Second guide rods, two second guide rods symmetrically arranged on both sides of the third electric telescopic rod, the second guide rods penetrating the inner wall of the storage slot and extending to the outside of the rear side surface of the shell, and the second guide rods are slidably connected to the rear side surface of the shell; A steering motor, wherein the steering motor is fixedly mounted on the inner side wall of the mounting frame, and an output shaft of the steering motor passes through the mounting frame; a device plate, the device plate being fixedly connected to the end of the output shaft of the steering motor; The two mounting grooves are arranged on the side wall of the device plate away from the mounting frame, and each mounting groove is provided with a bending structure.
2. The amorphous strip surface detection device according to claim 1, characterized in that: The pulling assembly further comprises: A hydraulic cylinder, wherein the hydraulic cylinder is fixedly mounted on the top surface of the housing, and the telescopic end of the hydraulic cylinder downwardly penetrates the top surface of the housing; A movable plate, the movable plate being fixedly connected to the telescopic end of the hydraulic cylinder and located in the housing, and the movable plate being horizontally arranged left and right; Vertical rods, the top ends of the two vertical rods are fixedly connected to the inner wall of the top surface of the shell and are vertically arranged, and the movable plate is slidably connected to the vertical rods; A movable plate, the movable plate is arranged parallel to and below the movable plate and is slidably connected to the vertical rod; A fixing block fixedly connected to the bottom of the vertical rod; a first spring, the first spring being sleeved outside the vertical rod and located between the movable plate and the fixed block; An extrusion structure, one end of which is hinged to the top surface of the clamping seat, and the other end of which is hinged to the left and right ends of the movable plate.
3. The amorphous strip surface detection device according to claim 2, characterized in that: The extruded structure further comprises: a sleeve rod, one end of which is rotatably connected to the side wall of the movable plate, and the other end of which is open and extends inwardly to define a movable groove; A movable rod, one end of which is rotatably connected to the top surface of the clamping seat, and the other end of which is slidably inserted into the movable groove of the sleeve rod; A second spring is arranged in the movable groove, one end of the second spring is fixedly connected to the inner wall of the movable groove, and the other end is fixedly connected to the other end of the movable rod.
4. The amorphous strip surface detection device according to claim 1, characterized in that: The bending structure further comprises: A moving block, the moving block being slidably disposed inside the mounting groove; Bending rollers, the bending rollers are rotatably connected to the side walls of the moving block, and the two bending rollers are respectively positioned on the upper and lower sides of the amorphous strip after being extended; a fourth electric telescopic rod, the fourth electric telescopic rod being fixedly mounted on the inner side wall of the mounting slot, the telescopic end of the fourth electric telescopic rod being fixedly connected to the other side wall of the moving block; Limiting sliders, two of which are fixedly connected to the upper and lower end surfaces of the moving block; The limiting slide groove is provided on the inner top wall and the inner bottom wall of the installation groove, and the two limiting sliding blocks are respectively slidably connected in the two limiting slide grooves.
5. The amorphous strip surface detection device according to claim 1, characterized in that: The support assembly comprises: a first electric telescopic rod, the first electric telescopic rod being fixedly mounted on an outer side wall of the front side of the housing, the telescopic end of the first electric telescopic rod extending from the outside of the housing to the inside through the front side of the housing; a supporting plate, the supporting plate being fixedly connected to the telescopic end of the first electric telescopic rod and being located in the inner cavity surrounded by the shell; The first guide rod, two of the first guide rods are fixedly connected to the side wall of the support plate, and the two first guide rods are symmetrically arranged on both sides of the first electric telescopic rod, the first guide rod passes through the front side of the shell, and the first guide rod is slidably connected to the front side of the shell.
6. The amorphous strip surface detection device according to claim 1, characterized in that: The detection component includes a support rod fixedly connected to the side wall of the rear side of the shell, and a visual detection camera is fixedly connected to the support rod; the two detection components are symmetrically arranged on the upper and lower sides of the bending component.
7. The method for detecting the surface of an amorphous strip by using the amorphous strip surface detection device according to any one of claims 1 to 6, characterized in that: include: The amorphous strip to be tested is placed in the inner cavity of the shell through the supporting assembly; After the clamping assembly clamps the amorphous strip, the supporting assembly withdraws from the bottom of the amorphous strip, and the surface of the amorphous strip is inspected by the detection assemblies located on the upper and lower sides of the amorphous strip; The pulling assembly pulls the clamping assemblies at the left and right ends of the amorphous strip to move to the left and right ends, thereby pulling the amorphous strip and performing a pulling process on the amorphous strip. After the pulling process, the surface of the amorphous strip after the pulling process is inspected by the detection assemblies located on the upper and lower sides of the amorphous strip. The bending assembly extends forward and drives the amorphous strip to bend, and then bends the amorphous strip. After the bending process, the bending assembly withdraws and uses the detection assemblies located on the upper and lower sides of the amorphous strip to perform surface detection on the bent amorphous strip.
Citation Information
Patent Citations
Amorphous strip surface detection device
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