A sealing detection device for hydraulic cylinder of shearing machine
By using drainage tanks and filter modules in the sealing detection device of the shearer machine, and collecting oil, the problem of dust and oil pollution affecting detection is solved, and the accuracy and observability of the detection is improved.
Patent Information
- Application Number
- CN202411357751.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-27
AI Technical Summary
In the prior art, when the sealing properties of the hydraulic cylinder of the plate shearing machine are detected, dust and oil stains float on the water surface, which affects the detection accuracy, making it difficult to judge the leakage situation and has a large error.
A sealing detection device including a detection water tank, a filter module and a collection cover is designed to absorb dust and oil stains on the water surface through the drainage tank outside the water inlet conduit. The filter module purifies the water flow, ensures that the leaking oil floats on the water surface, and passes through the collection cover. Intuitively collect and collect leaked oil to reduce errors.
It improves the accuracy of sealing detection of hydraulic cylinders of the shearing machine, reduces errors, ensures that only leaked oil floats on the water surface, and enhances the observability and accuracy of the detection.
Smart Images

Figure CN118882965B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hydraulic cylinder sealing detection, and in particular to a hydraulic cylinder sealing detection device for a shearing machine. Background Art
[0002] The hydraulic cylinder of the shearing machine is an important part of the hydraulic system. It uses the pressure of the hydraulic oil to drive the piston to move, thereby realizing the shearing action of the shearing machine. During the production process of the hydraulic cylinder of the shearing machine, a sealing detection device is needed to detect the sealing of the hydraulic cylinder of the shearing machine to ensure the normal operation of the hydraulic cylinder of the shearing machine. In the prior art, the sealing detection device detects the hydraulic cylinder of the shearing machine. Usually, the hydraulic cylinder of the shearing machine is immersed in water to observe whether there is a leak. However, when the hydraulic cylinder of the shearing machine is just immersed in water, the dust attached to the hydraulic cylinder of the shearing machine and the residual oil will float on the water surface, affecting the observation of the leakage of the hydraulic cylinder of the shearing machine. At the same time, the floating oil cannot determine whether it is the leaked hydraulic oil, resulting in a large error in the sealing detection of the hydraulic cylinder of the shearing machine. For this reason, the present invention improves the sealing detection device that can improve the accuracy of the sealing detection of the hydraulic cylinder of the shearing machine. Summary of the invention
[0003] The disclosed embodiment relates to a sealing detection device for a hydraulic cylinder of a shearing machine. The hydraulic cylinder of the shearing machine is immersed in the water inside a detection water tank for detection. The drainage groove outside the water inlet duct absorbs the water surface position inside the detection water tank, so that the water containing dust and oil flows into the filter module, and the water surface is cleaned, thereby reducing the dust and oil carried on the hydraulic cylinder of the shearing machine floating on the water surface to affect the airtightness detection of the hydraulic cylinder of the shearing machine, reducing residual oil, and ensuring that only the oil leaked from the hydraulic cylinder of the shearing machine floats on the water surface during the detection process, thereby ensuring the accuracy of the sealing detection of the hydraulic cylinder of the shearing machine.
[0004] According to a first aspect of the present disclosure, a sealing detection device for a hydraulic cylinder of a shearing machine is provided, specifically comprising: a detection water tank, which is a rectangular structure, and the front and rear sides of the detection water tank are inlaid with glass, and a driving cylinder is installed on the right side of the detection water tank, and a fixed bracket is installed on the edge of the outer side of the detection water tank, and a filter module is installed on the left side of the detection water tank; a circulating pump is installed on the top of the filter module, and an upper guide pipe is installed on the output end of the top of the circulating pump; two adjacent side surfaces in front of the fixed bracket are respectively provided with guide grooves and a plurality of evenly arranged fixed sockets.
[0005] In at least some embodiments, a support carrier plate is installed at the inner bottom of the detection water tank; a positioning plate is installed at the top of the fixed bracket; the positioning plate is a rectangular plate structure, a push cylinder is installed in the middle position of the positioning plate, a pressure sensor is installed on the output end of the bottom of the push cylinder, and the bottom of the pressure sensor is connected to the top of the force plate.
[0006] In at least some embodiments, a positioning fixing frame is installed on the output end of the driving cylinder on the right side of the detection water tank; the positioning fixing frame is a rectangular frame structure, and two guide vertical rods are installed at the bottom of the positioning fixing frame; the guide vertical rods are cylindrical structures, and the bottoms of the two guide vertical rods are connected to the tops of the two ends of the fixed support plate.
[0007] In at least some embodiments, a drainage hole is provided at the bottom of the fixed support plate, a shearing machine hydraulic cylinder is installed on the inner side of the top of the fixed support plate, and the bottom of the fixed support plate is moved downward and installed on the supporting carrier plate; a guide vertical groove is provided on the side of the guide vertical rod, and a rotating drive rod is rotatably installed inside the guide vertical groove.
[0008] In at least some embodiments, a driving handle is installed on the top of the rotating drive rod, which passes through the top of the positioning fixing frame; two sides of the collecting cover are slidably installed on the outer sides of the two guide vertical rods; the collecting cover is a conical structure, and one side of the collecting cover is installed on the rotating drive rod inside the guide vertical groove.
[0009] In at least some embodiments, the top of the upper guide pipe passes through the left top of the detection water tank and is connected to the water inlet conduit; the water inlet conduit is installed on the inner top of the detection water tank, and a drainage groove is opened on the side of the water inlet conduit.
[0010] In at least some embodiments, a lower guide pipe is installed at the bottom of the filter module; a reverse flow valve is installed on the lower guide pipe, and the bottom of the lower guide pipe passes through the left bottom of the detection water tank and is connected to the water outlet conduit; the water outlet conduit is installed at the inner bottom of the detection water tank, and multiple water outlet troughs are installed on the side of the water outlet conduit.
[0011] In at least some embodiments, two ends of a movable slide are slidably mounted inside the two guide grooves; a guide transverse groove is provided on the front side of the movable slide; and a movable plate is slidably mounted inside the guide transverse groove.
[0012] In at least some embodiments, a convex lens is installed on the inner side of the movable plate, and a rotating part is rotatably installed on one side of the movable plate; the rotating part is a cylindrical structure, and a groove is provided on the side of the rotating part, and a shift plate is installed inside the groove through a rotating shaft; an illuminating lamp is installed on the inner end of the shift plate.
[0013] In at least some embodiments, a connecting plate is installed at the front bottom of the movable slide via a rotating shaft; fixed rods are installed on the inner sides of both ends of the connecting plate; the fixed rods are cylindrical structures, and the inner ends of the fixed rods pass through both ends of the connecting plate and are inserted into the inside of the fixed sockets.
[0014] The present invention provides a sealing detection device for a hydraulic cylinder of a shearing machine, which has the following beneficial effects:
[0015] When the present invention is in use, the dust and residual oil floating on the water surface are absorbed by using the drainage groove on the outside of the water inlet duct. When the hydraulic cylinder of the shearing machine is tested for tightness, the hydraulic cylinder of the shearing machine is immersed in the water inside the test water tank for testing. The drainage groove on the outside of the water inlet duct absorbs the water surface position inside the test water tank, so that the water containing dust and oil flows into the filter module, and the water surface is cleaned, thereby reducing the dust and oil carried on the hydraulic cylinder of the shearing machine floating on the water surface and affecting the airtightness test of the hydraulic cylinder of the shearing machine, reducing residual oil, ensuring that only the oil leaked from the hydraulic cylinder of the shearing machine floats on the water surface during the testing process, and ensuring the accuracy of the sealing test of the hydraulic cylinder of the shearing machine.
[0016] In addition, the oil leaking from the hydraulic cylinder of the shearing machine is diverted and collected through the collecting cover. When the hydraulic cylinder of the shearing machine is tested for sealing, the collecting cover is located above the water inside the test water tank. The conical structure collecting cover can divert the oil that may leak, and the oil is collected at the inner top of the collecting cover, which is more intuitive to observe. When the hydraulic cylinder of the shearing machine leaks, and the leakage position is small, resulting in a small amount of hydraulic oil flowing out, the collecting cover plays a certain collecting role, thereby improving the accuracy of the detection of the hydraulic cylinder of the shearing machine and preventing omissions. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0018] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0019] In the attached picture:
[0020] Figure 1 A schematic diagram showing the overall structure of the present application;
[0021] Figure 2 A schematic diagram of the detection state of the present application is shown;
[0022] Figure 3 A schematic diagram of the cross-sectional structure of the detection water tank of the present application is shown;
[0023] Figure 4A schematic diagram of the cross-sectional structure of the collection hood of the present application is shown;
[0024] Figure 5 A schematic diagram of the bottom three-dimensional structure of the water inlet conduit of the present application is shown;
[0025] Figure 6 A schematic diagram of the cross-sectional structure of the water outlet conduit of the present application is shown;
[0026] Figure 7 A schematic diagram of the three-dimensional structure of the movable skateboard of the present application is shown;
[0027] Figure 8 A schematic diagram of the three-dimensional structure of the movable plate of the present application is shown;
[0028] Fig. 9 A schematic diagram of the exploded structure of the movable plate, the rotating member and the connecting plate of the present application is shown;
[0029] Reference numerals list
[0030] 1. Testing water tank; 101. Fixed bracket; 102. Support carrier; 103. Positioning plate; 104. Force plate; 105. Positioning fixing frame; 106. Guide vertical rod; 107. Fixed support plate; 108. Guide vertical groove; 109. Rotating driving rod; 1010. Collection cover;
[0031] 2. Filter module; 201. Upper guide pipe; 202. Water inlet conduit; 203. Drainage trough; 204. Lower guide pipe; 205. Water outlet conduit; 206. Water outlet trough;
[0032] 3. Guide slide groove; 301. Fixed plug hole; 302. Movable slide plate; 303. Guide transverse groove; 304. Movable plate; 305. Rotating part; 306. Dial plate; 307. Connecting plate; 308. Fixed plug rod. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Please refer to Figures 1 to 9 :
[0035] Embodiment 1:
[0036] The present invention proposes a sealing detection device for a hydraulic cylinder of a plate shearing machine, comprising: a detection water tank 1, which is a rectangular structure, and the front and rear sides of the detection water tank 1 are inlaid with glass, and a driving cylinder is installed on the right side of the detection water tank 1, and a fixed bracket 101 is installed at the edge position of the outer side of the detection water tank 1; a supporting carrier plate 102 is installed on the inner bottom of the detection water tank 1; a positioning plate 103 is installed on the top of the fixed bracket 101; the positioning plate 103 is a rectangular plate structure, a push cylinder is installed in the middle position of the positioning plate 103, a pressure sensor is installed on the output end of the bottom of the push cylinder, and the bottom of the pressure sensor is connected to the top of the force plate 104; a positioning fixing frame 105 is installed on the output end of the driving cylinder on the right side of the detection water tank 1; the positioning fixing frame 105 is a rectangular frame structure, and the bottom of the positioning fixing frame 105 is installed Two guide vertical rods 106; the guide vertical rods 106 are cylindrical structures, and the bottoms of the two guide vertical rods 106 are connected to the tops of the two ends of the fixed support plate 107; a drain hole is provided at the bottom of the fixed support plate 107, a shearing machine hydraulic cylinder is installed on the inner side of the top of the fixed support plate 107, and the bottom of the fixed support plate 107 is moved downward and installed on the supporting carrier plate 102; a guide vertical groove 108 is provided on the side of one guide vertical rod 106, and a rotating drive rod 109 is rotatably installed inside the guide vertical groove 108; the top of the rotating drive rod 109 passes through the top of the positioning fixing frame 105 and a driving handle is installed; the two sides of the collecting cover 1010 are slidably installed on the outer sides of the two guide vertical rods 106; the collecting cover 1010 is a conical structure, and one side of the collecting cover 1010 is installed on the rotating drive rod 109 inside the guide vertical groove 108.
[0037] The bottom of the fixed support plate 107 is placed on the supporting plate 102 to ensure the stability of the hydraulic cylinder of the shearing machine during the inspection. The height of the collecting cover 1010 is adjusted according to the amount of water in the inspection water tank 1. The rotating driving rod 109 is rotated in the guide vertical groove 108 outside the guide vertical rod 106. The rotating driving rod 109 drives the collecting cover 1010 to move up and down along the two guide vertical rods 106. 1010 is in a suitable position. When the hydraulic cylinder of the shearing machine on the fixed support plate 107 is running, the glass on the front and rear sides of the water tank 1 can be used to observe whether there is any leakage. The pushing cylinder on the positioning plate 103 on the top of the fixed bracket 101 can also drive the force plate 104 to move downward, so that the force plate 104 applies pressure to the hydraulic cylinder of the shearing machine to simulate the pressure generated by the hydraulic cylinder of the shearing machine shearing material, and detect whether there is any leakage and poor sealing. The pressure sensor between the force plate 104 and the pushing cylinder can apply different pressures for detection, and the detection result is relatively comprehensive. The collecting cover 1010 is located on the upper part of the water inside the detection water tank 1, so that the collecting cover 1010 collects the oil leaking from the hydraulic cylinder of the shearing machine, which is more intuitive to observe, especially when the leakage part of the hydraulic cylinder of the shearing machine is small, so that less oil can be collected for observation to prevent omissions.
[0038] Embodiment 2, on the basis of embodiment 1, a filter module 2 is installed on the left side of the detection water tank 1; a circulation pump is installed on the top of the filter module 2, and an upper guide pipe 201 is installed on the output end of the top of the circulation pump; the top of the upper guide pipe 201 passes through the left top of the detection water tank 1 and is connected with the water inlet conduit 202; the water inlet conduit 202 is installed at the inner top of the detection water tank 1, and a drainage groove 203 is opened on the side of the water inlet conduit 202; a lower guide pipe 204 is installed at the bottom of the filter module 2; a reverse flow valve is installed on the lower guide pipe 204, and the bottom of the lower guide pipe 204 passes through the left bottom of the detection water tank 1 and is connected with the water outlet conduit 205; the water outlet conduit 205 is installed on the inner bottom of the detection water tank 1, and multiple water outlet grooves 206 are installed on the side of the water outlet conduit 205. When the hydraulic cylinder of the shearing machine is tested for sealing, when the fixed support plate 107 drives the hydraulic cylinder of the shearing machine to immerse in the water inside the detection water tank 1, the detection water tank 1, the circulating pump on the filter module 2 on the left side of the water inlet conduit 202 is working, and the water inlet conduit 202 is at the water surface position of the water inside the detection water tank 1, so that the drainage groove 203 on the side of the water inlet conduit 202 absorbs the dust and oil on the water surface caused by the immersion of the hydraulic cylinder of the shearing machine, so that the water carrying dust and oil enters the filter module 2 through the water inlet conduit 202 and the upper guide pipe 201 for purification and filtration, and then flows out through the lower guide pipe 204. The reverse flow valve on the lower guide pipe 204 reduces the backflow of water, so that the filtered water flows through the lower guide pipe 204 to flow into the water outlet conduit 205, and then flows out through the water outlet groove 206 on the side of the water outlet conduit 205, replenishing the water inside the detection water tank 1, preventing the situation that the water flow is reduced and cannot immerse the hydraulic cylinder of the shearing machine, ensuring the cleanliness of the water flow, preventing the presence of more impurities during the detection from affecting the detection of the leakage position of the hydraulic cylinder of the shearing machine, and ensuring the accuracy of the sealing detection of the hydraulic cylinder of the shearing machine.
[0039] Embodiment 3, on the basis of embodiment 1, the two adjacent side surfaces in front of the fixed bracket 101 are respectively provided with guide grooves 3 and a plurality of evenly arranged fixed sockets 301; the two ends of the movable slide plate 302 are slidably installed inside the two guide grooves 3; the front side of the movable slide plate 302 is provided with a guide transverse groove 303; the inner side of the guide transverse groove 303 is slidably installed with a movable plate 304; a convex lens is installed on the inner side of the movable plate 304, and a rotating member 305 is rotatably installed on one side of the movable plate 304; the rotating member 305 is a cylindrical structure, and a groove is provided on the side of the rotating member 305, and a dial plate 306 is installed inside the groove through a rotating shaft; an illuminating lamp is installed on the inner end of the dial plate 306; a connecting plate 307 is installed on the bottom of the front side of the movable slide plate 302 through a rotating shaft; fixed plug rods 308 are installed on the inner sides of both ends of the connecting plate 307; the fixed plug rod 308 is a cylindrical structure, and the inner end of the fixed plug rod 308 passes through the connecting plate 307 The two ends are inserted into the interior of the fixed socket 301. When the sealing of the hydraulic cylinder of the shearing machine is tested, the movable slide plate 302 is slid along the two guide grooves 3, and the movable plate 304 slides along the guide transverse groove 303, so that the movable plate 304 is in a suitable position, and the pulling force on the connecting plate 307 is lost at the front bottom of the movable slide plate 302. Under the action of the spring, the inner sides of the two ends of the connecting plate 307 drive the fixed plug rod 308 to be inserted into the fixed socket 301, and the position of the movable slide plate 302 is fixed. The leakage position of the hydraulic cylinder of the shearing machine is observed through the convex lens on the inner side of the movable plate 304. At the same time, the dial plate 306 is rotated in the slot on the side of the rotating member 305. The rotating member 305 rotates on one side of the movable plate 304, so that the dial plate 306 can be adjusted in different directions, so that the lighting lamp at the inner end of the dial plate 306 illuminates the leakage position, thereby improving the clarity of the leakage position of the hydraulic cylinder of the shearing machine.
[0040] The working principle of this embodiment is as follows: the bottom of the hydraulic cylinder of the shearing machine to be tested is installed on the fixed support plate 107, the driving cylinder on the right side of the test water tank 1 drives the positioning fixing frame 105 to move downward, the positioning fixing frame 105 drives the fixed support plate 107 to move downward through the two guide vertical rods 106 and immerse it in the water inside the test water tank 1, the height of the collection cover 1010 is adjusted according to the amount of water in the test water tank 1, the rotating driving rod 109 is rotated in the guide vertical groove 108 to drive the collection cover 1010 to move up and down along the two guide vertical rods 106, and the collection cover 10 10 is in a suitable position, the circulating pump on the filter module 2 on the left side of the detection water tank 1 is working, and the drainage groove 203 on the side of the water inlet conduit 202 absorbs the dust and oil generated on the water surface, and the water carrying dust and oil enters the filter module 2 through the water inlet conduit 202 and the upper guide pipe 201 for purification and filtration, and then flows out through the lower guide pipe 204. The filtered water flows out through the lower guide pipe 204 and the water outlet groove 206 on the side of the water outlet conduit 205 to replenish the water inside the detection water tank 1, reducing When detecting, there are many impurities. The push cylinder on the positioning plate 103 drives the force plate 104 to move downward. The force plate 104 applies pressure to the hydraulic cylinder of the shearing machine to simulate the pressure generated by the hydraulic cylinder of the shearing machine shearing material. It detects whether there is a leakage and poor sealing. The pressure sensor between the force plate 104 and the push cylinder can apply different pressure tests. The collection cover 1010 collects the oil leaked from the hydraulic cylinder of the shearing machine. It is more intuitive to observe. The movable slide plate 302 slides along the two guide grooves 3. The plate 304 slides to a suitable position along the guide transverse groove 303. Under the action of the spring, the inner sides of the two ends of the connecting plate 307 drive the fixed rods 308 to be inserted into the fixed sockets 301 to fix the movable slide plate 302. The leakage position of the hydraulic cylinder of the shearing machine is observed through the convex lens on the inner side of the movable plate 304. At the same time, the dial plate 306 is rotated in the groove on the side of the rotating part 305. The rotating part 305 rotates on one side of the movable plate 304. The lighting at the inner end of the dial plate 306 illuminates the leakage position, so that the sealing of the hydraulic cylinder can be clearly detected and observed.
[0041] In this article, there are a few points to note:
[0042] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0043] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0044] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A shearing machine hydraulic cylinder sealing detection device, comprising: A detection water tank (1), wherein the front and rear sides of the detection water tank (1) are inlaid with glass, a driving cylinder is installed on the right side of the detection water tank (1), a fixing bracket (101) is installed at the edge position of the outer side of the detection water tank (1), and a filter module (2) is installed on the left side of the detection water tank (1); the detection water tank (1) is characterized in that a support plate (102) is installed at the inner bottom of the detection water tank (1); a positioning plate (103) is installed on the top of the fixing bracket (101); a push cylinder is installed in the middle position of the positioning plate (103), a pressure sensor is installed on the output end of the bottom of the push cylinder, and the bottom of the pressure sensor is connected to the top of the force plate (104); a rectangular frame structure positioning fixing frame (105) is installed on the output end of the driving cylinder on the right side of the detection water tank (1); two guide vertical rods (10 6); the bottoms of the two guide vertical rods (106) are connected to the tops of both ends of the fixed support plate (107); a drainage hole is provided at the bottom of the fixed support plate (107); a shearing machine hydraulic cylinder is installed on the inner side of the top of the fixed support plate (107), and the bottom of the fixed support plate (107) is moved downward and installed on the support carrier plate (102); a guide vertical groove (108) is provided on the side of one guide vertical rod (106), and a rotating drive rod (109) is rotatably installed inside the guide vertical groove (108); the top of the rotating drive rod (109) passes through the top of the positioning fixing frame (105) and is installed with a driving handle; the outer sides of the two guide vertical rods (106) are slidably installed with two sides of a conical collection cover (1010); one side of the collection cover (1010) is installed on the rotating drive rod (109) inside the guide vertical groove (108); A circulation pump is installed on the top of the filter module (2), and an upper guide pipe (201) is installed on the output end of the top of the circulation pump; two adjacent side surfaces in front of the fixed bracket (101) are respectively provided with guide grooves (3) and a plurality of evenly arranged fixed sockets (301); the top of the upper guide pipe (201) passes through the top of the left side of the detection water tank (1) and is connected to the water inlet pipe (202); the water inlet pipe (202) is installed on the inner top of the detection water tank (1), A drainage groove (203) is provided on the side of the water inlet conduit (202); a lower flow guide pipe (204) is installed at the bottom of the filter module (2); a reverse flow valve is installed on the lower flow guide pipe (204), and the bottom of the lower flow guide pipe (204) passes through the left bottom of the detection water tank (1) and is connected to the water outlet conduit (205); the water outlet conduit (205) is installed at the inner bottom of the detection water tank (1), and a plurality of water outlet grooves (206) are installed on the side of the water outlet conduit (205); Two ends of a movable slide plate (302) are slidably mounted inside the two guide grooves (3); a guide transverse groove (303) is provided on the front side of the movable slide plate (302); a movable plate (304) is slidably mounted inside the guide transverse groove (303); a convex lens is mounted on the inner side of the movable plate (304), and a rotating member (305) is rotatably mounted on one side of the movable plate (304); a groove is provided on the side of the rotating member (305), and a dial plate (306) is mounted inside the groove via a rotating shaft; an illuminating lamp is mounted on the inner end of the dial plate (306); a connecting plate (307) is mounted on the front bottom of the movable slide plate (302) via a rotating shaft; fixed plug rods (308) are mounted on the inner sides of both ends of the connecting plate (307); the inner ends of the fixed plug rods (308) penetrate through both ends of the connecting plate (307) and are inserted into the inner side of the fixed plug hole (301).
Citation Information
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