Gasoline label adsorption and release paper automatic separation device and method

Abstract

This invention belongs to the field of automation equipment technology, specifically relating to a gasoline label adsorption and automatic release paper separation device and method. The device includes a carrying frame, a waste box, a recycling funnel, a storage box, a vacuum suction cup, a separation baffle, a picking cylinder, and a detection switch. The carrying frame serves as the main skeleton of the device; the waste box stores the separated release paper waste; the recycling funnel collects fallen release paper fragments; the storage box holds the workpiece labels; the vacuum suction cup picks up the workpieces; the separation baffle separates the release paper; the picking cylinder controls the lifting and lowering of the vacuum suction cup to achieve automatic picking; and the detection switch detects whether the gasoline label has been successfully removed. This invention is an automated device for efficiently processing and sorting gasoline labels, aiming to achieve rapid label adsorption, automatic release paper separation, and continuous operation through mechanical automation, thereby improving work efficiency and reducing manual operation.

Description

Technical Field

[0001] This invention belongs to the field of automation equipment technology, specifically relating to a gasoline label adsorption and release paper automatic separation device and method. Background Technology

[0002] Currently, gasoline label assembly often relies on manual peeling and sorting, which is not only inefficient but also prone to label damage and quality issues. Therefore, developing a device that can automatically perform gasoline label adsorption and release paper separation is particularly important. During the production assembly process, the gasoline label assembly process is quite demanding, and the two release papers attached to the back of the label easily stick together during handling. This requires manually peeling off the labels 1000 times daily, and the release papers are also prone to electrostatic attraction, falling into the vehicle and causing quality defects. Summary of the Invention

[0003] This invention aims to provide a simple and easy-to-operate automatic gasoline label adsorption and release paper separation device. Through an integrated mechanical and pneumatic system, it achieves automatic label pickup, precise placement, and automatic release paper separation, thereby significantly improving work efficiency and reducing labor intensity. This invention enables highly efficient adsorption of gasoline labels and automatic separation of release paper, greatly improving work efficiency, reducing manual operation, and possessing significant practical value and market potential.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A gasoline label adsorption and release paper automatic separation device includes:

[0006] An adsorption and separation mechanism includes an adsorption structure for adsorbing gasoline labels, which, driven by a drive structure, reciprocates between an adsorption station and a separation station in an L-shaped trajectory with a 90-degree change of direction.

[0007] A storage mechanism includes a storage box for storing gasoline labels, the discharge port of which is located above the adsorption station;

[0008] A separation mechanism, comprising a separation baffle for separating release paper, the separation baffle being located within a separation station;

[0009] A waste collection mechanism includes a waste box for collecting separated release paper waste, the waste box being located below the separation station.

[0010] The above technical solution also includes a carrying frame, the adsorption structure, the storage box and the separation baffle are located above the carrying frame, the waste box is placed inside the carrying frame, and a recycling funnel is also provided at the top center of the carrying frame. The waste box is located below the recycling funnel and the bottom of the recycling funnel extends into the waste box.

[0011] In the above technical solution, a Z-shaped fixing plate is provided at the top edge of the loading frame. The Z-shaped fixing plate includes a horizontal plate, a lower vertical plate vertically disposed at the lower end of one side of the horizontal plate, and an upper vertical plate vertically disposed at the upper end of the other side of the horizontal plate. The lower vertical plate is fixed at the top edge of the loading frame, and the upper vertical plate is located above the recycling funnel.

[0012] In the above technical solution, the storage box is fixed on the upper vertical plate, and the upper end of the storage box is the feeding end and the lower end is the discharging end.

[0013] In the above technical solution, an L-shaped track is provided on the lower vertical plate, and a boss slider is slidably embedded in the L-shaped track. The driving structure includes a material picking cylinder, which is fixed through the top of the carrying frame. The cylinder rod of the material picking cylinder is connected to the boss slider and is used to drive the boss slider to move along the L-shaped trajectory of the L-shaped track.

[0014] In the above technical solution, the adsorption structure includes a vacuum suction cup and a suction cup fixing bracket. The vacuum suction cup is fixed on the suction cup fixing bracket, and the suction cup fixing bracket is fixed on the boss slider.

[0015] In the above technical solution, when the boss slider is located at the vertical end of the L-shaped track, the vacuum suction cup is located in the adsorption station and the adsorption end of the vacuum suction cup faces upward; when the boss slider is located at the horizontal end of the L-shaped track, the vacuum suction cup is located in the separation station and the adsorption end of the vacuum suction cup faces to the side.

[0016] In the above technical solution, the separation baffle is fixed on the lower vertical plate, and the separation baffle is located within the range of the funnel opening of the recovery funnel.

[0017] In the above technical solution, a detection switch is also provided inside the recycling funnel.

[0018] The second objective of this invention is to provide a method for operating the aforementioned gasoline label adsorption and release paper automatic separation device, comprising the following steps:

[0019] S1, Adsorption process

[0020] After the operator triggers the start button, the left side of the solenoid valve is turned on, the cylinder rod of the material picking cylinder extends, and the vacuum suction cup begins to generate negative pressure. When the cylinder rod of the material picking cylinder rises to the top, the vacuum suction cup reaches the adsorption station and adsorbs the gasoline label located at the bottom of the storage box.

[0021] S2, 90-degree reversal process

[0022] The negative pressure generator connected to the vacuum suction cup generates a signal to the solenoid valve, which opens on the right side. The cylinder rod of the material picking cylinder descends, and the vacuum suction cup moves from the adsorption station to the separation station along an L-shaped trajectory, changing direction by 90 degrees.

[0023] S3, Separation Process

[0024] When the cylinder rod of the material-picking cylinder descends to the bottom, the vacuum suction cup reaches the separation station. The gasoline label adsorbed by the vacuum suction cup comes into contact with the separation baffle, realizing the separation of the release paper. The operator takes away the gasoline label, and the release paper waste falls into the waste box for collection through the recycling funnel.

[0025] S4, Reset Process

[0026] After the operator removes the gasoline label, the detection switch cannot recognize that the label is in place and sends a signal to the left end of the solenoid valve. The left side of the solenoid valve is turned on, and the cylinder rod of the material picking cylinder extends again to execute the adsorption process in step S1. This cycle is repeated to achieve automatic removal of gasoline labels and automatic separation of release paper.

[0027] Combining all the above technical solutions, the advantages and positive effects of this invention are as follows:

[0028] 1. This invention is an automated device for efficiently processing and sorting gasoline labels. It aims to achieve rapid absorption of gasoline labels, automatic separation of release paper, and continuous operation through mechanical automation, thereby improving work efficiency, reducing manual operation, and lowering labor intensity.

[0029] 2. This invention achieves efficient adsorption of gasoline labels and automatic separation of release paper, greatly improving work efficiency, reducing manual operation, and has significant practical value and market prospects.

[0030] 3. This invention enables automatic pickup of gasoline labels, eliminating 1,000 manual pickup operations per day, effectively ensuring high-quality assembly and improving production efficiency. Attached Figure Description

[0031] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this disclosure and, together with the description, serve to explain the principles of this disclosure;

[0032] Figure 1This is a perspective view of the present invention;

[0033] Figure 2 This is a front view of the present invention;

[0034] Figure 3 This is a side view of the present invention.

[0035] Figure 4 This is a schematic diagram illustrating the direction change of the present invention;

[0036] Figure 5 This is a schematic diagram illustrating the absorption process of the present invention;

[0037] Figure 6 This is a schematic diagram of the placement of the present invention;

[0038] In the diagram: 1-Shelf; 2-Waste box; 3-Recycling funnel; 4-Z-shaped fixing plate; 5-Storage box; 6-Vacuum suction cup; 7-Suction cup fixing bracket; 8-Separation bar; 9-Material picking cylinder; 10-Detection switch; 11-Boss slider. Detailed Implementation

[0039] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0040] The present invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Example

[0041] An automatic gasoline label adsorption and release paper separation device includes an adsorption and separation mechanism, a storage mechanism, a separation mechanism, and a waste collection mechanism, wherein:

[0042] An adsorption and separation mechanism includes an adsorption structure for adsorbing gasoline labels, which, driven by a drive structure, reciprocates between an adsorption station and a separation station in an L-shaped trajectory with a 90-degree change of direction.

[0043] The storage mechanism includes a storage box 5 for storing gasoline labels, the discharge port of the storage box 5 being located above the adsorption station;

[0044] A separation mechanism, comprising a separation baffle 8 for separating release paper, the separation baffle 8 being located within a separation station;

[0045] The waste collection mechanism includes a waste box 2 for collecting separated release paper waste, the waste box 2 being located below the separation station.

[0046] In this embodiment, the storage box 5 is used to store gasoline labels. When the adsorption structure is at the adsorption station, the gasoline labels in the storage box 5 are adsorbed and moved to the separation station along an L-shaped trajectory under the drive structure, completing a 90-degree change of direction. After reaching the separation station, they cooperate with the separation baffle 8 to separate the release paper. The operator removes the gasoline label. Then, under the drive structure, the structure moves to the adsorption station along an inverted L-shaped trajectory and completes an inverted 90-degree change of direction. After reaching the adsorption station, the gasoline label is adsorbed again, and this cycle is repeated to achieve automatic removal of gasoline labels and automatic separation of release paper. This device is an automated device for efficient processing and sorting of gasoline labels. It aims to achieve rapid adsorption of gasoline labels, automatic separation of release paper, and continuous operation through mechanical automation, thereby improving work efficiency and reducing manual operation.

[0047] Furthermore, in this embodiment, a carrying frame 1 can also be considered, which serves as the main skeleton of the device. The adsorption structure, storage box 5, and separation baffle 8 are located above the carrying frame 1. The waste box 2 is placed inside the carrying frame 1. A recycling funnel 3 is also provided at the top center of the carrying frame 1. The waste box 2 is located below the recycling funnel 3, and the bottom of the recycling funnel 3 extends into the waste box 2. The recycling funnel 3 is used to collect fallen release paper fragments, and the waste box 2 is used to store the separated release paper waste.

[0048] Furthermore, in this embodiment, a Z-shaped fixing plate 4 can be provided at the top edge of the carrying frame 1. The Z-shaped fixing plate 4 includes a horizontal plate, a lower vertical plate vertically disposed at the lower end of one side of the horizontal plate, and an upper vertical plate vertically disposed at the upper end of the other side of the horizontal plate. The lower vertical plate is fixed at the top edge of the carrying frame 1, and the upper vertical plate is located above the recycling funnel 3.

[0049] Furthermore, in this embodiment, the storage box 5 can be fixed on the upper vertical plate. The storage box 5 is used to place the workpiece labels. The upper end of the storage box 5 is the feeding end, and the lower end is the unloading end.

[0050] Furthermore, in this embodiment, an L-shaped track can be provided on the lower vertical plate, and a boss slider 11 is slidably embedded in the L-shaped track. The driving structure includes a material-picking cylinder 9, which is used to control the lifting and lowering of the vacuum suction cup to achieve automatic picking function. The material-picking cylinder 9 is controlled to extend and retract by a solenoid valve. When the left side of the solenoid valve is turned on, the cylinder rod of the material-picking cylinder extends under the action of air pressure. When the right side of the solenoid valve is turned on, the cylinder rod of the material-picking cylinder retracts under the action of air pressure.

[0051] Furthermore, in this embodiment, the material-picking cylinder 9 is fixedly mounted on the top of the carrying frame 1, and the cylinder rod of the material-picking cylinder 9 is hinged to the boss slider 11 to drive the boss slider 11 to move along the L-shaped trajectory of the L-shaped track.

[0052] Furthermore, in this embodiment, the adsorption structure includes a vacuum suction cup 6 and a suction cup fixing bracket 7. The vacuum suction cup 6 is used to pick up the workpiece. The vacuum suction cup 6 is connected to a negative pressure generator. When the vacuum suction cup 6 is adsorbed, the negative pressure generator will generate a signal to the right end of the solenoid valve to realize the linkage between whether the vacuum suction cup 6 is adsorbed and whether the material picking cylinder is extended or retracted. The vacuum suction cup 6 is fixed on the suction cup fixing bracket 7, and the suction cup fixing bracket 7 is fixed on the boss slider 11.

[0053] Furthermore, in this embodiment, when the boss slider 11 is located at the vertical end of the L-shaped track, the vacuum suction cup 6 is located in the adsorption station and the adsorption end of the vacuum suction cup 6 faces upward; when the boss slider 11 is located at the horizontal end of the L-shaped track, the vacuum suction cup 6 is located in the separation station and the adsorption end of the vacuum suction cup 6 faces to the side.

[0054] Furthermore, in this embodiment, the separation baffle 8 can be fixed on the lower vertical plate. The separation baffle 8 is used to separate the release paper, and the separation baffle 8 is located within the funnel opening range of the recycling funnel 3.

[0055] Furthermore, in this embodiment, a detection switch 10 is also provided inside the recycling funnel 3. The detection switch 10 is used to detect whether the gasoline label has been successfully removed. When the detection switch 10 does not detect that the label is in place, it will send a signal to the left end of the solenoid valve to realize the linkage between whether the detection switch 10 detects whether the label is in place and whether the material removal cylinder extends or retracts.

[0056] In this embodiment, as Figure 1-6 As shown, a gasoline label adsorption and release paper automatic separation device is provided, comprising a carrying frame 1, a waste box 2, a recycling funnel 3, a storage box 5, a vacuum suction cup 6, a separation baffle 8, a material picking cylinder 9, and a detection switch 10, wherein:

[0057] The loading frame 1 is used to support the main frame for gasoline label adsorption and automatic separation of release paper;

[0058] The waste box 2 is placed inside the carrying frame 1 and below the recycling funnel 3, and is used to collect the separated release paper waste.

[0059] The recycling funnel 3 is located at the top center of the carrying frame 1 and is used to collect the separated release paper fragments in a unified manner.

[0060] The Z-shaped fixing plate 4 is set at the top edge of the carrying frame 1 to fix the storage box 5 and the separation stop bar 8, and to enable the boss slider 11 to move in the L-shaped track groove to achieve a 90-degree change of direction.

[0061] The storage box 5 is located at the top of the Z-shaped fixing plate 4 and is used to store gasoline label workpieces used by the operator.

[0062] The vacuum suction cup 6 is fixed on the suction cup fixing bracket 7 and is used to automatically adsorb gasoline labels, replacing manual handling.

[0063] The suction cup fixing bracket 7 is fixed to one end of the boss slider 11 and is used to fix the position of the vacuum suction cup.

[0064] The separation baffle 8 is fixed to the side of the Z-shaped fixing plate 4 and is used to separate the release paper;

[0065] The material-picking cylinder 9 is fixed at the top of the carrying frame 1. The cylinder rod is connected to the boss slider 11 and is used to control the lifting and lowering of the vacuum suction cup to achieve automatic picking function.

[0066] The detection switch 10 is fixed inside the recycling funnel 3 and is used to detect whether the tag has been successfully removed.

[0067] The boss slider 11 is connected to the suction cup fixing bracket 7 at one end and embedded in the L-shaped track groove on the Z-shaped fixing plate 4 at the other end, so as to realize the 90-degree reversal function of the gasoline label being removed to facilitate the operator's work.

[0068] The operation of this embodiment is as follows: When the operator triggers the start button, the left side of the solenoid valve is activated, and the picking cylinder extends under air pressure. Simultaneously, the vacuum suction cup begins to generate negative pressure. After the cylinder rises to the top, the vacuum suction cup adsorbs the gasoline label. The negative pressure generator connected to the vacuum suction cup sends a signal to the right end of the solenoid valve, causing the picking cylinder to descend. When the cylinder descends to the bottom, the gasoline label adsorbed by the suction cup contacts the separation stop, achieving separation of the release paper. After the operator removes the gasoline label, the detection switch does not recognize the label in place and sends a signal to the left end of the solenoid valve, causing the picking cylinder to extend again. This cycle repeats, achieving automatic removal of the gasoline label and automatic separation of the release paper. Through the above structure and operation, this device achieves efficient adsorption of gasoline labels and automatic separation of release paper, greatly improving work efficiency, reducing manual operation, and possessing significant practical value and market prospects. Example

[0069] A method for operating the gasoline label adsorption and release paper automatic separation device described in Embodiment 1 above includes the following steps:

[0070] S1, Adsorption process

[0071] After the operator triggers the start button, the left side of the solenoid valve is turned on, the cylinder rod of the material picking cylinder extends, and at the same time, the vacuum suction cup 6 starts to generate negative pressure. When the cylinder rod of the material picking cylinder rises to the top, the vacuum suction cup 6 reaches the adsorption station and adsorbs the gasoline label located at the bottom of the storage box 5.

[0072] S2, 90-degree reversal process

[0073] The negative pressure generator connected to the vacuum suction cup 6 generates a signal to the solenoid valve, the right side of the solenoid valve is turned on, the cylinder rod of the material picking cylinder descends, and the vacuum suction cup 6 moves from the adsorption station to the separation station according to the L-shaped trajectory, and produces a 90-degree change of direction.

[0074] S3, Separation Process

[0075] When the cylinder rod of the material-picking cylinder descends to the bottom, the vacuum suction cup 6 reaches the separation station. The gasoline label adsorbed by the vacuum suction cup 6 comes into contact with the separation baffle 8, realizing the separation of the release paper. The operator takes away the gasoline label, and the release paper waste falls into the waste box 2 through the recycling funnel 3 for collection.

[0076] S4, Reset Process

[0077] After the operator removes the gasoline label, the detection switch 10 does not recognize that the label is in place and sends a signal to the left end of the solenoid valve. The left side of the solenoid valve is turned on, and the cylinder rod of the material picking cylinder extends again to execute the adsorption process in step S1. This cycle is repeated to achieve automatic removal of the gasoline label and automatic separation of the release paper.

[0078] The above description is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A gasoline label adsorption and release paper automatic separation device, characterized in that: include: An adsorption and separation mechanism includes an adsorption structure for adsorbing gasoline labels, which, driven by a drive structure, reciprocates between an adsorption station and a separation station in an L-shaped trajectory with a 90-degree change of direction. The storage mechanism includes a storage box (5) for storing gasoline labels, the discharge port of which is located above the adsorption station; A separation mechanism, comprising a separation baffle (8) for separating release paper, the separation baffle (8) being located within the separation station; Waste collection mechanism, comprising a waste box (2) for collecting separated release paper waste, the waste box (2) being located below the separation station; The cargo frame (1) has a recycling funnel (3) at the top center. The cargo frame (1) has a Z-shaped fixing plate (4) at the top edge. The Z-shaped fixing plate (4) includes a horizontal plate, a lower vertical plate vertically set at the lower end of one side of the horizontal plate, and an upper vertical plate vertically set at the upper end of the other side of the horizontal plate. An L-shaped track is provided on the lower vertical plate, and a boss slider (11) is slidably embedded in the L-shaped track. The drive structure includes a material-picking cylinder (9), which is fixed through the top of the load frame (1). The cylinder rod of the material-picking cylinder (9) is connected to the boss slider (11) and is used to drive the boss slider (11) to move along the L-shaped trajectory of the L-shaped track. The adsorption structure includes a vacuum suction cup (6) and a suction cup fixing bracket (7). The vacuum suction cup (6) is fixed on the suction cup fixing bracket (7), and the suction cup fixing bracket (7) is fixed on the boss slider (11). When the boss slider (11) is located at the vertical end of the L-shaped track, the vacuum suction cup (6) is located in the adsorption station and the adsorption end of the vacuum suction cup (6) faces upward. When the boss slider (11) is located at the horizontal end of the L-shaped track, the vacuum suction cup (6) is located in the separation station and the adsorption end of the vacuum suction cup (6) faces to the side.

2. The gasoline label adsorption and release paper automatic separation device according to claim 1, characterized in that: The adsorption structure, storage box (5) and separation baffle (8) are located above the carrying frame (1), the waste box (2) is placed inside the carrying frame (1), the waste box (2) is located below the recycling funnel (3) and the bottom of the recycling funnel (3) extends into the waste box (2).

3. The gasoline label adsorption and release paper automatic separation device according to claim 2, characterized in that: The lower vertical plate is fixed at the top edge of the loading frame (1), and the upper vertical plate is located above the recycling funnel (3).

4. The gasoline label adsorption and release paper automatic separation device according to claim 3, characterized in that: The storage box (5) is fixed on the upper vertical plate. The upper end of the storage box (5) is the feeding end, and the lower end is the discharging end.

5. The gasoline label adsorption and release paper automatic separation device according to claim 3, characterized in that: The separation baffle (8) is fixed on the lower vertical plate, and the separation baffle (8) is located within the funnel opening range of the recovery funnel (3).

6. The gasoline label adsorption and release paper automatic separation device according to any one of claims 1-5, characterized in that: The inside of the recycling funnel (3) is also equipped with a detection switch (10).

7. A method for operating the gasoline label adsorption and release paper automatic separation device as described in claim 6, characterized in that: Includes the following steps: S1, Adsorption process After the operator triggers the start button, the left side of the solenoid valve is turned on, the cylinder rod of the material picking cylinder extends, and at the same time the vacuum suction cup (6) starts to generate negative pressure. When the cylinder rod of the material picking cylinder rises to the top, the vacuum suction cup (6) reaches the adsorption station and adsorbs the gasoline label located at the bottom of the storage box (5). S2, 90-degree reversal process The negative pressure generator connected to the vacuum suction cup (6) generates a signal to the solenoid valve, the right side of the solenoid valve is turned on, the cylinder rod of the material picking cylinder descends, the vacuum suction cup (6) moves from the adsorption station to the separation station according to the L-shaped trajectory and produces a 90-degree change of direction; S3, Separation Process When the cylinder rod of the material-taking cylinder descends to the bottom, the vacuum suction cup (6) reaches the separation station. The gasoline label adsorbed by the vacuum suction cup (6) comes into contact with the separation baffle (8) to separate the release paper. The operator takes away the gasoline label, and the release paper waste falls into the waste box (2) through the recycling funnel (3) for collection. S4, Reset Process After the operator removes the gasoline label, the detection switch (10) does not recognize that the label is in place and sends a signal to the left end of the solenoid valve. The left side of the solenoid valve is turned on, and the cylinder rod of the material taking cylinder extends again to perform the adsorption process in step S1. This cycle is repeated to realize the automatic removal of the gasoline label and the automatic separation of the release paper.

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