A plastic masterbatch granulating device

By designing a rotary pelletizing mechanism with multiple sets of alternate operations and a plastic masterbatch granulation device for fixed-point cooling and heating systems, the knife dipping problem caused by pelletizing when the plastic is not completely cooled in the prior art and the low maintenance efficiency of the pelletizer is solved. The problem of efficient cutting and simplification of cleaning process.

CN118906289BActive Publication Date: 2025-02-11山东诺森塑胶有限公司
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Patent Information

Application Number
CN202411404718.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-02-11
Estimated Expiration
2044-10-10

AI Technical Summary

Technical Problem

During the existing plastic masterbatch granules, air-cooled pelletizers are prone to pelletizing when the plastic has not been completely cooled, resulting in knife dipping; a single-group cutter of the pelletizer needs to be stopped to replace or clean, which affects efficiency; The plastic adhered to the outer wall of the cutter is difficult to clean after cooling.

Method used

A plastic masterbatch granulation device including a support seat and a rotary pelletizing mechanism is designed, and a rotary pelletizing mechanism with multiple sets of alternate operations is equipped with cold and hot air systems for fixed-point cooling and heating, achieving rapid disassembly and efficient cleaning.

Benefits of technology

Through multiple sets of rotary pelletizing mechanisms and fixed-point cooling and heating systems with alternating operations, the phenomenon of sticking the knife is reduced, cutting efficiency and device maintenance efficiency are improved, and the cleaning process of the outer wall of the knife is simplified.

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Abstract

The present invention discloses a plastic masterbatch granulation device, which relates to the technical field of plastic masterbatch granulation, and includes a support seat and a rotary pelletizing mechanism. The support seat is composed of a processing chamber 1 for cutting and cleaning arranged at the top, a horizontal plate fixed to the left inner wall of the processing chamber 1, a collection bucket fixed in the middle, and a processing chamber 2 for shaping arranged at the bottom. The driving mechanism is symmetrically provided with a rotary pelletizing mechanism, and the rotary pelletizing mechanism includes a disassembly assembly component 1 for rapid disassembly and assembly, and an auxiliary component for fixed-point cold air cooling during cutting and fixed-point hot air heating during cleaning. The present invention is adapted to the driving mechanism and the rotary pelletizing mechanism, and two groups of blades alternately work to cut the plastic strips extruded by the extrusion device, thereby improving the cutting efficiency of the device. After the driving limiter releases the limit on the disassembly assembly component, the disassembly assembly component and the blade are separated from the rotary seat as a whole, thereby realizing rapid disassembly and saving maintenance time.
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Description

Technical Field

[0001] The invention relates to the technical field of plastic masterbatch granulation, in particular to a plastic masterbatch granulation device. Background Art

[0002] Plastic masterbatch granulation refers to the process of mixing high-concentration pigments with resin carriers and other additives to make granular products through a specific process. It is usually used for coloring plastic products. The plastic masterbatch granulation process usually involves melting and mixing the precisely weighed ingredients, then feeding them into the die head of the extruder, and extruding them through tiny pores under high pressure to form long strips. When the material cools and has a certain hardness, it is cut into small particles by a pelletizer.

[0003] In the current plastic masterbatch pelletizing process, the pelletizer is usually located at the end of the extruder, which can cut the extruded long strips into particles of uniform size. The air-cooled pelletizer uses a fan to cool the extruded melt strip before pelletizing. It does not require water cooling and will not produce sewage, which is beneficial to saving resources. However, the temperature of the plastic is too high after extrusion, and the air-cooled pelletizer is prone to pelletizing before the plastic is completely cooled, resulting in knife sticking. Secondly, the pelletizer is usually equipped with a single set of cutters. When replacing the worn cutter and cleaning the cutter, the pelletizer needs to stop operating, affecting the efficiency of pelletizing. Furthermore, when cleaning the cutter, the plastic stuck to the outer wall of the cutter is difficult to clean after cooling, and it is not convenient to peel off the plastic on the outer wall of the cutter.

[0004] Therefore, in order to reduce the occurrence of plastic sticking to the knife and improve the efficiency of pelletizing, the present invention provides a plastic masterbatch pelletizing device. Summary of the invention

[0005] The purpose of the present invention is to solve the problems existing in the prior art and to propose a plastic masterbatch granulating device.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a plastic masterbatch granulation device, including a support seat and a rotary pelletizing mechanism, the support seat is composed of a processing chamber 1 for cutting and cleaning arranged at the top, a horizontal plate fixed to the left inner wall of the processing chamber 1, a collecting bucket fixed in the middle and a processing chamber 2 for shaping arranged at the bottom, and an extrusion device is fixedly connected to the left inner wall of the processing chamber 1 of the support seat, a plurality of extrusion ports are opened on the right side wall of the extrusion device, and the horizontal plate of the support seat is arranged above the extrusion device.

[0007] A driving mechanism is arranged on the horizontal plate of the support seat, and the driving mechanism includes motor 1. Motor 1 is installed on the top wall of the horizontal plate of the support seat, and a support member is fixed on the right wall of the output end of motor 1. The support member is composed of two circular plates and square plates connected between the circular plates, and motor 2 is installed in the middle of the right wall of the two circular plates of the support member, and motor 2 is connected to the rotating seat by rotating a rotating shaft running through the support member.

[0008] The driving mechanism is symmetrically provided with a rotary pelletizing mechanism, and the rotary pelletizing mechanism includes a disassembly and assembly component 1 for quick disassembly and assembly, and an auxiliary component for fixed-point cold air cooling during cutting and fixed-point hot air heating during cleaning. A cleaning mechanism is provided on the inner top wall of the support seat, and a shaping mechanism is provided in the processing cavity 2 of the support seat. An auxiliary cooling mechanism is provided in both the processing cavity 1 and the processing cavity 2 of the support seat.

[0009] In the above-mentioned plastic masterbatch granulating device, the disassembly and assembly component 1 includes a disassembly and assembly part, and the disassembly and assembly part is connected to the inside of the rotating seat by snap-fitting, the disassembly and assembly part is composed of a square block, an arrow part fixed to the right wall of the square block and a disc fixed to the left wall of the square block, a plurality of knife seats are evenly fixed on the side wall of the disc of the disassembly and assembly part along the circumferential direction, and blades are installed on the side walls of the knife seats, a stopper is attached to the right wall of the arrow part of the disassembly and assembly part, and the stopper is installed on the inner wall of the rotating seat through a spring, a plurality of limit members are evenly arranged on the inside of the rotating seat along the circumferential direction, and the limit members are composed of T-shaped members and wedge blocks.

[0010] In the above-mentioned plastic masterbatch granulation device, the T-block of the limiter slides through and is connected to the rotating seat, and the T-block of the limiter is connected to the inner wall of the rotating seat through a spring, and the side wall of the arrow part of the disassembly and assembly part is provided with a groove that is compatible with the wedge block of the limiter, and the end of the T-block of the limiter away from the wedge block is fixedly connected with an adjusting member 1, and the outer wall of the rotating seat is rotatably connected with a matching member 1, and the matching member 1 is composed of a circular ring and a wedge block fixed on the side wall of the circular ring and compatible with the adjusting member 1, the circular ring of the rotating seat and the matching member 1 are jointly engaged with a positioning bolt, and a plurality of holes that are compatible with the positioning bolt are provided on the side wall of the rotating seat.

[0011] In the above-mentioned plastic masterbatch granulation device, the auxiliary component includes a cold air fan, and the cold air fan is installed on the left side wall of the disassembly component disc, the square block of the disassembly component and the inside of the disc are jointly equipped with a ventilation duct connected to the cold air fan, and the ventilation duct passes through the knife seat and is provided with multiple branch outlets on the side close to the cutting surface of the blade, the ventilation duct passes through the square block of the disassembly component and is provided with branch outlet two on the top wall of the square block of the disassembly component, and the top wall of the branch outlet two is attached with a sealing member.

[0012] In the above-mentioned plastic masterbatch granulation device, the sealing part is connected by sliding back and forth through a spring and a square block of the disassembly part, the top wall of the sealing part located above the extrusion device is fitted with an adjustment block, and the top wall of the sealing part is provided with a groove matched with the adjustment block, the adjustment block is connected to a connecting seat one through a spring, and a hot air blower is installed at the front part of the bottom wall of the connecting seat one, an electric push rod is installed on the top wall of the connecting seat one, and the top wall of the electric push rod is fixedly connected to the inner top wall of the support seat.

[0013] In the above-mentioned plastic masterbatch granulation device, the cleaning mechanism includes motor three, and the inner top wall of the support seat is installed with motor three through a square plate, the right wall of the output end of motor three is fixedly connected with a bidirectional screw, and the right end of the bidirectional screw is rotatably connected to the square plate fixed to the inner top wall of the support seat, the left part of the bidirectional screw is threadedly connected with a collecting piece, and the collecting piece consists of a vertical plate and a collecting box fixed to the bottom wall of the vertical plate, the collecting box of the collecting piece is slidably connected to the horizontal plate of the support seat, the top wall of the collecting box of the collecting piece is fixed with a connecting seat two, and the connecting seat two consists of a vertical plate and an annular piece.

[0014] In the above-mentioned plastic masterbatch granulation device, the right part of the bidirectional screw is threadedly connected to the connecting seat three, and the connecting seat three is composed of a plate and a plurality of cross bars fixed along the circumferential direction of the annular part of the connecting seat two on the left wall of the plate. Holes matching the cross bars of the connecting seat three are opened on the two circular plates of the support member. The annular part of the connecting seat two and the cross bars of the connecting seat three are both provided with a disassembly assembly two, and the disassembly assembly two includes a support rod. The side wall of the annular part of the connecting seat two and the end of the cross bar of the connecting seat three away from the plate of the connecting seat three are rotatably connected to the support rod, and the support rods correspond to the blades located above the extrusion device.

[0015] In the above-mentioned plastic masterbatch granulation device, the inner wall of the support rod is slidably connected with an adjusting rod, one end of the adjusting rod is connected to the inner wall of the support rod by a spring, and a gasket mounted on the other end of the adjusting rod is fitted between the adjusting rod and the support rod, a notch is provided on the side wall of the gasket, a plurality of adjusting parts 2 are provided on the middle side wall of the adjusting rod along the circumferential direction, and the outer walls of the adjusting parts 2 are all fitted with matching parts 2, the matching parts 2 are slidably connected to the side wall of the support rod by a spring, and there are multiple groups of adjusting parts 2 and matching parts 2 distributed up and down, and the side walls of the adjusting parts 2 and matching parts 2 that are fitted to each other are all inclined surfaces.

[0016] In the above-mentioned plastic masterbatch granulation device, the shaping mechanism includes a shaping barrel, which is composed of a left barrel body, a right barrel body and a connecting rod fixedly connected between the left barrel body and the right barrel body. The two inner walls of the processing cavity of the support seat are rotatably connected with the shaping barrel, and the outer wall of the shaping barrel is evenly arranged with multiple groups of sieve holes. A feeding piece is rotatably connected between the left barrel body and the right barrel body of the shaping barrel, and the feeding piece is composed of a cylinder connected by a ring and a top wall of the ring and a collecting bucket of the support seat. The side wall of the shaping barrel is fixedly connected with a driving piece symmetrically distributed with the feeding piece as the center, and the outer wall of the shaping barrel is rotatably connected with a feeding piece symmetrically distributed with the feeding piece as the center, and the feeding piece is composed of a cylinder connected by a ring and a bottom wall of the ring. The inner walls of the left and right barrel bodies of the shaping barrel are inclined toward the cylinder of the lower material piece, and two groups of guide pieces symmetrically arranged on the connecting rod are provided, and reinforcing rods are connected between the guide piece and the left barrel body and between the guide piece and the right barrel body.

[0017] In the above-mentioned plastic masterbatch granulation device, the auxiliary cooling mechanism includes two cold air fans, and the middle side wall of the support seat is installed with the two cold air fans, and the two cold air fans are connected to the two air outlets one and the two air outlets two through ventilation duct two, the two air outlets one are arranged on the front and rear sides of the extrusion device, and the two air outlets two are arranged at the rear of the shaping barrel and correspond one to one with the driving member.

[0018] Compared with the existing technology, the advantages of the present invention are: 1. By matching the driving mechanism and the rotary pelletizing mechanism, the second motor drives the support member to drive the two groups of rotary pelletizing mechanisms to change positions, so that the two groups of blades can work alternately to cut the plastic strips extruded by the extrusion device, thereby improving the cutting efficiency of the device. The blades that are not used for cutting can be disassembled and replaced. By rotating the matching member 1, the limit member is driven to release the limit on the disassembly and assembly member, and the disassembly and assembly member and the blade as a whole are separated from the rotating seat, thereby realizing rapid disassembly and saving maintenance time.

[0019] 2. Through the coordination of the rotary pelletizing mechanism and the cleaning mechanism, the cold air blower blows cold air toward the blade surface through the ventilation duct. The cold air blows toward the blade surface and then toward the cut plastic strip, so that the cold air can be positioned locally for accurate and rapid cooling to prevent the plastic strip and the blade from sticking together during the rotary cutting process. Before cleaning, the hot air outlet of the hot air blower introduces hot air into the ventilation duct. The hot air blows toward the blade surface through the ventilation duct, so that the hot air can be positioned locally for accurate and rapid heating, so that the plastic adhered to the outer wall of the blade is softened by the heat, which plays an auxiliary role in the subsequent cleaning work. The blade surface is cleaned by the cleaning mechanism to ensure the cutting effect of the blade.

[0020] 3. Through the cooperation of the extrusion device, the shaping mechanism and the auxiliary cooling mechanism, the cold air blown out from the first air outlet on both sides of the extrusion device during the peeling process is used to reduce the temperature on a large scale to help cool the cut plastic strips; the driving part is blown through the second air outlet to drive the shaping barrel to rotate slowly, and the rotating shaping barrel shapes the plastic masterbatch inside, and the broken and unqualified plastic masterbatch falls out through the sieve holes of the shaping barrel, thereby improving the qualified rate of the plastic masterbatch output. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein: Figure 1 The present invention provides a schematic diagram of the overall structure of a plastic masterbatch granulating device.

[0022] Figure 2 The present invention provides a schematic structural diagram of a driving mechanism of a plastic masterbatch granulating device.

[0023] Figure 3 The present invention provides a schematic structural diagram of a disassembly and assembly component of a plastic masterbatch granulation device.

[0024] Figure 4 The present invention is a schematic structural diagram of a ventilation duct of a plastic masterbatch granulating device.

[0025] Figure 5 The present invention provides a schematic structural diagram of a sealing member for a plastic masterbatch granulating device.

[0026] Figure 6 The present invention provides a schematic structural diagram of an adjusting block of a plastic masterbatch granulating device.

[0027] Figure 7 The present invention provides a schematic structural diagram of a cleaning mechanism for a plastic masterbatch granulating device.

[0028] Figure 8 The present invention provides a schematic structural diagram of a disassembly and assembly component 2 of a plastic masterbatch granulation device.

[0029] Fig. 9 The present invention provides a schematic structural diagram of a shaping mechanism of a plastic masterbatch granulating device.

[0030] Fig.10 The present invention provides a schematic structural diagram of an auxiliary cooling mechanism for a plastic masterbatch granulating device.

[0031] Fig.11 The present invention provides a schematic cross-sectional structure diagram of a shaping barrel of a plastic masterbatch granulating device.

[0032] In the figure: 1, support seat; 2, extrusion device; 3, driving mechanism; 31, motor 1; 32, support member; 33, motor 2; 34, rotating seat; 4, rotating pelletizing mechanism; 41, disassembly assembly 1; 411, disassembly member; 412, knife seat; 413, blade; 414, limit member; 415, adjustment member 1; 416, stop member; 417, matching member 1; 418, positioning bolt; 42, auxiliary component; 421, air cooler 1; 422, ventilation duct 1; 423, sealing member; 424, adjustment block; 425, connecting seat 1; 4 26. Hot air blower; 427. Electric push rod; 5. Cleaning mechanism; 51. Motor three; 52. Bidirectional screw rod; 53. Collecting part; 54. Connecting seat two; 55. Connecting seat three; 56. Disassembly and assembly component two; 561. Support rod; 562. Adjusting rod; 563. Adjusting part two; 564. Matching part two; 565. Gasket; 6. Shaping mechanism; 61. Shaping barrel; 62. Feeding part; 63. Driving part; 64. Unloading part; 7. Auxiliary cooling mechanism; 71. Cooling fan two; 72. Ventilation duct two; 73. Air outlet one; 74. Air outlet two. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Reference Figure 1 to Figure 2 A plastic masterbatch granulating device comprises a support seat 1 and a rotary pelletizing mechanism 4. The support seat 1 is composed of a processing chamber 1 for cutting and cleaning arranged at the top, a horizontal plate fixed to the left inner wall of the processing chamber 1, a collecting bucket fixed in the middle, and a processing chamber 2 for shaping arranged at the bottom. An extrusion device 2 is fixedly connected through the left inner wall of the processing chamber 1 of the support seat 1, and a plurality of extrusion ports are opened on the right side wall of the extrusion device 2. The horizontal plate of the support seat 1 is arranged above the extrusion device 2; a driving mechanism 3 is arranged on the horizontal plate of the support seat 1, and a rotary pelletizing mechanism 4 is symmetrically arranged on the driving mechanism 3 from top to bottom, a cleaning mechanism 5 is arranged on the inner top wall of the support seat 1, a shaping mechanism 6 is arranged in the processing chamber 2 of the support seat 1, and an auxiliary cooling mechanism 7 is arranged in the processing chamber 1 and the processing chamber 2 of the support seat 1.

[0035] First, plastic strips are extruded through the extrusion port of the extrusion device 2 (which is the prior art, and its specific structure and working principle are not described in detail here), and the rotary pelletizing mechanism 4 performs rotary cutting on the extruded plastic strips. The position of the rotary pelletizing mechanism 4 is adjusted by adjusting the driving mechanism 3, so that the upper and lower groups of rotary pelletizing mechanisms 4 can work alternately. When one group of rotary pelletizing mechanisms 4 is working, the other group of rotary pelletizing mechanisms 4 is cleaned by adjusting the cleaning mechanism 5. The rotary cut plastic masterbatch falls to the shaping mechanism 6 through the collecting bucket of the support seat 1, is shaped and screened by the shaping mechanism 6, and the extrusion port of the extrusion device 2 is cooled on a large scale by the auxiliary cooling mechanism 7, and the shaping mechanism 6 is driven to work at the same time.

[0036] Reference Figure 2 The driving mechanism 3 includes a motor 1 31, and the motor 1 31 is installed on the top wall of the horizontal plate of the support seat 1. A support member 32 is fixed to the right wall of the output end of the motor 1 31. The support member 32 is composed of two circular plates and a square plate connected between the circular plates. Motors 2 33 are installed in the middle of the right walls of the two circular plates of the support member 32. The motor 2 33 is connected to the rotating seat 34 by rotating the rotating shaft running through the support member 32.

[0037] Reference Figure 2 , Figure 3 and Figure 4 The rotary pelletizing mechanism 4 includes a disassembly assembly 41 for quick disassembly and assembly, and an auxiliary assembly 42 for fixed-point cold air cooling during cutting and fixed-point hot air heating during cleaning; the disassembly assembly 41 includes a disassembly component 411, and the internal snap-fit ​​connection of the rotating seat 34 is provided with the disassembly component 411, and the disassembly component 411 is composed of a square block, an arrow component fixed on the right wall of the square block, and a disc fixed on the left wall of the square block. A plurality of knife seats 412 are evenly fixed on the side wall of the disc of the disassembly component 411 along the circumferential direction, and blades 413 are installed on the side walls of the knife seats 412. A stopper 416 is attached to the right wall of the arrow component of the disassembly component 411, and the stopper 416 is installed on the inner wall of the rotating seat 34 through a spring. A plurality of limit members 414 are evenly arranged on the interior of the rotating seat 34 along the circumferential direction, and the limit member 414 is composed of a T-shaped member and a wedge block.

[0038] Reference Figure 3 and Figure 4The T-block of the limit piece 414 slides through and is connected to the rotating seat 34. The T-block of the limit piece 414 is connected to the inner wall of the rotating seat 34 through a spring. The side wall of the arrow part of the disassembly and assembly part 411 is provided with a groove that is compatible with the wedge block of the limit piece 414. The end of the T-block of the limit piece 414 away from the wedge block is fixedly connected with an adjusting piece 415. The outer wall of the rotating seat 34 is rotatably connected with a matching piece 417. The matching piece 417 consists of a wedge block fixed to the side wall of the ring and compatible with the adjusting piece 415. The rotating seat 34 and the ring of the matching piece 417 are jointly engaged with a positioning bolt 418. The side wall of the rotating seat 34 is provided with a plurality of holes that are compatible with the positioning bolt 418.

[0039] Reference Figure 3 , Figure 4 and Figure 5 The auxiliary component 42 includes an air cooler 421. The air cooler 421 is installed on the left side wall of the disc of the disassembly component 411. The square block of the disassembly component 411 and the inside of the disc are jointly equipped with a ventilation duct 422 connected to the air cooler 421. The ventilation duct 422 runs through the knife seat 412 and is provided with multiple branch outlets 1 on the side close to the cutting surface of the blade 413. The ventilation duct 422 runs through the square block of the disassembly component 411 and is provided with a branch outlet 2 on the top wall of the square block of the disassembly component 411. The top wall of the branch outlet 2 is attached with a sealing component 423. The air cooler 421 is detachably connected to the disassembly component 411 by bolts.

[0040] Reference Figure 2 , Figure 5 and Figure 6 The sealing member 423 is connected to the square block of the disassembly member 411 by sliding back and forth through a spring, and the top wall of the sealing member 423 located above the extrusion device 2 is fitted with an adjusting block 424, and the top wall of the sealing member 423 is provided with a slot matched with the adjusting block 424, and the adjusting block 424 is connected to the connecting seat 425 through a spring, and a hot air blower 426 is installed on the front part of the bottom wall of the connecting seat 425, and an electric push rod 427 is installed on the top wall of the connecting seat 425, and the top wall of the electric push rod 427 is fixedly connected to the inner top wall of the support seat 1.

[0041] Reference Figure 7 The cleaning mechanism 5 includes a motor 3 51, and the motor 3 51 is installed on the inner top wall of the support seat 1 through a square plate. The right wall of the output end of the motor 3 51 is fixedly connected with a bidirectional screw rod 52, and the right end of the bidirectional screw rod 52 is rotatably connected to the square plate fixed to the inner top wall of the support seat 1. The left part of the bidirectional screw rod 52 is threadedly connected with a collecting piece 53, and the collecting piece 53 consists of a vertical plate and a collecting box fixed to the bottom wall of the vertical plate. A notch for avoiding the motor 1 31 is provided below the collecting box. The collecting box of the collecting piece 53 is slidably connected to the horizontal plate of the support seat 1, and the top wall of the collecting box of the collecting piece 53 is fixed with a connecting seat 2 54, and the connecting seat 2 54 consists of a vertical plate and an annular piece.

[0042] Reference Figure 3 , Figure 7 and Figure 8 The right part of the bidirectional screw rod 52 is threadedly connected to a connecting seat three 55, and the connecting seat three 55 is composed of a plate and a plurality of cross bars fixed along the circumferential direction of the annular member of the connecting seat two 54 on the left wall of the plate. Holes matching the cross bars of the connecting seat three 55 are opened on the two circular plates of the support member 32. The annular member of the connecting seat two 54 and the cross bars of the connecting seat three 55 are both provided with disassembly and assembly components two 56, and the disassembly and assembly components two 56 include support rods 561. The side wall of the annular member of the connecting seat two 54 and the cross bars of the connecting seat three 55 away from the plate member of the connecting seat three 55 are both rotatably connected with support rods 561, and the support rods 561 correspond to the blades 413 located above the extrusion device 2.

[0043] Reference Figure 8 The inner wall of the support rod 561 is slidably connected with an adjusting rod 562, one end of the adjusting rod 562 is connected to the inner wall of the support rod 561 through a spring, a gasket 565 sleeved on the other end of the adjusting rod 562 is fitted between the adjusting rod 562 and the support rod 561, a notch is provided on the side wall of the gasket 565, a plurality of adjusting pieces 563 are provided along the circumferential direction on the middle side wall of the adjusting rod 562, the outer walls of the adjusting pieces 563 are all fitted with matching pieces 564, the matching pieces 564 are slidably connected to the side wall of the support rod 561 through a spring, there are multiple groups of adjusting pieces 563 and matching pieces 564 distributed up and down, and the side walls of the adjusting pieces 563 and matching pieces 564 that fit each other are all inclined surfaces.

[0044] The plastic strip is extruded through the extrusion port of the extrusion device 2, and the output end of the motor 2 33 located below the extrusion device 2 drives the rotating seat 34 to rotate counterclockwise, and the disassembly part 411, the knife seat 412 and the blade 413 rotate counterclockwise accordingly. The blade 413 is inclined at a certain angle to the right side wall of the extrusion device 2, and the rotating blade 413 performs a rotary cutting operation.

[0045] The air cooler 421 blows out cold air through a branch outlet 1 of a ventilation duct 422, and the cold air blows toward the blade surface of the blade 413 and then toward the cutting plastic strip, so that the cold air can be positioned locally for accurate and rapid cooling, thereby reducing the sticking of the knife during the cutting process. At this time, the sealing member 423 is close to the branch outlet 2 of the ventilation duct 422, blocking the cold air from blowing out from the branch outlet.

[0046] After a period of time, the output end of the motor 31 drives the support member 32 to rotate, and the support member 32 drives the two sets of rotary pelletizing mechanisms 4 to switch positions, and the two sets of blades 413 perform alternate rotary cutting operations, which is convenient for improving the efficiency of the rotary cutting operation. The rotary pelletizing mechanism 4 rotated to the top of the extrusion device 2 can be disassembled, repaired and cleaned.

[0047] During disassembly and maintenance, the positioning bolt 418 is pulled out of the hole that matches the ring of the matching piece 417 and the rotating seat 34, and the ring of the matching piece 417 is rotated to drive the wedge block of the matching piece 417 to move until the wedge block of the matching piece 417 moves to the lower end of the adjusting piece 415 and pushes the adjusting piece 415 to move away from the rotating seat 34. The adjusting piece 415 drives the T-block of the limiting piece 414 to slide from the inside to the outside on the rotating seat 34, and the spring connected to the T-block of the limiting piece 414 is compressed, and the wedge block of the limiting piece 414 moves away from the groove on the arrow piece, releasing the limit on the arrow piece, and the spring connected to the stop piece 416 drives the stop piece 416 to rebound a certain distance The disassembly part 411 is pushed to the left to help the square block of the disassembly part 411 to separate from the inner wall of the rotating seat 34, so that the disassembly part 411 can be manually pulled out as a whole to realize the disassembly of the knife seat 412 and the blade 413; when installing the disassembly part 411, the disassembly part 411 is directly inserted into the rotating seat 34, and the arrow part pushes the wedge block of the limiting part 414 to move from the inside to the outside, and the insertion is continued until the wedge block of the limiting part 414 is separated from the inclined outer wall of the arrow part, and is moved down to the groove of the arrow part by the corresponding spring force, and the disassembly part 411 is limited by multiple limiting parts 414, and the square block of the disassembly part 411 is engaged with the rotating seat 34 to realize quick disassembly and assembly.

[0048] Before cleaning, the cold air machine 421 is turned off, and the bottom output end of the electric push rod 427 moves downward to drive the adjusting block 424 to approach the sealing piece 423 located above the extrusion device 2. The bottom wall of the adjusting block 424 gradually enters the adapting groove of the sealing piece 423 and pushes the sealing piece 423 away from the branch outlet 2 of the ventilation duct 422. Then the air outlet of the hot air machine 426 is downwardly aligned with the branch outlet 2 of the ventilation duct 422 and hot air is introduced. The hot air is blown toward the blade surface of the blade 413 through the ventilation duct 422, so that the hot air can be positioned locally for accurate and rapid heating, so that the plastic adhered to the outer wall of the blade 413 is softened by the heat, which plays an auxiliary role in the subsequent cleaning work. It should be noted that a one-way valve can be set at the air outlet of the cold air machine 421 to prevent hot air from entering and damaging its internal structure.

[0049] During cleaning, the output end of motor three 51 drives the bidirectional screw rod 52 to rotate, and the collecting piece 53 and the connecting seat three 55 both approach the rotating pelletizing mechanism 4. The collecting box of the collecting piece 53 slides to the bottom of the rotating pelletizing mechanism 4 to collect the debris dropped during cleaning. The cross bar of the connecting seat three 55 drives the corresponding disassembly and assembly component two 56 to move to the right side wall close to the blade 413, and the connecting seat two 54 drives the disassembly and assembly component two 56 to move to the left side wall of the blade 413. A sponge cover (not shown in the figure) is installed on the outer wall of the support rod 561. The motor two 33 drives the blade 413 to rotate. Through the friction between the blade 413 and the sponge cover, the softened plastic on both sides of the blade 413 is cleaned at the same time.

[0050] When disassembling the sponge cover after long-term cleaning, remove the gasket 565 engaged on the outer wall of the end of the adjusting rod 562. The adjusting rod 562 is rebounded by the spring, driving the adjusting part 2 563 to move and away from the matching part 2 564. After the matching part 2 564 loses the pushing effect of the adjusting part 2 563, it slides from the outside to the inside under the rebound effect of the corresponding spring, releasing the support for the sponge cover. The resistance of the smooth outer wall of the sponge cover and the support rod 561 is small, which makes it easy to quickly peel the sponge cover from the support rod 561, thereby realizing the rapid disassembly and replacement of the sponge cover.

[0051] Reference Figure 1 , Fig. 9 and Fig.11 The shaping mechanism 6 includes a shaping barrel 61, which is composed of a left barrel body, a right barrel body and a connecting rod fixedly connected between the left barrel body and the right barrel body. The inner wall of the processing chamber of the support seat 1 is rotatably connected with the shaping barrel 61. The outer wall of the shaping barrel 61 is evenly arranged with multiple groups of sieve holes. A feeder 62 is rotatably connected between the left barrel body and the right barrel body of the shaping barrel 61. The feeder 62 is composed of a cylinder connected to a ring and a top wall of the ring and a collecting bucket of the support seat 1. The bottom inner wall of the ring of the feeder 62 is a left-right symmetrical inclined surface. The side wall of the shaping barrel 61 is fixedly connected with a feeder 62. Part 62 is a driving part 63 that is symmetrically distributed around the center. The outer wall of the shaping barrel 61 is rotatably connected to a feeding part 64 that is symmetrically distributed around the feeding part 62. The feeding part 64 is composed of a cylinder connected to a circular ring and a bottom wall of the circular ring. The inner walls of the left and right barrel bodies of the shaping barrel 61 are inclined toward the cylinder of the feeding part 64. Two groups of guide parts that are symmetrical on the left and right are arranged on the connecting rod. The guide parts are composed of a plurality of guide blocks that are evenly distributed along the circumference of the connecting rod. The upper side of the upper guide block is inclined toward the cylinder of the feeding part 64. Reinforcing rods are connected between the guide part and the left barrel body as well as between the guide part and the right barrel body.

[0052] Reference Figure 1 , Fig. 9 and Fig.10 The auxiliary cooling mechanism 7 includes a second air cooler 71. The middle side wall of the support seat 1 is equipped with the second air cooler 71. The second air cooler 71 is connected to two air outlets 1 73 and two air outlets 2 74 through a ventilation duct 2 72. The two air outlets 1 73 are arranged on the front and rear sides of the extrusion device 2, and the two air outlets 2 74 are arranged at the rear of the shaping barrel 61 and correspond one to one with the driving member 63.

[0053] The cold air from the second air cooler 71 is blown out through the ventilation duct 2 72, the air outlet 1 73 and the second air outlet 74. On both sides of the extruder 2 during the peeling process, the cold air blown out through the air outlet 1 73 is cooled in a large area to help cool the cut plastic strips; the driving member 63 is blown through the air outlet 2 74 to drive the shaping barrel 61 to rotate slowly, and the peeled plastic masterbatch falls into the collecting bucket of the support seat 1, and falls into the shaping barrel 61 through the feeding member 62. Some of the plastic masterbatch concentrated between the left barrel body and the right barrel body of the shaping barrel 61 is guided by the guide member and falls to the left and right, and the other part has been The plastic masterbatch that falls to the bottom of the circular ring of the feeding piece 62 is divided and falls to the left and right at the top wall of the inclined surface of the bottom circular ring of the feeding piece 62, so that the particles dropped from the middle of the shaping barrel 61 are more evenly distributed in the shaping barrel 61. The rotating shaping barrel 61 drives the plastic masterbatch inside to roll, which plays a certain shaping role, making the shape of the plastic masterbatch more uniform. At the same time, the broken and unqualified plastic masterbatch falls out through the sieve holes of the shaping barrel 61, and the qualified plastic masterbatch moves to the lower feeding piece 64 through the inclined inner wall inside the shaping barrel 61, and the qualified products are discharged from the bottom of the lower feeding piece 64.

[0054] The specific operation steps of the plastic masterbatch granulating device are as follows: first, the extrusion port of the extrusion device 2 extrudes plastic strips, the motor 2 33 drives the blade 413 to perform rotary cutting, and the air cooler 421 blows out cold air through the branch port of the ventilation duct 422. The cold air blows to the blade 413 to cut the part of the plastic strip to accelerate cooling. At the same time, the cold air blown out by the air cooler 2 71 cools the extrusion device 2 through the air outlet 1 73. The two groups of blades 413 are driven by the support member 32 to perform alternating rotary cutting operations to improve processing efficiency. During alternating operations, the blades 413 that are not performing rotary cutting can be cleaned and disassembled, and the wind blown out by the air outlet 2 74 drives the driving member 63 to drive the shaping barrel 61 to rotate, driving the plastic masterbatch inside the shaping barrel 61 to be shaped and screened through the shaping barrel 61.

[0055] Hot air is blown into the ventilation duct 1 422 by the hot air blower 426, and the hot air blows toward the blade surface of the blade 413, so that the plastic adhered to the surface of the blade 413 softens, and then the motor 3 51 drives the collecting member 53, the connecting seat 2 54 and the connecting seat 3 55 to move, and the collecting member 53 collects the debris dropped during cleaning, and the connecting seat 2 54 and the connecting seat 3 55 drive the disassembly assembly 2 56 to move to the cleaning position, and the self-rotation of the blade 413 and the sponge cover provided on the outer surface of the disassembly assembly 2 56 generate friction, so as to wipe off the plastic on the surface of the blade 413. When the sponge cover that needs to be used for a long time is replaced, the gasket 565 is removed, and the matching member 2 564 releases the support for the inner wall of the sponge cover, so that the sponge cover can be quickly removed for replacement.

[0056] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A plastic masterbatch granulating device, comprising a support base (1) and a rotary granulating mechanism (4), characterized in that: The support seat (1) is composed of a processing chamber 1 for cutting and cleaning arranged at the top, a horizontal plate fixed to the left inner wall of the processing chamber 1, a collecting bucket fixed in the middle, and a processing chamber 2 for shaping arranged at the bottom, and an extrusion device (2) is fixedly connected to and penetrated through the left inner wall of the processing chamber 1 of the support seat (1), a plurality of extrusion ports are opened on the right side wall of the extrusion device (2), and the horizontal plate of the support seat (1) is arranged above the extrusion device (2); A driving mechanism (3) is arranged on the transverse plate of the support seat (1), and the driving mechanism (3) comprises a motor 1 (31). The top wall of the transverse plate of the support seat (1) is mounted with the motor 1 (31), and a support member (32) is fixed to the right wall of the output end of the motor 1 (31), the support member (32) is composed of two circular plates and a square plate connected between the circular plates, and a motor 2 (33) is mounted in the middle of the right wall of the two circular plates of the support member (32), and the motor 2 (33) is connected to the rotating seat (34) by rotating a rotating shaft that runs through the support member (32); The driving mechanism (3) is symmetrically provided with a rotary pelletizing mechanism (4) on top and bottom, the rotary pelletizing mechanism (4) comprising a disassembly assembly component (41) for rapid disassembly and assembly, and an auxiliary component (42) for performing fixed-point cold air cooling during cutting and fixed-point hot air heating during cleaning; a cleaning mechanism (5) is provided on the inner top wall of the support seat (1), and a shaping mechanism (6) is provided in the processing chamber (2) of the support seat (1); and an auxiliary cooling mechanism (7) is provided in both the processing chamber (1) and the processing chamber (2) of the support seat (1); The disassembly and assembly component 1 (41) comprises a disassembly and assembly component (411), and the disassembly and assembly component (411) is connected to the inside of the rotating seat (34) by snapping, the disassembly and assembly component (411) is composed of a square block, an arrowhead component fixed to the right wall of the square block, and a disc fixed to the left wall of the square block, a plurality of knife seats (412) are evenly fixed to the side wall of the disc of the disassembly and assembly component (411) along the circumferential direction, and blades (413) are installed on the side walls of the knife seats (412), a stopper (416) is attached to the right wall of the arrowhead component of the disassembly and assembly component (411), and the stopper (416) is installed on the inner wall of the rotating seat (34) through a spring, a plurality of stoppers (414) are evenly arranged inside the rotating seat (34) along the circumferential direction, and the stopper (414) is composed of a T-shaped component and a wedge block; The T-block of the limiting member (414) is slidably connected to the rotating seat (34), and the T-block of the limiting member (414) is connected to the inner wall of the rotating seat (34) through a spring. The side wall of the arrowhead member of the disassembling member (411) is provided with a groove matched with the wedge block of the limiting member (414). The end of the T-block of the limiting member (414) away from the wedge block is fixedly connected with an adjusting member (415). The outer wall of the rotating seat (34) is rotatably connected with a matching member (417), and the matching member (417) is composed of a circular ring and a wedge block matched with the adjusting member (415) fixed on the side wall of the circular ring. The circular rings of the rotating seat (34) and the matching member (417) are jointly engaged with a positioning bolt (418), and a plurality of holes matched with the positioning bolt (418) are provided on the side wall of the rotating seat (34). The auxiliary component (42) includes an air cooler (421), and the left side wall of the disc of the disassembly component (411) is equipped with the air cooler (421); the square block of the disassembly component (411) and the inside of the disc are jointly equipped with a ventilation duct (422) connected to the air cooler (421); the ventilation duct (422) passes through the knife seat (412) and is provided with a plurality of branch outlets (1) on the side close to the cutting surface of the blade (413); the ventilation duct (422) passes through the square block of the disassembly component (411) and is provided with a branch outlet (2) on the top wall of the square block of the disassembly component (411); and the top wall of the branch outlet (2) is affixed with a sealing component (423).

2. A plastic masterbatch granulating device according to claim 1, characterized in that: The sealing member (423) is connected to the square block of the disassembly member (411) by sliding forward and backward through a spring, the top wall of the sealing member (423) located above the extrusion device (2) is fitted with an adjustment block (424), and the top wall of the sealing member (423) is provided with a slot matched with the adjustment block (424), the adjustment block (424) is connected to the connecting seat 1 (425) through a spring, and a hot air blower (426) is installed at the front of the bottom wall of the connecting seat 1 (425), and an electric push rod (427) is installed on the top wall of the connecting seat 1 (425), and the top wall of the electric push rod (427) is fixedly connected to the inner top wall of the support seat (1).

3. A plastic masterbatch granulating device according to claim 1, characterized in that: The cleaning mechanism (5) comprises a motor three (51), and the motor three (51) is installed on the inner top wall of the support seat (1) through a square plate, a bidirectional screw rod (52) is fixedly connected to the right wall of the output end of the motor three (51), and the right end of the bidirectional screw rod (52) is rotatably connected to the square plate fixed to the inner top wall of the support seat (1), a collecting member (53) is threadedly connected to the left part of the bidirectional screw rod (52), and the collecting member (53) is composed of a vertical plate and a collecting box fixed to the bottom wall of the vertical plate, the collecting box of the collecting member (53) is slidably connected to the horizontal plate of the support seat (1), and a connecting seat two (54) is fixed to the top wall of the collecting box of the collecting member (53), and the connecting seat two (54) is composed of a vertical plate and an annular member.

4. A plastic masterbatch granulating device according to claim 3, characterized in that: The right part of the bidirectional screw rod (52) is threadedly connected to the connection seat three (55), and the connection seat three (55) is composed of a plate and a plurality of cross bars fixed along the circumferential direction of the annular member of the connection seat two (54) on the left wall of the plate. Holes matching the cross bars of the connection seat three (55) are opened on the two circular plates of the support member (32). The annular member of the connection seat two (54) and the cross bars of the connection seat three (55) are both provided with a disassembly assembly two (56), and the disassembly assembly two (56) includes a support rod (561). The side wall of the annular member of the connection seat two (54) and the end of the cross bar of the connection seat three (55) away from the plate member of the connection seat three (55) are both rotatably connected to the support rod (561), and the support rods (561) correspond to the blade (413) located above the extrusion device (2).

5. A plastic masterbatch granulating device according to claim 4, characterized in that: The inner wall of the support rod (561) is slidably connected to an adjusting rod (562); one end of the adjusting rod (562) is connected to the inner wall of the support rod (561) via a spring; a gasket (565) sleeved on the other end of the adjusting rod (562) is fitted between the adjusting rod (562) and the support rod (561); a notch is provided on the side wall of the gasket (565); a plurality of adjusting pieces (563) are provided on the middle side wall of the adjusting rod (562) along the circumferential direction; and the outer walls of the adjusting pieces (563) are fitted with matching pieces (564); the matching pieces (564) are slidably connected to the side wall of the support rod (561) via a spring; and a plurality of groups of adjusting pieces (563) and matching pieces (564) are distributed up and down; and the side walls of the adjusting pieces (563) and matching pieces (564) that fit each other are all inclined surfaces.

6. A plastic masterbatch granulating device according to claim 1, characterized in that: The shaping mechanism (6) comprises a shaping barrel (61), the shaping barrel (61) comprising a left barrel body, a right barrel body and a connecting rod fixedly connected between the left barrel body and the right barrel body, the shaping barrel (61) is rotatably connected to the inner wall of the processing chamber of the support seat (1), and the outer wall of the shaping barrel (61) is provided with a plurality of groups of sieve holes arranged evenly, a feeding piece (62) is rotatably connected between the left barrel body and the right barrel body of the shaping barrel (61), and the feeding piece (62) comprises a circular ring and a cylinder connected to the top wall of the circular ring and the collecting bucket of the support seat (1), and the shaping barrel The side wall of the shaping barrel (61) is fixedly connected to a driving member (63) symmetrically distributed around the feeding member (62), and the outer wall of the shaping barrel (61) is rotatably connected to a discharging member (64) symmetrically distributed around the feeding member (62), and the discharging member (64) is composed of a cylinder connected to a circular ring and a bottom wall of the circular ring. The inner walls of the left and right barrel bodies of the shaping barrel (61) are inclined toward the cylinder of the discharging member (64), and two groups of guide members symmetrically arranged on the left and right are arranged on the connecting rod, and reinforcing rods are connected between the guide members and the left barrel body and between the guide members and the right barrel body.

7. A plastic masterbatch granulating device according to claim 6, characterized in that: The auxiliary cooling mechanism (7) comprises a second air cooler (71), the middle side wall of the support seat (1) is equipped with the second air cooler (71), and the second air cooler (71) is connected to two first air outlets (73) and two second air outlets (74) via a second ventilation duct (72), the two first air outlets (73) are arranged at the front and rear sides of the extrusion device (2), and the two second air outlets (74) are arranged at the rear of the shaping barrel (61) and correspond one to one with the driving member (63).

Citation Information

Patent Citations

  • Granule cutting device for polyphenyl ether modified particle production

    CN116901288A

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    CN221436865U