A roll-to-roll vacuum coating equipment

Abstract

The present invention belongs to the technical field of coating processing, and provides a roll-to-roll vacuum coating equipment. A roll-to-roll vacuum coating equipment of the present invention comprises: a coating machine main body, the coating machine main body is used to produce spraying materials; and a winding group tube, the winding group tube is arranged on the coating machine main body at least in one place, and the winding group tube can surround the workpiece to be coated; the winding group tube is in communication with the coating machine main body, and the outer film produced by the coating machine main body is sprayed on the surface of the workpiece to be coated. In summary, this roll-to-roll vacuum coating equipment is not only reasonably designed, but also simple to operate, and can realize surround-type comprehensive spraying, effectively improving the integrity of the spraying, and the design can effectively meet the spraying requirements of the inner wall of the special-shaped cavity, so the device is suitable for industry promotion.

Description

Technical Field

[0001] The present invention relates to the technical field of coating processing, and in particular to a roll-to-roll vacuum coating device. Background Art

[0002] Existing coating equipment usually has multiple coating nozzles inside the coating equipment for spraying coating materials onto the surface of the workpiece to be coated. In this way, the coating workpieces need to be effectively arranged to ensure the integrity of the coating.

[0003] Therefore, we propose a winding vacuum coating device arranged around the workpiece to be coated, which can effectively ensure the integrity of the coating. Summary of the invention

[0004] In view of the defects in the prior art, the present invention provides a roll-to-roll vacuum coating device to ensure the integrity of the coating.

[0005] The present invention provides a roll-to-roll vacuum coating equipment, comprising: a coating machine main body, which is used to produce spray coating materials; and a winding group tube, which is arranged on the coating machine main body at least in one place, and the winding group tube can surround the workpiece to be coated; the winding group tube is connected to the coating machine main body, and sprays the outer film produced by the coating machine main body onto the surface of the workpiece to be coated.

[0006] Furthermore, it also includes: a positioning member, which is provided in multiple locations and evenly distributed in the coating machine body, and is used to place the workpiece to be coated. In actual use, the essence of the positioning member is similar to the function of a workpiece fixture, which is to meet the above-mentioned workpiece to be coated, so that it can be effectively placed to avoid the occurrence of sideways and other phenomena during the processing process.

[0007] Furthermore, the positioning member includes a positioning platform and a positioning bracket; the positioning platform is installed in the coating machine body, and the positioning bracket is installed on the positioning platform. In actual use, this design is to further ensure the overall stability.

[0008] Furthermore, the positioning member also includes a rotating base and a rotating motor, the rotating base is rotatably mounted on the positioning platform, and the rotating motor drives the rotating base to rotate, and the positioning bracket is fixedly mounted on the rotating base. In actual use, the purpose of this design is to further fix and shape the above-mentioned winding group tube to facilitate spraying, and through rotation, multi-directional spraying is achieved all around.

[0009] Furthermore, the winding tube group includes an outer flexible tube, an inner through tube and a spring support tube; the spring support tube is installed outside the inner through tube, and the spring support tube is located inside the outer flexible tube; the inner through tube is connected to the coating machine body. In actual use, the purpose of this design is to facilitate the bending of the winding tube group to any area. Of course, in the actual operation process, it is mainly close to the workpiece to be sprayed, so that the coating integrity of the coated workpiece after processing can be better; wherein the outer flexible tube is made of easily deformable materials, including but not limited to metal or non-metallic materials; and the spring support tube also utilizes its deformable bending and stretching characteristics. Of course, in actual use, it does not need to be stretched, only bent. In this way, on the one hand, it can achieve effective support for the outer flexible tube, and at the same time, it can also achieve effective limitation of the inner through tube, which greatly ensures that the spraying material generated by the coating machine body can be transmitted and transported through the inner through tube.

[0010] Furthermore, the winding tube assembly also includes a three-way nozzle, which is installed at the inner tube, and the third nozzle of the three-way nozzle extends outward and passes through the outer flexible tube. In actual use, this design is provided at multiple locations on the winding tube assembly, and is provided one by one along its axial direction; at the same time, this design effectively ensures that the spraying material is sprayed outward to realize the spraying process.

[0011] Furthermore, the winding pipe assembly also includes a rotating spray head, which is rotatably installed at the third nozzle of the three-way nozzle; the rotating spray head includes a rotating ball sleeve and a ball tube, the rotating ball sleeve is fixedly installed in the three-way nozzle, and the ball tube is rotatably installed in the rotating ball sleeve. In the actual design, the purpose of this design is to facilitate rotary spraying, so that it can be used together with the above-mentioned rotating base, so that the traditional spraying method has been greatly improved. The traditional overall top-down spraying and outer wall rotary spraying method have been effectively replaced by the near-winding spraying in the application, which not only improves the spraying efficiency, but also greatly improves the integrity after spraying, so that the completeness rate of the finished product can be effectively guaranteed.

[0012] Furthermore, the rotary nozzle also includes a mounting sleeve and an electromagnetic point block; the mounting sleeve is detachably mounted at the third nozzle of the three-way nozzle and close to the rotating ball sleeve; the mounting sleeve is also provided with a mounting slot, and the mounting slots are provided in multiple locations and are evenly distributed along the radial direction of the mounting sleeve; there are multiple electromagnetic point blocks, and they are installed one by one in the mounting slots; the electromagnetic point block is electrically connected to an external power supply; the ball tube is magnetically connected to the electromagnetic point block, and the rotating ball sleeve and the mounting sleeve are both made of non-metallic materials; any one of the electromagnetic point blocks is electrically connected to an external power supply separately. In actual application, the purpose of this design is to realize the steering control of the above-mentioned ball tube. In actual operation, through the power supply status of the electromagnetic point block, for example, when the above-mentioned ball tube needs to rotate, the electromagnetic point blocks can be energized in turn, and one on and one off, that is, two adjacent electromagnetic point blocks, after one is energized, when the next one needs to be energized, the previously energized electromagnetic point block will be de-energized; and when the ball tube needs to be turned, the electromagnetic point block in the opposite position of its rotation direction can be energized.

[0013] Furthermore, the winding tube assembly also includes a pressure jacking pipe and a slider piston; the pressure jacking pipe is installed on the inner tube and communicates with the inner tube, and the pressure jacking pipe is located at one end of the inner tube, and in the direction away from the coating machine body, the slider piston is slidably installed in the pressure jacking pipe. In actual use, the purpose of this design is to ensure the pressure and pressurize the fluid in the inner tube to avoid the reduction of the spraying pressure in the direction away from the coating machine body. The purpose of this design is to ensure the balance of pressure. The sliding piston realizes downward pressure through its own weight and realizes upward movement under the pressure of the spraying fluid. In this way, reciprocating motion can be realized. Of course, in order to further ensure that the slider piston realizes reciprocating motion, it is also possible to add a connecting reciprocating member, such as a connecting spring, and connect the two ends of the connecting spring to the slider piston and the pressure jacking pipe respectively. In this way, the reciprocating motion of the slider piston can be further realized.

[0014] Furthermore, the winding tube assembly also includes an inner sliding brush tube sleeve, the outer wall of which is fixedly installed in the pressure top tube, and the inner wall of the inner sliding brush tube abuts against the slider piston; the inner sliding brush tube includes an abutting sliding section and a cleaning section. In actual use, the purpose of this design is to clean the coating material on the surface of the slider piston, to ensure the cleanliness of the slider piston surface, and to prevent the slider piston surface from being scratched by the sprayed material.

[0015] It can be seen from the above technical solution that the roll-to-roll vacuum coating equipment provided by the present invention has the following beneficial effects:

[0016] (1) In actual use, the coating machine used in this design adopts the existing design, which reduces the huge internal improvement cost and greatly saves time cost;

[0017] (2) Moreover, the winding tube group design adopted is different from the traditional coating machine main body spraying design method. The original coating machine main body spraying scheme mostly adopts spraying along the inner wall of the coating machine main body. A plurality of spraying tubes are arranged around the inner wall, which is similar to the winding tube group; the spraying tube sprays the spraying material produced by the coating machine main body onto the surface of the workpiece to be coated. The working principle is the same as that of the present application, except that the present application is processed nearby and is arranged around the workpiece to be coated. Compared with the original spraying tube arrangement around the inner wall, the integrity of the spraying is better guaranteed;

[0018] (3) Moreover, the winding tube assembly in the present application can be bent, which makes it more convenient to coat the surfaces of workpieces to be coated on different cavity surfaces. This greatly improves the scope of application of the product, especially for workpiece surfaces that are difficult to spray, such as blind cavities and special-shaped cavities on different cavity surfaces, and further ensures the integrity of the work. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific embodiments of the present invention, the following briefly introduces the drawings required for the specific embodiments or the prior art description. In all the drawings, each element or part is not necessarily drawn according to the actual scale.

[0020] Figure 1 A schematic front view of a roll-to-roll vacuum coating device provided by an embodiment of the present invention;

[0021] Figure 2 A schematic diagram of the main structure of a winding tube assembly and a positioning platform in a roll-to-roll vacuum coating device provided by an embodiment of the present invention;

[0022] Figure 3 for Figure 2 The enlarged structural diagram of point A and the installation structural diagram of the three-way nozzle on the outer flexible tube, the inner through tube and the spring support tube are shown;

[0023] Figure 4 A schematic diagram of a top view of a mounting seat cover and an electromagnetic point block in a roll-to-roll vacuum coating device provided by an embodiment of the present invention;

[0024] Figure 5 A schematic diagram of the installation of a pressure jacking tube slider piston and an inner sliding brush tube sleeve in a roll-to-roll vacuum coating device provided by an embodiment of the present invention;

[0025] Figure 6 It is a schematic diagram of the main view of the arrangement of the coating nozzle in the traditional vacuum coating equipment;

[0026] Figure 7 It is a top view schematic diagram of the arrangement of the coating nozzle in the traditional vacuum coating equipment;

[0027] Reference numerals:

[0028] Coating machine body 1, winding group pipe 2, outer flexible tube 21, inner through tube 22, spring support tube 23, three-way nozzle 24, rotating nozzle 25, rotating ball sleeve 251, ball tube 252, mounting seat sleeve 253, electromagnetic point block 254, mounting slot 2531, pressure top pipe 26, slider piston 27, inner sliding brush sleeve 28, abutting sliding section 281, cleaning brush section 282, positioning part 3, positioning platform 31, positioning bracket 32, rotating base 33, rotating motor 34, connecting reciprocating part 401. DETAILED DESCRIPTION

[0029] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.

[0030] The embodiment is basically as shown in the attached Figures 1 to 7 As shown:

[0031] like Figure 1 - Figure 7 As shown, the roll-to-roll vacuum coating equipment provided in this embodiment can ensure the integrity of the coating.

[0032] The present invention provides a roll-to-roll vacuum coating equipment, comprising: a coating machine body 1, the coating machine body 1 is used to produce spray coating materials; and a winding group tube 2, the winding group tube 2 is arranged on the coating machine body 1 at least in one place, and the winding group tube 2 can surround the workpiece to be coated; the winding group tube 2 is communicated with the coating machine body 1, and the outer film produced by the coating machine body 1 is sprayed on the surface of the workpiece to be coated. In actual use, the coating machine body 1 adopted by the design adopts the existing design, which reduces the huge internal improvement cost and greatly saves the time cost; and the winding group tube 2 design adopted is different from the traditional coating machine body 1 spraying design method. The original coating machine body 1 spraying scheme mostly adopts spraying along the inner wall of the coating machine body 1. There are multiple spraying tubes around the inner wall, similar to the winding group tube 2; the spraying tube sprays the spraying material produced by the coating machine body 1 on the surface of the workpiece to be coated. The working principle is the same as that of the present application, except that the present application is processed nearby and is arranged around the workpiece to be coated, which is better than the original spraying tube arrangement around the inner wall, which ensures the integrity of the spraying; and the winding group tube 2 in the present application can be bent, so it is more convenient to coat the surface of the workpiece to be coated with different cavity surfaces, so that the application range of the product is greatly improved, especially for blind cavities, special-shaped cavities and other workpiece surfaces that are not easy to spray in different cavity surfaces, and the integrity of the work is further guaranteed.

[0033] In this embodiment, in order to ensure the stability of the workpiece during the coating process, it also includes: a positioning member 3, which is provided in multiple locations and evenly arranged in the coating machine body 1, and is used to place the workpiece to be coated. In actual use, the essence of the positioning member 3 is a function similar to that of a workpiece fixture, in order to meet the above-mentioned workpiece to be coated, so that it can be effectively placed to avoid the occurrence of sideways and other phenomena during the processing process.

[0034] In this embodiment, the positioning member 3 includes a positioning platform 31 and a positioning bracket 32; the positioning platform 31 is installed in the coating machine body 1, and the positioning bracket 32 ​​is installed on the positioning platform 31. In actual use, this design is to further ensure the overall stability.

[0035] In this embodiment, the positioning member 3 further includes a rotating base 33 and a rotating motor 34. The rotating base 33 is rotatably mounted on the positioning platform 31, and the rotating base 33 is driven to rotate by the rotating motor 34. The positioning bracket 32 ​​is fixedly mounted on the rotating base 33. In actual use, the purpose of this design is to further fix and shape the winding group tube 2 to facilitate spraying. Through rotation, multi-directional spraying is achieved all around.

[0036] In this embodiment, the winding tube group 2 includes an outer flexible tube 21, an inner through tube 22 and a spring support tube 23; the spring support tube 23 is installed outside the inner through tube 22, and the spring support tube 23 is located inside the outer flexible tube 21; the inner through tube 22 is connected to the main body of the coating machine 1. In actual use, the purpose of this design is to facilitate the bending of the winding tube group 2 to any area. Of course, in the actual operation process, it is mainly close to the workpiece to be sprayed, so that the coating integrity of the workpiece after processing can be better; wherein the outer flexible tube 21 is made of easily deformable materials, including but not limited to metal or non-metallic materials; and the spring support tube 23 also utilizes its deformable bending and stretching characteristics. Of course, in actual use, it does not need to be stretched, only bent. In this way, on the one hand, it can achieve effective support for the outer flexible tube 21, and at the same time, it can also achieve effective limit of the inner through tube 22, which greatly ensures that the spraying material generated by the coating machine main body 1 can be transmitted and transported through the inner through tube 22.

[0037] In this embodiment, the winding tube assembly 2 further includes a three-way nozzle 24, which is installed at the inner tube 22, and the third nozzle of the three-way nozzle 24 extends outward and passes through the outer flexible tube 21. In actual use, this design is provided at multiple locations on the winding tube assembly 2, and is provided one by one along the axial direction thereof; at the same time, this design effectively ensures that the spraying material is sprayed outward, realizing the spraying process.

[0038] In this embodiment, the winding tube assembly 2 further includes a rotating nozzle 25, which is rotatably mounted at the third nozzle of the three-way nozzle 24; the rotating nozzle 25 includes a rotating ball sleeve 251 and a ball tube 252, wherein the rotating ball sleeve 251 is fixedly mounted in the three-way nozzle 24, and the ball tube 252 is rotatably mounted in the rotating ball sleeve 251. In actual design, the purpose of this design is to facilitate rotary spraying, so that it can be used together with the above-mentioned rotating base 33, so that the traditional spraying method is greatly improved. The traditional overall top-down spraying and outer wall rotary spraying method are effectively replaced by the winding spraying in the application, which not only improves the spraying efficiency, but also greatly improves the integrity after spraying, so that the completeness rate of the finished product can be effectively guaranteed.

[0039] In this embodiment, the rotating nozzle 25 also includes a mounting sleeve 253 and an electromagnetic point block 254; the mounting sleeve 253 is detachably mounted at the third nozzle of the three-way nozzle 24 and close to the rotating ball sleeve 251; the mounting sleeve 253 is also provided with a mounting slot 2531, and the mounting slots 2531 are provided in multiple locations and are evenly distributed along the radial direction of the mounting sleeve 253; there are multiple electromagnetic point blocks 254, and they are installed one by one in the mounting slots 2531; the electromagnetic point block 254 is electrically connected to an external power supply; the ball tube 252 is magnetically connected to the electromagnetic point block 254, and the rotating ball sleeve 251 and the mounting sleeve 253 are both made of non-metallic materials; any one of the electromagnetic point blocks 254 is electrically connected to an external power supply separately. In actual use, the purpose of this design is to achieve steering control of the above-mentioned ball tube 252. In actual operation, through the power supply status of the electromagnetic point block 254, for example, when the above-mentioned ball tube 252 needs to rotate, the electromagnetic point blocks 254 can be energized in turn, and one on and one off, that is, after two adjacent electromagnetic point blocks 254 are energized, when the next one needs to be energized, the previously energized electromagnetic point block 254 will be de-energized; and when the ball tube 252 needs to be turned, the electromagnetic point block 254 in the opposite position of its rotation direction can be energized.

[0040] In this embodiment, the winding tube assembly 2 further includes a pressure jacking pipe 26 and a slider piston 27; the pressure jacking pipe 26 is installed on the inner tube 22 and communicates with the inner tube 22, and the pressure jacking pipe 26 is located at one end of the inner tube 22, and the slider piston 27 is slidably installed in the pressure jacking pipe 26 in the direction away from the coating machine body 1. In actual use, the purpose of this design is to ensure the pressure, to pressurize the fluid in the inner tube 22, to avoid the reduction of the spraying pressure in the direction away from the coating machine body 1, and to ensure the balance of the pressure. The sliding piston realizes downward pressure by its own weight, and realizes upward movement under the pressure of the spraying fluid, so that reciprocating motion can be realized. Of course, in order to further ensure that the slider piston 27 realizes reciprocating motion, it is also possible to add a connecting reciprocating member, such as a connecting spring, and connect the two ends of the connecting spring to the slider piston 27 and the pressure jacking pipe 26 respectively, so that the reciprocating motion of the slider piston 27 can be further realized.

[0041] In this embodiment, the winding assembly tube 2 further includes an inner sliding brush tube sleeve 28, the outer wall of which is fixedly installed in the pressure top tube 26, and the inner wall of the inner sliding brush tube abuts against the slider piston 27; the inner sliding brush tube includes an abutting sliding section 281 and a cleaning section 282. In actual use, the purpose of this design is to clean the coating material on the surface of the slider piston 27, to further ensure that the surface of the slider piston 27 is clean, and to prevent the surface of the slider piston 27 from being scratched by the sprayed material.

[0042] To sum up, this kind of winding vacuum coating equipment is not only reasonably designed, but also easy to operate. It can realize surround-type comprehensive spraying, effectively improve the integrity of the spraying, and the design can effectively meet the spraying requirements of the inner wall of the special-shaped cavity. Therefore, the device is suitable for industry promotion.

[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A roll-to-roll vacuum coating device, characterized in that: include: A coating machine body, which is used to produce spray coating materials; and A winding tube assembly, wherein at least one of the winding tube assembly is arranged on the coating machine body, and the winding tube assembly can surround the workpiece to be coated; the winding tube assembly is in communication with the coating machine body, and the outer film generated by the coating machine body is sprayed on the surface of the workpiece to be coated; The winding tube assembly includes an outer flexible tube, an inner through tube and a spring support tube; the spring support tube is installed outside the inner through tube, and the spring support tube is located inside the outer flexible tube; the inner through tube is communicated with the coating machine body; The winding pipe assembly further includes a three-way nozzle, which is installed at the inner through pipe, and a third nozzle of the three-way nozzle extends outward and passes through the outer flexible pipe; The winding pipe assembly also includes a rotating nozzle, which is rotatably mounted at the third nozzle of the three-way nozzle; the rotating nozzle includes a rotating ball sleeve and a ball tube, the rotating ball sleeve is fixedly mounted in the three-way nozzle, and the ball tube is rotatably mounted in the rotating ball sleeve; The rotary nozzle also includes a mounting seat sleeve and an electromagnetic point block; the mounting seat sleeve is detachably mounted at the third nozzle of the three-way nozzle and close to the rotating ball sleeve; the mounting seat sleeve is also provided with a mounting notch, and the mounting notches are provided in multiple locations and are evenly distributed along the radial direction of the mounting seat sleeve; there are multiple electromagnetic point blocks, which are installed one by one in the mounting notches; the electromagnetic point block is electrically connected to an external power supply; the ball tube is magnetically connected to the electromagnetic point block, and the rotating ball sleeve and the mounting seat sleeve are both made of non-metallic materials; any one of the electromagnetic point blocks is electrically connected to an external power supply separately; The winding assembly tube also includes a pressure jacking tube and a slider piston; the pressure jacking tube is installed on the inner through tube and communicates with the inner through tube, and the pressure jacking tube is located at one end of the inner through tube and in a direction away from the coating machine body, and the slider piston is slidably installed in the pressure jacking tube; The winding group pipe also includes an inner sliding brush tube sleeve, the outer wall of which is fixedly installed in the pressure top pipe, and the inner wall of the inner sliding brush tube abuts against the slider piston; the inner sliding brush tube includes an abutting sliding section and a cleaning brush section.

2. The roll-to-roll vacuum coating equipment according to claim 1, characterized in that: Also includes: The positioning member is provided in multiple locations and is evenly distributed in the coating machine body. The positioning member is used to place the workpiece to be coated.

3. The roll-to-roll vacuum coating equipment according to claim 2, characterized in that: The positioning member comprises a positioning platform and a positioning bracket; the positioning platform is installed in the coating machine body, and the positioning bracket is installed on the positioning platform.

4. The roll-to-roll vacuum coating equipment according to claim 3, characterized in that: The positioning member also includes a rotating base and a rotating motor. The rotating base is rotatably mounted on the positioning platform and driven to rotate by the rotating motor. The positioning bracket is fixedly mounted on the rotating base.

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