Intelligent robot for automatic hinge assembly
Through the intelligent robot system, the hinge core and knurled pin shaft are automatically spliced and installed, the problems of poor assembly continuity and low degree of automation of existing hinge assembly equipment are solved, and efficient and accurate hinge automatic assembly is achieved.
Patent Information
- Application Number
- CN202411387981.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-08
AI Technical Summary
During the use of existing hinge assembly equipment, the assembly and processing continuity is poor, the degree of automation is low, the operator's workload is large, and frequent manual loading and unloading of materials is required, resulting in low assembly efficiency and accuracy.
An intelligent robot system was designed, including a horizontal assembly table, splicing mechanism, hinge core installation assembly and knurled pin shaft installation assembly. It realizes automatic splicing of hinge sheets through electrical control, hydraulic and stepper motor drives. , loading and unloading to ensure assembly continuity and high precision.
It realizes rapid automatic assembly and molding of hinges, improves the continuity and automation of assembly and processing, reduces the work intensity of staff, and improves splicing speed and accuracy.
Smart Images

Figure CN118893434B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hinge assembly, in particular to an intelligent robot used for automatic hinge assembly. Background Art
[0002] Hinge is also known as hinge, and its official name is hinge. It is usually composed of two folds, and is a part that connects two parts of an object and enables them to move. Ordinary hinges are used for cabinet doors, windows, etc.; the materials include iron, copper and stainless steel.
[0003] Hinge is generally composed of the following accessories: 1. Hinge leaf; 2. Hinge core; 3. Knurled pin (beautiful, hinge core anti-falling function). The assembly process of hinge is: insert the hinge core into the two hinge leafs that have been spliced, and then insert the two knurled pins into the two ends of the spliced hinge. The hinge core is the main accessory of the hinge. Through this accessory, the two hinge leaves can be connected in series, and the knurled pin can be used to block the two ends of the hinge to prevent the hinge core from falling off. During the production and assembly process of the hinge, different assembly equipment is needed to assist in the assembly of the hinge core and the knurled pin to improve the assembly efficiency of the hinge.
[0004] The existing hinge assembly equipment gradually exposed its shortcomings during use, mainly in the following aspects:
[0005] First, the continuity of hinge assembly processing is poor. Specifically, two different sets of auxiliary assembly equipment are required for auxiliary assembly when installing the hinge core and the knurled pin. When assembling the hinge, first place the two hinge leaves that have been spliced in the hinge core auxiliary assembly equipment, insert the hinge core into the hinge leaf through the hinge core auxiliary assembly equipment, and then transfer the hinge leaf with the hinge core inserted into the knurled pin auxiliary assembly equipment, and insert the knurled pin into both ends of the hinge leaf through the knurled pin auxiliary assembly equipment to complete the assembly of the hinge. During the entire assembly process of the hinge, it is necessary to frequently fix and disassemble between different auxiliary assembly equipment. Therefore, the continuity of hinge assembly processing is poor.
[0006] Second, the two hinge leaves need to be manually spliced before the hinge is assembled. To ensure that the hinge core can be normally inserted into the hinge leaves, the two hinge leaves require high precision when splicing. Therefore, the splicing process of the hinge leaves is complicated, and manual loading and unloading are required during the assembly of the hinge through the hinge core auxiliary assembly equipment and the knurled pin shaft auxiliary assembly equipment. Therefore, the degree of automation of the equipment is low and the workload of the operating workers is heavy.
[0007] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the invention
[0008] In view of the defects in the prior art, the technical problem to be solved by the present invention is to provide an intelligent robot for automatic hinge assembly, which has good continuity in hinge assembly processing and can realize fast and automatic hinge assembly without disassembling and transferring hinge leaves;
[0009] The equipment has a high degree of automation. It can not only automatically splice two hinge leaves with a fast splicing speed and high splicing accuracy, but also automatically load the two spliced hinge leaves and automatically unload and collect the assembled hinges, greatly reducing the workload of staff.
[0010] To solve the above problems, the present invention provides the following technical solutions:
[0011] An intelligent robot for automatic hinge assembly, comprising a horizontally arranged assembly table, wherein a splicing mechanism and a hinge core installation component are sequentially arranged on the top of the assembly table along its length direction, a discharge chute is penetrated through the top of the assembly table between the splicing mechanism and the hinge core installation component, one end of the discharge chute extends to the bottom of the splicing mechanism, a clamping component is arranged in the discharge chute, and knurled pin shaft installation components are arranged at positions on both sides of the discharge chute on the top of the assembly table, and the two knurled pin shaft installation components are located between the splicing mechanism and the hinge core installation component and are arranged facing each other;
[0012] The splicing mechanism includes a lifting plate horizontally arranged above the assembly table, two vertically arranged lower electric-controlled telescopic cylinders are fixedly arranged on the top of the assembly table, the telescopic ends of the lower electric-controlled telescopic cylinders are fixedly connected to the lifting plate, a vertically arranged moving plate is provided above the lifting plate, a horizontally arranged upper electric-controlled telescopic cylinder is fixedly arranged on the top of the lifting plate, the telescopic ends of the upper electric-controlled telescopic cylinders are fixedly connected to the moving plate, a horizontally arranged plug rod is fixedly arranged at the end of the moving plate, docking assemblies are provided at positions on both sides of the discharge chute on the top of the assembly table, the two docking assemblies are arranged facing each other, and the plug rod is located in the middle position between the two docking assemblies;
[0013] The docking assembly includes two supporting vertical plates vertically fixed to the top of the assembly table, a rotating box is provided between the two supporting vertical plates, and the opposite side walls of the rotating box are rotatably connected to the two supporting vertical plates correspondingly. A sliding plate is slidably provided in the rotating box and is in frictional contact with its inner wall. One end of the sliding plate passes through the rotating box and extends to the outside and is fixedly connected to a horizontally arranged fixed U-shaped plate. A sliding block is slidably provided on one of the inner walls of the fixed U-shaped plate, and a horizontally arranged fixed clamping plate is fixedly provided on the end of the sliding block. A driving plate provided for vertical sliding movement is penetrated through the top of the sliding block, and the end of the driving plate is flush with the end of the sliding block. A horizontally arranged movable clamping plate is fixedly provided at the position where the end of the driving plate is located below the fixed clamping plate.
[0014] A fixing rod is horizontally penetrated through one of the side walls of the sliding block and is slidably connected thereto. Both ends of the fixing rod are fixedly connected to the opposite inner walls of the fixed U-shaped plate. Compression springs are provided at the positions of the fixing rods on both sides of the sliding block. Both ends of the compression springs are correspondingly abutted against the sliding block and the fixed U-shaped plate. Horizontally arranged positioning telescopic cylinders are fixedly provided on the opposite inner walls of the fixed U-shaped plate. The telescopic ends of the two positioning telescopic cylinders are arranged facing each other and are fixedly connected to the positioning plates.
[0015] The top of the two wheels is fixedly provided with a rotation of the two wheels, and the top of the two wheels is connected with a plurality of wheels respectively.
[0016] Two material ejection troughs are provided through the bottom of the clamping box, a horizontally arranged material ejection telescopic cylinder is fixedly connected to the top of the driving block, a material ejection plate is fixedly connected to the telescopic end of the material ejection telescopic cylinder, and a collecting box with an open top is provided below the discharge trough.
[0017] As an optimized solution, the hinge core installation assembly includes a hinge core material box arranged above the assembly table, the top of the hinge core material box is open and the bottom is an inclined structure, the end of the hinge core material box is located at the bottom and is penetrated by a discharge port, the length of the discharge port is the same as the relative inner wall spacing of the hinge core material box and is slightly larger than the length of the hinge core, a driving shaft arranged to rotate along a horizontal line is provided in the discharge port, two fixed circular plates are fixedly mounted on the driving shaft, the outer wall of the fixed circular plate is in frictional contact with the upper inner wall and the lower inner wall of the discharge port, the outer wall of the fixed circular plate is uniformly distributed with a plurality of horizontally penetrating material grooves along the circumferential direction, and the material groove can accommodate at most a single hinge core,
[0018] The top of the material receiving box is provided with a material receiving box near the discharge port on the side of the hinge core material box, and the top and one of the ends of the material receiving box are opened, and the bottom of the material receiving box is an inclined structure, and the side opening end of the material receiving box extends to a position close to the fixed circular plate, and the spacing between the material receiving box and the inner wall is greater than the length of the hinge core, and the opposite ends of the material receiving box are provided with a circular groove that is penetrated, and the hinge core material box and the material receiving box are fixedly connected to the assembly table through a connecting plate, and a horizontally arranged control telescopic cylinder is fixedly provided at the end of the connecting plate fixedly connected to the material receiving box, and a transition block is fixedly provided at the telescopic end of the control telescopic cylinder, and a push rod is fixedly provided at the end of the transition block, and one end of the push rod extends into one of the circular grooves. During the rotation of the fixed circular plate, the hinge core in the material receiving groove can fall into the material receiving box, and during the horizontal movement of the push rod, the hinge core in the material receiving box can be pushed from the other circular groove to the two hinge leaves in the clamping box.
[0019] The top of the fixing plate is fixedly provided with a horizontally arranged fixing cylinder, and both ends of the fixing cylinder are sealed. The upper outer wall of the fixing cylinder is fixedly provided with a vertically arranged knurled pin hopper, and the lower end of the knurled pin hopper extends into the inner cavity of the fixing cylinder and is connected with the fixing cylinder. The spacing between the fixing cylinder and the inner wall is the same as the spacing between the knurled pin hopper and the inner wall, and both are slightly larger than the length of the knurled pin. A rotating column is coaxially arranged in the fixing cylinder and is in friction contact with the inner wall of the fixing cylinder. The outer wall of the rotating column is evenly distributed with a plurality of horizontally penetrating transfer grooves along the circumferential direction, and the transfer groove can accommodate a single knurled pin at most. The lower outer wall of the fixing cylinder is fixedly provided with a V-shaped plate, the tip of the V-shaped plate is downwardly arranged and is an arc structure, one end of the V-shaped plate is sealed and horizontally penetrates the driven vertical plate, and a blanking groove is penetrated at the position where the outer wall of the fixing cylinder is located in the V-shaped plate.
[0020] A horizontally arranged upper hydraulic telescopic cylinder is fixedly provided at the end of the driven vertical plate, a fixed plate is fixedly provided at the telescopic end of the upper hydraulic telescopic cylinder, a horizontally arranged sliding rod is fixedly provided at the end of the fixed plate, one end of the sliding rod passes through the sealing end of the V-shaped plate and is slidably connected to the V-shaped plate, during the rotation of the rotating column, the knurled pin in the transfer groove falls into the V-shaped plate through the blanking groove, and when the driven vertical plate slides until the V-shaped plate abuts against the hinge leaf in the clamping box, the knurled pin in the V-shaped plate can be pushed into the hinge leaf during the horizontal sliding of the sliding rod.
[0021] As an optimized solution, pneumatic telescopic cylinders are fixedly provided on the opposite side walls of the rotating box, the telescopic cylinders of the pneumatic telescopic cylinders are fixedly connected to the fixed U-shaped plate, a vertically arranged driving telescopic cylinder is fixedly provided on the top of the fixed splint, and the telescopic end of the driving telescopic cylinder is fixedly connected to the driving plate.
[0022] As an optimized solution, a direction adjustment motor is fixedly provided at the end of one of the support vertical plates, and the output end of the direction adjustment motor passes through the support vertical plate and is fixedly connected to the rotating box.
[0023] As an optimized solution, two single-thread screws rotatably arranged along a horizontal line are provided in the discharge chute, the two single-thread screws respectively pass through the two drive blocks and are correspondingly threadedly connected to the two drive blocks, the two ends of the single-thread screws are correspondingly rotatably connected to the relative inner walls of the discharge chute, and two stepper motors are fixedly provided at the end of the assembly table, and the output ends of the two stepper motors both pass through the assembly table and are correspondingly fixedly connected to the two single-thread screws.
[0024] As an optimized solution, an upper drive motor is fixedly provided at the end of one of the support plates, the output end of the upper drive motor passes through the support plate and is fixedly connected to the rotating block, and a lower drive motor is fixedly provided at the bottom of the rotating block, and the output end of the lower drive motor is fixedly connected to the rotating shaft.
[0025] As an optimized solution, a servo motor is fixedly provided at the end of the hinge core material box, and the output end of the servo motor passes through the hinge core material box and is fixedly connected to the driving shaft.
[0026] As an optimized solution, two horizontally arranged lower hydraulic telescopic cylinders are fixedly provided on the top of the assembly table, and the telescopic ends of the two lower hydraulic telescopic cylinders are fixedly connected to the two driven vertical plates respectively. A control motor is fixedly provided at the end of the fixed cylinder, and the output end of the control motor passes through the fixed cylinder and is fixedly connected to the rotating column.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] 1. When splicing two hinged leaves, the direction adjustment motor drives the rotating box to rotate to a vertical state, and the two hinged leaves to be spliced are placed on the top of the two sliding blocks respectively. The telescopic cylinder drives the driving plate to slide, and then drives the moving clamp plate to move in the direction close to the fixed clamp plate until the fixed clamp plate and the moving clamp plate completely clamp and fix the hinge leaves. The two positioning telescopic cylinders on the same fixed U-shaped plate drive the two positioning plates to move toward each other synchronously until the two positioning plates are against the hinged leaves. At this time, the two hinged leaves are respectively located in the center of the two fixed U-shaped plates. The direction adjustment motor drives the two rotating boxes to rotate to a horizontal state. At this time, the two hinged leaves are both in a horizontal state. The pneumatic telescopic cylinder drives the two fixed U-shaped plates to move toward each other until the two hinges are The ends of the hinge pieces facing each other are inserted, and the upper electrically controlled telescopic cylinder drives the moving plate and the insertion rod to move horizontally until the insertion rod penetrates the two inserted hinge pieces, and the driving telescopic cylinder drives the driving plate and the moving clamping plate to reset, and the telescopic end of the positioning telescopic cylinder contracts appropriately, and the positioning plate is separated from the hinge piece, and the sliding block is reset under the action of the compression spring, and the pneumatic telescopic cylinder drives the two fixed U-shaped plates to move back to each other until they are reset, and the hinge piece rotates downward under the action of its own gravity until the two hinge pieces are against each other, thereby completing the splicing of the two hinge pieces, and after the two hinge pieces are spliced, the positioning telescopic cylinder drives the positioning plate to reset, and the direction adjustment motor drives the rotating box to rotate to a vertical state, realizing the function of automatic splicing of the two hinge pieces, and the splicing speed is fast and the splicing accuracy is high;
[0029] 2. After the two hinged pages are spliced, the lower electric control telescopic cylinder drives the lifting plate to move downward to the preset position. Under the drive of the lifting plate, the lower insertion rod and the two hinged pages move downward. With the cooperation of the inclined structure on the top of the clamping box, the two hinged pages are inserted into the clamping box. The clamping telescopic cylinder drives the clamping block to move in the direction close to the hinged pages until the two clamping blocks abut against the two hinged pages and then clamp and fix the two hinged pages, realizing the function of automatic feeding of the two hinged pages after splicing;
[0030] 3. When installing the hinge core and the knurled pin on the hinge leaves in the clamping box, the stepper motor drives the single-thread screw to rotate, and then drives the two drive blocks to move toward the hinge core material box until the drive block moves to the preset position. The servo motor drives the drive shaft and the two fixed circular plates to rotate, and one of the hinge cores in the hinge core material box enters the material storage grooves on the same horizontal line of the two fixed circular plates. During the rotation of the fixed circular plates, the hinge core in the material storage groove falls into the receiving box, and the telescopic cylinder is controlled to drive the transition block and the push rod to move horizontally. When the push rod is against the hinge core in the receiving box, the hinge core is pushed until the hinge core passes through the circular groove and is inserted into the two hinge leaves in the clamping box. At this point, the hinge core is completed. Automatic installation, the lower driving motor drives the rotating shaft and the clamping box to rotate 90°, the lower hydraulic telescopic cylinder drives the two driven vertical plates to slide toward each other until the two V-shaped plates correspond to the two ends of the hinge leaves, the control motor drives the rotating column to rotate, the knurled pin in the knurled pin hopper enters the transfer groove, during the rotation of the rotating column, the knurled pin in the transfer groove falls into the V-shaped plate through the blanking groove, the upper hydraulic telescopic cylinder drives the fixed plate and the sliding rod to slide horizontally, and pushes the knurled pins in the two V-shaped plates into the two ends of the hinge leaves respectively, thus completing the installation of the knurled pin. The equipment has good continuity in hinge assembly processing, and realizes the function of fast and automatic assembly of hinges without disassembling and transferring hinge leaves;
[0031] 4. After the hinge is assembled, the stepper motor drives the driving block to slide an appropriate distance in the opposite direction, the upper driving motor drives the rotating block to rotate 90°, the clamping telescopic cylinder drives the clamping block to reset, and then releases the restriction on the hinge. The ejecting telescopic cylinder drives the ejecting plate to move in the direction close to the clamping box, and the ejecting plate passes through the ejecting slot into the clamping box and pushes the hinge until the hinge is ejected out of the clamping box and falls into the collection box for collection, thus realizing the function of automatic unloading and collection of the assembled hinge. Therefore, the equipment has a high degree of automation, which can not only automatically splice the two hinge leaves with fast splicing speed and high splicing accuracy, but also automatically load the two spliced hinge leaves and automatically unload and collect the assembled hinge, greatly reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0033] Figure 1 It is a structural schematic diagram of the present invention;
[0034] Figure 2It is a structural schematic diagram of the docking assembly and the clamping assembly of the present invention;
[0035] Figure 3 It is a structural schematic diagram of the docking assembly of the present invention;
[0036] Figure 4 This is a schematic diagram of the structure of the interior of the fixed U-shaped plate of the present invention;
[0037] Figure 5 It is a schematic diagram of the structure of the clamping assembly of the present invention;
[0038] Figure 6 It is a structural schematic diagram of the bottom of the clamping box of the present invention;
[0039] Figure 7 It is a structural schematic diagram of the hinge core installation assembly of the present invention;
[0040] Figure 8 It is a structural schematic diagram of the present invention when the hinge core is installed into the hinge leaf piece;
[0041] Fig. 9 It is a schematic diagram of the structure inside the fixed cylinder and the knurled pin hopper of the present invention;
[0042] Fig.10 It is a schematic diagram of the structure when the knurled pin is installed in the hinge leaf piece of the present invention;
[0043] Fig.11 It is a schematic diagram of the structure of the present invention when automatically unloading into a collection box.
[0044] In the figure: 1-assembly table; 2-hinge core installation assembly; 3-knurled pin shaft installation assembly; 4-splicing mechanism; 5-clamping assembly; 6-discharging trough; 7-collection box; 8-support column; 9-docking assembly; 10-insertion rod; 11-moving plate; 12-upper electric telescopic cylinder; 13-lifting plate; 14-lower electric telescopic cylinder; 15-sliding block; 16-driving plate; 17-driving telescopic cylinder; 18-fixed clamping plate; 19-hinge leaf; 20-positioning plate; 21-positioning telescopic cylinder; 22-fixed rod; 23-fixed U-shaped plate; 24-compression spring; 25-sliding plate; 26-pneumatic telescopic cylinder; 27-support vertical plate; 28-rotating box; 29-adjustment motor; 30-moving clamping plate; 31-driving block; 32-upper driving motor; 33-rotating block; 34-clamping block; 35-clamping telescopic cylinder; 36-fixed Fixed bracket; 37- rectangular groove; 38- clamping box; 39- rotating shaft; 40- supporting plate; 41- telescopic cylinder for ejecting material; 42- ejecting plate; 43- lower driving motor; 44- ejecting material groove; 45- hinge core material box; 46- driving shaft; 47- discharge port; 48- fixed circular plate; 49- receiving box; 50- material storage groove; 51- circular groove; 52- ejector rod; 53- transition block; 54- connecting plate; 55- Control telescopic cylinder; 56-servo motor; 57-hinge core; 58-driven vertical plate; 59-fixed cylinder; 60-knurled pin hopper; 61-rotating column; 62-transfer trough; 63-blank trough; 64-V-plate; 65-knurled pin; 66-control motor; 67-sliding rod; 68-fixed plate; 69-upper hydraulic telescopic cylinder; 70-lower hydraulic telescopic cylinder; 71-single threaded screw; 72-stepping motor. DETAILED DESCRIPTION
[0045] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
[0046] like Figures 1 to 11 As shown, an intelligent robot for automatic hinge assembly comprises a horizontally arranged assembly table 1, a splicing mechanism 4 and a hinge core installation component 2 are sequentially arranged on the top of the assembly table 1 along its length direction, a discharge chute 6 is penetrated at a position between the splicing mechanism 4 and the hinge core installation component 2 on the top of the assembly table 1, one end of the discharge chute 6 extends to the bottom of the splicing mechanism 4, a clamping component 5 is arranged in the discharge chute 6, knurled pin shaft installation components 3 are arranged at positions on both sides of the discharge chute 6 on the top of the assembly table 1, and the two knurled pin shaft installation components 3 are located between the splicing mechanism 4 and the hinge core installation component 2 and are arranged facing each other;
[0047] The splicing mechanism 4 includes a lifting plate 13 horizontally arranged above the assembly table 1, two vertically arranged lower electric telescopic cylinders 14 are fixedly arranged on the top of the assembly table 1, and the telescopic ends of the lower electric telescopic cylinders 14 are fixedly connected to the lifting plate 13. A vertically arranged moving plate 11 is arranged above the lifting plate 13, and a horizontally arranged upper electric telescopic cylinder 12 is fixedly arranged on the top of the lifting plate 13, and the telescopic ends of the upper electric telescopic cylinder 12 are fixedly connected to the moving plate 11, and a horizontally arranged insertion rod 10 is fixedly arranged at the end of the moving plate 11. The top of the assembly table 1 is provided with docking components 9 at both sides of the discharge chute 6, and the two docking components 9 are arranged opposite to each other, and the insertion rod 10 is located in the middle position between the two docking components 9;
[0048] The docking assembly 9 includes two supporting vertical plates 27 vertically fixed to the top of the assembly table 1, a rotating box 28 is provided between the two supporting vertical plates 27, and the opposite side walls of the rotating box 28 are correspondingly connected to the two supporting vertical plates 27 for rotation. A sliding plate 25 is provided in the rotating box 28 for sliding in friction contact with the inner wall thereof, one end of the sliding plate 25 passes through the rotating box 28 and extends to the outside and is fixedly connected to a horizontally arranged fixed U-shaped plate 23, a sliding block 15 is provided for sliding on one of the inner walls of the fixed U-shaped plate 23, a horizontally arranged fixed clamping plate 18 is fixedly provided at the end of the sliding block 15, a vertically slidable driving plate 16 is passed through the top of the sliding block 15, the end of the driving plate 16 is flush with the end of the sliding block 15, and a horizontally arranged movable clamping plate 30 is fixedly provided at the end of the driving plate 16 below the fixed clamping plate 18.
[0049] A fixed rod 22 is horizontally penetrated through one of the side walls of the sliding block 15 and is slidably connected thereto. The two ends of the fixed rod 22 are fixedly connected to the opposite inner walls of the fixed U-shaped plate 23. Compression springs 24 are mounted on the fixed rod 22 at both sides of the sliding block 15. The two ends of the compression spring 24 are correspondingly abutted against the sliding block 15 and the fixed U-shaped plate 23. The opposite inner walls of the fixed U-shaped plate 23 are fixedly provided with horizontally arranged positioning telescopic cylinders 21. The telescopic ends of the two positioning telescopic cylinders 21 are arranged facing each other and are fixedly connected to the positioning plate 20.
[0050] When splicing the two hinged leaves 19, the rotating box 28 is rotated to a vertical state, and the two hinged leaves 19 to be spliced are placed on the top of the two sliding blocks 15 respectively. The driving plate 16 drives the movable clamping plate 30 to move in the direction close to the fixed clamping plate 18 until the fixed clamping plate 18 and the movable clamping plate 30 completely clamp and fix the hinged leaves 19. The two positioning telescopic cylinders 21 on the same fixed U-shaped plate 23 respectively drive the two positioning plates 20 to move toward each other synchronously until the two positioning plates 20 are against the hinged leaves 19. At this time, the two hinged leaves 19 are respectively located in the center position of the two fixed U-shaped plates 23. The two rotating boxes 28 are rotated to a horizontal state. At this time, the two hinged leaves 19 are in a horizontal state, and the two sliding plates 25 slide toward each other until the ends of the two hinged leaves 19 face each other. The upper electrically-controlled telescopic cylinder 12 drives the movable plate 11 and the insertion rod 10 to move horizontally until the insertion rod 10 penetrates the two hinge pages 19 that are inserted into each other, and the driving plate 16 drives the movable clamping plate 30 to reset. The telescopic end of the positioning telescopic cylinder 21 contracts appropriately, and the positioning plate 20 is separated from the hinge page 19. The sliding block 15 is reset under the action of the compression spring 24, and the two sliding plates 25 slide back to back until they are reset. Under the action of their own gravity, the hinge page 19 rotates downward until the two hinge pages 19 abut against each other, thereby completing the splicing of the two hinge pages 19. After the two hinge pages 19 are spliced, the positioning telescopic cylinder 21 drives the positioning plate 20 to reset, and the rotating box 28 rotates to a vertical state, thereby realizing the function of automatic splicing of the two hinge pages 19, and the splicing speed is fast and the splicing accuracy is high.
[0051] The clamping assembly 5 includes two driving blocks 31 slidably arranged along the length direction of the assembly table 1, and the opposite ends of the two driving blocks 31 extend into the assembly table 1 respectively and are slidably connected to the assembly table 1. A vertically arranged support plate 40 is fixedly arranged on the top of the driving block 31, and a rotating block 33 is arranged between the two supporting plates 40. The opposite ends of the rotating block 33 are rotatably connected with the two supporting plates 40. A rotating shaft 39 rotatably arranged along the plumb line is penetrated through the top of the rotating block 33. The top of the rotating shaft 39 is flush with the top of the rotating block 33 and is fixedly connected with a vertically arranged clamping box 38. The top of the clamping box 38 is open, and the open end of the clamping box 38 is an inclined structure. The opposite ends of the clamping box 38 are provided with a through-arranged rectangular groove 37, and a clamping block 34 is arranged in the rectangular groove 37. The opposite ends of the clamping box 38 are fixed with a fixed bracket 36, and a horizontally arranged clamping telescopic cylinder 35 is fixed on the fixed bracket 36. The telescopic ends of the two clamping telescopic cylinders 35 are fixedly connected with the two clamping blocks 34.
[0052] Two material ejection grooves 44 are provided through the bottom of the clamping box 38, a horizontally arranged material ejection telescopic cylinder 41 is fixedly connected to the top of the driving block 31, a material ejection plate 42 is fixedly connected to the telescopic end of the material ejection telescopic cylinder 41, and a collection box 7 with an opening at the top is provided below the discharge chute 6;
[0053] After the two hinge pages 19 are spliced, the lower electric-controlled telescopic cylinder 14 drives the lifting plate 13 to move downward to a preset position. Under the drive of the lifting plate 13, the lower insertion rod 10 and the two hinge pages 19 move downward. With the cooperation of the inclined structure at the top of the clamping box 38, the two hinge pages 19 are inserted into the clamping box 38. The clamping telescopic cylinder 35 drives the clamping block 34 to move in the direction close to the hinge page 19 until the two clamping blocks 34 abut against the two hinge pages 19 and then clamp and fix the two hinge pages 19. At this point, the automatic feeding operation of the two spliced hinge pages 19 is completed. The position and angle of the clamping box 38 can be adjusted respectively by the driving block 31 and the rotating shaft 39. With the cooperation of the two knurled pin shaft installation assemblies 3, the hinge core 57 and the knurled pin shaft 65 can be respectively installed on the two hinge leaves 19 that have been spliced in the clamping box 38. After the hinge is assembled, the rotating block 33 rotates 90°, and the clamping telescopic cylinder 35 drives the clamping block 34 to reset, thereby releasing the restriction on the hinge. The ejecting telescopic cylinder 41 drives the ejecting plate 42 to move toward the clamping box 38, and the ejecting plate 42 passes through the ejecting groove 44 into the clamping box 38 and pushes the hinge until the hinge is ejected out of the clamping box 38 and falls into the collection box 7 for collection, thereby realizing the functions of automatic loading of the two spliced hinge leaves 19 and automatic unloading and collection of the assembled hinges, which greatly reduces the workload of the staff.
[0054] The hinge core installation assembly 2 includes a hinge core material box 45 arranged above the assembly table 1. The top of the hinge core material box 45 is open and the bottom is an inclined structure. The end of the hinge core material box 45 is located at the bottom and is penetrated by a discharge port 47. The length of the discharge port 47 is the same as the distance between the hinge core material box 45 and the inner wall and is slightly larger than the length of the hinge core 57. A driving shaft 46 is arranged to rotate along a horizontal line in the discharge port 47. Two fixed circular plates 48 are fixedly mounted on the driving shaft 46. The outer wall of the fixed circular plate 48 is in frictional contact with the upper inner wall and the lower inner wall of the discharge port 47. The outer wall of the fixed circular plate 48 is evenly distributed with a plurality of horizontally penetrating material grooves 50 along the circumferential direction. The material groove 50 can accommodate at most a single hinge core 57.
[0055] A receiving box 49 is provided at the side of the hinge core material box 45 near the discharge port 47. The top and one end of the receiving box 49 are open, and the bottom of the receiving box 49 is an inclined structure. The side opening end of the receiving box 49 extends to a position close to the fixed circular plate 48. The distance between the receiving box 49 and the inner wall is greater than the length of the hinge core 57. The opposite ends of the receiving box 49 are provided with circular grooves 51 that are penetrated. The hinge core material box 45 and the receiving box 49 are fixedly connected to the assembly table 1 through the connecting plate 54, and are fixedly connected to the receiving box 49. A horizontally arranged control telescopic cylinder 55 is fixedly arranged at the end of the connecting plate 54, a transition block 53 is fixedly arranged at the telescopic end of the control telescopic cylinder 55, a push rod 52 is fixedly arranged at the end of the transition block 53, one end of the push rod 52 extends into one of the circular grooves 51, and during the rotation of the fixed circular plate 48, the hinge core 57 in the material receiving groove 50 can fall into the material receiving box 49, and during the horizontal movement of the push rod 52, the hinge core 57 in the material receiving box 49 can be pushed from the other circular groove 51 to the two hinge leaves 19 in the clamping box 38;
[0056] When installing the hinge core 57 on the two hinge leaves 19 in the clamping box 38, the two driving blocks 31 move horizontally to the preset position, the driving shaft 46 drives the two fixed circular plates 48 to rotate, and one of the hinge cores 57 in the hinge core material box 45 enters the material storage groove 50 on the same horizontal line of the two fixed circular plates 48. During the rotation of the fixed circular plates 48, the hinge core 57 in the material storage groove 50 falls into the receiving box 49, and the telescopic cylinder 55 is controlled to drive the transition block 53 and the push rod 52 to move horizontally. When the push rod 52 abuts against the hinge core 57 in the receiving box 49, the hinge core 57 is pushed until the hinge core 57 passes through the circular groove 51 and is inserted into the two hinge leaves 19 in the clamping box 38, thereby completing the automatic installation of the hinge core 57.
[0057] The knurled pin shaft installation assembly 3 includes a driven vertical plate 58 which is horizontally slidably arranged along the width direction of the assembly table 1. A horizontally arranged fixed cylinder 59 is fixedly arranged on the top of the driven vertical plate 58. Both ends of the fixed cylinder 59 are sealed. A vertically arranged knurled pin shaft hopper 60 is fixedly arranged on the upper outer wall of the fixed cylinder 59. The lower end of the knurled pin shaft hopper 60 extends into the fixed cylinder 59 and is connected to the inner cavity of the fixed cylinder 59. The spacing between the fixed cylinder 59 and the inner wall is the same as the spacing between the knurled pin shaft hopper 60 and the inner wall, and both are slightly larger than the knurled pin shaft 60. 5 in length, a rotating column 61 is coaxially rotated in the fixed cylinder 59 and is in frictional contact with the inner wall thereof, a plurality of horizontally penetrating transfer grooves 62 are evenly distributed on the outer wall of the rotating column 61 along the circumferential direction, and the transfer groove 62 can accommodate at most a single knurled pin 65, a V-shaped plate 64 is fixedly disposed on the lower outer wall of the fixed cylinder 59, the tip of the V-shaped plate 64 is downwardly disposed and is an arc-shaped structure, one end of the V-shaped plate 64 is sealed and horizontally penetrates the driven vertical plate 58, a blanking groove 63 is penetrated at the position of the outer wall of the fixed cylinder 59 located in the V-shaped plate 64,
[0058] A horizontally arranged upper hydraulic telescopic cylinder 69 is fixed to the end of the driven vertical plate 58, a fixed plate 68 is fixed to the telescopic end of the upper hydraulic telescopic cylinder 69, a horizontally arranged sliding rod 67 is fixed to the end of the fixed plate 68, one end of the sliding rod 67 passes through the sealing end of the V-shaped plate 64 and is slidably connected to the V-shaped plate 64, during the rotation of the rotating column 61, the knurled pin shaft 65 in the transfer groove 62 falls into the V-shaped plate 64 through the blanking groove 63, and when the driven vertical plate 58 slides until the V-shaped plate 64 abuts against the hinge leaf 19 in the clamping box 38, the sliding rod 67 can push the knurled pin shaft 65 in the V-shaped plate 64 into the hinge leaf 19 during the horizontal sliding process;
[0059] The rotating column 61 rotates, and the knurled pin 65 in the knurled pin hopper 60 enters the transfer groove 62. During the rotation of the rotating column 61, the knurled pin 65 in the transfer groove 62 falls into the V-shaped plate 64 through the blanking groove 63. When the knurled pin 65 is installed on the hinge leaf 19 in the clamping box 38, the rotating shaft 39 drives the clamping box 38 to rotate 90°, and the two driven vertical plates 58 slide toward each other until the two V-shaped plates 64 correspond to the two ends of the hinge leaf 19. The upper hydraulic telescopic cylinder 69 drives the fixed plate 68 and the sliding rod 67 to slide horizontally, and pushes the knurled pins 65 in the two V-shaped plates 64 into the two ends of the hinge leaf 19 respectively, thereby completing the installation of the knurled pin 65. The equipment has good continuity in hinge assembly processing, and realizes the function of quickly and automatically assembling the hinge without disassembling and transferring the hinge leaf 19.
[0060] Pneumatic telescopic cylinders 26 are fixedly provided on the opposite side walls of the rotating box 28, and the telescopic cylinders of the pneumatic telescopic cylinders 26 are fixedly connected to the fixed U-shaped plate 23. A vertically arranged driving telescopic cylinder 17 is fixedly provided on the top of the fixed splint 18, and the telescopic end of the driving telescopic cylinder 17 is fixedly connected to the driving plate 16.
[0061] An adjustment motor 29 is fixedly provided at the end of one of the support vertical plates 27 , and an output end of the adjustment motor 29 passes through the support vertical plate 27 and is fixedly connected to the rotating box 28 .
[0062] Two single-thread screws 71 rotatably arranged along a horizontal line are provided in the discharge chute 6. The two single-thread screws 71 respectively penetrate the two drive blocks 31 and are correspondingly threadedly connected to the two drive blocks 31. The two ends of the single-thread screw 71 are correspondingly rotatably connected to the relative inner walls of the discharge chute 6. Two stepper motors 72 are fixedly provided at the end of the assembly table 1. The output ends of the two stepper motors 72 both pass through the assembly table 1 and are correspondingly fixedly connected to the two single-thread screws 71.
[0063] An upper drive motor 32 is fixedly provided at the end of one of the support plates 40, and the output end of the upper drive motor 32 passes through the support plate 40 and is fixedly connected to the rotating block 33. A lower drive motor 43 is fixedly provided at the bottom of the rotating block 33, and the output end of the lower drive motor 43 is fixedly connected to the rotating shaft 39.
[0064] A servo motor 56 is fixedly provided at the end of the hinge core material box 45 , and an output end of the servo motor 56 passes through the hinge core material box 45 and is fixedly connected to the driving shaft 46 .
[0065] Two horizontally arranged lower hydraulic telescopic cylinders 70 are fixedly provided on the top of the assembly table 1. The telescopic ends of the two lower hydraulic telescopic cylinders 70 are fixedly connected to the two driven vertical plates 58 respectively. A control motor 66 is fixedly provided at the end of the fixed cylinder 59. The output end of the control motor 66 passes through the fixed cylinder 59 and is fixedly connected to the rotating column 61.
[0066] Support columns 8 are fixedly provided at the four corners of the bottom of the assembly table 1 .
[0067] The working principle of this device is:
[0068] When the two hinged leaves 19 are to be spliced, the direction-adjusting motor 29 drives the rotating box 28 to rotate to a vertical state, and the two hinged leaves 19 to be spliced are respectively placed on the top of the two sliding blocks 15, and the telescopic cylinder 17 is driven to drive the driving plate 16 to slide, thereby driving the movable clamping plate 30 to move in the direction close to the fixed clamping plate 18, until the fixed clamping plate 18 and the movable clamping plate 30 completely clamp and fix the hinged leaves 19, and the two positioning telescopic cylinders 21 on the same fixed U-shaped plate 23 respectively drive the two positioning plates 20 to move toward each other synchronously, until the two positioning plates 20 are both against the hinged leaves 19, at this time, the two hinged leaves 19 are respectively located in the center position of the two fixed U-shaped plates 23, and the direction-adjusting motor 29 drives the two rotating boxes 28 to rotate to a horizontal state, at this time, the two hinged leaves 19 are both in a horizontal state, and the pneumatic telescopic cylinder 26 drives the two fixed U-shaped plates 23 to move toward each other, until the two hinged leaves The ends of the hinges 19 facing each other are inserted into each other, and the upper electrically controlled telescopic cylinder 12 drives the movable plate 11 and the insertion rod 10 to move horizontally until the insertion rod 10 penetrates the two inserted hinge pages 19, and the driving telescopic cylinder 17 drives the driving plate 16 and the movable clamping plate 30 to reset, and the telescopic end of the positioning telescopic cylinder 21 shrinks appropriately, and the positioning plate 20 is separated from the hinge page 19, and the sliding block 15 is reset under the action of the compression spring 24, and the pneumatic telescopic cylinder 26 drives the two fixed U-shaped plates 23 to move back to each other until they are reset, and the hinge page 19 rotates downward under the action of its own gravity until the two hinge pages 19 are against each other, thereby completing the splicing of the two hinge pages 19, and after the two hinge pages 19 are spliced, the positioning telescopic cylinder 21 drives the positioning plate 20 to reset, and the direction adjustment motor 29 drives the rotating box 28 to rotate to a vertical state, realizing the function of automatically splicing the two hinge pages 19, and the splicing speed is fast and the splicing accuracy is high;
[0069] After the two hinge leaves 19 are spliced, the lower electric control telescopic cylinder 14 drives the lifting plate 13 to move downward to the preset position. Under the drive of the lifting plate 13, the lower insertion rod 10 and the two hinge leaves 19 move downward. With the cooperation of the inclined surface structure at the top of the clamping box 38, the two hinge leaves 19 are inserted into the clamping box 38. The clamping telescopic cylinder 35 drives the clamping block 34 to move in the direction close to the hinge leaves 19 until the two clamping blocks 34 abut against the two hinge leaves 19 and then clamp and fix the two hinge leaves 19, thereby realizing the function of automatically feeding the two hinge leaves 19 after splicing;
[0070] When the hinge core 57 and the knurled pin 65 are installed on the hinge leaf piece 19 in the clamping box 38, the stepping motor 72 drives the single-thread screw rod 71 to rotate, and then drives the two driving blocks 31 to move in the direction close to the hinge core material box 45 until the driving block 31 moves to the preset position, and the servo motor 56 drives the driving shaft 46 and the two fixed circular plates 48 to rotate, and one of the hinge cores 57 in the hinge core material box 45 enters the material storage groove 50 located on the same horizontal line of the two fixed circular plates 48. During the rotation of the fixed circular plates 48, the hinge core 57 in the material storage groove 50 falls into the receiving box 49, and the telescopic cylinder 55 is controlled to drive the transition block 53 and the push rod 52 to move horizontally. When the push rod 52 abuts against the hinge core 57 in the receiving box 49, the hinge core 57 is pushed until the hinge core 57 passes through the circular groove 51 and is inserted into the two hinge leaf pieces 19 in the clamping box 38, thereby completing the alignment. The hinge core 57 is automatically installed. The lower driving motor 43 drives the rotating shaft 39 and the clamping box 38 to rotate 90 degrees. The lower hydraulic telescopic cylinder 70 drives the two driven vertical plates 58 to slide toward each other until the two V-shaped plates 64 correspond to the two ends of the hinge leaf 19. The control motor 66 drives the rotating column 61 to rotate, and the knurled pin 65 in the knurled pin hopper 60 enters the transfer groove 62. During the rotation of the rotating column 61, the knurled pin 65 in the transfer groove 62 falls into the V-shaped plate 64 through the blanking groove 63. The upper hydraulic telescopic cylinder 69 drives the fixed plate 68 and the sliding rod 67 to slide horizontally, and pushes the knurled pin 65 in the two V-shaped plates 64 into the two ends of the hinge leaf 19 respectively, so as to complete the installation of the knurled pin 65. The equipment has good continuity in hinge assembly processing and realizes the function of quickly and automatically assembling the hinge without disassembling and transferring the hinge leaf 19.
[0071] After the hinge is assembled, the stepper motor 72 drives the driving block 31 to slide in the opposite direction for an appropriate distance, the upper driving motor 32 drives the rotating block 33 to rotate 90°, and the clamping telescopic cylinder 35 drives the clamping block 34 to reset, thereby releasing the restriction on the hinge, and the ejecting telescopic cylinder 41 drives the ejecting plate 42 to move in the direction close to the clamping box 38, and the ejecting plate 42 passes through the ejecting groove 44 into the clamping box 38 and pushes the hinge until the hinge is ejected from the clamping box 38 and falls into the collection box 7 for collection, thereby realizing the function of automatic unloading and collection of the assembled hinge. Therefore, the equipment has a high degree of automation, not only can it automatically splice the two hinge leaves 19 with fast splicing speed and high splicing accuracy, but it can also automatically load the two spliced hinge leaves 19 and automatically unload and collect the assembled hinge, which greatly reduces the workload of the staff.
[0072] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. An intelligent robot for automatic hinge assembly, characterized in that: The utility model comprises an assembly table (1) arranged horizontally, wherein a splicing mechanism (4) and a hinge core installation component (2) are arranged on the top of the assembly table (1) in sequence along the length direction thereof, a discharge chute (6) is arranged on the top of the assembly table (1) between the splicing mechanism (4) and the hinge core installation component (2), one end of the discharge chute (6) extends to the bottom of the splicing mechanism (4), a clamping component (5) is arranged in the discharge chute (6), and knurled pin shaft installation components (3) are arranged on the top of the assembly table (1) at positions on both sides of the discharge chute (6), and the two knurled pin shaft installation components (3) are located between the splicing mechanism (4) and the hinge core installation component (2) and are arranged facing each other; The splicing mechanism (4) comprises a lifting plate (13) horizontally arranged above the assembly platform (1); two vertically arranged lower electric telescopic cylinders (14) are fixedly arranged on the top of the assembly platform (1); the telescopic ends of the lower electric telescopic cylinders (14) are fixedly connected to the lifting plate (13); a vertically arranged moving plate (11) is arranged above the lifting plate (13); a horizontally arranged upper electric telescopic cylinder (12) is fixedly arranged on the top of the lifting plate (13); the telescopic ends of the upper electric telescopic cylinder (12) are fixedly connected to the moving plate (11); a horizontally arranged insertion rod (10) is fixedly arranged at the end of the moving plate (11); docking assemblies (9) are provided at positions on both sides of the discharge chute (6) at the top of the assembly platform (1); the two docking assemblies (9) are arranged facing each other, and the insertion rod (10) is located in the middle between the two docking assemblies (9); The docking assembly (9) comprises two supporting vertical plates (27) vertically fixed to the top of the assembly table (1), a rotating box (28) is provided between the two supporting vertical plates (27), the opposite side walls of the rotating box (28) are correspondingly connected to the two supporting vertical plates (27), a sliding plate (25) is slidably provided in the rotating box (28) and is in frictional contact with the inner wall thereof, one end of the sliding plate (25) passes through the rotating box (28) and extends to the outside and is fixedly connected to a horizontally arranged fixed U-shaped plate (23), a sliding block (15) is slidably provided on one of the inner walls of the fixed U-shaped plate (23), a horizontally arranged fixed clamping plate (18) is fixedly provided at the end of the sliding block (15), a vertically slidable driving plate (16) is passed through the top of the sliding block (15), the end of the driving plate (16) is flush with the end of the sliding block (15), and a horizontally arranged movable clamping plate (30) is fixedly provided at the end of the driving plate (16) below the fixed clamping plate (18), A fixing rod (22) is horizontally penetrated through one of the side walls of the sliding block (15) and is slidably connected thereto. The two ends of the fixing rod (22) are fixedly connected to the opposite inner walls of the fixed U-shaped plate (23). Compression springs (24) are sleeved on the positions of the fixing rod (22) located on both sides of the sliding block (15). The two ends of the compression spring (24) are respectively abutted against the sliding block (15) and the fixed U-shaped plate (23). The opposite inner walls of the fixed U-shaped plate (23) are fixedly provided with horizontally arranged positioning telescopic cylinders (21). The telescopic ends of the two positioning telescopic cylinders (21) are arranged to face each other and are fixedly connected to the positioning plate (20).
2. The intelligent robot for automatic hinge assembly according to claim 1, characterized in that: The clamping assembly (5) comprises two driving blocks (31) slidably arranged along the length direction of the assembly table (1), the two opposite ends of the driving blocks (31) respectively extend into the assembly table (1) and are slidably connected to the assembly table (1), a vertically arranged support plate (40) is fixedly provided on the top of the driving block (31), a rotating block (33) is provided between the two support plates (40), the opposite ends of the rotating block (33) are correspondingly rotatably connected to the two support plates (40), a rotating shaft (39) rotatably arranged along a plumb line is penetrated through the top of the rotating block (33), and the top end of the rotating shaft (39) is connected to the rotating block (33). The top of the rotating block (33) is flush with and fixedly connected to a vertically arranged clamping box (38); the top of the clamping box (38) is open; the open end of the clamping box (38) is an inclined structure; the opposite ends of the clamping box (38) are provided with a rectangular groove (37) extending therethrough; a clamping block (34) is arranged in the rectangular groove (37); the opposite ends of the clamping box (38) are fixedly provided with a fixed bracket (36); the fixed bracket (36) is fixedly provided with a horizontally arranged clamping telescopic cylinder (35); the telescopic ends of the two clamping telescopic cylinders (35) are fixedly connected to the two clamping blocks (34) correspondingly; Two material ejection grooves (44) are provided through the bottom of the clamping box (38), a horizontally arranged material ejection telescopic cylinder (41) is fixedly connected to the top of the driving block (31), a material ejection plate (42) is fixedly connected to the telescopic end of the material ejection telescopic cylinder (41), and a collection box (7) with an opening at the top is provided below the discharge trough (6).
3. The intelligent robot for automatic hinge assembly according to claim 2, characterized in that: The hinge core installation assembly (2) comprises a hinge core material box (45) arranged above the assembly table (1); the top of the hinge core material box (45) is open and the bottom is an inclined structure; a discharge port (47) is provided at the lower end of the hinge core material box (45); the length of the discharge port (47) is the same as the distance between the hinge core material box (45) and the inner wall and is slightly greater than the length of the hinge core (57); a driving shaft (46) is provided in the discharge port (47) and is arranged to rotate along a horizontal line; two fixed circular plates (48) are fixedly mounted on the driving shaft (46); the outer wall of the fixed circular plate (48) is in frictional contact with the upper inner wall and the lower inner wall of the discharge port (47); the outer wall of the fixed circular plate (48) is evenly distributed along the circumferential direction with a plurality of horizontally penetrating material grooves (50); the material groove (50) can accommodate at most a single hinge core (57); A receiving box (49) is provided on the side of the hinge core material box (45) near the material outlet (47); the top and one of the ends of the receiving box (49) are open; the bottom of the receiving box (49) is an inclined structure; the side opening end of the receiving box (49) extends to a position close to the fixed circular plate (48); the distance between the receiving box (49) and the inner wall is greater than the length of the hinge core (57); the opposite ends of the receiving box (49) are provided with circular grooves (51) extending therethrough; the hinge core material box (45) and the receiving box (49) are fixedly connected to the assembly table (1) via a connecting plate (54) fixed to the receiving box (49). A horizontally arranged control telescopic cylinder (55) is fixedly provided at the end of the connected connecting plate (54), a transition block (53) is fixedly provided at the telescopic end of the control telescopic cylinder (55), a push rod (52) is fixedly provided at the end of the transition block (53), one end of the push rod (52) extends into one of the circular grooves (51), and during the rotation of the fixed circular plate (48), the hinge core (57) in the material receiving groove (50) can fall into the material receiving box (49), and during the horizontal movement of the push rod (52), the hinge core (57) in the material receiving box (49) can be pushed from the other circular groove (51) to the two hinge leaves (19) in the clamping box (38).
4. The intelligent robot for automatic hinge assembly according to claim 2, characterized in that: The knurled pin shaft installation assembly (3) comprises a driven vertical plate (58) horizontally slidably arranged along the width direction of the assembly table (1); a horizontally arranged fixed cylinder (59) is fixedly arranged on the top of the driven vertical plate (58); both ends of the fixed cylinder (59) are sealed; a vertically arranged knurled pin shaft hopper (60) is fixedly arranged on the upper outer wall of the fixed cylinder (59); a lower end of the knurled pin shaft hopper (60) extends into the fixed cylinder (59) and is connected to the inner cavity of the fixed cylinder (59); the spacing between the fixed cylinder (59) and the inner wall is the same as the spacing between the knurled pin shaft hopper (60) and the inner wall, and both are slightly larger than the knurled pin shaft (65). The fixed cylinder (59) has a length of 100 mm, a rotating column (61) is coaxially rotated in the fixed cylinder (59) and is in frictional contact with the inner wall thereof, the outer wall of the rotating column (61) is evenly distributed with a plurality of horizontally penetrating transfer grooves (62) along the circumferential direction, and the transfer groove (62) can accommodate at most a single knurled pin shaft (65), a V-shaped plate (64) is fixedly provided on the lower outer wall of the fixed cylinder (59), the tip of the V-shaped plate (64) is downwardly arranged and is an arc-shaped structure, one end of the V-shaped plate (64) is sealed and horizontally penetrates the driven vertical plate (58), and a blanking groove (63) is penetrated at a position of the outer wall of the fixed cylinder (59) located inside the V-shaped plate (64), A horizontally arranged upper hydraulic telescopic cylinder (69) is fixedly provided at the end of the driven vertical plate (58), a fixed plate (68) is fixedly provided at the telescopic end of the upper hydraulic telescopic cylinder (69), a horizontally arranged sliding rod (67) is fixedly provided at the end of the fixed plate (68), one end of the sliding rod (67) passes through the sealing end of the V-shaped plate (64) and is slidably connected to the V-shaped plate (64), during the rotation of the rotating column (61), the knurled pin shaft (65) in the transfer groove (62) falls into the V-shaped plate (64) through the blanking groove (63), and when the driven vertical plate (58) slides until the V-shaped plate (64) abuts against the hinge leaf (19) in the clamping box (38), the sliding rod (67) can push the knurled pin shaft (65) in the V-shaped plate (64) into the hinge leaf (19) during the horizontal sliding process.
5. The intelligent robot for automatic hinge assembly according to claim 1, characterized in that: Pneumatic telescopic cylinders (26) are fixedly provided on opposite side walls of the rotating box (28), the telescopic cylinders of the pneumatic telescopic cylinders (26) being fixedly connected to the fixed U-shaped plate (23), a vertically arranged driving telescopic cylinder (17) being fixedly provided on the top of the fixed clamping plate (18), the telescopic end of the driving telescopic cylinder (17) being fixedly connected to the driving plate (16).
6. The intelligent robot for automatic hinge assembly according to claim 1, characterized in that: A direction adjustment motor (29) is fixedly provided at the end of one of the support vertical plates (27), and an output end of the direction adjustment motor (29) passes through the support vertical plate (27) and is fixedly connected to the rotating box (28).
7. The intelligent robot for automatic hinge assembly according to claim 2, characterized in that: Two single-thread screws (71) rotatably arranged along a horizontal line are arranged in the discharge chute (6); the two single-thread screws (71) respectively penetrate the two drive blocks (31) and are correspondingly threadedly connected to the two drive blocks (31); two ends of the single-thread screws (71) are correspondingly rotatably connected to the opposite inner walls of the discharge chute (6); two stepper motors (72) are fixedly arranged at the end of the assembly table (1); the output ends of the two stepper motors (72) both penetrate the assembly table (1) and are correspondingly fixedly connected to the two single-thread screws (71).
8. The intelligent robot for automatic hinge assembly according to claim 2, characterized in that: An upper drive motor (32) is fixedly provided at the end of one of the support plates (40), an output end of the upper drive motor (32) passes through the support plate (40) and is fixedly connected to the rotating block (33), a lower drive motor (43) is fixedly provided at the bottom of the rotating block (33), and an output end of the lower drive motor (43) is fixedly connected to the rotating shaft (39).
9. The intelligent robot for automatic hinge assembly according to claim 3, characterized in that: A servo motor (56) is fixedly provided at the end of the hinge core material box (45), and an output end of the servo motor (56) passes through the hinge core material box (45) and is fixedly connected to the drive shaft (46).
10. The intelligent robot for automatic hinge assembly according to claim 4, characterized in that: Two horizontally arranged lower hydraulic telescopic cylinders (70) are fixedly provided on the top of the assembly table (1); the telescopic ends of the two lower hydraulic telescopic cylinders (70) are fixedly connected to two driven vertical plates (58) respectively; a control motor (66) is fixedly provided at the end of the fixed cylinder (59); the output end of the control motor (66) passes through the fixed cylinder (59) and is fixedly connected to the rotating column (61).
