A vehicle lamp decorative frame installation structure and processing method
By splitting the car light frame into multiple hot-rivet splicing parts and using simple injection molding equipment during the production process, the problems of complex structure, high cost and low injection molding accuracy in the production of existing car light frames are solved, and the stable installation and aesthetic effect of the car light frame is achieved.
Patent Information
- Application Number
- CN202411354119.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-09-27
AI Technical Summary
During the production process, existing car light frames have problems such as complex structure, high cost, low injection molding accuracy and mutual diffusion of two-color edges, making it difficult to achieve a beautiful and stable car light frame.
By splitting the car light frame into a plurality of hot-rivet splicing parts, a simple injection molding device is used for production, and a shielding part is provided on the second decoration sheet to enhance the fit and stability of the lamp body.
The stable installation of the car light frame is achieved, avoiding lateral light leakage, and reducing production costs and complexity.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vehicle lamps, and in particular to a vehicle lamp decorative frame installation structure and a processing method. Background Art
[0002] With the gradual improvement of existing automobile lighting effects, people pay more attention to the beauty of automobile lights. The existing headlight frames, which mainly play a decorative role, are generally fixed on the large shell of the car, and the light-emitting lamp body of the car is surrounded and installed on the inner side of the headlight frame. In order to achieve beautiful appearance, the existing headlight frames usually design decorative parts of different colors on the headlight frames. At the same time, as an important part of automobile lights, the headlight frames are made into an integral structure by adopting two-color injection molding or multi-color injection molding to avoid the shaking of the headlight frames during use. However, the injection molding equipment using such two-color injection molding or multi-color injection molding is expensive, and it is impossible to produce headlight frames with relatively complex structures. At the same time, the injection molding precision of the headlight frames processed by two-color injection molding or multi-color injection molding is not high, which makes the two-color edges of the headlight frames diffuse with each other. At the same time, the cost of two-color injection molding or multi-color injection molding equipment is expensive, which is not convenient for the production and processing of existing headlight frames. Summary of the invention
[0003] The present invention aims to solve the problems existing in the above-mentioned prior art and provide a vehicle lamp frame installation structure and a processing method, thereby ensuring that the production of vehicle lamp frames with complex structures is more convenient and the production cost is lower.
[0004] The present invention solves the technical problem by adopting a technical solution: the vehicle lamp decorative frame installation structure comprises a decorative frame body, the decorative frame body comprises a light source installation area for installing a light source and a side reflection area arranged outside the light source installation area and gradually bent and extended backward, a main light frame for installing the light source is provided in the light source installation area, a plurality of secondary light frames arranged on the decorative frame body in sequence from the inside to the outside are provided at the upper end of the main light frame, a raised portion protruding from the side reflection area and connected to the secondary light frame is provided on the outer end surface of the side reflection area, a first decorative sheet covering the raised portion is provided on the outer side of the raised portion, a mounting groove connected to the raised portion is provided on the side reflection area, a position of the inner end surface of the side reflection area opposite to the mounting groove is protruded outward, a first pin hole penetrating the mounting groove from front to back is provided at the bottom of the mounting groove, a connecting portion extending into the mounting groove is provided on the first decorative sheet, and a first pin penetrating into the first pin hole and protruding from the inner end surface of the side reflection area is provided on the connecting portion;
[0005] The side reflection area is provided with a second decorative piece groove connected to the main light frame, a second pin hole penetrating the decorative frame body is provided at the bottom of the second decorative piece groove, a second decorative piece is provided in the second decorative piece groove, a second pin is provided on the second decorative piece, the second pin is inserted into the second pin hole and protrudes from the inner end surface of the side reflection area, the first pin and the second pin are arranged in parallel and in the same direction, a shielding part that passes through the main light frame and extends backward is fixedly connected to one side of the second decorative piece close to the main light frame, the shielding part includes a connecting part connected to the second decorative piece in the main light frame, and a limiting mounting part connected to the connecting part and extending obliquely to the inner end surface of the side reflection area, and a position limiting mounting part between the limiting mounting part and the inner end surface of the side reflection area A hot riveting cavity with a lateral opening is provided, a side pin hole arranged toward the hot riveting cavity opening is provided on the side reflection area, a side pin inserted into the side pin hole and protruding from the inner end surface of the side reflection area is provided on the second decorative piece, and the headlight decorative frame is split into a plurality of parts that are spliced and hot-riveted to each other for processing and manufacturing, thereby avoiding one-time molding of a complex structure and the need for multi-color injection molding, and simple injection molding equipment can be used for production, and a shielding portion is provided on the second decorative piece, so that the processed decorative frame is more closely fitted to the headlight body, ensuring that the headlight body is installed firmly, and at the same time, it is used to shield part of the lateral light of the headlight body to avoid lateral light leakage.
[0006] Preferably, the second decorative piece includes a decorative piece main body extending from the light source installation area to the side reflection area, an upper edging arranged on the upper left side of the decorative piece main body and corresponding to the side of the main light frame, and a lower edging arranged on the lower left side of the decorative piece main body and corresponding to the side of the main light frame.
[0007] Preferably, a method for processing a vehicle lamp frame mounting structure comprises the following steps:
[0008] Step 1: Move the first decorative piece from front to back to cover and install it on the outside of the raised part and make the first pin correspondingly inserted into the first pin hole, then put the second decorative piece into the main light frame, so that the second decorative piece moves from the side to the side reflection area, so that the direction of the side pin corresponds to the direction of the side pin hole, and during the movement, the second pin contacts the front end surface of the second decorative piece groove and slides on the front end surface of the second decorative piece groove until the side pin is completely inserted into the side pin hole, at which time the second pin is also completely inserted into the second pin hole; the positioning mold on the hot riveting device is pushed outward horizontally through the displacement device, and then the side reflection area with the decorative piece is horizontally set and fixed on the positioning mold with the inner end surface of the side reflection area facing upward, and the fixing device on the hot riveting device fixes the positioning mold so that the first pin and the second pin are set vertically upward;
[0009] Step 2: Start the hot riveting device, and the hot riveting head located above the first pin and the second pin on the hot riveting device moves downward under the action of the driving device and contacts the first pin and the second pin respectively, so as to perform hot riveting on the first pin and the second pin; after the hot riveting is completed, the corresponding hot riveting head moves upward to the original position under the action of the driving device;
[0010] Step 3: The fixing device releases the fixing of the positioning mold, and then the positioning mold drives the decorative frame body to rotate through the rotating driving device, so that the opening of the hot riveting cavity faces upward and the lateral pin is vertically arranged upward, and the fixing device re-fixes the rotated positioning mold, and then the hot riveting head located above the lateral pin on the hot riveting device moves downward under the action of the driving device and contacts the lateral pin, thereby performing hot riveting on the lateral pin; after the hot riveting is completed, the corresponding hot riveting head moves upward to the original position under the action of the driving device;
[0011] Step 4: The positioning mold on the hot riveting equipment is pushed out horizontally through the displacement device, and the hot-riveted decorative frame body is taken out and the above steps are repeated.
[0012] Preferably, the hot riveting equipment includes a frame, a workbench arranged on the frame, a sliding platform slidably connected to the workbench for installing the positioning mold and the fixing device, and a clamping device arranged on the positioning mold to fix the decorative frame body. The rotary drive device is fixedly connected to the sliding platform to drive the positioning mold to rotate.
[0013] Preferably, the fixing device includes a rotating support seat arranged on the front and rear sides of the upper end of the sliding platform, the positioning mold is rotatably connected between the rotating support seats, a positioning part is arranged on the positioning mold, and a limiting part for limiting the rotation of the positioning part is arranged on the rotating support seat. The positioning part includes a vertical positioning part and a side positioning part arranged on the lower end surface of the positioning mold, and a rotation positioning hole is provided on the vertical positioning part and the side positioning part. The limiting part includes a telescopic cylinder installed on the rotating support seat. When the positioning mold is not rotating, the piston end of the telescopic cylinder corresponds to the rotation positioning hole on the vertical positioning part. After the positioning mold is rotated, the piston end of the telescopic cylinder corresponds to the rotation positioning hole on the side positioning part.
[0014] Preferably, the positioning mold includes a bottom support plate horizontally arranged above the sliding platform, a pressing support column arranged on the bottom support plate for supporting the side reflection area, a side support plate arranged on the side of the bottom support plate and bent and extended toward the light source installation area, and an auxiliary support column arranged on the side support plate for supporting the light source installation area away from the side reflection area, and the positioning portion is arranged at the lower end of the bottom support plate.
[0015] Preferably, the pressing support column includes a first positioning column located at the lower end of the first decorative piece and a second positioning column located at the lower end of the second decorative piece, the upper end of the first positioning column is provided with a first placement cavity for accommodating the first decorative piece, the front end of the first placement cavity is provided with a front positioning inclined surface corresponding to the outer end surface of the side reflection area for limiting the forward movement of the decorative frame body, the outer side of the first placement cavity is provided with a right limiting surface for limiting the rightward movement of the decorative frame body, the second positioning column is provided with a second placement cavity for accommodating the second decorative piece, the rear end of the second placement cavity is provided with a rear positioning inclined surface corresponding to the outer end surface of the side reflection area for limiting the backward movement of the decorative frame body, the auxiliary support column is provided with a third placement cavity corresponding to the outer end surface of the light source installation area, the outer side of the third placement cavity is provided with a left limiting surface for limiting the leftward movement of the decorative frame body.
[0016] Preferably, the first positioning column includes a main positioning portion located at the lower end of the first decorative piece and a secondary clamping portion located outside the main positioning portion and spaced apart from the main positioning portion. Both the main positioning portion and the secondary clamping portion are provided with a front positioning inclined surface, and the right limit surface is arranged on the secondary clamping portion. The clamping device includes a first lever cylinder arranged outside the secondary clamping portion for clamping and fixing the decorative frame body on the secondary clamping portion.
[0017] Preferably, the second decorative piece is arranged on the side reflection area and is connected to the light source installation area, the first decorative piece is located on the outside of the side reflection area and is spaced apart from the second decorative piece, the rotation driving device includes connecting seats respectively installed front and rear on the bottom support plate, the second positioning column is located between the front and rear connecting seats and is arranged corresponding to the position of the connecting seats, a rotating connecting block is fixedly connected to the front end connecting seat, a rotating cylinder is fixedly connected to the front end rotating support seat, the rotating connecting block is fixed on the rotating cylinder and is driven to rotate by the rotating cylinder; a rotating bearing is installed on the inner side of the rear end rotating support seat, and a rotating shaft extending to the inner side of the rotating bearing and fixedly connected to the rotating bearing is fixedly connected in the rear end connecting seat.
[0018] Preferably, a heat riveting support part fixedly connected to the sliding platform is provided below the first positioning column, and the heat riveting support part includes a heat riveting support frame arranged above the sliding platform, and the heat riveting support frame is provided with a supporting fixing rod which can be adjusted up and down and the upper end of which is arranged in contact with the bottom support plate.
[0019] The beneficial effect of the present invention is: the headlight decorative frame in the present invention is composed of three parts: a decorative frame body, a first decorative piece and a second decorative piece, and the decorative piece is fixed to the decorative frame body by hot riveting. At the same time, the second decorative piece in the present invention is arranged on the side reflection area and connected to the main light frame. The second decorative piece is provided with a shielding portion that passes through the main light frame and extends backward, so that the shielding portion on the second decorative piece can also fit the headlight body in the main light frame, and then the headlight body is limited by the shielding portion, so that the headlight body is firmly installed, and at the same time can be used to shield part of the lateral light of the headlight body to avoid lateral light leakage. Since the second decorative piece is provided with a shielding portion, a multi-directional hot riveting processing method is adopted to ensure that the second decorative piece is firmly fixed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention;
[0021] Figure 2 An exploded view of the present invention;
[0022] Figure 3 for Figure 2 A magnified view of part A;
[0023] Figure 4 for Figure 2 A magnified view of part B;
[0024] Figure 5 is a schematic structural diagram of a first decorative piece;
[0025] Figure 6 is a schematic structural diagram of a second decorative piece;
[0026] Figure 7 It is a rear view of the present invention;
[0027] Figure 8 for Figure 7 View in DD direction;
[0028] Fig. 9 for Figure 8 Enlarged view of part C;
[0029] Fig.10 It is a structural schematic diagram of the hot riveting equipment;
[0030] Fig.11 It is a schematic diagram of the structure of the fixing device, the positioning device and the rotation driving device;
[0031] Fig.12 It is a schematic diagram of the installation of the positioning mold and the positioning part;
[0032] Fig.13 is a structural schematic diagram of a first positioning column;
[0033] Fig.14 is a schematic structural diagram of a second positioning column;
[0034] Fig.15 It is the installation diagram of the positioning device and the rotary drive device.
[0035] Description of the accompanying drawings: 1. Decorative frame body, 1-1. Light source installation area, 1-2. Side reflection area, 2. Main light frame, 3. Secondary light frame, 4. Raised portion, 5. First decorative piece, 6. Installation groove, 7. First pin hole, 8. Connecting portion, 9. First pin, 10. Second decorative piece groove, 11. Second pin hole, 12. Second decorative piece, 12-1. Decorative piece body, 12-2. Upper edging, 12-3. Lower edging, 13. Second pin, 14. Shielding portion, 14-1. Connecting portion, 14-2 , limit installation part, 15, hot riveting cavity, 16, side pin hole, 17, side pin, 18, frame, 19, workbench, 20, positioning mold, 20-1, bottom support plate, 20-2, pressing support column, 20-3, side support plate, 20-4, auxiliary support column, 21, fixing device, 22, sliding platform, 23, first lever cylinder, 24, rotating drive device, 24-1, connecting seat, 24-2, rotating connecting block, 24-3, rotating cylinder, 24-4, rotating axis Bearing, 24-5, rotating shaft, 25, rotating support seat, 27, positioning part, 27-1, vertical positioning part, 27-2, side positioning part, 28, limiting part, 29, rotating positioning hole, 30, telescopic cylinder, 31, first positioning column, 31-1, main positioning part, 31-2, auxiliary clamping part, 32, second positioning column, 33, first placement cavity, 34, front positioning inclined surface, 35, right limiting surface, 36, second placement cavity, 37, rear positioning inclined surface, 38, third placement cavity, 39, left Limiting surface, 40, hot riveting support frame, 41, supporting fixing rod, 43, first groove, 43, front limiting slope of first decorative piece, 44, right limiting surface of first decorative piece, 45, left limiting surface of first decorative piece, 46, rear limiting slope of first decorative piece, 47, main supporting part, 48, upper supporting part, 49, lower supporting part, 50, second lever cylinder, 51, second groove 51, 52, rear limiting slope of second decorative piece, 53, left limiting slope of lower edging, 54, left limiting slope of upper edging, 55, hot riveting head. DETAILED DESCRIPTION
[0036] The present invention will be further described below in conjunction with the accompanying drawings:
[0037] See attached Figure 1-Figure 15: In order to make the headlight frame more beautiful and convenient for installing the internal lamp body structure, this embodiment discloses a headlight frame installation structure, including a frame body 1, the frame body 1 includes a light source installation area 1-1 for installing a light source and a side reflection area 1-2 arranged outside the light source installation area 1-1 and gradually bent backward and extended, the light source installation area 1-1 and the side reflection area 1-2 are integrally formed; the headlight frame in this embodiment is the right headlight frame of the car, and in this embodiment, the side of the light emitting direction of the headlight is the front end, and the opposite side is the rear end; specifically, in this embodiment, a main light frame 2 for installing a light source is provided in the light source installation area 1-1, and a plurality of secondary light frames 3 are provided on the upper end of the main light frame 2, which are arranged on the frame body 1 from the inside to the outside in sequence, such as Figure 1 As shown, the secondary lamp frame 3 is arranged at the upper end of the main lamp frame 2; when the automobile lamp is actually assembled, the lamp body of the automobile lamp is mainly installed in the main lamp frame 2 and the secondary lamp frame 3; wherein, in this embodiment, in order to make the decorative frame more three-dimensional, a protrusion 4 protruding from the side reflection area 1-2 and connected to the secondary lamp frame 3 is provided on the outer end surface of the side reflection area 1-2. In order to avoid affecting the forward light emitting effect of the automobile lamp, the protrusion 4 in this embodiment is arranged on the right side of the right lamp decorative frame, and the protrusion 4 is integrally formed with the side reflection area 1-2. The decorative frame is more beautiful and has a sense of hierarchy. In this embodiment, a first decorative sheet 5 covering the raised portion 4 is provided on the outer side of the raised portion 4. In this embodiment, in order to make the three-dimensional sense of the headlight more obvious, the first decorative sheet 5 and the raised portion 4 are different colors, so that the structural design of the first decorative sheet 5 and the decorative frame body 1 in this embodiment cannot be realized by a simple injection molding device; the first decorative sheet 5 and the decorative frame body 1 in this embodiment are designed as separate bodies, so that the first decorative sheet 5 is fixedly connected to the raised portion 4 by hot riveting; specifically, as Figure 2 , Figure 3 and Figure 5As shown, a mounting groove 6 connected to the protruding portion 4 is provided on the side reflection area 1-2. In this embodiment, there are two groups of mounting grooves 6, which are respectively arranged on the upper and lower sides of the protruding portion 4 and connected to the upper and lower walls of the protruding portion 4. A first pin hole 7 penetrating the mounting groove 6 from front to back is provided at the bottom of the mounting groove 6. A connecting portion 8 extending into the mounting groove 6 is provided on the first decorative piece 5. A first pin 9 penetrating into the first pin hole 7 and protruding from the inner end surface of the side reflection area 1-2 is provided on the connecting portion 8. In this embodiment, in order to facilitate hot riveting of the pins, the first pin holes 7 on the same mounting groove 6 are arranged at a certain distance from each other, and the first pin holes 7 on the upper and lower mounting grooves 6 are staggered with each other; during installation and assembly, the first decorative piece 5 covers the outer side of the protruding portion 4 from front to back and the first pin 9 is inserted into the first pin hole 7, and then the first pin 9 protruding from the first pin hole is riveted by a hot riveting device. 7 can be hot-riveted; at the same time, in this embodiment, the position on the inner end surface of the side reflection area 1-2 opposite to the mounting groove 6 is protruded outward, so that the hot riveting position is more protruding relative to the inner end surface of the reflection area 1-2, thereby avoiding the hot riveting equipment from contacting other parts of the side reflection area 1-2 during hot riveting, and at the same time, it can also ensure that the thickness at the mounting groove 6 is the same as the thickness of the side reflection area 1-2, thereby avoiding the occurrence of defects such as pores and cracks in the decorative frame body 1 during plastic forming; in this embodiment, in order to block part of the lateral light of the lamp body and avoid lateral light leakage, a second decorative piece groove 10 connected to the main light frame 2 is opened on the side reflection area 1-2, and a second decorative piece 12 is arranged in the second decorative piece groove 10. In order to avoid affecting the forward light emitting effect of the lamp, the second decorative piece 12 is also arranged on the right side of the main light frame 2 at a position connected to the main light frame 2; specifically, as Figure 1 , Figure 2 , Figure 4 and Fig. 9 As shown, in this embodiment, a second pin hole 11 penetrating through the decorative frame body 1 is provided at the bottom of the second decorative piece groove 10, and a second pin 13 penetrating through the second pin hole 11 and protruding out of the inner end surface of the side reflection area 1-2 is provided on the second decorative piece 12; specifically, the first pin 9 and the second pin 13 in this embodiment are arranged in parallel and in the same direction, so as to facilitate the simultaneous hot riveting process of the first pin 9 and the second pin 13; at the same time, in order to block the lateral light of the lamp body in the main lamp frame 2, in this embodiment, a shielding portion 14 penetrating through the main lamp frame 2 and extending backward is fixedly connected to the second decorative piece 12 on one side close to the main lamp frame 2; specifically, as Figure 2 , Figure 6 and Figure 7As shown, the shielding portion 14 in this embodiment includes a connecting portion 14-1 located in the main light frame 2 and connected to the second decorative piece 12, and a limiting installation portion 14-2 connected to the connecting portion 14-1 and extending obliquely toward the inner end surface of the side reflection area 1-2. In this embodiment, the limiting installation portion 14-2 extends obliquely toward the right rear from one side of the connecting portion 14-1, and the extension direction of the limiting installation portion 14-2 is the same as the installation direction of the lamp body, thereby facilitating the installation of the lamp body in the main light frame 2 and after the lamp body is installed, the limiting installation portion 14-2 fits with the side wall of the lamp body to achieve shielding of the lateral light of the lamp body; as shown in FIG. Figure 6 As shown, in order to completely block the side of the main light frame 2 and facilitate the injection molding of the second decorative piece 12, the second decorative piece 12 in this embodiment includes a decorative piece main body 12-1 extending from the light source installation area 1-1 to the side reflection area 1-2, an upper edging 12-2 arranged on the upper left side of the decorative piece main body 12-1 and corresponding to the side of the main light frame 2, and a lower edging 12-3 arranged on the lower left side of the decorative piece main body 12-1 and corresponding to the side of the main light frame 2, and the shielding portion 14 is connected to the decorative piece main body 12-1, the upper edging 12-2 and the lower edging 12-3, respectively.
[0038] like Figure 8 and Fig. 9As shown, in order to ensure that the second decorative piece 12 is firmly fixed to the decorative frame body 1, it is necessary to provide pins connected to the decorative frame body 1 on all sides of the second decorative piece 12. In this embodiment, a limiting mounting portion 14-2 is provided close to the inner end surface of the side reflection area 1-2, so that the portion of the rear end surface of the side reflection area 1-2 corresponding to the limiting mounting portion 14-2 is blocked in the vertical direction. If a second pin 13 in the same direction as the first pin 9 is also provided on the rear end surface of the side reflection area 1-2 corresponding to the limiting mounting portion 14-2, the second pin 13 cannot be hot-riveted. In this embodiment, in order to achieve a fixed connection between the portion of the second decorative piece 12 corresponding to the blocking portion 14 and the decorative frame body 1, a hot riveting cavity 15 with a lateral opening is provided between the limiting mounting portion 14-2 and the inner end surface of the side reflection area 1-2. As shown in the lamp frame, the opening on the hot riveting cavity 15 is set to the right rear, the side reflection area 1-2 is provided with a side pin hole 16 set towards the opening of the hot riveting cavity 15, and the second decorative piece 12 is provided with a side pin 17 inserted into the side pin hole 16 and protruding from the inner end surface of the side reflection area 1-2, and then during installation, the hot riveting device can perform hot riveting on the side pin 17 through the side opening of the hot riveting cavity 15 when hot riveting the second decorative piece 12 corresponding to the shielding portion 14, thereby ensuring that the second decorative piece 12 is firmly fixed. At the same time, in order to facilitate the installation of the first pin 9, the second pin 13 and the side pin 17, in this embodiment, the first pin 9, the second pin 13 and the side pin 17 are wedge-shaped structures that are gradually reduced from the inside to the outside, and then during assembly, the small head end of the outer side of the pin is first inserted into the pin hole, thereby facilitating the corresponding installation of the pin and the pin hole;
[0039] This embodiment also discloses a method for processing the above-mentioned vehicle lamp frame installation structure, including the following steps:
[0040] Step 1: Move the first decorative piece 5 from front to back to cover and install it on the outside of the raised portion 4 and make the first pin 9 correspondingly inserted into the first pin hole 7, then put the second decorative piece 12 into the main light frame 2, so that the second decorative piece 12 moves from the side to the side reflection area 1-2, so that the direction of the side pin 17 corresponds to the direction of the side pin hole 16, and during the movement, the second pin 13 contacts the front end surface of the second decorative piece groove 10 and slides on the front end surface of the second decorative piece groove 10 until the side pin 17 is completely inserted into the side pin hole 16, and at this time, the second pin 13 is also completely inserted into the second pin hole 11; the positioning mold 20 on the hot riveting device is pushed outward horizontally through the displacement device, and then the side reflection area 1-2 is horizontally set and the inner end surface of the side reflection area 1-2 is fixed on the positioning mold 20 with the inner end surface facing upward, and the fixing device 21 on the hot riveting device fixes the positioning mold 20 so that the first pin 9 and the second pin 13 are set vertically upward;
[0041] Step 2: Start the hot riveting device. The hot riveting head 55 located above the first pin 9 and the second pin 13 on the hot riveting device moves downward under the action of the driving device and contacts the first pin 9 and the second pin 13 respectively, so as to perform hot riveting on the first pin 9 and the second pin 13. The hot riveting head 55 heats and melts the first pin 9 and the second pin 13 so that the pins are limitedly covered on the outside of the pin holes after melting, so as to achieve a fixed connection between the decorative sheet and the decorative frame body 1. After the hot riveting is completed, the corresponding hot riveting head 55 moves upward to the original position under the action of the driving device.
[0042] Step 3: The fixing device 21 releases the fixing of the positioning mold 20, and then the positioning mold 20 is driven by the rotating driving device 24 to drive the decorative frame body 1 to rotate counterclockwise, so that the opening of the hot riveting cavity 15 faces upward and the lateral pin 17 is vertically arranged upward, and the fixing device 21 fixes the rotated positioning mold 20 again, thereby limiting the rotation of the positioning mold 20 to reposition the rotated positioning mold 20, and then the hot riveting head 55 located above the lateral pin 17 on the hot riveting device moves downward under the action of the driving device and contacts the lateral pin 17, and similarly, the hot riveting head 55 performs hot riveting on the lateral pin 17; after the hot riveting is completed, the corresponding hot riveting head 55 moves upward to the original position under the action of the driving device;
[0043] Step 4: The positioning mold 20 on the hot riveting equipment is pushed out horizontally through the displacement device, and the hot-riveted decorative frame body 1 is taken out and the above steps are repeated.
[0044] like Fig.10 As shown, the hot riveting equipment in this embodiment includes a frame 18, a workbench 19 arranged on the frame 18, a sliding platform 22 slidably connected to the workbench 19 for installing a positioning mold 20 and a fixing device 21, and a clamping device arranged on the positioning mold 20 to fix the decorative frame body 1, and a rotating drive device 24 is fixedly connected to the sliding platform 22 for driving the positioning mold 20 to rotate; specifically, the hot riveting head 55 in this embodiment is an existing hot riveting head 55 heated by high frequency, and a linear guide rail that can move forward and backward is arranged on the workbench 19, and the sliding platform 22 is installed on the upper end of the linear guide rail. A screw module for driving the sliding platform 22 to move forward and backward is provided on the workbench 19, and then the sliding platform 22 is driven by the screw module to move forward and backward to form a displacement device that drives the positioning mold 20 to move forward and backward, so that it is more convenient to place the decorative frame body 1; specifically, as Fig.10 and Fig.11As shown, the fixing device 21 in this embodiment includes a rotating support seat 25 arranged on the front and rear sides of the upper end of the sliding platform 22, the positioning mold 20 is rotatably connected between the rotating support seats 25, the positioning mold 20 is provided with a positioning portion 27, and the rotating support seat 25 is provided with a limiting portion 28 for limiting the rotation of the positioning portion 27; wherein the positioning portion 27 includes a vertical positioning portion 27-1 and a side positioning portion 27-2 arranged on the lower end surface of the positioning mold 20, and the vertical positioning portion 27-1 and the side positioning portion 27-2 are both provided with a rotating positioning hole 29, and the limiting portion 28 includes a telescopic cylinder 30 installed on the rotating support seat 25, and when the positioning mold 20 is not rotating, the piston end of the telescopic cylinder 30 extends out and is inserted into the rotating positioning hole 29 on the vertical positioning portion 27-1. When the positioning mold 20 needs to be rotated to perform hot riveting on the lateral pin 17, the piston end of the telescopic cylinder 30 retracts and disengages from the rotation positioning hole 29 on the vertical positioning portion 27-1, and then the rotary drive device 24 rotates to drive the positioning mold 20 to rotate a certain angle and then stops. At this time, the rotation positioning hole 29 on the rotation of the side positioning portion 27-2 just rotates to the position of the rotation positioning hole 29 on the original vertical positioning portion 27-1. Finally, the piston end of the telescopic cylinder 30 extends out and inserts into the rotation positioning hole 29 on the side positioning portion 27-2 to limit the positioning portion 27 and the positioning mold 20, so that the rotated positioning mold 20 is locked in the state where the lateral pin 17 is in the vertical position, thereby facilitating the hot riveting head 55 to hot rivet the lateral pin 17.
[0045] like Fig.11 and Fig.12 As shown, the decorative frame body 1 in this embodiment is the decorative frame body of the right-side headlight. Since it needs to adapt to the structural design of the headlight, it is in the shape of a long strip and is bent backward on the right side. During processing, the first decorative piece 5 and the second decorative piece 12 need to be fixed by hot riveting, so that the positioning mold 20 in this embodiment includes a bottom support plate 20-1 horizontally arranged above the sliding platform 22, a pressing support column 20-2 arranged on the bottom support plate 20-1 for horizontally supporting the side reflection area 1-2, a side support plate 20-3 arranged on the side of the bottom support plate 20-1 and bent and extended to the side of the light source installation area 1-1, and an auxiliary support column 20-4 arranged on the side support plate 20-3 for supporting the light source installation area 1-1 away from the side reflection area 1-2. The positioning portion 27 is arranged at the lower end of the bottom support plate 20-1; specifically, as Fig.13As shown, the pressing support column 20-2 in this embodiment includes a first positioning column 31 located at the lower end of the first decorative piece 5 and a second positioning column 32 located at the lower end of the second decorative piece 12, wherein the upper end of the first positioning column 31 is provided with a first placement cavity 33 for accommodating the first decorative piece 5, the front end of the first placement cavity 33 is provided with a front positioning inclined surface 34 corresponding to the outer end surface of the side reflection area 1-2 and used to limit the forward movement of the decorative frame body 1, the outer side of the first placement cavity 33 is provided with a right limiting surface 35 for limiting the rightward movement of the decorative frame body 1, the second positioning column 32 is provided with a second placement cavity 36 for accommodating the second decorative piece 12, the rear end of the second placement cavity 36 is provided with a rear positioning inclined surface 37 corresponding to the outer end surface of the side reflection area 1-2 and used to limit the backward movement of the decorative frame body 1; when using When in use, the first decorative piece 5 on the decorative frame body 1 is correspondingly limited in the first placement cavity 33, and the second decorative piece 12 is correspondingly limited in the second placement cavity 36. At the same time, a third placement cavity 38 corresponding to the outer end surface of the light source installation area 1-1 is opened on the auxiliary support column 20-4, and a left limiting surface 39 is provided on the outer side of the third placing cavity 38 for limiting the movement of the decorative frame body 1 to the left, so that the decorative frame body 1 in this embodiment can be accurately positioned in four directions through the front positioning inclined surface 34, the right limiting surface 35, the rear positioning inclined surface 37 and the left limiting surface 39. After the decorative frame body 1 is placed on the positioning mold 20 to achieve accurate positioning, the decorative frame body 1 is clamped and fixed by the clamping device, so as to achieve complete fixation of the decorative frame body 1.
[0046] Further, such as Figure 1 and Figure 2 As shown, the second decorative sheet 12 is arranged on the side reflection area 1-2 and connected to the light source installation area 1-1, and the first decorative sheet 5 is located outside the right end of the side reflection area 1-2 and is spaced apart from the second decorative sheet 12; Fig.15As shown, the rotary drive device 24 in this embodiment includes a connecting seat 24-1 respectively installed on the bottom support plate 20-1 in the front and rear, a rotary connecting block 24-2 is fixedly connected to the front connecting seat 24-1, a rotary cylinder 24-3 is fixedly connected to the front rotary support seat 25, and the rotary connecting block 24-2 is fixed to the rotary cylinder 24-3 and driven to rotate by the rotary cylinder 24-3; a rotary bearing 24-4 is installed on the inner side of the rear rotary support seat 25, and a rotary bearing extending to the inner side of the rotary bearing 24-4 and rotating at the rear end of the connecting seat 24-1 is fixedly connected. 24-4 is fixedly connected to the rotating shaft 24-5. The second positioning column 32 in this embodiment is located between the front and rear connecting seats 24-1 and is arranged corresponding to the position of the connecting seat 24-1, so that when the hot riveting equipment is hot riveting the second decorative piece 12, the second decorative piece 12 and the decorative frame body 1 are supported and limited by the second positioning column 32, the bottom support plate 20-1, the connecting seat 24-1 and the rotating support seat 25. At the same time, the bottom support plate 20-1, the second positioning column 32, the second decorative piece 12 and the decorative frame body 1 can be driven by the rotating drive device 24 to rotate.
[0047] Specifically, Fig.11 and Fig.13 As shown, the first positioning column 31 in this embodiment includes a main positioning portion 31-1 located at the lower end of the first decorative piece 5 and a secondary clamping portion 31-2 located outside the main positioning portion 31-1 and arranged at a certain distance from the main positioning portion 31-1, wherein the main positioning portion 31-1 and the secondary clamping portion 31-2 are both provided with a front positioning inclined surface 34, and a right limiting surface 35 is provided on the secondary clamping portion 31-2, wherein the clamping device in this embodiment includes a first lever cylinder 23 arranged outside the secondary clamping portion 31-2 to clamp and fix the decorative frame body 1 on the secondary clamping portion 31-2, and the first decorative piece 5 in this embodiment is a long strip structure, and In this embodiment, the first positioning column 31 for supporting the first decorative piece 5 is divided into a main positioning portion 31-1 and a secondary clamping portion 31-2 which are spaced apart from each other. The main positioning portion 31-1 is used to position and support the first decorative piece 5 and the decorative frame body 1 during hot riveting, and the secondary clamping portion 31-2 is used to fix the position of the decorative frame body 1. At the same time, the first positioning column 31 is designed to be divided into two parts to prevent the main positioning portion 31-1 from partially tilting upward when the first lever cylinder 23 presses down to clamp the secondary clamping portion 31-2, thereby ensuring that the positioning of the decorative frame body 1 is more accurate and the hot riveting accuracy of the decorative frame body 1 and the first decorative piece 5 is ensured.
[0048] Furthermore, the side support plate 20-3 includes a front support plate 20-3-1 connected to the front side of the left end of the bottom support plate 20-1 and a rear support plate 20-3-2 connected to the rear side of the left end of the bottom support plate 20-1. Fig.11As shown, in this embodiment, the auxiliary support column 20-4 is arranged on the front support plate 20-3-1, and an auxiliary fixing column 55 is provided on the rear support plate 20-3-2, which is located in contact with the lower end surface of the frame of the decorative frame body 1, and the clamping device also includes a third lever cylinder 56 which is arranged on the rear support plate 20-3-2 and clamps the frame of the decorative frame body 1 at the upper end of the auxiliary fixing column 55.
[0049] Furthermore, Fig.13 As shown, the bottom of the first placement cavity 33 in this embodiment is provided with a first groove 42 which is respectively opened on the main positioning part 31-1 and the auxiliary clamping part 31-2 for accommodating the first decorative piece 5, the front end of the first groove 42 is provided with a first decorative piece front limiting inclined surface 43 opened at the lower end of the front positioning inclined surface 34, the auxiliary clamping part 32 is provided with a first decorative piece right limiting surface 44 located at the lower end of the right limiting surface 35, the left side of the first groove 42 is provided with a first decorative piece left limiting surface 45 opened on the main positioning part 31-1, and the rear end of the first groove 42 is provided with a first decorative piece rear limiting inclined surface 46 which is arranged on the main positioning part 31-1 for limiting the rear end of the first decorative piece 5.
[0050] like Fig.14 As shown, the second positioning column 32 in this embodiment includes a main support portion 47 located at the lower end of the decorative piece body 12-1, an upper support portion 48 located at the lower end of the upper edge 12-2 and a lower support portion 49 located at the lower end of the lower edge 12-3. The clamping device in this embodiment also includes a second lever cylinder 50 located on the outer side of the lower support portion 49 for clamping and fixing the second decorative piece 12 on the lower support portion 49; the bottom of the second placement cavity 36 in this embodiment is also provided with a second groove 51 respectively opened on the main support portion 47, the upper support portion 48 and the lower support portion 49 for accommodating the second decorative piece 12; the rear positioning inclined surface 37 in this embodiment is arranged on the main support portion 47, and a rear groove 51 of the second decorative piece opened on the rear positioning inclined surface 37 is provided on the main support portion 47 The limiting slope 52, the rear limiting slope 52 of the second decorative piece is gradually inclined toward the front end from left to right, the lower support part 49 is provided with a lower edge left limiting slope 53 which is limited at the outer side of the left end of the lower edge 12-3 and corresponds to the lower edge 12-3, the upper support part 48 is provided with an upper edge left limiting slope 54 which is limited at the outer side of the left end of the upper edge 12-2 and corresponds to the upper edge 12-2, the lower edge left limiting slope 53 is gradually inclined backward from left to right, and the upper edge left limiting slope 54 is gradually inclined forward from left to right, thereby limiting the multiple degrees of freedom of the second decorative piece 12 in the horizontal plane through the second decorative piece rear limiting slope 52, the lower edge left limiting slope 53 and the upper edge left limiting slope 54, thereby ensuring the accurate positioning of the second decorative piece 12.
[0051] Similarly, the second positioning column 32 is also split into a plurality of supporting components, thereby preventing the second positioning column 32 from tilting upward when the lever cylinder is clamped and fixed, thereby ensuring accurate positioning of the decorative frame body 1 and the second decorative piece 12 .
[0052] Furthermore, Fig.15 As shown, since the bottom support plate 20-1 is horizontally arranged and the rotating support seat 25 is relatively arranged at a position on the bottom support plate 20-1 corresponding to the second positioning column 32, the bottom support plate 20-1 corresponding to the first decorative panel 5 lacks a supporting component below and is thus suspended relative to the sliding platform 22. In this embodiment, in order to ensure the accurate position of the bottom support plate 20-1 and avoid the piston end of the telescopic cylinder 30 from being deformed by force, thereby avoiding the position of the bottom support plate 20-1 from being shifted when the hot riveting equipment is pressing and hot riveting, a hot riveting support part fixedly connected to the top of the sliding platform 22 is provided below the first positioning column 31, and the hot riveting support part includes a hot riveting support frame 40 arranged above the sliding platform 22, and the hot riveting support frame 40 is provided with a supporting fixing rod 41 which can be adjusted up and down and the upper end of which is in contact with the bottom support plate 20-1.
[0053] Certain words are used in the specification and claims of the present invention to refer to specific products. It should be understood by those skilled in the art that manufacturers may refer to the same component by different names. It is not intended to distinguish between components that have the same function but different names. In the following specification and patent scope, the words "comprise", "have" and "include" are open-ended words and should be interpreted as "including but not limited to...".
[0054] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.
Claims
1. A vehicle lamp frame mounting structure, comprising a frame body (1), characterized in that: The decorative frame body (1) comprises a light source installation area (1-1) for installing a light source, and a side reflection area (1-2) arranged outside the light source installation area (1-1) and gradually bent backward and extended, the side reflection area (1-2) is provided with a raised portion (4) protruding from the side reflection area (1-2) on the outer end surface, the raised portion (4) is provided with a first decorative sheet (5) covering the raised portion (4), the side reflection area (1-2) is provided with a mounting groove (6) connected to the raised portion (4), the bottom of the mounting groove (6) is provided with a first pin hole (7) penetrating the mounting groove (6) from front to back, and the first decorative sheet (5) is provided with a first pin (9) penetrating into the first pin hole (7) and protruding from the inner end surface of the side reflection area (1-2); The side reflection area (1-2) is provided with a second decorative plate groove (10), the bottom of the second decorative plate groove (10) is provided with a second pin hole (11) penetrating the decorative frame body (1), the second decorative plate (12) is provided in the second decorative plate groove (10), the second decorative plate (12) is provided with a second pin (13) penetrating the second pin hole (11) and protruding from the inner end surface of the side reflection area (1-2), and the first pin (9) and the second pin (13) are arranged in parallel and in the same direction; The light source installation area (1-1) is provided with a main light frame (2) for installing the light source, and the upper end of the main light frame (2) is provided with a plurality of secondary light frames (3) which are arranged on the decorative frame body (1) in sequence from the inside to the outside. A shielding portion (14) is fixedly connected to a side of the second decorative piece (12) close to the main light frame (2) and passing through the main light frame (2) and extending backwards. The shielding portion (14) includes a connecting portion (14-1) located in the main light frame (2) and connected to the second decorative piece (12) and a connecting portion (14-2) connected to the connecting portion (14-3). 4-1) a position limiting mounting portion (14-2) connected to and extending obliquely toward the inner end surface of the side reflection area (1-2), a heat riveting cavity (15) with a lateral opening is provided between the position limiting mounting portion (14-2) and the inner end surface of the side reflection area (1-2), a side pin hole (16) is provided on the side reflection area (1-2) and is opened toward the heat riveting cavity (15), and a side pin (17) is provided on the second decorative sheet (12) and is inserted into the side pin hole (16) and protrudes from the inner end surface of the side reflection area (1-2); The second decorative sheet (12) comprises a decorative sheet main body (12-1) extending from the light source installation area (1-1) to the side reflection area (1-2), an upper edging (12-2) arranged on the upper left side of the decorative sheet main body (12-1) and corresponding to the side of the main light frame (2), and a lower edging (12-3) arranged on the lower left side of the decorative sheet main body (12-1) and corresponding to the side of the main light frame (2).
2. The method for processing the vehicle lamp frame mounting structure according to claim 1, comprising the following steps: Step 1: The first decorative sheet (5) is installed to cover the outer side of the raised portion (4) and the first plug pin (9) is correspondingly inserted into the first plug pin hole (7); the second decorative sheet (12) is placed in the main light frame (2) so that the second decorative sheet (12) is moved from the side so that the side plug pin (17) is completely inserted into the side plug pin hole (16); at this time, the second plug pin (13) is also completely inserted into the second plug pin hole (11); the positioning mold (20) on the hot riveting device is pushed outward horizontally through the displacement device, the side reflection area (1-2) with the decorative sheet is horizontally arranged and the inner end surface of the side reflection area (1-2) is fixed on the positioning mold (20) facing upward; the fixing device (21) fixes the positioning mold (20) so that the first plug pin (9) and the second plug pin (13) are arranged vertically upward; Step 2: starting the hot riveting device, the hot riveting head (55) on the hot riveting device moves downward and contacts the first plug pin (9) and the second plug pin (13) respectively, and performs hot riveting on the first plug pin (9) and the second plug pin (13); after the hot riveting is completed, it moves back to the original position; Step 3: The fixing device (21) releases the fixing of the positioning mold (20), and then the positioning mold (20) is driven by the rotation drive device (24) to drive the decorative frame body (1) to rotate, so that the opening of the hot riveting cavity (15) faces upward and the lateral pin (17) is arranged vertically upward. The fixing device (21) then fixes the rotated positioning mold (20) again, and then the hot riveting head (55) on the hot riveting device moves downward to contact the lateral pin (17) for hot riveting; after the hot riveting is completed, the corresponding hot riveting head (55) moves to its original position; Step 4: The positioning mold (20) on the hot riveting device is pushed out horizontally through the displacement device, and the hot-riveted decorative frame body (1) is taken out and the above steps are repeated.
3. The processing method of the vehicle lamp frame mounting structure according to claim 2, characterized in that: The hot riveting device comprises a frame (18), a workbench (19) arranged on the frame (18), a sliding platform (22) slidably connected to the workbench (19) for mounting a positioning mold (20) and a fixing device (21), and a clamping device arranged on the positioning mold (20) for fixing the decorative frame body (1), wherein the rotary drive device (24) is fixedly connected to the sliding platform (22) for driving the positioning mold (20) to rotate.
4. The processing method of the vehicle lamp frame mounting structure according to claim 3 is characterized by: The fixing device (21) comprises a rotating support seat (25) arranged at the front and rear sides of the upper end of the sliding platform (22); the positioning mold (20) is rotatably connected between the rotating support seats (25); a positioning portion (27) is arranged on the positioning mold (20); a limiting portion (28) for limiting the rotation of the positioning portion (27) is arranged on the rotating support seat (25); the positioning portion (27) comprises a vertical positioning portion (27-1) and a side positioning portion (27-2) arranged on the lower end surface of the positioning mold (20); The vertical positioning portion (27-1) and the side positioning portion (27-2) are both provided with a rotation positioning hole (29); the limiting portion (28) comprises a telescopic cylinder (30) mounted on the rotation support seat (25); when the positioning mold (20) is not rotating, the piston end of the telescopic cylinder (30) corresponds to the rotation positioning hole (29) on the vertical positioning portion (27-1); after the positioning mold (20) is rotating, the piston end of the telescopic cylinder (30) corresponds to the rotation positioning hole (29) on the side positioning portion (27-2).
5. The processing method of the vehicle lamp frame mounting structure according to claim 4 is characterized by: The positioning mold (20) comprises a bottom support plate (20-1) horizontally arranged above the sliding platform (22), a pressing support column (20-2) arranged on the bottom support plate (20-1) for supporting the side reflection area (1-2), a side support plate (20-3) arranged on the side of the bottom support plate (20-1) and bent and extended toward one side of the light source installation area (1-1), and an auxiliary support column (20-4) arranged on the side support plate (20-3) for supporting the side of the light source installation area (1-1) away from the side reflection area (1-2), and the positioning portion (27) is arranged at the lower end of the bottom support plate (20-1).
6. The processing method of the vehicle lamp frame mounting structure according to claim 5, characterized in that: The pressing support column (20-2) comprises a first positioning column (31) located at the lower end of the first decorative sheet (5) and a second positioning column (32) located at the lower end of the second decorative sheet (12); a first placement cavity (33) for accommodating the first decorative sheet (5) is provided at the upper end of the first positioning column (31); a front positioning inclined surface (34) for limiting the forward movement of the decorative frame body (1) and arranged corresponding to the outer end surface of the side reflection area (1-2); and a first positioning inclined surface (34) for limiting the rightward movement of the decorative frame body (1) is provided at the outer side of the first placement cavity (33). The second positioning column (32) is provided with a second placement cavity (36) for accommodating the second decorative sheet (12); a rear end of the second placement cavity (36) is provided with a rear positioning inclined surface (37) corresponding to the outer end surface of the side reflection area (1-2) for limiting the movement of the decorative frame body (1) backward; the auxiliary support column (20-4) is provided with a third placement cavity (38) corresponding to the outer end surface of the light source installation area (1-1); and a left limiting surface (39) is provided on the outer side of the third placement cavity (38) for limiting the movement of the decorative frame body (1) to the left.
7. The processing method of the vehicle lamp frame mounting structure according to claim 6, characterized in that: The first positioning column (31) comprises a main positioning portion (31-1) located at the lower end of the first decorative plate (5) and a secondary clamping portion (31-2) located outside the main positioning portion (31-1) and spaced apart from the main positioning portion (31-1), the main positioning portion (31-1) and the secondary clamping portion (31-2) are both provided with a front positioning inclined surface (34), the right limiting surface (35) is provided on the secondary clamping portion (31-2), and the clamping device comprises a first lever cylinder (23) provided outside the secondary clamping portion (31-2) for clamping and fixing the decorative frame body (1) on the secondary clamping portion (31-2).
8. The method for processing the mounting structure of the vehicle lamp frame according to claim 6, characterized in that: The second decorative sheet (12) is arranged on the side reflection area (1-2) and connected to the light source installation area (1-1); the first decorative sheet (5) is located outside the side reflection area (1-2) and is spaced apart from the second decorative sheet (12); the rotation drive device (24) comprises a connection seat (24-1) respectively installed on the bottom support plate (20-1) in the front and rear; the second positioning column (32) is located between the front and rear connection seats (24-1) and is arranged corresponding to the position of the connection seat (24-1); the front connection seat (24-1) is fixed with a fixed position. A rotating connection block (24-2) is fixedly connected thereto; a rotating cylinder (24-3) is fixedly connected to the rotating support seat (25) at the front end; the rotating connection block (24-2) is fixed to the rotating cylinder (24-3) and is driven to rotate by the rotating cylinder (24-3); a rotating bearing (24-4) is installed inside the rotating support seat (25) at the rear end; a rotating shaft (24-5) is fixedly connected inside the connecting seat (24-1) at the rear end and extends toward the inside of the rotating bearing (24-4) and is fixedly connected to the rotating bearing (24-4).
9. The processing method of the vehicle lamp frame mounting structure according to claim 7 or 8, characterized in that: A heat-riveted support portion fixedly connected to the top of the sliding platform (22) is provided below the first positioning column (31), the heat-riveted support portion comprising a heat-riveted support frame (40) arranged above the sliding platform (22), the heat-riveted support frame (40) being provided with a support fixing rod (41) which can be adjusted up and down and the upper end of which is arranged in contact with the bottom support plate (20-1).
Citation Information
Patent Citations
Decorative frame for automobile lamps
CN103448605A
Light guide assembly for vehicle lamp, tail lamp and vehicle
CN209458859U