A wire automatic crimping and detection integrated device

Abstract

The present invention discloses an integrated device for automatic crimping and detection of wires, and relates to the technical field of wire crimping. The integrated device for automatic crimping and detection of wires comprises a base arranged on the body of the integrated device, and the top of the base is fixedly connected to two symmetrically arranged clamping modules, the top of the base is connected to a moving seat through a moving module, and the top of the moving seat is provided with a hydraulic clamp, a hexagonal mold is provided on the hydraulic clamp, the side wall of the moving seat is fixedly connected to a fixed plate, and the top of the fixed plate is fixedly connected to two symmetrically arranged support plates. The integrated device for automatic crimping and detection of wires is convenient for detecting the distortion and deformation of the crimping tube, making the detection more comprehensive. At the same time, during the detection process, the hexagonal edges and corners can be automatically polished and cleaned, and the crimped tube can be automatically knocked and vibrated after crimping, so as to eliminate internal stress and ensure the quality of crimping.

Description

Technical Field

[0001] The invention relates to the technical field of wire crimping, in particular to an integrated device for automatic wire crimping and detection. Background Art

[0002] Wire crimping is a method of achieving permanent connection by applying pressure to deform or change the geometric shape of the round tube of the cable conductor. In the transmission line, wire crimping is one of the key processes, and its process quality directly affects the safe operation level of the line after it is put into operation. At present, when connecting two wires, an automatic crimping and detection integrated device is usually used for operation. The automatic crimping and detection integrated device mainly includes a base, a clamping module, a moving component, a moving seat, a hydraulic pliers and a measuring and detection module, etc. It has the functions of automatic wire crimping and crimping tube quality detection, can realize automatic pressure increase and release and autonomous movement of the hydraulic pliers, automatically detect the edge distance of the crimping tube and use X-rays to detect the internal situation of the crimping tube. The specific steps include In summary: First, manually measure and mark the length of the wire to be connected, then use the automatic wire breaking and stripping equipment to remove the rubber outer skin of the wire to expose the inner core, then insert the two wires to be connected into the connecting tube, and place the connecting tube between the upper and lower molds of the hydraulic pliers on the integrated device. Under the action of hydraulic pressure, the connecting tube is deformed and crimped with the inner core into an integral structure to complete the wire connection. During crimping, the hydraulic pliers are used to crimp the crimping tube multiple times to form a hexagon, and after each crimping is completed, the three opposite side distances of the hexagon are measured by rotating the distance measuring sensor. At the same time, the quality of the crimping is detected by the X-ray detection head to ensure the quality of the crimping.

[0003] However, when the existing integrated automatic wire crimping and detection device is used, the wire torsion may not be released before crimping, resulting in the crimping tube being easily twisted and deformed after crimping, which is difficult to detect and affects the quality of crimping. Summary of the invention

[0004] The object of the present invention is to provide an integrated device for automatic wire crimping and detection to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated device for automatic crimping and detection of wires, comprising a base arranged on an integrated device body, and two symmetrically arranged clamping modules are fixedly connected to the top of the base, the top of the base is connected to a moving seat through a moving module, and a hydraulic clamp is arranged on the top of the moving seat, a hexagonal mold is arranged on the hydraulic clamp, a fixed plate is fixedly connected to the side wall of the moving seat, and two symmetrically arranged support plates are fixedly connected to the top of the fixed plate, the top of the support plate is connected to a rotating ring through a rotating mechanism, and a detection mechanism for detecting the crimped tube after crimping is arranged on the inner side wall of the rotating ring;

[0006] The detection mechanism includes a connecting plate fixedly connected to the inner side wall of the rotating ring, and the side wall of the connecting plate is fixedly connected to a U-shaped plate, the bottom of the U-shaped plate is connected to the moving plate through a moving component, and the bottom of the moving plate is fixedly connected to a U-shaped frame, the bottom of the U-shaped frame is fixedly connected to a ranging sensor and an X-ray detection head, and the bottom of the moving plate is provided with a detection component for performing distortion detection on the crimped tube after crimping;

[0007] The detection component includes two symmetrically arranged support blocks fixedly connected to the bottom of the moving plate, and the side walls of the support blocks are rotatably connected to the rotating blocks via a rotating shaft, the bottom of the rotating block is fixedly connected to a connecting disk, and the bottom of the connecting disk is connected to the detection block via a telescopic mechanism, one end of the rotating shaft is fixedly connected to a pointer, and the bottom of the moving plate is fixedly connected to an arc plate, an angle mark is provided on the arc plate, the bottom of the moving plate is fixedly connected to a mounting block, and the side walls of the mounting block are fixedly connected to a visual sensor.

[0008] Preferably, a grinding mechanism for grinding the edges and corners of the crimped tube after crimping is provided at the bottom of the movable plate, and the grinding mechanism includes a first movable block, and the first movable block is connected to the bottom of the movable plate through a first reset mechanism, and the bottom of the first movable block is slidably connected to an inclined grinding block through a second reset mechanism, the movement of the grinding block is pushed by a first pushing mechanism, and the side wall of the grinding block is provided with a cleaning mechanism for cleaning debris after grinding.

[0009] Preferably, the cleaning mechanism comprises a first mounting plate fixedly connected to the side wall of the grinding block, and a plurality of bristles arranged in an array are fixedly connected to the bottom of the first mounting plate.

[0010] Preferably, a knocking mechanism for knocking the crimped tube after crimping is provided at the bottom of the movable plate, and the knocking mechanism includes a second movable block, and a plurality of rubber rods arranged in an array are fixedly connected to the bottom of the second movable block, the second movable block is connected to the bottom of the movable plate through a third reset mechanism, and the movement of the second movable block is driven by a second pushing mechanism.

[0011] Preferably, the telescopic mechanism includes a sleeve fixedly connected to the bottom of the connecting disk, and a sleeve rod is inserted into the sleeve, the lower end of the sleeve rod is fixed to the top of the detection block, the side wall of the sleeve is sleeved with a first spring, and the two ends of the first spring are respectively fixed to the connecting disk and the detection block.

[0012] Preferably, the first reset mechanism includes an L-shaped block fixedly connected to the bottom of the movable plate, and two symmetrically arranged first T-shaped guide rods are inserted into the bottom of the L-shaped block, the lower end of the first T-shaped guide rod is fixed to the top of the first movable block, and the secondary sleeve of each first T-shaped guide rod is provided with a second spring.

[0013] Preferably, the second resetting mechanism includes two obliquely arranged second T-shaped guide rods fixedly connected to the bottom of the first moving block, and the side walls of the second T-shaped guide rods are provided with sliders, the sliders are fixed to the top of the grinding block, and the side walls of each second T-shaped guide rod are provided with a third spring.

[0014] Preferably, the first pushing mechanism includes a connecting rod fixedly connected to the bottom of the connecting plate, and the lower end of the connecting rod is fixedly connected to the second mounting plate, the side wall of the second mounting plate is fixedly connected to a plurality of triangular blocks arranged in an array, and the top of the slider is fixedly connected to the pushing rod.

[0015] Preferably, the third reset mechanism includes two symmetrically arranged third T-shaped guide rods fixedly connected to the bottom of the movable plate, the second movable block is sleeved on the side walls of the third T-shaped guide rods, and the side walls of each third T-shaped guide rod are sleeved with a fourth spring.

[0016] Preferably, the second pushing mechanism includes a first connecting block fixedly connected to the top of the first moving block, and the top of the second moving block is fixedly connected to the second connecting block, the side wall of the second connecting block is rotatably connected to a connecting rod, and the other end of the connecting rod is rotatably connected to the side wall of the first connecting block.

[0017] Preferably, the rotating mechanism includes an annular guide groove opened on the top of the support plate, and the side wall fixing sleeve of the rotating ring is provided with two annular guide rails, the guide rails slide in the annular guide groove, and the rotation of the rotating ring is driven by the driving mechanism.

[0018] Preferably, the driving mechanism comprises a gear ring fixedly mounted on the side wall of the rotating ring, and a motor is fixedly connected to the side wall of one of the support plates, a gear is fixedly connected to the output end of the motor, and the gear is meshed with the gear ring.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] (1) This kind of integrated device for automatic crimping and detection of wires is provided with a detection mechanism, etc. When crimping, the crimping ends of the two wire bodies to be crimped are stripped by an external automatic wire breaking and stripping device. Then, the connecting ends of the two wire bodies are passed through a rotating ring and a crimping tube is installed, and the crimping tube is clamped and fixed by a clamping module. Then, the hydraulic pliers are started, and the crimping tube is crimped by a hexagonal mold to form a regular hexagon. In addition, the movable seat and the hydraulic pliers are moved by the moving module to change the crimping position, thereby realizing multiple crimping operations. After each crimping is completed, the motor is started, and the rotation of the motor drives the rotation of the gear, thereby driving the gear ring and the rotating ring to rotate, and then the movable plate can be driven to rotate by the connecting plate and the U-shaped plate, and the ranging sensor and the X-ray detection head can be driven to rotate by the moving component. The degree of rotation can be measured by the ranging sensor The device measures the three opposite side distances of the crimped hexagon. At the same time, the quality of the crimping is detected by the X-ray detection head. In addition, when performing the detection, the moving plate is driven to move by the moving component. When the moving plate moves, the distance measuring sensor and the X-ray detection head are driven to move. At the same time, the detection block is driven to move by the telescopic mechanism, so that the detection block slides on the hexagonal surface of the crimped tube after crimping, so that the detection results of the distance measuring sensor and the X-ray detection head are more accurate and reliable. In addition, when the crimped tube after connection is twisted, when the detection block slides on the surface, the detection block will deflect, thereby driving the connecting disk to deflect through the telescopic mechanism. At the same time, the rotating block and the pointer rotate along the rotating shaft. At this time, the angle mark corresponding to the pointer is detected by the visual sensor to determine the size of the distortion, thereby making the detection more comprehensive and ensuring the use effect and life of the crimped tube.

[0021] (2) This integrated device for automatic crimping and testing of wires is provided with a grinding mechanism and a cleaning mechanism. When the moving plate moves during testing, the first moving block is driven to move by the first reset mechanism. At the same time, the grinding block is driven to move by the second reset mechanism, so that the grinding block moves along the hexagonal corners of the crimped tube after crimping. Moreover, under the action of the second spring, the grinding block is abutted against the corners to achieve a grinding operation, remove burrs and burrs, etc., and ensure the quality of crimping. At the same time, when the grinding block moves, the push rod is driven to move by the slider. When the push rod is When the moving rod abuts against the triangular block, the pushing rod is pushed to move, and at the same time, the grinding block is driven by the slider to move obliquely upward along the second T-shaped guide rod toward the direction close to the detection block. At the same time, the third spring is compressed, and when the pushing rod passes over the triangular block, the grinding block can move and reset under the action of the third spring, and so on and so forth, so that the grinding block can be rubbed back and forth on the edges and corners, thereby making the grinding more efficient and effective, and when the grinding block moves back and forth, the bristles are driven to move back and forth through the first mounting plate, so that the debris remaining after grinding can be cleaned, thereby ensuring the grinding effect.

[0022] (3) This integrated device for automatic crimping and testing of wires is provided with a knocking mechanism, etc. When the grinding block moves obliquely upward in the direction close to the testing block during testing, the connecting rod is pushed to rotate, and the second moving block and the rubber rod are driven to move upward through the second connecting block. At the same time, the fourth spring is compressed. When the grinding block moves and resets, the second moving block and the rubber rod can move downward and reset under the action of the fourth spring. This reciprocating process can make the rubber rod knock and vibrate the crimped tube after crimping, thereby facilitating the elimination of internal stress and ensuring the quality of crimping. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a partial cross-sectional structural schematic diagram of the rotating ring in the present invention;

[0025] Figure 3 It is a structural schematic diagram of the detection mechanism in the present invention;

[0026] Figure 4 It is a schematic diagram of the position of the detection component in the present invention;

[0027] Figure 5 It is a structural schematic diagram of the detection component in the present invention;

[0028] Figure 6 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0029] Figure 7 for Figure 2 A schematic diagram of the enlarged structure at B in the middle;

[0030] Figure 8 for Figure 3 Schematic diagram of the enlarged structure at C in the middle;

[0031] Fig. 9 for Figure 3 Schematic diagram of the enlarged structure at D in the middle;

[0032] Fig.10 for Figure 4 Schematic diagram of the enlarged structure at E in the middle.

[0033] In the figure: 1. Integrated device body; 101. Base; 102. Clamping module; 103. Moving module; 104. Moving seat; 105. Hydraulic clamp; 106. Hexagonal mold; 2. Detection component; 201. Support block; 202. Rotating shaft; 203. Rotating block; 204. Connecting plate; 205. Detection block; 206. Pointer; 207. Mounting block; 208. Visual sensor; 209. Arc plate; 210. Angle mark; 3. Grinding mechanism; 301, first moving block; 302, grinding block; 4, cleaning mechanism; 401, first mounting plate; 402, bristles; 5, knocking mechanism; 501, second moving block; 502, rubber rod; 6, telescopic mechanism; 601, sleeve; 602, sleeve rod; 603, first spring; 7, first reset mechanism; 701, L-shaped block; 702, first T-shaped guide rod; 703, second spring; 8, first pushing mechanism; 801, connecting rod; 8 02, second mounting plate; 803, triangular block; 804, push rod; 9, third reset mechanism; 901, third T-shaped guide rod; 902, fourth spring; 10, detection mechanism; 1001, fixed plate; 1002, support plate; 1003, rotating ring; 1004, connecting plate; 1005, U-shaped plate; 1006, moving plate; 1007, U-shaped frame; 1008, ranging sensor; 1009, X-ray detection head; 1010, moving Components; 11. second pushing mechanism; 1101. second connecting block; 1102. first connecting block; 1103. connecting rod; 12. rotating mechanism; 1201. annular guide groove; 1202. guide rail; 13. wire body; 14. crimping tube; 15. second reset mechanism; 1501. second T-shaped guide rod; 1502. slider; 1503. third spring; 16. driving mechanism; 1601. gear ring; 1602. motor; 1603. gear. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-Figure 10 The present invention provides a technical solution: an integrated device for automatic crimping and detection of wires, comprising a base 101 arranged on an integrated device body 1, and the top of the base 101 is fixedly connected with two symmetrically arranged clamping modules 102, the top of the base 101 is connected with a moving seat 104 through a moving module 103, and the top of the moving seat 104 is provided with a hydraulic clamp 105, and a hexagonal mold 106 is provided on the hydraulic clamp 105, the side wall of the moving seat 104 is fixedly connected with a fixed plate 1001, and the top of the fixed plate 1001 is fixedly connected with two symmetrically arranged supporting plates 1002, the top of the supporting plate 1002 is connected with a rotating ring 1003 through a rotating mechanism 12, and the inner side wall of the rotating ring 1003 is provided with a detection mechanism 10 for detecting the crimped tube 14 after crimping;

[0036] The detection mechanism 10 includes a connecting plate 1004 fixedly connected to the inner wall of the rotating ring 1003, and the side wall of the connecting plate 1004 is fixedly connected to a U-shaped plate 1005, the bottom of the U-shaped plate 1005 is connected to a moving plate 1006 through a moving component 1010, and the bottom of the moving plate 1006 is fixedly connected to a U-shaped frame 1007, and the bottom of the U-shaped frame 1007 is fixedly connected to a ranging sensor 1008 and an X-ray detection head 1009, the ranging sensor 1008 and the X-ray detection head 1009 are well-known technologies in the technical field and are not described in detail here, and the bottom of the moving plate 1006 is provided with a detection component 2 for performing distortion detection on the crimped tube 14 after crimping;

[0037] The detection component 2 includes two symmetrically arranged support blocks 201 fixedly connected to the bottom of the movable plate 1006, and the side wall of the support block 201 is rotatably connected to the rotating block 203 through the rotating shaft 202, the bottom of the rotating block 203 is fixedly connected to the connecting disk 204, and the bottom of the connecting disk 204 is connected to the detection block 205 through the telescopic mechanism 6, one end of the rotating shaft 202 is fixedly connected to the pointer 206, and the bottom of the movable plate 1006 is fixedly connected to the arc plate 209, and the arc plate 209 is provided with an angle mark 210, the bottom of the movable plate 1006 is fixedly connected to the mounting block 207, and the side wall of the mounting block 207 is fixedly connected to the visual sensor 208, which is convenient for detecting the distortion and deformation of the crimping tube 14, making the detection more comprehensive. At the same time, during the detection process, the hexagonal edges can be automatically polished and cleaned, and the crimped crimping tube 14 can be automatically knocked and vibrated after crimping, so as to eliminate internal stress and ensure the quality of crimping.

[0038] In addition, when the existing integrated automatic wire crimping and detection device is used, after crimping, flash and burrs are easily generated at the hexagonal corners, which is not only inconvenient to clean, but also affects the quality of crimping. In addition, during the crimping process, internal stress is generated, which also affects the quality of crimping.

[0039] The bottom of the movable plate 1006 is provided with a grinding mechanism 3 for grinding the edges and corners of the crimped tube 14 after crimping. The grinding mechanism 3 includes a first movable block 301, and the first movable block 301 is connected to the bottom of the movable plate 1006 through a first reset mechanism 7. The bottom of the first movable block 301 is slidably connected to an inclined grinding block 302 through a second reset mechanism 15. The movement of the grinding block 302 is pushed by the first pushing mechanism 8, and the side wall of the grinding block 302 is provided with a grinding block 302 for grinding the edges and corners of the crimped tube 14 after crimping. The cleaning mechanism 4 for cleaning debris, when performing detection, when the movable plate 1006 moves, drives the first movable block 301 to move through the first reset mechanism 7, and at the same time drives the grinding block 302 to move through the second reset mechanism 15, so that the grinding block 302 moves along the hexagonal edges of the crimped tube 14 after crimping, and under the action of the first reset mechanism 7, the grinding block 302 is abutted against the edges to realize the grinding operation, remove burrs and burrs, etc., and ensure the quality of crimping.

[0040] The cleaning mechanism 4 includes a first mounting plate 401 fixedly connected to the side wall of the grinding block 302, and a plurality of bristles 402 arranged in an array are fixedly connected to the bottom of the first mounting plate 401. When the grinding block 302 moves back and forth, the bristles 402 are driven to move back and forth through the first mounting plate 401, so that the debris remaining after grinding can be cleaned to ensure the grinding effect.

[0041] A knocking mechanism 5 for knocking the crimped tube 14 after crimping is provided at the bottom of the movable plate 1006, and the knocking mechanism 5 includes a second movable block 501, and a plurality of rubber rods 502 arranged in an array are fixedly connected to the bottom of the second movable block 501, and the second movable block 501 is connected to the bottom of the movable plate 1006 through a third reset mechanism 9, and the movement of the second movable block 501 is driven by the second pushing mechanism 11. During inspection, when the grinding block 302 moves, the second movable block 501 and the rubber rod 502 can move up and down through the second pushing mechanism 11 and the third reset mechanism 9, so that the rubber rod 502 can knock and vibrate the crimped tube 14 after crimping, so as to eliminate internal stress and ensure the quality of crimping.

[0042] The telescopic mechanism 6 includes a sleeve 601 fixedly connected to the bottom of the connecting disk 204, and a sleeve rod 602 is inserted into the sleeve 601, the lower end of the sleeve rod 602 is fixed to the top of the detection block 205, and the side wall of the sleeve 601 is sleeved with a first spring 603, and the two ends of the first spring 603 are respectively fixed to the connecting disk 204 and the detection block 205, to ensure that the detection block 205 can be against the hexagonal surface.

[0043] The first reset mechanism 7 includes an L-shaped block 701 fixedly connected to the bottom of the moving plate 1006, and two symmetrically arranged first T-shaped guide rods 702 are inserted at the bottom of the L-shaped block 701, the lower end of the first T-shaped guide rod 702 is fixed to the top of the first moving block 301, and the secondary sleeve of each first T-shaped guide rod 702 is provided with a second spring 703, which guides and resets the movement of the first moving block 301.

[0044] The second reset mechanism 15 includes two second T-shaped guide rods 1501 fixedly connected to the bottom of the first moving block 301 and inclined thereon, and the side walls of the second T-shaped guide rods 1501 are sleeved with sliders 1502, the sliders 1502 are fixed to the top of the grinding block 302, and the side walls of each second T-shaped guide rod 1501 are sleeved with third springs 1503, which guide and reset the movement of the grinding block 302.

[0045] The first pushing mechanism 8 includes a connecting rod 801 fixedly connected to the bottom of the connecting plate 1004, and the lower end of the connecting rod 801 is fixedly connected to the second mounting plate 802, the side wall of the second mounting plate 802 is fixedly connected to a plurality of triangular blocks 803 arranged in an array, and the top of the slider 1502 is fixedly connected to a pushing rod 804. When the grinding block 302 moves, the pushing rod 804 is driven to move by the slider 1502. When the pushing rod 804 abuts against the triangular block 803, the pushing rod 804 is pushed to move. At the same time, the slider 1502 drives the grinding block 302 to move obliquely upward along the second T-shaped guide rod 1501 toward the direction close to the detection block 205. At the same time, the third spring 1503 is compressed. When the pushing rod 804 passes over the triangular block 803, the grinding block 302 can move and reset under the action of the third spring 1503. This reciprocating motion can make the grinding block 302 reciprocate on the edges and corners, thereby making the grinding efficiency higher and the effect better.

[0046] The third reset mechanism 9 includes two symmetrically arranged third T-shaped guide rods 901 fixedly connected to the bottom of the movable plate 1006, the second movable block 501 is sleeved on the side wall of the third T-shaped guide rod 901, and the side wall of each third T-shaped guide rod 901 is sleeved with a fourth spring 902, which guides and resets the movement of the second movable block 501.

[0047] The second pushing mechanism 11 includes a first connecting block 1102 fixedly connected to the top of the first moving block 301, and the top of the second moving block 501 is fixedly connected to the second connecting block 1101, the side wall of the second connecting block 1101 is rotatably connected to the connecting rod 1103, and the other end of the connecting rod 1103 is rotatably connected to the side wall of the first connecting block 1102. When the grinding block 302 moves obliquely upward in the direction close to the detection block 205, the connecting rod 1103 is pushed to rotate, and the second moving block 501 and the rubber rod 502 are driven to move upward through the second connecting block 1101.

[0048] The rotating mechanism 12 includes an annular guide groove 1201 opened on the top of the support plate 1002, and the side wall fixed sleeve of the rotating ring 1003 is provided with two annular guide rails 1202, the guide rails 1202 slide in the annular guide groove 1201, and the rotation of the rotating ring 1003 is driven by the driving mechanism 16, and the rotating ring 1003 is driven to rotate by the driving mechanism 16, and the guide rails 1202 slide in the annular guide groove 1201.

[0049] The driving mechanism 16 includes a gear ring 1601 fixedly mounted on the side wall of the rotating ring 1003, and a motor 1602 is fixedly connected to the side wall of one of the support plates 1002, and a gear 1603 is fixedly connected to the output end of the motor 1602, and the gear 1603 is meshed with the gear ring 1601. When the motor 1602 is started, the rotation of the motor 1602 drives the rotation of the gear 1603, thereby driving the gear ring 1601 and the rotating ring 1003 to rotate, and then the connecting plate 1004 and the U-shaped plate 1005 can be used to drive the movable plate 1006 to rotate, and the movable component 1010 can be used to drive the ranging sensor 1008 and the X-ray detection head 1009 to rotate. By rotating 180 degrees, the three opposite side distances of the crimped hexagon can be measured by the ranging sensor 1008, and at the same time, the quality of the crimping can be detected by the X-ray detection head 1009.

[0050] Working principle: When the integrated device for automatic crimping and detection of wires is used, the following steps are included:

[0051] S1: When crimping, the crimping ends of the two wire bodies 13 to be crimped are stripped by an external automatic wire breaking and stripping device, and then the connecting ends of the two wire bodies 13 are passed through the rotating ring 1003 and then the crimping tube 14 is sleeved and clamped and fixed by the clamping module 102;

[0052] S2: Start the hydraulic clamp 105, and perform a crimping operation on the crimping tube 14 through the hexagonal mold 106 to form a regular hexagon, and move the movable seat 104 and the hydraulic clamp 105 through the moving module 103 to change the crimping position, thereby achieving multiple crimping operations;

[0053] S3: After each crimping is completed, the motor 1602 is started, and the rotation of the motor 1602 drives the rotation of the gear 1603, thereby driving the gear ring 1601 and the rotating ring 1003 to rotate, and then the connecting plate 1004 and the U-shaped plate 1005 can drive the movable plate 1006 to rotate, and the moving component 1010 can drive the distance sensor 1008 and the X-ray detection head 1009 to rotate. By rotating 180 degrees, the distance between the three opposite sides of the crimped hexagon can be measured by the distance sensor 1008, and at the same time, the quality of the crimping can be detected by the X-ray detection head 1009;

[0054] S4: During the inspection, the moving plate 1006 is driven to move by the moving assembly 1010. When the moving plate 1006 moves, the distance sensor 1008 and the X-ray detection head 1009 are driven to move. At the same time, the detection block 205 is driven to move by the telescopic mechanism 6, so that the detection block 205 slides on the hexagonal surface of the crimped tube 14 after crimping, so that the detection results of the distance sensor 1008 and the X-ray detection head 1009 are more accurate and reliable. In addition, when the crimped tube 14 after crimping is twisted, when the detection block 205 slides on the surface, the detection block 205 will deflect, thereby driving the connecting disk 204 to deflect through the telescopic mechanism 6. At the same time, the rotating block 203 and the pointer 206 rotate along the rotating shaft 202. At this time, the angle mark 210 corresponding to the pointer 206 is detected by the visual sensor 208, and the size of the distortion can be determined, so that the detection is more comprehensive and the use effect and life after crimping are guaranteed.

[0055] S5: At the same time, when the movable plate 1006 moves, the first movable block 301 is driven to move by the first reset mechanism 7, and at the same time, the grinding block 302 is driven to move by the second reset mechanism 15, so that the grinding block 302 moves along the hexagonal corners of the crimped crimping tube 14, and under the action of the second spring 703, the grinding block 302 is abutted against the corners to achieve the grinding operation, remove the flash and burrs, etc., and ensure the quality of the crimping;

[0056] S6: When the grinding block 302 moves, the push rod 804 is driven to move by the slider 1502. When the push rod 804 abuts against the triangular block 803, the push rod 804 is pushed to move. At the same time, the grinding block 302 is driven by the slider 1502 to move obliquely upward along the second T-shaped guide rod 1501 toward the direction close to the detection block 205. At the same time, the third spring 1503 is compressed. When the push rod 804 passes over the triangular block 803, the grinding block 302 can move and reset under the action of the third spring 1503. This reciprocating motion can make the grinding block 302 reciprocate on the edges and corners, thereby making the grinding more efficient and effective. Moreover, when the grinding block 302 reciprocates, the bristles 402 are driven to reciprocate by the first mounting plate 401, so that the debris remaining after grinding can be cleaned to ensure the grinding effect.

[0057] S7: When the grinding block 302 moves obliquely upward in the direction close to the detection block 205, the connecting rod 1103 is pushed to rotate, and the second moving block 501 and the rubber rod 502 are driven to move upward through the second connecting block 1101. At the same time, the fourth spring 902 is compressed. When the grinding block 302 moves and resets, the second moving block 501 and the rubber rod 502 can move downward and reset under the action of the fourth spring 902. This reciprocating process can make the rubber rod 502 knock and vibrate the crimped tube 14 after crimping, so as to eliminate stress and ensure the quality of crimping.

Claims

1. An integrated device for automatic crimping and detection of wires, comprising a base (101) arranged on an integrated device body (1), and the top of the base (101) is fixedly connected to two symmetrically arranged clamping modules (102), the top of the base (101) is connected to a movable seat (104) through a movable module (103), and the top of the movable seat (104) is provided with a hydraulic clamp (105), and the hydraulic clamp (105) is provided with a hexagonal mold (106), characterized in that: The side wall of the movable seat (104) is fixedly connected to a fixed plate (1001), and the top of the fixed plate (1001) is fixedly connected to two symmetrically arranged support plates (1002), the top of the support plate (1002) is connected to a rotating ring (1003) via a rotating mechanism (12), and the inner side wall of the rotating ring (1003) is provided with a detection mechanism (10) for detecting the crimped tube (14) after crimping; The detection mechanism (10) comprises a connecting plate (1004) fixedly connected to the inner side wall of the rotating ring (1003), and the side wall of the connecting plate (1004) is fixedly connected to a U-shaped plate (1005), the bottom of the U-shaped plate (1005) is connected to a moving plate (1006) via a moving component (1010), and the bottom of the moving plate (1006) is fixedly connected to a U-shaped frame (1007), the bottom of the U-shaped frame (1007) is fixedly connected to a distance measuring sensor (1008) and an X-ray detection head (1009), and the bottom of the moving plate (1006) is provided with a detection component (2) for performing distortion detection on a crimped crimped tube (14); The detection assembly (2) comprises two symmetrically arranged support blocks (201) fixedly connected to the bottom of the moving plate (1006), and the side wall of the support block (201) is rotatably connected to a rotating block (203) via a rotating shaft (202), the bottom of the rotating block (203) is fixedly connected to a connecting disk (204), and the bottom of the connecting disk (204) is connected to a detection block (205) via a telescopic mechanism (6), one end of the rotating shaft (202) is fixedly connected to a pointer (206), and the bottom of the moving plate (1006) is fixedly connected to an arc plate (209), and an angle mark (210) is provided on the arc plate (209), the bottom of the moving plate (1006) is fixedly connected to a mounting block (207), and the side wall of the mounting block (207) is fixedly connected to a visual sensor (208).

2. The integrated device for automatic wire crimping and detection according to claim 1, characterized in that: The bottom of the movable plate (1006) is provided with a grinding mechanism (3) for grinding the edges and corners of the crimped tube (14) after crimping. The grinding mechanism (3) comprises a first movable block (301), and the first movable block (301) is connected to the bottom of the movable plate (1006) via a first reset mechanism (7). The bottom of the first movable block (301) is slidably connected to an inclined grinding block (302) via a second reset mechanism (15). The movement of the grinding block (302) is driven by a first driving mechanism (8), and a cleaning mechanism (4) for cleaning debris after grinding is provided on the side wall of the grinding block (302).

3. The integrated device for automatic wire crimping and detection according to claim 2, characterized in that: The cleaning mechanism (4) comprises a first mounting plate (401) fixedly connected to the side wall of the grinding block (302), and a plurality of brush bristles (402) arranged in an array are fixedly connected to the bottom of the first mounting plate (401).

4. The integrated device for automatic wire crimping and detection according to claim 1, characterized in that: The bottom of the movable plate (1006) is provided with a knocking mechanism (5) for knocking the crimped tube (14) after crimping, the knocking mechanism (5) comprising a second movable block (501), and the bottom of the second movable block (501) is fixedly connected with a plurality of rubber rods (502) arranged in an array, the second movable block (501) is connected to the bottom of the movable plate (1006) via a third reset mechanism (9), and the movement of the second movable block (501) is driven by a second driving mechanism (11).

5. The integrated device for automatic wire crimping and detection according to claim 1, characterized in that: The telescopic mechanism (6) comprises a sleeve (601) fixedly connected to the bottom of the connecting plate (204), and a sleeve rod (602) is inserted into the sleeve (601), the lower end of the sleeve rod (602) is fixed to the top of the detection block (205), and the side wall of the sleeve (601) is sleeved with a first spring (603), and the two ends of the first spring (603) are respectively fixed to the connecting plate (204) and the detection block (205).

6. The integrated device for automatic wire crimping and detection according to claim 2, characterized in that: The first reset mechanism (7) comprises an L-shaped block (701) fixedly connected to the bottom of the moving plate (1006), and two symmetrically arranged first T-shaped guide rods (702) are inserted into the bottom of the L-shaped block (701), the lower ends of the first T-shaped guide rods (702) are fixed to the top of the first moving block (301), and the secondary sleeves of the first T-shaped guide rods (702) are provided with second springs (703).

7. The integrated device for automatic wire crimping and detection according to claim 2, characterized in that: The second reset mechanism (15) comprises two second T-shaped guide rods (1501) fixedly connected to the bottom of the first moving block (301) and arranged obliquely, and the side walls of the second T-shaped guide rods (1501) are sleeved with sliders (1502), the sliders (1502) are fixed to the top of the grinding block (302), and the side walls of each second T-shaped guide rod (1501) are sleeved with third springs (1503).

8. The integrated device for automatic wire crimping and detection according to claim 7, characterized in that: The first pushing mechanism (8) comprises a connecting rod (801) fixedly connected to the bottom of the connecting plate (1004), and the lower end of the connecting rod (801) is fixedly connected to a second mounting plate (802), the side wall of the second mounting plate (802) is fixedly connected to a plurality of triangular blocks (803) arranged in an array, and the top of the slider (1502) is fixedly connected to a pushing rod (804).

9. The integrated device for automatic wire crimping and detection according to claim 4, characterized in that: The third reset mechanism (9) comprises two symmetrically arranged third T-shaped guide rods (901) fixedly connected to the bottom of the moving plate (1006); the second moving block (501) is sleeved on the side walls of the third T-shaped guide rods (901); and the side walls of each third T-shaped guide rod (901) are sleeved with a fourth spring (902).

10. The integrated device for automatic wire crimping and detection according to claim 4, characterized in that: The second pushing mechanism (11) comprises a first connecting block (1102) fixedly connected to the top of the first moving block (301), and the top of the second moving block (501) is fixedly connected to the second connecting block (1101), the side wall of the second connecting block (1101) is rotatably connected to a connecting rod (1103), and the other end of the connecting rod (1103) is rotatably connected to the side wall of the first connecting block (1102).

11. The integrated device for automatic wire crimping and detection according to claim 1, characterized in that: The rotating mechanism (12) comprises an annular guide groove (1201) opened on the top of the support plate (1002), and the side wall fixing sleeve of the rotating ring (1003) is provided with two annular guide rails (1202), the guide rails (1202) slide in the annular guide groove (1201), and the rotation of the rotating ring (1003) is driven by the driving mechanism (16).

12. The integrated device for automatic wire crimping and detection according to claim 11, characterized in that: The driving mechanism (16) comprises a gear ring (1601) fixedly sleeved on the side wall of the rotating ring (1003), and a motor (1602) is fixedly connected to the side wall of one of the support plates (1002), and a gear (1603) is fixedly connected to the output end of the motor (1602), and the gear (1603) is meshed with the gear ring (1601).

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