Semipermeable membrane punching integrated ultrasonic welding equipment

Through the introduction of pairing units and automated flushing welding assemblies in the semi -diaphragm ultrasonic welding equipment, the problem of many traditional welding processes and poor pairs of the traditional welding process is solved, and the efficient and reliable welding process and improved welding quality are achieved.

CN118849456BActive Publication Date: 2025-01-28HERRMANN ULTRASONICS(TAICANG) LTD
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Patent Information

Application Number
CN202411091072.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-01-28
Estimated Expiration
2044-08-09

AI Technical Summary

Technical Problem

The traditional semi-permeable membrane ultrasonic welding process has many steps, low efficiency, and poor alignment during welding, resulting in poor welding quality.

Method used

Design a semi -diaphragm pouring integrated ultrasonic welding equipment, using the pairing unit to accurately oppose the workpiece, and automatically cuts and weld the welding process through the punch -cut cylinder and welding head.

Benefits of technology

The quality and efficiency of welding are improved, the welding production time of a single product is shortened, the equipment occupied by the equipment is reduced, and the adaptability and welding rate of the workpiece is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of workpiece welding, and discloses a semipermeable membrane punching integrated ultrasonic welding device, comprising a welding table and a box body arranged on the welding table, and a workpiece arranged on the welding table, and also comprising a punching welding assembly arranged in the middle of the box body; the punching welding assembly comprises a feed wheel and a discharge wheel arranged on one side of the punching welding assembly, a plurality of transmission rollers arranged on the front position of the box body, a material belt arranged on the feed wheel, the discharge wheel and the transmission roller, and a punching assembly arranged on the other side of the punching welding assembly; the punching assembly comprises a punching cylinder arranged inside the punching assembly, and a welding head arranged at the bottom of the punching cylinder. By aligning the workpieces one after another through the alignment unit, the accuracy of the alignment can be improved, the reliability of the welding quality is increased, the welding production time of a single product is effectively reduced, and the floor space occupied by the equipment in the workshop is also reduced, thereby improving production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of workpiece welding, and in particular to a semipermeable membrane punching integrated ultrasonic welding device. Background Art

[0002] In the traditional semipermeable membrane ultrasonic welding production process, the membrane supplier needs to place the rolled semipermeable membrane raw material on the cutting equipment, cut the raw material membrane into circular membrane sheets according to the size and specifications required by the customer, and then paste the cut membrane sheets onto the plastic tape, and then roll the plastic tape with the membrane onto a hollow reel; finally, the circular membrane material reel is sold to the customer as a finished product. The customer needs to purchase a circular membrane reel tape. Before welding, it is necessary to use special equipment to peel the membrane off the plastic tape, and then use a robot to pre-install the membrane on the corresponding air permeable hole of the plastic workpiece, and then use the transport chain to transfer the workpiece covered with the membrane to the welding equipment, and then use the ultrasonic welding equipment for welding. In this traditional production line, five types of equipment, including membrane loading equipment (or manual loading), robot pre-assembly equipment, CCD camera detection equipment, ultrasonic welding equipment, and intermediate auxiliary transportation devices, are required to complete the entire production process. This traditional production method has many process steps, which increases the probability of poor welding quality. For example, during the welding process, when the semipermeable membrane is pre-installed on the welding hole, there will be a certain probability of deviation, that is, the relative position of the membrane and the hole is poorly aligned, and the probability of product NG will be greatly increased. Secondly, the welding production time of a single product is about 6 seconds, and the production efficiency is low. If the customer order volume is sufficient, it is necessary to increase investment in more production lines. The use of semipermeable membrane punching and integrated welding equipment for production increases the reliability of welding quality, reduces the welding production time of a single product to less than 2 seconds, and also reduces the floor space occupied by the equipment in the workshop.

[0003] In addition, the traditional welding method is to place the workpiece to be welded in the designated welding area, and then the welding head is lowered for welding. In this process, there is no alignment and clamping device for the workpiece. For some cases where the diaphragm and the workpiece welding holes are small, and generally the diaphragm and the welding hole are of similar size, if the position of the workpiece is slightly offset, the diaphragm will deviate from the welding hole, resulting in a decrease in welding quality or even welding failure, resulting in the failure to ensure the uniformity of the workpiece welding quality, and reducing the workpiece welding and finished product efficiency. In addition, when the workpiece is generally circular or square, the welding hole is located in the center of the workpiece. At this time, as long as the clamps are moved synchronously around, the welding position can be located at the bottom of the welding head. However, if the workpiece is rectangular or of different lengths, clamping at the same time will result in one side of the workpiece not being clamped, and the adaptability is insufficient. Summary of the invention

[0004] In view of the problems in the prior art that the traditional punching and welding process is cumbersome, has many steps, low efficiency, and poor alignment during the welding process, resulting in low welding quality and efficiency, a semipermeable membrane punching integrated ultrasonic welding device is proposed.

[0005] The purpose is to optimize the punching and welding steps, improve the efficiency of punching and welding, and improve the centering of the workpiece during welding, thereby improving the welding quality.

[0006] The technical solution of the present invention is a semipermeable membrane punching integrated ultrasonic welding device, comprising a welding table and a box body arranged on the welding table, a workpiece arranged on the welding table, and a punching welding assembly arranged in the middle of the box body;

[0007] The punching and welding assembly includes a feed wheel and a discharge wheel arranged on one side of the punching and welding assembly, a plurality of transmission rollers arranged on the front position of the box body, a material belt arranged on the feed wheel, the discharge wheel and the transmission roller, and a punching assembly arranged on the other side of the punching and welding assembly;

[0008] The punching assembly includes a punching cylinder disposed inside the punching assembly, a welding head disposed at the bottom of the punching cylinder, a fixing plate disposed at the bottom of the welding head, a punching module disposed at the bottom of the fixing plate, and rotating rollers symmetrically disposed on both sides of the punching module;

[0009] A negative pressure hole is provided inside the welding head, a punching hole is provided at the bottom of the punching module, and a positioning unit is provided at the bottom of the punching module;

[0010] The alignment unit is used for centering welding of the workpiece placed on the welding table during the welding process after the punching assembly punches the material strip;

[0011] The alignment unit includes a pressing component arranged on one side of the punching cylinder, lateral alignment components symmetrically arranged on both sides of the bottom of the pressing component, and vertical alignment components symmetrically arranged on both sides of the lateral alignment component;

[0012] The pressing component comprises a mounting plate arranged at one side of the bottom of the punching cylinder, a protection component arranged at the bottom of the mounting plate, and a pressing plate arranged at the bottom of the protection component.

[0013] Furthermore, the protection assembly includes a lower pressure cylinder arranged at the bottom of the mounting plate, a protection member arranged inside the lower pressure cylinder, and a lower pressure rod arranged at the bottom of the protection member, and the lower pressure rod is slidably connected to the inner wall of the lower pressure cylinder.

[0014] Furthermore, the lateral alignment component includes a lateral alignment component arranged on one side of the bottom of the lower pressure plate, a locking component symmetrically arranged on both sides of the lateral alignment component, an unlocking component arranged on one side of the locking component, and a limiting component symmetrically arranged on both sides of the extrusion strip;

[0015] The lateral alignment assembly includes a lower pressing strip arranged on one side of the bottom of the lower pressing plate, a lateral alignment plate arranged on the bottom of the lower pressing strip, a lower pressing hole opened inside the lateral alignment plate, and the lower pressing strip and the lower pressing hole are slidably connected, a moving hole opened on one side of the lower pressing hole, limiting grooves symmetrically opened on both sides of the top of the moving hole, an extrusion block arranged on one side of the bottom of the lower pressing strip, limiting strips symmetrically arranged on both sides of the extrusion block, and the limiting strips are slidably connected to the limiting grooves, an extrusion piece arranged on one side of the extrusion block, and one side of the extrusion piece is fixedly connected to one side of the moving hole, and one side of the two limiting strips are respectively abutted against the two locking assemblies.

[0016] Furthermore, the locking assembly includes a locking groove opened inside the transverse alignment plate and located at the bottom of the limiting groove, a locking piece arranged in the locking groove, a locking column arranged at the top of the locking piece, and an unlocking groove opened on one side of the bottom of the locking column, and one side of the bottom of the unlocking groove abuts against the unlocking assembly.

[0017] Furthermore, the unlocking assembly includes an unlocking member arranged in the middle of the transverse alignment plate, and an unlocking rod arranged on one side of the unlocking member, and one side of the unlocking rod abuts against the bottom of the unlocking slot.

[0018] Furthermore, the limiting assembly includes a sliding groove opened on one side of the extrusion strip, and a limiting rod arranged in the sliding groove, and the limiting rod is slidably connected in the limiting groove.

[0019] Furthermore, the vertical alignment component includes a vertical alignment component arranged at the bottom of one side of the horizontal alignment plate, and an extrusion component arranged on the vertical alignment component;

[0020] The vertical alignment component includes a movable groove opened at the bottom of the horizontal alignment plate, support plates arranged on both sides of the movable groove, a vertical alignment plate arranged on the support plate, a support hole opened on the vertical alignment plate, and one end of the vertical alignment plate is slidably connected to the support plate through the support hole, and a movable groove opened on one side of the top of the support plate.

[0021] Furthermore, the extrusion assembly includes a displacement groove opened at the bottom of the movable groove, a displacement plate arranged in the displacement groove, an extrusion hole penetrating through the displacement plate, an extrusion rod arranged in the extrusion hole, and the bottom of the extrusion rod is fixedly connected to the bottom of one side of the limit strip, a pushing rod arranged on one side of the displacement plate, and a pushing groove opened at the top of the support plate, and the bottom of one side of the pushing rod is slidably connected to the pushing groove.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The alignment unit can be used to align the workpieces one by one, which can improve the accuracy of alignment and meet the alignment requirements of workpieces of various shapes, especially the alignment requirements of strip-shaped workpieces. The semi-permeable membrane punching and integrated welding equipment is used for production, which increases the reliability of welding quality and effectively reduces the welding production time of a single product. At the same time, it also reduces the floor space occupied by the equipment in the workshop and improves production efficiency.

[0024] 2. The setting of the protection component can avoid the hard squeezing of the vertical alignment component on the workpiece during alignment, thereby avoiding damage to the workpiece. The vertical alignment component can meet the alignment requirements of workpieces of various lengths and widths, thereby improving the adaptability of workpiece alignment.

[0025] 3. It avoids the problem that in the traditional welding process, the center position of the workpiece to be welded is easily misaligned with the center position of the welding head, so that the semi-permeable membrane disc cannot be accurately welded to the position to be welded of the workpiece, resulting in unstable welding and unguaranteed quality. Therefore, it can improve the consistency of the welding position and ensure the uniformity of the welding quality, and improve the yield rate of workpiece welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the overall internal three-dimensional structure of the present invention;

[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the alignment unit of the present invention;

[0029] Figure 4 It is a schematic diagram of the overall structure of the punching assembly of the present invention;

[0030] Figure 5 It is a schematic diagram of the overall structure of the pressing component of the present invention;

[0031] Figure 6 It is a schematic diagram of the overall structure inside the alignment unit of the present invention;

[0032] Figure 7 It is a three-dimensional structural schematic diagram of the lateral alignment component and the limiting component of the present invention;

[0033] Figure 8 It is a schematic diagram of the overall structure of the unlocking component of the present invention;

[0034] Fig. 9 It is a schematic diagram of the overall explosion structure of the vertical alignment component of the present invention.

[0035] In the figure:

[0036] Welding table; 11, workpiece; 12, feed wheel; 13, discharge wheel; 14, material belt; 2, punching assembly; 21, punching cylinder; 22, welding head; 23, fixed plate; 24, punching module; 25, rotating roller; 26, negative pressure hole; 27, punching hole; 3, pressing component; 31, mounting plate; 32, protection component; 321, pressing cylinder; 322, protection component; 323, pressing rod; 33, pressing plate; 4, lateral alignment component; 41, pressing strip; 42, lateral alignment plate; 43, pressing hole; 44, moving hole; 45, limiting groove; 46, Extrusion block; 47, limit strip; 48, extrusion piece; 5, locking assembly; 51, locking slot; 52, locking piece; 53, locking column; 54, unlocking slot; 6, unlocking assembly; 61, unlocking piece; 62, unlocking rod; 7, limit assembly; 71, sliding slot; 72, limit rod; 8, vertical alignment assembly; 81, moving slot; 82, support plate; 83, vertical alignment plate; 84, support hole; 85, movable slot; 9, extrusion assembly; 91, displacement slot; 92, displacement plate; 93, extrusion hole; 94, extrusion rod; 95, push rod; 96, push slot. DETAILED DESCRIPTION

[0037] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0038] Example 1, reference Figure 1-Figure 5, which is the first embodiment of the present invention, provides a semipermeable membrane punching integrated ultrasonic welding device, including a welding table 1 and a box body installed on the welding table 1, and a workpiece 11 placed on the welding table 1, and also includes a punching and welding assembly installed in the middle of the box body; the punching and welding assembly includes a feed wheel 12 and a discharge wheel 13 installed on one side of the punching and welding assembly, a plurality of transmission rollers installed on the front position of the box body, a material belt 14 rotatably connected to the feed wheel 12 and the discharge wheel 13 and the transmission rollers, and a punching assembly 2 installed on the other side of the punching and welding assembly; the punching assembly 2 includes a punching cylinder 21 installed inside the punching assembly 2, a welding head 22 fixedly connected to the bottom of the punching cylinder 21, a fixing plate 23 fixedly connected to the bottom of the welding head 22, and a punching module 2 installed at the bottom of the fixing plate 23. 4, and rotating rollers 25 symmetrically rotatably connected on both sides of the punching module 24; a negative pressure hole 26 is opened inside the welding head 22, a punching hole 27 is opened at the bottom of the punching module 24, and an alignment unit is installed at the bottom of the punching module 24; the alignment unit is used for centering welding of the workpiece 11 placed on the welding table 1 during the welding process of the punching assembly 2 after the punching strip 14; the alignment unit includes a pressing component 3 installed on one side of the punching cylinder 21, lateral alignment components symmetrically installed on both sides of the bottom of the pressing component 3, and vertical alignment components symmetrically installed on both sides of the lateral alignment components; the pressing component 3 includes a mounting plate 31 fixedly connected to one side of the bottom of the punching cylinder 21, a protective component 32 installed at the bottom of the mounting plate 31, and a pressing plate 33 fixedly connected to the bottom of the protective component 32.

[0039] Specifically, during operation, the semipermeable membrane coil is assembled onto the turntable feeding device of the equipment, the feed wheel 12 is used to rotate the discharge material, and the discharge wheel 13 is used to reel in the coil that has been punched and cut. The automatically programmed turntable feeding device automatically delivers the semipermeable membrane strip 14 to the punching position, and the semipermeable membrane strip 14 is driven by the transmission roller to the bottom of the punching assembly 2. The equipment is equipped with a welding head 22 and a punching module 24 with an integrated punching and welding design. The welding head 22 and the punching module 24 work together to achieve the slitting of the semipermeable membrane. During punching, the punching cylinder 21 pushes the welding head 22 moves down, and the translucent material strip 14 is punched in the punching module 24. The welding head 22 uses the air negative pressure function to absorb the punched circular diaphragm. The welding head 22 passes through the punching hole 27 and aligns with the hole of the target plastic workpiece 11, and directly pre-installs the diaphragm on the hole of the workpiece 11. Then, the welding action is performed. After the welding is completed, the turntable feeding device automatically controls the material strip 14 to move through an appropriate displacement. At the same time, the auxiliary handling device moves the welded product out of the welding station, and the above process is repeated to achieve the diaphragm welding of the next product. During the downward pressure welding process after punching, the punching assembly 2 continues to move downward, so that the welding head 22 drives the semi-permeable membrane strip 14 to weld the workpiece 11, and drives the alignment unit to move downward together, and the downward pressure component 3 drives the lateral alignment component to laterally align the workpiece 11. The punching cylinder 21 is used to punch and weld the strip 14. After the punching is completed, it continues to move downward, so that the punching cylinder 21 drives the mounting plate 31 and the lower pressure plate 33 to move downward together. When the lateral alignment component abuts against the welding table 1, the punching cylinder 2 1 continues to push the welding head 22 downward, so that the mounting plate 31 is pushed down and moved downward by the protective component 32. At this time, the two lateral alignment components are aligned horizontally. When the lateral alignment components are aligned, that is, the two lateral alignment components no longer move, the vertical alignment components are pushed and moved to vertically align the workpiece 11. The workpieces 11 are aligned one after another, which can improve the alignment accuracy and meet the alignment requirements of workpieces 11 of various shapes, especially the alignment requirements of workpieces 11 of strip shape. The use of semi-permeable membrane punching integrated welding equipment for production increases the reliability of welding quality, effectively reduces the welding production time of a single product, and also reduces the floor space occupied by the equipment in the workshop, thereby improving production efficiency.

[0040] Example 2, reference Figure 5 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: the protection component 32 includes a lower pressure cylinder 321 fixedly connected to the bottom of the mounting plate 31, a protection member 322 fixedly connected to the inside of the lower pressure cylinder 321, and a lower pressure rod 323 fixedly connected to the bottom of the protection member 322, and the lower pressure rod 323 is slidably connected to the inner wall of the lower pressure cylinder 321.

[0041] Specifically, the protection component 32 is used to protect the workpiece 11 during the alignment process. When the punching and welding assembly is still in the process of moving down during welding, if the vertical alignment component has been aligned, the punching and welding assembly will still move down. At this time, the vertical alignment component and the horizontal alignment component will no longer move. At this time, the lower pressure rod 323 will compress the protection component 322. The protection component 322 can be a spring. In this way, the vertical alignment component can be prevented from hard squeezing of the workpiece 11, thereby avoiding damage to the workpiece 11. Therefore, the vertical alignment component can meet the alignment requirements of strip workpieces 11 of various widths.

[0042] Reference Figure 1-Figure 7 The lateral alignment component includes a lateral alignment component 4 installed on one side of the bottom of the lower pressing plate 33, a locking component 5 symmetrically installed on both sides of the lateral alignment component 4, an unlocking component 6 installed on one side of the locking component 5, and a limiting component 7 symmetrically installed on both sides of the extrusion strip; the lateral alignment component 4 includes a lower pressing strip 41 fixedly connected to one side of the bottom of the lower pressing plate 33, a lateral alignment plate 42 slidably connected to the bottom of the lower pressing strip 41, a lower pressing hole 43 opened in the lateral alignment plate 42, and the lower pressing strip 41 and the lower pressing hole 43 is slidably connected, a moving hole 44 is opened on one side of the lower pressure hole 43, and limiting grooves 45 are symmetrically opened on both sides of the top of the moving hole 44, abutting against an extrusion block 46 on one side of the bottom of the lower pressure strip 41, and limiting strips 47 are symmetrically fixedly connected on both sides of the extrusion block 46, and the limiting strips 47 are slidably connected to the limiting grooves 45, an extrusion piece 48 is fixedly connected to one side of the extrusion block 46, and one side of the extrusion piece 48 is fixedly connected to one side of the moving hole 44, and one side of the two limiting strips 47 abut against the two locking components 5 respectively.

[0043] Specifically, the punching assembly 2 continues to move downward after punching, driving the translucent material strip 14 for welding. When the two lateral alignment components 4 are squeezed onto the workpiece 11, the unlocking component 6 is squeezed to unlock the locking component 5 to achieve vertical alignment of the workpiece 11. When the lower pressing bar 41 is pressed down, the lower pressing bar 41 moves in the lower pressing hole 43. At this time, the extrusion block 46 is abutted by the locking component 5, so that the two transverse alignment plates 42 move synchronously toward the workpiece 11. When the transverse alignment plate 42 moves a certain distance toward the workpiece 11, the unlocking component 6 starts to squeeze the workpiece 11, and the locking component 5 unlocks the abutment limit of the limit bar 47. At this time, the two transverse alignment plates 42 are no longer squeezed toward the middle, and the lower pressing bar 41 continues to move downward, which will squeeze and push the extrusion block 46 to move horizontally in the moving hole 44, and drive the limit bars 47 on both sides to move in the limit grooves 45, and the extrusion piece 48 is compressed. The extrusion piece 48 can be a spring. The extrusion piece 48 applies thrust to the transverse alignment plate 42, so that the transverse alignment plate 42 can continue to maintain the alignment and extrusion of the workpiece 11.

[0044] Reference Figure 1-Figure 8The locking assembly 5 includes a locking groove 51 opened inside the transverse alignment plate 42 and located at the bottom of the limiting groove 45, a locking piece 52 fixedly connected in the locking groove 51, a locking column 53 fixedly connected to the top of the locking piece 52, and an unlocking groove 54 opened on one side of the bottom of the locking column 53, and one side of the bottom of the unlocking groove 54 abuts against the unlocking assembly 6.

[0045] Specifically, when the locking assembly 5 is in the original state, one side of the locking column 53 abuts against the limiting strip 47, so that the extrusion strip and the extrusion block 46 are abutted and locked. When the unlocking assembly 6 squeezes the unlocking groove 54, the unlocking column moves downward and compresses the unlocking piece 61, thereby realizing the unlocking of the extrusion strip by the unlocking column.

[0046] Reference Figure 1-Figure 8 The unlocking assembly 6 includes an unlocking member 61 slidably connected to the middle of the transverse alignment plate 42, and the unlocking member 61 is in a Ʊ shape, and an unlocking rod 62 fixedly connected to one side of the unlocking member 61, and one side of the unlocking rod 62 abuts against the bottom of the unlocking groove 54.

[0047] Specifically, the workpiece 11 squeezes the unlocking member 61 so that the unlocking member 61 pushes the unlocking rod 62 to squeeze the unlocking groove 54, thereby causing the unlocking column to move downward to achieve the unlocking function. The Ʊ shape of the unlocking member 61 can increase the extrusion contact area and increase the stability of movement during the positioning extrusion process.

[0048] Reference Figure 7 The limiting assembly 7 includes a sliding groove 71 opened on one side of the extrusion strip, and a limiting rod 72 slidably connected in the sliding groove 71, and the limiting rod 72 is slidably connected in the limiting groove 45.

[0049] Specifically, the limiting assembly 7 is used to prevent the lateral positioning component from being separated from the lower pressing bar 41 during the upward movement of the positioning unit. When the lower pressing bar 41 moves downward or rightward, the limiting rod 72 moves in the sliding groove 71 or the limiting groove 45. The rest of the structure is the same as that of the first embodiment.

[0050] Example 3, reference Figure 1-Figure 9 , which is the third embodiment of the present invention. This embodiment is different from the second embodiment in that: the vertical alignment component includes a vertical alignment component 8 installed at the bottom of one side of the horizontal alignment plate 42, and an extrusion component 9 installed on the vertical alignment component 8; the vertical alignment component 8 includes a moving groove 81 opened at the bottom of the horizontal alignment plate 42, a support plate 82 fixedly connected to both sides of the moving groove 81, a vertical alignment plate 83 slidably connected to the support plate 82, a support hole 84 opened on the vertical alignment plate 83, and one end of the vertical alignment plate 83 is slidably connected to the support plate 82 through the support hole 84, and a movable groove 85 opened on one side of the top of the support plate 82.

[0051] The extrusion assembly 9 includes a displacement groove 91 opened at the bottom of the movable groove 85, a displacement plate 92 slidably connected in the displacement groove 91, an extrusion hole 93 penetrating the displacement plate 92, an extrusion rod 94 abutting in the extrusion hole 93, and the bottom of the extrusion rod 94 is fixedly connected to the bottom of one side of the limiting strip 47, a pushing rod 95 fixedly connected to one side of the displacement plate 92, and a pushing groove 96 opened at the top of the support plate 82, and the bottom of one side of the pushing rod 95 is slidably connected to the pushing groove 96.

[0052] Specifically, during the lateral alignment process, when the extrusion block 46 is locked, the lateral alignment plate 42 drives the support plate 82, the extrusion block 46, the extrusion bar, and the extrusion rod 94 to move together, and the support plate 82 drives the push rod 95 to move synchronously through the push groove 96, thereby synchronously pushing the displacement plate 92 to move together, so that the extrusion rod 94 and the displacement plate 92 move synchronously, and the extrusion rod 94 and the extrusion hole 93 will not produce relative displacement. When the two lateral alignment plates 42 no longer move, that is, when the extrusion block 46 is unlocked and limited, the lower pressure bar 41 pushes the extrusion block 46 to move right in the moving hole 44, and the extrusion bar drives the extrusion rod 94 to move in the extrusion hole 93, that is, the extrusion rod 94 and the extrusion hole 93 produce relative displacement. At this time, the displacement plate 92 pushes the vertical alignment plate 83 in the displacement groove 91 to move toward the workpiece 11, and at the same time drives the push rod 95 to move in the push groove 96, so as to realize the vertical alignment clamping function of the workpiece 11. The remaining structures are the same as those of Example 2.

[0053] The working principle of the present invention is as follows: the material strip 14 is punched out by the punching assembly 2, the circular semipermeable membrane after punching is adsorbed by the negative pressure of the welding head 22, and in the process of continuing to press down, the lower pressing strip 41 slides in the lower pressing hole 43, so that the two horizontal alignment plates 42 perform horizontal alignment on the workpiece 11. When the unlocking member 61 is aligned and extruded into the workpiece 11, the unlocking member 61 is pushed, and the unlocking member 61 pushes the unlocking rod 62 to squeeze the unlocking groove 54 so that the locking column 53 moves downward, thereby unlocking the abutment limit of the extrusion block 46. At this time, the lower pressure bar 41 continues to move downward, and the lower pressure bar 41 moves downward to push the extrusion block 46 to move. The movement of the extrusion block 46 pushes the extrusion member 48 to continue to apply an extrusion force to the horizontal alignment plate 42, so that the horizontal alignment plate 42 continues to maintain the alignment and extrusion. At this time, the extrusion block 46 drives the extrusion bar and the extrusion rod 94 to squeeze the displacement block, so that the displacement block can push the vertical alignment plate 83 to vertically align and extrude the workpiece 11. When the horizontal alignment is completed, the accuracy and efficiency of the vertical alignment can be improved.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A semipermeable membrane punching integrated ultrasonic welding device, comprising a welding table (1) and a box body arranged on the welding table (1), and a workpiece (11) arranged on the welding table (1), characterized in that: It also includes a punching and welding assembly arranged in the middle of the box body; The punching and welding assembly comprises a feed wheel (12) and a discharge wheel (13) arranged on one side of the punching and welding assembly, a plurality of drive rollers arranged on the front of the box body, a material belt (14) arranged on the feed wheel (12) and the discharge wheel (13) and the drive rollers, and a punching assembly (2) arranged on the other side of the punching and welding assembly; The punching assembly (2) comprises a punching cylinder (21) arranged inside the punching assembly (2), a welding head (22) arranged at the bottom of the punching cylinder (21), a fixing plate (23) arranged at the bottom of the welding head (22), a punching module (24) arranged at the bottom of the fixing plate (23), and rotating rollers (25) symmetrically arranged on both sides of the punching module (24); A negative pressure hole (26) is provided inside the welding head (22), a punching hole (27) is provided at the bottom of the punching module (24), and a positioning unit is provided at the bottom of the punching module (24); The alignment unit is used for centering welding of a workpiece (11) placed on a welding table (1) during the welding process after the punching assembly (2) punches the material strip (14); The alignment unit comprises a pressing component (3) arranged on one side of the punching cylinder (21), transverse alignment components symmetrically arranged on both sides of the bottom of the pressing component (3), and vertical alignment components symmetrically arranged on both sides of the transverse alignment component; The pressing component (3) comprises a mounting plate (31) arranged on one side of the bottom of the punching cylinder (21), a protection component (32) arranged on the bottom of the mounting plate (31), and a pressing plate (33) arranged on the bottom of the protection component (32); The transverse alignment component comprises a transverse alignment component (4) arranged on one side of the bottom of the lower pressing plate (33), a locking component (5) symmetrically arranged on both sides of the transverse alignment component (4), an unlocking component (6) arranged on one side of the locking component (5), and a limiting component (7) symmetrically arranged on both sides of the extrusion strip; The transverse alignment component (4) comprises a lower pressing strip (41) arranged at one side of the bottom of the lower pressing plate (33), a transverse alignment plate (42) arranged at the bottom of the lower pressing strip (41), a lower pressing hole (43) provided inside the transverse alignment plate (42), wherein the lower pressing strip (41) and the lower pressing hole (43) are slidably connected, a moving hole (44) provided at one side of the lower pressing hole (43), limiting grooves (45) symmetrically provided at two sides of the top of the moving hole (44), an extrusion block (46) arranged at one side of the bottom of the lower pressing strip (41), limiting strips (47) symmetrically provided at two sides of the extrusion block (46), wherein the limiting strips (47) are slidably connected to the limiting grooves (45), an extrusion piece (48) provided at one side of the extrusion block (46), wherein one side of the extrusion piece (48) is fixedly connected to one side of the moving hole (44), and one side of the two limiting strips (47) are respectively in contact with the two locking components (5).

2. The semipermeable membrane punching integrated ultrasonic welding equipment according to claim 1, characterized in that: The protection assembly (32) comprises a lower pressure cylinder (321) arranged at the bottom of the mounting plate (31), a protection member (322) arranged inside the lower pressure cylinder (321), and a lower pressure rod (323) arranged at the bottom of the protection member (322), wherein the lower pressure rod (323) is slidably connected to the inner wall of the lower pressure cylinder (321).

3. The semipermeable membrane punching integrated ultrasonic welding equipment according to claim 1, characterized in that: The locking assembly (5) comprises a locking groove (51) formed inside the transverse alignment plate (42) and located at the bottom of the limiting groove (45), a locking piece (52) arranged in the locking groove (51), a locking column (53) arranged at the top of the locking piece (52), and an unlocking groove (54) formed at one side of the bottom of the locking column (53), wherein one side of the bottom of the unlocking groove (54) abuts against the unlocking assembly (6).

4. The semipermeable membrane punching integrated ultrasonic welding equipment according to claim 3, characterized in that: The unlocking assembly (6) comprises an unlocking member (61) arranged in the middle of the transverse alignment plate (42), the unlocking member (61) being in a shape of a Ʊ, and an unlocking rod (62) arranged on one side of the unlocking member (61), and one side of the unlocking rod (62) abuts against the bottom of the unlocking slot (54).

5. The semipermeable membrane punching integrated ultrasonic welding equipment according to claim 4, characterized in that: The limiting assembly (7) comprises a sliding groove (71) formed on one side of the extrusion strip, and a limiting rod (72) disposed in the sliding groove (71), and the limiting rod (72) is slidably connected in the limiting groove (45).

6. The semipermeable membrane punching integrated ultrasonic welding equipment according to claim 5, characterized in that: The vertical alignment component comprises a vertical alignment component (8) arranged at the bottom of one side of the horizontal alignment plate (42), and a pressing component (9) arranged on the vertical alignment component (8); The vertical alignment assembly (8) comprises a movable groove (81) provided at the bottom of the horizontal alignment plate (42), support plates (82) provided at both sides of the movable groove (81), a vertical alignment plate (83) provided on the support plate (82), a support hole (84) provided on the vertical alignment plate (83), one end of the vertical alignment plate (83) being slidably connected to the support plate (82) via the support hole (84), and a movable groove (85) provided on one side of the top of the support plate (82).

7. The semipermeable membrane punching integrated ultrasonic welding device according to claim 6, characterized in that: The extrusion assembly (9) comprises a displacement groove (91) formed at the bottom of the movable groove (85), a displacement plate (92) disposed in the displacement groove (91), an extrusion hole (93) extending through the displacement plate (92), an extrusion rod (94) disposed in the extrusion hole (93), the bottom of the extrusion rod (94) being fixedly connected to the bottom of one side of the limit strip (47), a push rod (95) disposed on one side of the displacement plate (92), and a push groove (96) formed at the top of the support plate (82), the bottom of one side of the push rod (95) being slidably connected to the push groove (96).

Citation Information

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