A valve body positioning processing tool
By designing a rotatable and flipped support seat and an integrated ash storage cylinder and drilling mechanism, the problems of inflexible valve body positioning and inconvenient waste chip management in the prior art are solved, and processing efficiency and waste chip treatment effect are improved.
Patent Information
- Application Number
- CN202411429433.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-10-14
AI Technical Summary
The existing valve body positioning tool cannot change the position and is low in adaptability, resulting in multiple adjustments required during processing at different positions, and waste chips are easily generated during processing.
A valve body positioning processing tool including a base, a processing table, a support seat, a side sealing plate, a flip plate, ash storage cylinder and a drilling mechanism is designed. The rotation and flip of the support seat are achieved through the drive shaft and the bidirectional screw, and the Synchronous cylinders and electromagnets manage scrap collection, and the drilling mechanism realizes processing in different positions through the driving gear and driven gear.
It improves the flexibility and efficiency of valve body processing, reduces waste chip leakage, and realizes centralized collection and effective treatment of waste chips.
Smart Images

Figure CN118926953B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of positioning tooling, in particular to a valve body positioning processing tooling. Background Art
[0002] During the valve processing, in order to ensure the processing quality and accuracy and help the valve maintain a stable position during the processing, it is necessary to use tooling and fixtures. Since the surface of the valve body is usually an irregular curved surface, the current common method of positioning the valve body is to push and squeeze, which will cause the valve body to deform due to the clamping stress and is not accurate.
[0003] After searching, the invention patent with publication number CN111922763A discloses a positioning tool and a positioning method for valve body machining, which adopts two fixed supports, one adjustable support and one floating support to realize the positioning of the valve body, is easy to operate and has high positioning accuracy.
[0004] The existing solution uses two fixed supports, one adjustable support, and one floating support to achieve the positioning of the valve body. However, when processing the valve body, the position of the valve body cannot be changed, the processing position cannot be adjusted well, and the adaptability is low. When processing different positions, the position needs to be adjusted manually multiple times, and waste chips are easily generated during processing. Summary of the invention
[0005] The purpose of the present invention is to provide a valve body positioning processing tool to solve the problems mentioned in the above background technology.
[0006] The technical problems mainly solved by the present invention are:
[0007] The existing valve body position cannot be changed, the processing position cannot be adjusted well, and the adaptability is low. When processing different positions, the position needs to be adjusted many times, and waste chips are easily generated during processing.
[0008] The present invention can be achieved through the following technical solutions:
[0009] The cam body is provided with a valve body positioning processing tool, comprises a base and a processing table, and a carrying plate is fixed in the middle of the upper surface of the processing table, and the upper surface of the carrying plate is rotatably provided with a supporting seat, and a driving shaft is installed at the connection of the carrying plate and the supporting seat. The upper surface of the supporting seat is provided with a fitting portion for placing the valve body, and the upper surface edge of the supporting seat is slidably provided with two positioning members that fit the outer surface of the valve body outer surface of the valve body. Both sides of the support seat are slidably provided with side sealing plates for positioning the end portion of the valve body, and the inner side surface of the side sealing plate is rotatably installed with a flip plate that abuts and contacts with the end surface of the valve body, and a driving shaft 2 is installed at the connection between the side sealing plate and the flip plate, and the surface of the flip plate is provided with an ash storage cylinder for processing waste chips to enter, a socket seat is installed on the outer surface of the ash storage cylinder, and a plug-in sealing plate that slides along the socket seat is elastically installed inside the ash storage cylinder, and the upper surface of the base is located on one side of the processing table and is slidably provided with a processing frame, and the lower end surface of the top of the processing frame is rotatably installed with a drilling mechanism for processing the valve body.
[0010] A further technical improvement of the present invention is that an adjustment cavity communicated with the fitting portion is provided inside the support seat, a bidirectional screw is rotatably installed inside the adjustment cavity, the positioning piece includes an adjustment plate threadedly sleeved on the outside of the bidirectional screw, a clamping plate is fixedly provided on the top end of the adjustment plate, and the bottom surface of the adjustment plate is slidably fitted with the bottom surface of the adjustment cavity.
[0011] A further technical improvement of the present invention is that a mounting plate is provided on one side of the surface of the flip plate adjacent to the ash storage cylinder, an electromagnet is installed on one side surface of the mounting plate, and a T-shaped rod connected to the armature in the electromagnet is slidably installed inside the mounting plate, a spring 2 is sleeved on the outside of the T-shaped rod, and the end of the T-shaped rod is fixed to the plug-in sealing plate by a connecting rod.
[0012] A further technical improvement of the present invention is that a triangular plug block is provided at the end of the plug-in sealing plate, and a slot for use with the triangular plug block is provided on the inner wall surface of the ash storage cylinder.
[0013] A further technical improvement of the present invention is that a processing groove is provided on one side surface of the side sealing plate, and a through groove is provided on the other side surface of the side sealing plate. The diameter of the through groove is larger than the diameter of the processing groove and is used for the entry of the end of the valve body.
[0014] A further technical improvement of the present invention is that an abutment pressure plate is slidably arranged on the inner wall surface of the through groove, the abutment pressure plate is arranged as an annular structure, and a spring 1 is installed on one side of the abutment pressure plate, and the end of the spring 1 is fixed to the end of the inner wall surface of the through groove.
[0015] A further technical improvement of the present invention is that a sliding hole and a screw hole are respectively provided on the bottom surface of each side sealing plate, a limiting rod is slidingly arranged inside the sliding hole, the internal thread of the screw hole is connected to a transmission screw driven by a dual-axis motor embedded in the support seat, and the end of the limiting rod is fixed to the surface of the support seat.
[0016] A further technical improvement of the present invention is that a receiving groove is provided on the inner wall surface of the through groove, a clamping part is movably installed inside the receiving groove, and a synchronous cylinder for pushing the clamping part to move is installed on the inner side of the receiving groove, and an arc-shaped slope in contact with the end face of the valve body is provided at the end of the inner wall surface of the clamping part.
[0017] A further technical improvement of the present invention is that: the drilling mechanism comprises a driving gear driven by a rotating motor, one end of the driving gear is meshed with a driven gear, a hollow limiting cylinder is fixedly sleeved in the middle of the driven gear, an electric push rod is installed at the top of the inner cavity of the limiting cylinder, a mounting rod movable in the limiting cylinder is provided at the pushing end of the electric push rod, and a drilling rod driven by the drilling motor is installed on the bottom surface of the mounting rod;
[0018] A gear ring is arranged outside the driving gear, the gear ring is meshed with the driven gear, and the gear ring is fixed to the processing frame through a bracket. A track is arranged on the lower surface of the top of the processing frame, and the limiting cylinder rotates along the track direction together with the drill rod.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. After the valve body is placed in the support seat, the valve body is in a horizontal state. Then, the two positioning pieces are close to and positioned on the top outer surface of the valve body at the same time to initially stabilize the position of the valve body. When positioning the two ends of the valve body, the flip plate is in an open state to facilitate the docking installation of the side sealing plate and the end of the valve body. During the docking installation, the two side sealing plates are close to the end faces of the valve body at the same time to position the two end faces of the valve body and effectively fix the position of the valve body. Then, the rotation direction of the support seat is changed by rotating the drive shaft 1, that is, the support seat is rotated 90 degrees clockwise or counterclockwise. At this time, the direction of the valve body changes, and the water The horizontal state is changed to the vertical state, and the processing position of the valve body is automatically adjusted, which is convenient for processing the two end faces of the valve body and improves the processing efficiency. When processing one end face of the valve body, the support seat drives the valve body to flip, and then the driving shaft 2 drives the flip plate to rotate and close. At this time, the ash storage cylinder is aligned with the processing position of the valve body end face, and the ash storage cylinder becomes a vertical state, and the plug-in sealing plate in the ash storage cylinder is in an open state. The waste chips generated by the valve body hole processing enter the inner cavity of the ash storage cylinder, which is convenient for the processing waste chips to fall. After the processing is completed, the plug-in sealing plate blocks the inner cavity of the ash storage cylinder to avoid leakage of waste chips during processing;
[0021] 2. When positioning the two ends of the valve body, the end face of the valve body enters through the through groove until the end face of the valve body contacts the abutting pressure plate, generating thrust on the abutting pressure plate, squeezing the spring 1 under the push of the inner wall of the through groove, and the abutting pressure plate at this time slides in the through groove, and then the synchronous cylinder synchronously drives the engaging part to slide in the accommodating groove, at which time the arc slope on the engaging part first contacts the end face of the valve body, so that the end face of the valve body applies pressure to the abutting pressure plate again, and continues to compress the spring 1, positioning the end face of the valve body through the engaging part, and then the flip plate rotates and closes, that is, the flip plate rotates to one side of the through groove, at which time the ash storage barrel fits the end face of the valve body, which is convenient for processing, and the collection box slides to the bottom of the open end of the ash storage barrel, and when the plug-in sealing plate is opened, the processing waste is collected by the collection box;
[0022] 3. By setting up a drilling mechanism, the rotating active gear drives the driven gear to rotate. Since the driven gear is meshed with the gear ring, the driven gear drives the limit cylinder and its drill rod to make a circular motion around the center of the active gear, and then the different positions of the valve body are processed. During processing, the built-in electric push rod pushes the installation rod to slide in the limit cylinder, and the drill rod is pushed downward at this time to realize the drilling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0024] Figure 1 It is a schematic diagram of the external structure of the present invention;
[0025] Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0026] Figure 3 It is a schematic diagram of the installation structure of the side sealing plate and the valve body of the present invention;
[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping part of the present invention;
[0028] Figure 5 It is a schematic diagram of the installation structure of the support seat and the adjustment plate of the present invention;
[0029] Figure 6 It is a schematic diagram of the installation structure of the plug-in sealing plate and the ash storage cylinder of the present invention;
[0030] Figure 7 It is a schematic diagram of the installation of the drill rod of the present invention.
[0031] In the figure: 1. base; 2. processing table; 3. bearing plate; 4. support seat; 5. driving shaft 1; 6. processing frame; 7. drill rod; 8. adjustment plate; 9. clamping plate; 10. side sealing plate; 11. transmission screw; 12. limiting rod; 13. driving shaft 2; 14. flip plate; 15. mounting plate; 16. electromagnet; 17. ash storage cylinder; 18. socket seat; 19. through groove; 20. processing groove; 21. abutting pressure plate; 22. spring 1; 23. synchronous cylinder; 24. accommodating groove; 25. clamping part; 26. arc slope; 27. plug-in sealing plate; 28. spring 2; 29. bidirectional screw; 30. adjusting cavity; 31. fitting part; 32. driving gear; 33. gear ring; 34. driven gear; 35. limiting cylinder; 36. mounting rod. DETAILED DESCRIPTION
[0032] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0033] See also Figure 1-Figure 7As shown, the present invention provides a valve body positioning processing tool, including a base 1, a processing table 2 is arranged on the upper surface of the base 1, a bearing plate 3 is fixed in the middle of the upper surface of the processing table 2, a support seat 4 is rotatably arranged on the upper surface of the bearing plate 3, and a driving shaft 5 is installed at the connection between the bearing plate 3 and the support seat 4, a fitting portion 31 for placing the valve body is arranged on the upper surface of the support seat 4, and two positioning members that fit with the outer surface of the valve body are slidably arranged on the edge of the upper surface of the support seat 4, side sealing plates 10 for positioning the end of the valve body are slidably arranged on both sides of the support seat 4, and a flip plate 14 that abuts against the end surface of the valve body is rotatably installed on the inner side surface of the side sealing plate 10. A driving shaft 2 13 is installed at the connection between the side sealing plate 10 and the flip plate 14, and an ash storage cylinder 17 for the entry of processing waste is arranged on the surface of the flip plate 14, and a socket seat 18 is installed on the outer surface of the ash storage cylinder 17, and a plug-in sealing plate 27 that slides along the socket seat 18 is elastically installed inside the ash storage cylinder 17, and a processing frame 6 is slidably installed on the upper surface of the base 1 on one side of the processing table 2, and a drilling mechanism for processing the valve body is rotatably installed on the lower end surface of the top of the processing frame 6. When processing the valve body, the valve body is placed in the fitting portion 31, and the valve body is in a horizontal state at this time, and in the initial state, the two side sealing plates 10 are away from each other and do not move. When the two ends of the valve body are positioned, the flip plate 14 is in an open state, which is convenient for the docking installation of the side sealing plate 10 and the end of the valve body. During the docking installation, the two side sealing plates 10 are close to the end faces of the valve body at the same time, and the two end faces of the valve body are positioned to effectively fix the position of the valve body. Then, the rotation direction of the support seat 4 is changed by rotating the drive shaft 5, that is, the support seat 4 is rotated 90 degrees clockwise or counterclockwise. At this time, the direction of the valve body changes from a horizontal state to a vertical state, which is convenient for processing the two end faces of the valve body. , improving the processing efficiency, when processing one end face of the valve body, the support seat 4 drives the valve body to flip, and then the driving shaft 13 drives the flip plate 14 to rotate and close. At this time, the ash storage barrel 17 is aligned with the processing position of the valve body end face, and the ash storage barrel 17 becomes vertical, and the plug-in sealing plate 27 in the ash storage barrel 17 is in an open state. The waste chips generated by the valve body hole processing enters the inner cavity of the ash storage barrel 17, which is convenient for the falling of the processing waste chips. After the processing is completed, the plug-in sealing plate 27 blocks the inner cavity of the ash storage barrel 17 to avoid the leakage of waste chips during processing. At the same time, the other end face of the valve body is processed, and the support seat 4 drives the valve body to rotate and flip to the other side.
[0034] See also Figure 5As shown, an adjusting chamber 30 communicated with the fitting portion 31 is provided inside the support seat 4, and a bidirectional screw 29 is rotatably installed inside the adjusting chamber 30. The positioning member includes an adjusting plate 8 threadedly sleeved on the outside of the bidirectional screw 29, and a clamping plate 9 is fixedly provided on the top of the adjusting plate 8, and the bottom surface of the adjusting plate 8 is slidingly fitted with the bottom surface of the adjusting chamber 30. Before the valve body is placed in the support seat 4, the two clamping plates 9 are not close to each other. When the valve body is in contact with the fitting portion 31, the two corresponding adjusting plates 8 are driven by the bidirectional screw 29 to move toward the center at the same time, driving the clamping plate 9 to contact the outer surface of the top of the valve body, thereby preliminarily positioning the valve body.
[0035] See also Figure 2 and Figure 6 As shown, a mounting plate 15 is provided on one side of the surface of the flip plate 14 adjacent to the ash storage cylinder 17, an electromagnet 16 is installed on one side of the mounting plate 15, and a T-shaped rod connected by an armature in the electromagnet 16 is slidably installed inside the mounting plate 15, a spring 28 is sleeved on the outside of the T-shaped rod, and the end of the T-shaped rod is fixed to the plug-in sealing plate 27 by a connecting rod. When working, the electromagnet 16 is energized, and the armature in the electromagnet 16 pulls the T-shaped rod and its connecting rod, so that the plug-in sealing plate 27 slides open in the socket seat 18, which is convenient for the falling of processing waste chips. When the electromagnet 16 is powered off, Under the elastic recovery of the second spring 28, the plug-in sealing plate 27 enters the ash storage barrel 17 at this time, and the ash storage barrel 17 is sealed and blocked again to prevent the waste chips from falling in the ash storage barrel 17 when the other end face of the valve body is turned over. When the ash storage barrel 17 is full of waste chips and the turning is completed, the electromagnet 16 continues to be energized to open the plug-in sealing plate 27, and the collection box is slidably placed on the processing table 2, wherein the collection box slides to the bottom of the processed waste chips, that is, below the open end of the ash storage barrel 17. When the plug-in sealing plate 27 is opened, the processing waste chips are collected and concentrated by the collection box.
[0036] A triangular plug is provided at the end of the plug-in sealing plate 27, and a slot for cooperating with the triangular plug is provided on the inner wall surface of the ash storage cylinder 17. Initially, the triangular plug at the end of the plug-in sealing plate 27 is separated from the slot. When the electromagnet 16 is powered off, the triangular plug is inserted into the slot, thereby sealing the waste chips inside the ash storage cylinder 17.
[0037] See also Figure 3 As shown, a processing groove 20 is provided on one side surface of the side sealing plate 10, and a through groove 19 is provided on the other side surface of the side sealing plate 10. The diameter of the through groove 19 is larger than the diameter of the processing groove 20 and is used for the end of the valve body to enter;
[0038] An abutment plate 21 is slidably provided on the inner wall surface of the through groove 19. The abutment plate 21 is set as an annular structure, and a spring 22 is installed on one side of the abutment plate 21. The end of the spring 22 is fixed to the end of the inner wall surface of the through groove 19. After the top outer surface of the valve body is initially positioned by the positioning piece, the two side sealing plates 10 simultaneously approach the two ends of the valve body to the middle, and the end face of the valve body enters through the through groove 19 until the end face of the valve body contacts the abutment plate 21, generating a thrust on the abutment plate 21, and squeezing the spring 22 under the push of the inner wall of the through groove 19. At this time, the abutment plate 21 slides in the through groove 19.
[0039] See also Figure 1 and Figure 5 As shown, a sliding hole and a screw hole are respectively provided on the bottom surface of each side sealing plate 10, a limiting rod 12 is slidingly arranged inside the sliding hole, and the internal thread of the screw hole is connected with a transmission screw 11 driven by a dual-axis motor embedded in the support seat 4, and the end of the limiting rod 12 is fixed to the surface of the support seat 4, and the corresponding transmission screw 11 is driven to rotate by the dual-axis motor, and the transmission screw 11 is threadedly connected to the corresponding side sealing plate 10, so that the two side sealing plates 10 slide along the limiting rod 12 and approach each other, and the two end surfaces of the valve body are positioned by the movement of the two side sealing plates 10.
[0040] See also Figure 3 and Figure 4 As shown, a receiving groove 24 is provided on the inner wall surface of the through groove 19, and a clamping part 25 is movably installed inside the receiving groove 24, and a synchronous cylinder 23 is installed on the inner side of the receiving groove 24 for pushing the clamping part 25 to move. The end of the inner wall surface of the clamping part 25 is provided with an arc slope 26 that contacts the end face of the valve body. When the two end faces of the valve body contact the abutting pressure plate 21, the synchronous cylinder 23 synchronously drives the clamping part 25 to slide in the receiving groove 24. At this time, the arc slope 26 on the clamping part 25 first contacts the end face of the valve body, so that the end face of the valve body applies pressure to the abutting pressure plate 21 again, and continues to compress the spring 1 22. The compression of the spring 1 22 is within its elastic deformation range, and the end face of the valve body is positioned by the clamping part 25, and then the flip plate 14 is rotated and closed, that is, the flip plate 14 is rotated to one side of the through groove 19. At this time, the ash storage cylinder 17 is in contact with the end face of the valve body, which is convenient for processing.
[0041] See also Figure 1 and Figure 7 As shown, the drilling mechanism includes a driving gear 32 driven by a rotating motor, one end of the driving gear 32 is meshed with a driven gear 34, a hollow limit cylinder 35 is fixedly sleeved in the middle of the driven gear 34, an electric push rod is installed on the top of the inner cavity of the limit cylinder 35, and a mounting rod 36 movable in the limit cylinder 35 is provided at the pushing end of the electric push rod, and a drill rod 7 driven by the drilling motor is installed on the bottom surface of the mounting rod 36;
[0042] A gear ring 33 is provided on the outside of the driving gear 32, and the gear ring 33 is meshed with the driven gear 34, and the gear ring 33 is fixed to the processing frame 6 through a bracket. A track is provided on the lower surface of the top of the processing frame 6, and the limiting cylinder 35 rotates along the track together with the drill rod 7. When the valve body is processed, the driven gear 34 is driven to rotate by the rotating driving gear 32. Since the driven gear 34 is meshed with the gear ring 33, the driven gear 34 drives the limiting cylinder 35 and its drill rod 7 to make a circular motion around the center of the driving gear 32, and then different positions of the valve body are processed. During processing, the built-in electric push rod pushes the installation rod 36 to slide in the limiting cylinder 35, and the drill rod 7 is pushed downward at this time, thereby realizing drilling processing.
[0043] When the present invention is in use, after the valve body is placed in the support seat 4, the valve body is in a horizontal state, and then the two positioning members simultaneously approach and position the top outer surface of the valve body to initially stabilize the position of the valve body. When positioning the two ends of the valve body, the flip plate 14 is in an open state, which is convenient for the butt-jointed installation of the side sealing plate 10 and the end of the valve body. During the butt-jointed installation, the two side sealing plates 10 simultaneously approach the end faces of the valve body to position the two end faces of the valve body, effectively fixing the position of the valve body. Then, the rotation direction of the support seat 4 is changed by rotating the drive shaft 5, that is, the support seat 4 is rotated 90 degrees clockwise or counterclockwise. At this time, the direction of the valve body changes from a horizontal state to a horizontal state. The valve body is then turned to the vertical position, and the processing position of the valve body is automatically adjusted, which is convenient for processing the two end faces of the valve body and improves the processing efficiency. When processing one end face of the valve body, the support seat 4 drives the valve body to flip, and then the driving shaft 13 drives the flip plate 14 to rotate and close. At this time, the ash storage barrel 17 is aligned with the processing position of the valve body end face, and the ash storage barrel 17 becomes vertical, and the plug-in sealing plate 27 in the ash storage barrel 17 is in an open state. The waste chips generated by the valve body hole processing enter the inner cavity of the ash storage barrel 17, which is convenient for the processing waste chips to fall. After the processing is completed, the plug-in sealing plate 27 blocks the inner cavity of the ash storage barrel 17 to avoid leakage of waste chips during processing.
[0044] When positioning the two ends of the valve body, the end face of the valve body enters through the through groove 19 until the end face of the valve body contacts the abutting pressure plate 21, generating a thrust on the abutting pressure plate 21, and squeezing the spring 12 under the push of the inner wall of the through groove 19. At this time, the abutting pressure plate 21 slides in the through groove 19, and then the synchronous cylinder 23 synchronously drives the clamping part 25 to slide in the accommodating groove 24. At this time, the arc slope 26 on the clamping part 25 first contacts the end face of the valve body, so that the end face of the valve body applies pressure to the abutting pressure plate 21 again, and continues to compress the spring 12, and the end face of the valve body is positioned through the clamping part 25, and then the flip plate 14 is rotated and closed, that is, the flip plate 14 is rotated to one side of the through groove 19. At this time, the ash storage cylinder 17 is in contact with the end face of the valve body, which is convenient for processing. The collection box slides to the bottom of the open end of the ash storage cylinder 17. When the plug-in sealing plate 27 is opened, the processing waste is collected by the collection box.
[0045] By setting up a drilling mechanism, the rotating driving gear 32 drives the driven gear 34 to rotate. Since the driven gear 34 is meshed with the ring gear 33, the driven gear 34 drives the limiting cylinder 35 and its drill rod 7 to make a circular motion around the center of the driving gear 32, and then the different positions of the valve body are processed. During the processing, the built-in electric push rod pushes the installation rod 36 to slide in the limiting cylinder 35, and the drill rod 7 is pushed downward at this time, so as to realize the drilling processing.
[0046] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A valve body positioning processing tool, comprising a base (1) and a processing table (2), Features: A carrying plate (3) is fixed to the middle of the upper surface of the processing table (2), a supporting seat (4) is rotatably provided on the upper surface of the carrying plate (3), and a driving shaft (5) is installed at the connection between the carrying plate (3) and the supporting seat (4), the upper surface of the supporting seat (4) is provided with a fitting portion (31) for placing the valve body, and two positioning members that fit the outer surface of the valve body are slidably provided on the edge of the upper surface of the supporting seat (4), side sealing plates (10) for positioning the end of the valve body are slidably provided on both sides of the supporting seat (4), and the inner side surface of the side sealing plate (10) is rotatably installed with a flap that contacts the end surface of the valve body. A rotating plate (14) is provided, and a second drive shaft (13) is installed at the connection between the side sealing plate (10) and the flip plate (14); a dust storage cylinder (17) for the entry of processing waste is provided on the surface of the flip plate (14); a socket seat (18) is installed on the outer surface of the dust storage cylinder (17); and a plug-in sealing plate (27) is elastically installed inside the dust storage cylinder (17) and is limitedly slidable along the socket seat (18); a processing frame (6) is slidably installed on the upper surface of the base (1) at one side of the processing table (2); and a drilling mechanism for processing the valve body is rotatably installed on the lower end surface of the top of the processing frame (6); A mounting plate (15) is provided on one side of the surface of the flip plate (14) adjacent to the ash storage cylinder (17), an electromagnet (16) is mounted on one side of the mounting plate (15), and a T-shaped rod connected to an armature in the electromagnet (16) is slidably mounted inside the mounting plate (15), a second spring (28) is sleeved on the outside of the T-shaped rod, and an end of the T-shaped rod is fixed to the plug-in sealing plate (27) via a connecting rod; The support seat (4) rotates 90 degrees clockwise or counterclockwise, at which time the direction of the valve body changes from a horizontal state to a vertical state, and the processing position of the valve body is automatically adjusted, which facilitates the processing of the two end faces of the valve body and improves the processing efficiency. When processing one end face of the valve body, the support seat (4) drives the valve body to flip, and then the driving shaft (13) drives the flip plate (14) to rotate and close. At this time, the ash storage barrel (17) is aligned with the processing position of the valve body end face, and the ash storage barrel (17) becomes a vertical state, and the plug-in sealing plate (27) in the ash storage barrel (17) is in an open state. The waste chips generated by the processing of the valve body hole enter the inner cavity of the ash storage barrel (17), which facilitates the falling of the processing waste chips. After the processing is completed, the plug-in sealing plate (27) blocks the inner cavity of the ash storage barrel (17) to prevent the leakage of waste chips during processing.
2. A valve body positioning processing tool according to claim 1, It is characterized in that The support seat (4) is provided with an adjustment cavity (30) in communication with the fitting portion (31), a bidirectional screw (29) is rotatably mounted inside the adjustment cavity (30), the positioning member comprises an adjustment plate (8) threadedly sleeved on the outside of the bidirectional screw (29), a clamping plate (9) is fixedly provided on the top end of the adjustment plate (8), and the bottom surface of the adjustment plate (8) is slidably fitted with the bottom surface of the adjustment cavity (30).
3. A valve body positioning tool according to claim 1, It is characterized in that A triangular plug block is provided at the end of the plug-in sealing plate (27), and a slot for use with the triangular plug block is provided on the inner wall surface of the ash storage cylinder (17).
4. A valve body positioning tool according to claim 1, It is characterized in that A machining groove (20) is provided on one side surface of the side sealing plate (10), and a through groove (19) is provided on the other side surface of the side sealing plate (10); the through groove (19) has a diameter greater than that of the machining groove (20) and is used for the end of the valve body to enter.
5. A valve body positioning tool according to claim 4, It is characterized in that An abutment pressure plate (21) is slidably provided on the inner wall surface of the through groove (19); the abutment pressure plate (21) is provided as an annular structure, and a spring (22) is installed on one side of the abutment pressure plate (21); an end of the spring (22) is fixed to an end of the inner wall surface of the through groove (19).
6. A valve body positioning processing tool according to claim 1, It is characterized in that A sliding hole and a screw hole are respectively provided on the bottom surface of each side sealing plate (10); a limit rod (12) is slidably arranged inside the sliding hole; a transmission screw rod (11) driven by a dual-axis motor embedded in the support seat (4) is threadedly connected inside the screw hole; and an end of the limit rod (12) is fixed to the surface of the support seat (4).
7. A valve body positioning processing tool according to claim 4, It is characterized in that An accommodating groove (24) is provided on the inner wall surface of the through groove (19), a clamping portion (25) is movably mounted inside the accommodating groove (24), and a synchronous cylinder (23) for pushing the clamping portion (25) to move is mounted on the inner side of the accommodating groove (24), and an arc-shaped slope (26) is provided at the end of the inner wall surface of the clamping portion (25) for contacting the end surface of the valve body.
8. A valve body positioning tool according to claim 1, It is characterized in that The drilling mechanism comprises a driving gear (32) driven by a rotating motor, one end of the driving gear (32) meshing with a driven gear (34), a hollow limiting cylinder (35) fixedly sleeved in the middle of the driven gear (34), an electric push rod installed at the top of the inner cavity of the limiting cylinder (35), a mounting rod (36) movable in the limiting cylinder (35) provided at the pushing end of the electric push rod, and a drilling rod (7) driven by the drilling motor installed on the bottom surface of the mounting rod (36); A gear ring (33) is disposed outside the driving gear (32), the gear ring (33) is meshed with the driven gear (34), and the gear ring (33) is fixed to the processing frame (6) via a bracket, a track is disposed on the lower surface of the top of the processing frame (6), and the limiting cylinder (35) rotates together with the drill rod (7) along the track direction.
Citation Information
Patent Citations
Positioning tool for valve body machining and positioning method thereof
CN111922763A
Machining method for valve body, clamping clamp and machining equipment
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