Laser rust removal device and rust removal method for ship hull
By setting up magnetic tracks, protection, heat dissipation and smoke removal mechanisms on the ship maintenance device, the problems of insufficient adsorption force on the curvature surface of the hull are solved, the impact of light and heat dissipation are achieved, and the safe and effective laser rust removal process is achieved, and the smoke is reduced pollute.
Patent Information
- Application Number
- CN202411320104.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-23
AI Technical Summary
The existing ship maintenance and rust removal device lacks adsorption force on the surface of the hull with high curvature and is prone to falling. The high-pressure water spray rust removal technology has flash rust and heat dissipation problems, which cannot be used for a long time, and lacks smoke treatment devices.
By installing magnetic tracks in both the drive and trailer, a protective mechanism is added to block the laser light, a heat dissipation mechanism is set to cool down, and a smoke removal mechanism is equipped to absorb and filter the smoke, so that the cooling liquid is circulated.
The adsorption force of the device on the surface of the hull with curvature is improved, avoiding falling, preventing light from affecting vision, preventing overheating, realizing flue gas treatment and cooling liquid recycling, and extending use time.
Smart Images

Figure CN118848256B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of laser rust removal, and in particular relates to a laser rust removal device and a rust removal method for a ship hull. Background Art
[0002] At present, the devices used for ship maintenance and rust removal operations mostly use permanent magnet crawler adsorption technology. Most of these devices have rigid crawler structures, making it difficult to achieve frequent curvature changes during movement. The adhesion surface with the hull surface is small and the adsorption force is not strong. Traditional rust removal devices mostly use high-pressure water spraying to remove rust, so there are three problems: First, when passing through the hull surface with a large curvature, the effective contact area between the crawler and the hull surface is reduced. For example, at the bow and stern, bilge and other parts with large curved surfaces, the crawler or driving wheel of the device cannot reach the minimum effective contact area required for normal operation with the hull surface, thereby reducing the adsorption force, causing the entire device to be unable to move normally, and even causing a fall accident; second, due to its relatively fixed crawler and internal structure, the equipment carried by the device cannot maintain a good working posture on the hull surface with different curvatures and large changes, affecting the quality of the operation; third, the high-pressure water spraying rust removal technology will produce flash rust during rust removal operations, and it cannot produce roughness, and there are many limitations in actual operations.
[0003] The Chinese patent with the authorization announcement number CN103934574B discloses a new type of laser rust removal device. The new type of laser rust removal device, by installing flexible longitudinal bones, enables the hull climbing laser rust removal device to achieve a large bending. When walking on the hull surface with a large curvature, the hull climbing laser rust removal device can still fit tightly and firmly adsorb on the hull surface, avoiding the device falling accident due to the reduction of adsorption area and weakening of adsorption force, effectively reducing the risk. At the same time, because the equipment mounting base is fixedly welded on the middle crossbeam, the position of the laser rust remover installed on it is relatively fixed, maintaining a good working posture. Compared with the traditional high-pressure water jet rust removal technology, laser rust removal has the advantages of no flash rust and the ability to create roughness on the hull surface.
[0004] However, the technical solution still has at least the following defects: the device only relies on a single permanent magnet track for adsorption, the adsorption capacity is limited, there is a risk of falling, and during the rust removal process, the light generated will affect the vision of the surrounding personnel. When working for a long time, the laser rust remover may overheat and cause failure. The device does not have a heat dissipation mechanism, which is inconvenient to use for a long time. The device does not have a fume treatment device and cannot adsorb the fume generated by rust removal. In view of this, the present invention is specially proposed. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a laser rust removal device and a rust removal method for a ship hull. By arranging magnetic tracks on both the driving vehicle and the trailer, the curvature of the quartz hull surface changes when the vehicle is traveling on the hull surface, and the load is increased to prevent it from falling; a protective mechanism is arranged to shield the laser rust removal area to prevent the light emitted during the rust removal process from affecting the vision of surrounding personnel; a heat dissipation mechanism is arranged to dissipate heat for the laser rust remover to prevent the laser rust remover from overloading due to excessive operating temperature; a smoke removal mechanism is arranged to absorb and filter the smoke generated during the rust removal process, and at the same time, the fan in the smoke removal mechanism can cool the cooling pipe in the heat dissipation mechanism to achieve the recycling of the coolant.
[0006] The technical solution adopted by the present invention to solve its technical problem is:
[0007] A laser rust removal device for a ship hull comprises a driving vehicle, a trailer is arranged at the rear of the driving vehicle, tracks are installed at the bottom of the driving vehicle and the trailer, and magnets are embedded and connected to the outer side of the track;
[0008] Two symmetrically distributed support plates are fixedly installed on the top of the trailer, and a protective mechanism is provided on one end of the support plate close to the driving vehicle. The protective mechanism includes a top plate, a fixed plate and a fixed door plate. The two ends of the top plate are fixedly installed on one side of the two support plates. The fixed plate and the fixed door plate are each provided with two pieces and form a closed rectangle. The tops of the fixed plate, the fixed plate and the fixed door plate are fixedly installed on the bottom of the support plate. A slide plate is slidably connected to one side of the fixed plate, and a movable door plate is rotatably connected to the bottom of the fixed door plate. A sliding groove is provided on one side of the two slide plates close to each other, and the bottoms of the two ends of the movable door plate are slidably connected in the sliding groove by short rods.
[0009] A laser rust remover is fixedly installed on the top of the trailer, and a rust removal probe is installed on the laser rust remover via a cable, and the rust removal probe is fixedly installed on the top of the top plate;
[0010] A heat dissipation mechanism is provided on the top of the trailer, and the heat dissipation mechanism includes a cooling pipe, and the cooling pipe is embedded in the inner wall of the top of the trailer, and the cooling pipe is in close contact with the two sides and the bottom of the laser rust remover;
[0011] A smoke removal mechanism is provided at the bottom of the trailer, and the smoke removal mechanism includes a filter bin, a filter screen is installed inside the filter bin, a fan is installed at one end of the filter bin, the other end of the filter bin is sealed with an air intake pipe, and the other end of the air intake pipe is sealed with a nearby fixed door panel.
[0012] As a preferred embodiment of the present invention, a first torsion spring is installed at the connection between the movable door panel and the fixed door panel, both ends of the two movable door panels are rotatably connected with pull rods, one end of the two pull rods located at the same end are rotatably connected to each other, a pull rope is installed on the top of the pull rod, the pull rope is made of high temperature resistant material, the pull rope movably passes through the top plate and extends to the outside, and a slider is fixedly installed on the other end of the pull rope, and the slider is slidably connected to the support plate.
[0013] As a preferred embodiment of the present invention, the two ends of the cooling pipe are respectively sealed with a first collecting pipe and a second collecting pipe, and one side of the first collecting pipe is sealed with a plurality of circulation pipes, the pipe body of the circulation pipe is curved and is located at the bottom of the trailer, and the pipe body of the circulation pipe is located in the air outlet direction of the fan.
[0014] As a preferred embodiment of the present invention, the other end of the circulation pipe is sealed with a cabin, the bottom of the cabin is fixedly mounted on the top of the trailer, a motor is mounted on one side of the cabin, the bottom of the motor is fixedly mounted on the top of the trailer, the shaft end of the motor passes through the cabin and is fixedly mounted with an impeller, and one end of the cabin is sealed with the second collecting pipe.
[0015] As a preferred embodiment of the present invention, the two support plates are fixedly connected to each other near one end of the driving vehicle, and one end of the connection between the two support plates is rotatably connected to a connecting piece, one side of the connecting piece is rotatably connected to a fixing piece, the connecting piece is respectively perpendicular to the rotation axes of the support plates and the fixing piece, and a mounting plate is fixedly installed at one end of the fixing piece.
[0016] As a preferred embodiment of the present invention, plug plates are fixedly installed at both ends of the mounting plate, a limit plate is fixedly installed at one end of the plug plate, a limit frame is movably sleeved on the plug plate, the cross-sectional shape of the limit frame is L-shaped, and both ends of the limit frame are fixedly connected to the top of the driving vehicle.
[0017] As a preferred embodiment of the present invention, card plates are fixedly installed at both ends of the mounting plate, and block blocks are slidably connected to both sides of the top of the driving vehicle, the block blocks are adapted to the card plates, the top of the block is rotatably connected to a push rod, the top of the limit frame is rotatably connected to a pressure rod, the top of the push rod is rotatably connected to the middle part of the pressure rod, a second torsion spring is installed at the connection between the pressure rod and the limit frame, and a top block is fixedly installed on the top of the support plate, and the top block is adapted to the position of the pressure rod.
[0018] As a preferred embodiment of the present invention, fixed blocks are fixedly installed on both sides of the top of the driving vehicle, a plug rod is fixedly installed on one side of the fixed block, an adapter block is fixedly installed on the top of the support plate, a socket is opened on the adapter block, and the plug rod is adapted to the socket.
[0019] As a preferred embodiment of the present invention, fixed frames are fixedly installed on both sides of the top of the driving vehicle, the cross-section of the fixed frame and the limit plate are staggered, and a push block is fixedly installed on the fixed frame, and the push block is adapted to the sliding block.
[0020] The present invention also discloses a laser rust removal method for a ship hull, and the steps of the laser rust removal method for a ship hull are as follows:
[0021] S1. Before use, unfold the device as a whole, slide the driving car, drive the plug rod to move through the fixed block, and make it disengage from the adapter block, continue to slide the driving car until it abuts against the mounting plate, at this time the driving car drives the block to align with the card plate, flip the driving car to keep it in the same direction as the trailer, at this time the pressure rod is disengaged from the top block, the torsion of the second torsion spring drives the pressure rod to rotate, and the pressure rod drives the block to move through the pull rod push rod, so that it is stuck with the card plate;
[0022] S2. After the driving vehicle is turned over, the slider is in a state of losing support. At this time, the torsion of the first torsion spring drives the movable door plate to rotate, and the movable door plate drives the slide plate to slide through the slide groove, thereby shielding the rust removal area of the rust removal probe;
[0023] S3. When working, aim the device at the hull of the ship, and make the driving vehicle and the trailer attached to the hull through magnets. The driving vehicle is remotely controlled, and the driving vehicle drives the trailer to move on the surface of the hull. At the same time, the laser rust remover works, and the rust removal operation is performed on the hull through the rust removal probe. The light of the rust removal process is shielded by the top plate, fixed plate, slide plate, fixed door plate and movable door plate to prevent the vision of surrounding personnel from being affected;
[0024] S4. During the rust removal process, the fan works, and the smoke generated by the rust removal is absorbed by the suction force generated by the filter bin and the air inlet pipe, and then filtered through the filter net in the filter bin before being discharged, thereby reducing the pollution to the air;
[0025] S5. During the rust removal process, the motor works and drives the impeller to rotate. The impeller drives the coolant in the cooling pipe and the circulation pipe to flow. When the coolant passes through the cooling pipe, it cools down the laser rust remover and takes away the heat generated by the laser rust remover. When it flows through the circulation pipe, the wind blown by the fan dissipates the heat of the circulation pipe, thereby realizing the recycling of the coolant.
[0026] S6. After rust removal is completed, the device is folded and folded as a whole. The driving cart is flipped first. At this time, the pressure rod follows the flip and contacts the top block. The top block causes the pressure rod to rotate relative to the second torsion spring and pushes the block through the push rod. At this time, the block is disengaged from the card plate, and the driving cart is slid to reset it. The driving cart drives the push block to move through the fixed frame. The push block pulls the pull rope by resisting the slider. The pull rope drives the movable door panel to rotate and reset through the pull rod. At the same time, the movable door panel drives the slide plate to reset through the slide groove. The driving cart is reset and drives the plug rod to insert into the adapter block through the fixed block. At this time, the folding is completed.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] The present invention provides magnetic tracks on both the driving vehicle and the trailer, so that when the vehicle travels on the surface of the hull, the curvature of the surface of the quartz hull changes, and the load is increased to prevent the quartz hull from falling.
[0029] The present invention shields the laser rust removal area by setting a protective mechanism to prevent the light emitted during the rust removal process from affecting the vision of surrounding personnel;
[0030] The present invention dissipates heat for the laser rust remover by arranging a heat dissipation mechanism, thereby preventing the laser rust remover from overloading due to excessive operating temperature.
[0031] The present invention absorbs and filters the smoke generated in the rust removal process by arranging a smoke removal mechanism, and at the same time, the fan in the smoke removal mechanism can cool the cooling pipe in the heat dissipation mechanism to achieve the recycling of the coolant. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a schematic structural diagram of a laser rust removal device for a ship hull in an expanded state according to the present invention;
[0033] Figure 2 This is a schematic structural diagram of a laser rust removal device for a ship hull in a folded state according to the present invention;
[0034] Figure 3 This is a schematic structural diagram of the movable door panel of the present invention in a closed state;
[0035] Figure 4 This is a schematic diagram of the top structure of the trailer of the present invention;
[0036] Figure 5 This is a schematic diagram of the bottom structure of the trailer of the present invention;
[0037] Figure 6 This is a schematic structural diagram of the movable door panel of the present invention in an open state;
[0038] Figure 7 This is a schematic diagram of the structure of the filter screen of the present invention;
[0039] Figure 8This is a schematic diagram of the structure of the circulation pipeline of the present invention;
[0040] Fig. 9 It is a structural schematic diagram of the cooling pipeline of the present invention;
[0041] Fig.10 This is a schematic diagram of the structure of the impeller of the present invention;
[0042] Fig.11 This is a schematic diagram of the structure of the driving vehicle of the present invention;
[0043] Fig.12 It is a structural schematic diagram of the card board of the present invention.
[0044] In the figure:
[0045] 100, driving vehicle; 101, trailer; 102, crawler track; 103, magnet;
[0046] 200, support plate; 201, top plate; 202, fixed plate; 203, slide plate; 204, fixed door plate; 205, movable door plate; 206, first torsion spring; 207, pull rod; 208, pull rope; 209, slide block; 210, slide groove;
[0047] 300. Laser rust remover; 301. Rust removal probe;
[0048] 400, air intake pipe; 401, filter compartment; 402, filter screen; 403, fan;
[0049] 500, cooling pipe; 501, first header; 502, circulation pipe; 503, cabin; 504, second header; 505, impeller; 506, motor;
[0050] 600, connecting member; 601, fixing member; 602, mounting plate; 603, plug plate; 604, limiting plate; 605, limiting frame; 606, card plate; 607, stopper; 608, push rod; 609, pressure rod; 610, second torsion spring; 611, top block;
[0051] 700, fixing block; 701, plug rod; 702, adapter block; 703, fixing frame; 704, push block. DETAILED DESCRIPTION
[0052] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0053] Example 1
[0054] like Figures 1 to 12As shown, a laser rust removal device for a ship hull comprises a driving vehicle 100, a trailer 101 is arranged at the rear of the driving vehicle 100, tracks 102 are installed at the bottom of the driving vehicle 100 and the trailer 101, and magnets 103 are embedded and connected to the outer side of the track 102;
[0055] Two symmetrically distributed support plates 200 are fixedly installed on the top of the trailer 101. A protective mechanism is provided on the support plate 200 near one end of the driving vehicle 100. The protective mechanism includes a top plate 201, a fixed plate 202 and a fixed door plate 204. Both ends of the top plate 201 are fixedly installed on one side of the two support plates 200. The fixed plate 202 and the fixed door plate 204 are each provided with two pieces and form a closed rectangle. The tops of the fixed plate 202 and the fixed door plate 204 are both fixedly installed on the bottom of the support plate 200. A slide plate 203 is slidably connected to one side of the fixed plate 202. A movable door plate 205 is rotatably connected to the bottom of the fixed door plate 204. A slide groove 210 is provided on one side of the two slide plates 203 close to each other. The bottoms of both ends of the movable door plate 205 are slidably connected in the slide groove 210 through short rods.
[0056] A laser rust remover 300 is fixedly installed on the top of the trailer 101. The laser rust remover 300 is installed with a rust removal probe 301 via a cable. The rust removal probe 301 is fixedly installed on the top of the top plate 201.
[0057] A heat dissipation mechanism is provided on the top of the trailer 101, and the heat dissipation mechanism includes a cooling pipe 500, and the cooling pipe 500 is embedded in the top inner wall of the trailer 101, and the cooling pipe 500 is closely attached to the two sides and the bottom of the laser rust remover 300;
[0058] A smoke removal mechanism is provided at the bottom of the trailer 101, which includes a filter bin 401, a filter screen 402 is installed inside the filter bin 401, a fan 403 is installed at one end of the filter bin 401, and the other end of the filter bin 401 is sealedly connected to an air intake pipe 400, and the other end of the air intake pipe 400 is sealedly connected to a nearby fixed door panel 204.
[0059] like Figure 3-Figure 6As shown, in a specific embodiment, a first torsion spring 206 is installed at the connection between the movable door panel 205 and the fixed door panel 204, and both ends of the two movable door panels 205 are rotatably connected with pull rods 207. One end of the two pull rods 207 located at the same end are rotatably connected to each other, and a pull rope 208 is installed on the top of the pull rod 207. The pull rope 208 is made of high temperature resistant material. The pull rope 208 movably passes through the top plate 201 and extends to the outside. A slider 209 is fixedly installed on the other end of the pull rope 208, and the slider 209 is slidably connected to the support plate 200. In this setting, when unfolded, the slider 209 is in a state of losing support. At this time, the torque of the first torsion spring 206 drives the movable door panel 205 to rotate, and the movable door panel 205 drives the slide plate 203 to slide through the slide groove 210, thereby achieving the shielding of the rust removal area of the rust removal probe 301. When folded, the slider 209 pulls the pull rope 208, and the pull rope 208 drives the movable door panel 205 to rotate and reset through the pull rod 207. At the same time, the movable door panel 205 drives the slide plate 203 to reset through the slide groove 210.
[0060] like Figure 7-10 As shown, further, the two ends of the cooling pipe 500 are respectively sealed with a first header 501 and a second header 504, and one side of the first header 501 is sealed with multiple circulation pipes 502. The pipe body of the circulation pipe 502 is curved and located at the bottom of the trailer 101. The pipe body of the circulation pipe 502 is located in the wind direction of the fan 403. In this setting, when the coolant passes through the cooling pipe 500, it cools down the laser rust remover 300 and takes away the heat generated by the laser rust remover 300. When flowing through the circulation pipe 502, the wind blown by the fan 403 dissipates the heat of the circulation pipe 502, thereby realizing the recycling of the coolant.
[0061] Example 2
[0062] like Figure 8-Figure 10 As shown, in a specific embodiment, the other end of the circulation pipe 502 is sealedly connected to a cabin 503, the bottom of the cabin 503 is fixedly mounted on the top of the trailer 101, a motor 506 is mounted on one side of the cabin 503, the bottom of the motor 506 is fixedly mounted on the top of the trailer 101, the shaft end of the motor 506 passes through the cabin 503, and an impeller 505 is fixedly mounted, and one end of the cabin 503 is sealedly connected to the second manifold 504. In this setting, the motor 506 works during the rust removal process and drives the impeller 505 to rotate, and the impeller 505 drives the cooling pipe 500 and the coolant in the circulation pipe 502 to flow.
[0063] like Figure 1 , Fig.11As shown, further, two support plates 200 are fixedly connected to each other at one end close to the driving vehicle 100, and a connecting piece 600 is rotatably connected to one end of the connection of the two support plates 200, and a fixing piece 601 is rotatably connected to one side of the connecting piece 600, and the connecting piece 600 is respectively perpendicular to the rotation axis of the support plate 200 and the fixing piece 601, and a mounting plate 602 is fixedly installed at one end of the fixing piece 601. In this configuration, the turning of the driving vehicle 100 and the steering during the moving process are realized by the connecting piece 600 and the fixing piece 601.
[0064] like Figure 1 , Fig.11 As shown, further, plug plates 603 are fixedly installed at both ends of the mounting plate 602, a limit plate 604 is fixedly installed at one end of the plug plate 603, a limit frame 605 is movably sleeved on the plug plate 603, the cross-section of the limit frame 605 is L-shaped, and both ends of the limit frame 605 are fixedly connected to the top of the driving vehicle 100. In this configuration, the driving vehicle 100 and the trailer 101 are connected through the plug plate 603 and the limit frame 605.
[0065] Example 3
[0066] like Figure 4 , Fig.11 , Fig.12 As shown, in a specific embodiment, a clamping plate 606 is fixedly installed at both ends of the mounting plate 602, and blocks 607 are slidably connected to both sides of the top of the driving vehicle 100, and the block 607 is adapted to the clamping plate 606. The top of the block 607 is rotatably connected to a push rod 608, and the top of the limit frame 605 is rotatably connected to a pressure rod 609. The top of the push rod 608 is rotatably connected to the middle part of the pressure rod 609, and a second torsion spring 610 is installed at the connection between the pressure rod 609 and the limit frame 605. A top block 611 is fixedly installed on the top of the support plate 200, and the position of the top block 611 is adapted to the pressure rod 609. In this arrangement, when unfolding, the driving vehicle 100 is slid to abut against the mounting plate 602. At this time, the driving vehicle 100 drives the stopper 607 to align with the card plate 606. The driving vehicle 100 is flipped to keep it in the same direction as the trailer 101. At this time, the pressure rod 609 is disengaged from the top block 611, and the torsion of the second torsion spring 610 drives the pressure rod 609 to rotate. The pressure rod 609 drives the stopper 607 to move through the push rod 608, thereby being stuck with the card plate 606. When folding, the driving vehicle 100 is flipped. At this time, the pressure rod 609 follows the flip and contacts with the top block 611. The top block 611 causes the pressure rod 609 to rotate relative to the second torsion spring 610 and pushes the stopper 607 through the push rod 608. At this time, the stopper 607 is disengaged from the card plate 606.
[0067] like Figure 4 , Figure 8 , Fig.11As shown, further, a fixing block 700 is fixedly installed on both sides of the top of the driving vehicle 100, a plug rod 701 is fixedly installed on one side of the fixing block 700, and an adapter block 702 is fixedly installed on the top of the support plate 200. A plug hole is provided on the adapter block 702, and the plug rod 701 is adapted to the plug hole. In this configuration, the driving vehicle 100 is reset and the plug rod 701 is driven to be inserted into the adapter block 702 through the fixing block 700, and the folding is completed at this time.
[0068] like Figure 4 , Figure 8 , Fig.11 As shown, further, fixed frames 703 are fixedly installed on both sides of the top of the driving vehicle 100, the cross section of the fixed frame 703 is staggered with the limit plate 604, and a push block 704 is fixedly installed on the fixed frame 703, and the push block 704 is adapted to the slider 209. In this configuration, the driving vehicle 100 drives the push block 704 to move through the fixed frame 703, and the push block 704 pulls the pull rope 208 by abutting against the slider 209.
[0069] The implementation principle of a laser rust removal device for a ship hull of this embodiment is as follows:
[0070] Before use, the device is unfolded as a whole, and the driving vehicle 100 is slid. The driving vehicle 100 drives the plugging rod 701 to move through the fixing block 700 and disengages it from the adapter block 702. The driving vehicle 100 is continued to slide until it abuts against the mounting plate 602. At this time, the driving vehicle 100 drives the stopper 607 to align with the card plate 606. The driving vehicle 100 is flipped to keep it in the same direction as the trailer. At this time, the pressure rod 609 is disengaged from the top block 611, and the torsion force of the second torsion spring 610 drives the pressure rod 609 to rotate. The pressure rod 609 drives the stopper 607 to move through the push rod 608, so as to be stuck with the card plate 606.
[0071] After the driving vehicle 100 is turned over, the slider 209 is in a state of losing support. At this time, the torsion of the first torsion spring 206 drives the movable door plate 205 to rotate, and the movable door plate 205 drives the slide plate 203 to slide through the slide groove 210, thereby shielding the rust removal area of the rust removal probe 301;
[0072] When working, the device is aimed at the hull of the ship, and the driving vehicle 100 and the trailer 101 are adsorbed on the hull through the magnet 103. The driving vehicle 100 is remotely controlled, and the driving vehicle 100 drives the trailer 101 to move on the surface of the hull. At the same time, the laser rust remover 300 works, and the rust removal operation is performed on the hull through the rust removal probe 301. The light of the rust removal process is shielded by the top plate 201, the fixed plate 202, the slide plate 203, the fixed door plate 204 and the movable door plate 205 to prevent the vision of the surrounding personnel from being affected;
[0073] During the rust removal process, the fan 403 works, and the smoke generated by the rust removal is absorbed by the suction force generated by the filter chamber 401 and the air inlet pipe 400, and the smoke is filtered by the filter screen 402 in the filter chamber 401 and then discharged, thereby reducing the pollution caused to the air;
[0074] During the rust removal process, the motor 506 works and drives the impeller 505 to rotate. The impeller 505 drives the coolant in the cooling pipe 500 and the circulation pipe 502 to flow. When the coolant passes through the cooling pipe 500, it cools down the laser rust remover 300 and takes away the heat generated by the laser rust remover 300. When it flows through the circulation pipe 502, the wind blown by the fan 403 dissipates the heat of the circulation pipe 502, thereby realizing the recycling of the coolant.
[0075] After the rust removal is completed, the device is folded and folded as a whole. The driving cart 100 is flipped over first. At this time, the pressure rod 609 follows the flip and contacts the top block 611. The top block 611 causes the pressure rod 609 to rotate relative to the second torsion spring 610 and pushes the stopper 607 through the push rod 608. At this time, the stopper 607 is disengaged from the card plate 606, and the sliding driving cart 100 is reset. The driving cart 100 drives the push block 704 to move through the fixed frame 703. The push block 704 pulls the pull rope 208 by resisting the slider 209. The pull rope 208 drives the movable door panel 205 to rotate and reset through the pull rod 207. At the same time, the movable door panel 205 drives the slide plate 203 to reset through the slide groove 210. The driving cart 100 is reset and drives the insertion rod 701 to insert into the adapter block 702 through the fixed block 700. At this time, the folding is completed.
[0076] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A laser rust removal device for a ship hull, comprising a driving vehicle (100), wherein a trailer (101) is arranged at the rear of the driving vehicle (100), characterized in that: The bottom of the driving vehicle (100) and the trailer (101) are both equipped with tracks (102), and magnets (103) are embedded and connected to the outer sides of the tracks (102); Two symmetrically distributed support plates (200) are fixedly mounted on the top of the trailer (101); a protective mechanism is provided at one end of the support plate (200) close to the driving vehicle (100); the protective mechanism comprises a top plate (201), a fixed plate (202) and a fixed door plate (204); both ends of the top plate (201) are fixedly mounted on one side of the two support plates (200); two fixed plates (202) and two fixed door plates (204) are provided and form a closed rectangle; the tops of the fixed plates (202) and the fixed door plates (204) are fixedly mounted on the bottom of the support plate (200); a slide plate (203) is slidably connected to one side of the fixed plate (202); a movable door plate (205) is rotatably connected to the bottom of the fixed door plate (204); a sliding groove (210) is provided on one side of the two slide plates (203) close to each other; the bottoms of both ends of the movable door plate (205) are slidably connected in the sliding groove (210) via short rods; A laser rust removal device (300) is fixedly installed on the top of the trailer (101); a rust removal probe (301) is installed on the laser rust removal device (300) via a cable; and the rust removal probe (301) is fixedly installed on the top of the top plate (201); A heat dissipation mechanism is provided on the top of the trailer (101), the heat dissipation mechanism comprising a cooling pipe (500), the cooling pipe (500) is embedded in the top inner wall of the trailer (101), and the cooling pipe (500) is in close contact with both sides and the bottom of the laser rust removal device (300); A smoke removal mechanism is provided at the bottom of the trailer (101), the smoke removal mechanism comprising a filter bin (401), a filter screen (402) being installed inside the filter bin (401), a fan (403) being installed at one end of the filter bin (401), an air intake pipe (400) being sealedly connected to the other end of the filter bin (401), and one end of the air intake pipe (400) being sealedly connected to a nearby fixed door panel (204); A first torsion spring (206) is installed at the connection between the movable door panel (205) and the fixed door panel (204); both ends of the two movable door panels (205) are rotatably connected to a pull rod (207); one end of the two pull rods (207) located at the same end are rotatably connected to each other; a pull rope (208) is installed on the top of the pull rod (207); the pull rope (208) is made of high temperature resistant material; the pull rope (208) movably passes through the top plate (201) and extends to the outside; a slider (209) is fixedly installed on one end of the pull rope (208); and the slider (209) is slidably connected to the support plate (200); The two support plates (200) are fixedly connected to each other at one end close to the driving vehicle (100), and a connecting piece (600) is rotatably connected to one end of the connection between the two support plates (200), and a fixing piece (601) is rotatably connected to one side of the connecting piece (600), and the connecting piece (600) is respectively perpendicular to the rotation axis of the support plates (200) and the fixing piece (601), and a mounting plate (602) is fixedly mounted on one end of the fixing piece (601); The two ends of the mounting plate (602) are fixedly mounted with plugging plates (603), one end of the plugging plate (603) is fixedly mounted with a limiting plate (604), a limiting frame (605) is movably sleeved on the plugging plate (603), the cross-section of the limiting frame (605) is L-shaped, and the two ends of the limiting frame (605) are fixedly connected to the top of the driving vehicle (100); A card plate (606) is fixedly installed at both ends of the mounting plate (602); blocks (607) are slidably connected to the two sides of the top of the driving vehicle (100); the blocks (607) are matched with the card plate (606); the top of the block (607) is rotatably connected to a push rod (608); the top of the limit frame (605) is rotatably connected to a pressure rod (609); the top of the push rod (608) is rotatably connected to the middle of the pressure rod (609); a second torsion spring (610) is installed at the connection between the pressure rod (609) and the limit frame (605); a top block (611) is fixedly installed on the top of the support plate (200); the top block (611) is matched with the pressure rod (609) in position; Fixed frames (703) are fixedly mounted on both sides of the top of the driving vehicle (100), the cross section of the fixed frame (703) and the limit plate (604) are staggered with each other, and a push block (704) is fixedly mounted on the fixed frame (703), and the push block (704) is adapted to the sliding block (209).
2. A laser rust removal device for a ship hull according to claim 1, characterized in that: The two ends of the cooling pipe (500) are respectively sealedly connected to a first header (501) and a second header (504); one side of the first header (501) is sealedly connected to a plurality of circulation pipes (502); the pipe body of the circulation pipe (502) is curved and located at the bottom of the trailer (101); the pipe body of the circulation pipe (502) is located in the direction of the air outlet of the fan (403).
3. The laser rust removal device for a ship hull according to claim 2, characterized in that: One end of the circulation pipe (502) is sealedly connected to a cabin (503), the bottom of the cabin (503) is fixedly mounted on the top of the trailer (101), a motor (506) is mounted on one side of the cabin (503), the bottom of the motor (506) is fixedly mounted on the top of the trailer (101), the shaft end of the motor (506) passes through the cabin (503) and is fixedly mounted with an impeller (505), and one end of the cabin (503) is sealedly connected to a second header (504).
4. The laser rust removal device for a ship hull according to claim 3, characterized in that: Fixed blocks (700) are fixedly mounted on both sides of the top of the driving vehicle (100), a plug rod (701) is fixedly mounted on one side of the fixed block (700), an adapter block (702) is fixedly mounted on the top of the support plate (200), a plug hole is provided on the adapter block (702), and the plug rod (701) is adapted to fit the plug hole.
5. A laser rust removal method for a ship hull, the method being implemented based on the laser rust removal device for a ship hull according to claim 4, characterized in that: The steps of the laser rust removal method for a ship hull are as follows: S1. Before use, the entire device is unfolded and operated. The driving vehicle (100) is slid. The driving vehicle (100) drives the insertion rod (701) to move through the fixing block (700) and causes it to be separated from the adapter block (702). The driving vehicle (100) is continued to slide until it abuts against the mounting plate (602). At this time, the driving vehicle (100) drives the stopper (607) to align with the card plate (606). The driving vehicle (100) is flipped to keep it in the same direction as the trailer (101). At this time, the pressure rod (609) is separated from the top block (611). The torsion of the second torsion spring (610) drives the pressure rod (609) to rotate. The pressure rod (609) drives the stopper (607) to move through the push rod (608), thereby being mutually stuck with the card plate (606). S2, after the driving vehicle (100) is turned over, the slider (209) is in a state of losing support, at which time the torque of the first torsion spring (206) drives the movable door plate (205) to rotate, and the movable door plate (205) drives the slide plate (203) to slide through the slide groove (210), thereby shielding the rust removal area of the rust removal probe (301); S3, when working, the device is aimed at the hull of the ship, and the driving vehicle (100) and the trailer (101) are adsorbed on the hull through the magnet (103), and the driving vehicle (100) is remotely controlled, and the driving vehicle (100) drives the trailer (101) to move on the surface of the hull. At the same time, the laser rust removal device (300) works, and the rust removal operation is performed on the hull through the rust removal probe (301), and the light during the rust removal process is shielded by the top plate (201), the fixed plate (202), the sliding plate (203), the fixed door plate (204) and the movable door plate (205) to prevent the eyesight of surrounding personnel from being affected; S4, during the rust removal process, the fan (403) works, and the smoke generated by the rust removal is absorbed through the suction force generated by the filter chamber (401) and the air inlet pipe (400), and the smoke is filtered through the filter screen (402) in the filter chamber (401) before being discharged, thereby reducing the pollution caused to the air; S5, during the rust removal process, the motor (506) works and drives the impeller (505) to rotate. The impeller (505) drives the coolant in the cooling pipe (500) and the circulation pipe (502) to flow. When the coolant passes through the cooling pipe (500), the laser rust remover (300) is cooled and the heat generated by the laser rust remover (300) is taken away. When the coolant flows through the circulation pipe (502), the wind blown by the fan (403) dissipates the heat of the circulation pipe (502), thereby realizing the recycling of the coolant. S6. After the rust removal is completed, the entire device is folded and folded. The driving vehicle (100) is first flipped over. At this time, the pressure rod (609) is flipped over and contacts the top block (611). The top block (611) causes the pressure rod (609) to rotate relative to the second torsion spring (610) and pushes the stopper (607) through the push rod (608). At this time, the stopper (607) is separated from the clamping plate (606). The driving vehicle (100) is slid to reset itself. The driving vehicle (100) passes through the fixed frame ( The push block (704) is driven to move by the push block (704) by resisting against the slider (209) to pull the pull rope (208), and the pull rope (208) drives the movable door panel (205) to rotate and reset through the pull rod (207), and at the same time, the movable door panel (205) drives the slide plate (203) to reset through the slide groove (210), and the driving vehicle (100) is reset and drives the insertion rod (701) to insert into the adapter block (702) through the fixed block (700), and the folding is completed at this time.
Citation Information
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