A twisting device for standardized processing of textile cotton thread
By introducing tension, lubrication and cleaning components into the twisting device, the uneven tension and friction problems of cotton thread are solved, and the uniformity and strength of cotton thread are improved, the risk of fracture is reduced, and the quality and continuity of twist thread are ensured.
Patent Information
- Application Number
- CN202411427216.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-10-14
AI Technical Summary
When existing twisting equipment twists multiple strands of cotton thread into one strand, tiny cotton chips and dust are generated due to the operation and friction of the mechanical equipment, resulting in increased frictional force of the cotton thread, unsmooth movement, unsolid structure, uneven tension, and easy Causes cotton thread to break, affecting the quality and continuity of twist thread.
A twisting device for standardized processing of textile cotton thread is designed, including tension assembly, lubrication assembly and cleaning assembly. The tension of cotton thread is adjusted by adjusting screw and micro tension sensor. The lubrication assembly uses compression spring and wire wax to reduce friction, and the cleaning assembly uses inverted cone. The plate and torsion spring remove cotton scraps and dust, and the uniform winding assembly achieves uniform winding through incomplete gears and tooth frames.
The consistency and uniformity of the tension of cotton thread is achieved, friction is reduced, impurities are removed, the strength and toughness of cotton thread is improved, the risk of fracture is reduced, the quality and continuity of twist thread is ensured, and the service life of cotton thread is extended.
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Figure CN118932573B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile processing, in particular to a thread twisting device for standardized processing of textile cotton threads. Background Art
[0002] Textile cotton thread refers to a line product made by processing cotton fibers through a series of textile processes. Cotton is the main raw material for textile cotton thread and has many excellent properties. First, the cotton must be cleaned and combed to remove impurities and short fibers to improve the quality of the cotton thread. Then, the finished cotton is spun into yarn through spinning equipment. Textile cotton thread has a wide range of uses. In the textile industry, the processing quality of cotton thread has a vital impact on the quality of the final product. Therefore, in the process of making cotton thread through the twisting process, it needs to be made through twisting equipment;
[0003] However, when the twisting equipment in the prior art twists multiple strands of cotton thread into one strand of cotton thread, due to the operation and friction of the mechanical equipment in the cotton processing process, such as spinning, twisting and other links, tiny cotton scraps will be generated, so that dust and cotton scraps will remain on the finished single cotton thread, and the presence of cotton scraps and dust will increase the friction between the cotton threads, making the movement of the silk threads not smooth enough during the twisting process, and in the process of twisting the cotton threads, the cotton scraps and dust will hinder the close bonding between the silk threads, resulting in the structure of the twisted thread not being strong enough. Since each cotton thread is located in a different position, the tension of each cotton thread is likely to change when multiple cotton threads are twisted. First, cotton threads with different tensions will cause the uniformity of the twist to be disturbed, so that the twist of some cotton threads is different from that of other cotton threads. The cotton threads are more likely to break when subjected to greater tension, which will affect the quality and stability of the final product, thereby affecting the continuity of the entire twisting process, resulting in the twisting quality and twisting effect of the cotton threads when multiple strands of cotton threads are twisted into one cotton thread. Therefore, it is necessary to provide a twisting device for standardized processing of textile cotton threads to solve the above problems. Summary of the invention
[0004] The main purpose of the present invention is to provide a twisting device for standardized processing of textile cotton yarn, which can effectively solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a twisting device for standardized processing of textile cotton threads, comprising a machine base and thread rods, the thread rods being arranged in a linear array on the top of the machine base, the outer wall of the machine base being fixedly connected with fixed seats arranged in a linear array, the outer wall of the machine base being fixedly connected with a twisting mechanism, the interior of the machine base is provided with a tension component for adjusting the tension of each cotton thread so that each cotton thread remains consistent, the interior of the fixed seat is provided with a lubrication component for increasing the lubrication effect on the surface of each cotton thread and reducing the friction of the twisting, a cleaning component for cleaning the cotton scraps and dust remaining on each cotton thread is provided above the fixed seat, and the interior of the machine base is provided with a uniform winding component for more evenly winding the twisted cotton threads into rolls.
[0006] As a further improvement of the above scheme, the tension assembly includes a rotating rod and a reciprocating screw respectively rotatably connected to the inside of the machine base, the inside of the machine base is rotatably connected with an adjusting screw arranged in a linear array, the surface of the adjusting screw is threadedly connected with an adjusting sleeve, the surface of the adjusting screw is fixedly connected with a worm gear, the end of the adjusting sleeve away from the adjusting screw is fixedly connected to a tension seat, the end of the adjusting sleeve away from the adjusting screw is penetrated into the interior of the fixed seat, the surface of the reciprocating screw is slidably connected with an adjusting block, the outer side of the adjusting block is fixedly connected with a connecting plate 1, the connecting plate 1 is slidably connected to the surface of the rotating rod, the outer wall of the connecting plate 1 is rotatably connected with a worm, the worm is slidably connected to the surface of the rotating rod, the worm wheel and the worm are meshed with each other, and the interior of the tension seat is fixedly connected with a micro tension sensor.
[0007] As a further improvement of the above scheme, the tension assembly also includes a driving motor fixedly connected to the inside of the machine base, the output shaft of the driving motor is fixedly connected to a rotating rod, the top of the rotating rod is slidably connected to a bevel gear 2, the surface of the rotating rod is fixedly connected to a bevel gear 1, the bevel gear 1 and the bevel gear 2 are meshed with each other, the inside of the machine base is fixedly connected to an electric gas rod 2, the telescopic shaft of the electric gas rod 2 is fixedly connected to a connecting plate 3, the connecting plate 3 is slidably connected to the surface of the rotating rod, the bevel gear 2 and the connecting plate 3 are rotatably connected on one side close to each other, the surface of the reciprocating screw is fixedly connected to an adjusting gear 1, the surface of the rotating rod is slidably connected to an adjusting gear 2, the inside of the machine base is fixedly connected to an electric gas rod 1, the surface of the rotating rod is slidably connected to a connecting plate 2, the adjusting gear 2 and the connecting plate 2 are rotatably connected on one side close to each other, and the telescopic shaft of the electric gas rod 1 is fixedly connected to the connecting plate 2.
[0008] As a further improvement of the above scheme, the lubrication assembly includes fixed grooves arranged in a linear array and opened inside the tension seat, the interior of the fixed grooves are slidably connected with a slide board, the outer side of the slide board is fixedly connected with a pull rod, the end of the pull rod away from the slide board is fixedly connected to a movable seat, the surface of the pull rod is sleeved with a compression spring, the two ends of the compression spring are respectively fixedly connected to the surface of the slide board and the inner wall of the fixed groove, the interior of the tension seat is rotatably connected with a wire wax 1, the interior of the movable seat is rotatably connected with a wire wax 2, the wire wax 1 and the wire wax 2 are arranged in a linear array, the surface of the wire wax 1 is symmetrically provided with limiting grooves, and the surface of the wire wax 2 is symmetrically fixedly connected with limiting convex rings.
[0009] As a further improvement of the above scheme, the cleaning component includes support rods that are fixedly connected to the upper surface of the fixed seat, the top of the support rods is fixedly connected to a support plate, the interior of the support plate is fixedly connected to a collecting cylinder arranged in a linear array, the inner wall of the collecting cylinder is symmetrically fixedly connected to four inverted cone plates, the top of the movable seat is symmetrically fixedly connected to ear plates, the interior of the ear plates is rotatably connected to a torsion rod, the surface of the torsion rod is rotatably connected to a rotating plate, the end of the rotating plate away from the torsion rod can be detachably installed with cleaning cotton, the surface of the torsion rod is symmetrically sleeved with torsion springs, and the two ends of the torsion spring are respectively fixedly connected to the outer walls of the rotating plate and the ear plate.
[0010] As a further improvement of the above scheme, the uniform winding assembly includes three winding rods rotatably connected to the inside of the machine base, the inside of the machine base is rotatably connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to an incomplete gear, the inside of the machine base is symmetrically fixedly connected to a limit rod, the surface of the limit rod is fixedly connected to a baffle, the outer wall of the limit rod is slidably connected to a tooth frame, the incomplete gear is meshed with the teeth on one side of the inside of the tooth frame, the side of the tooth frame away from the incomplete gear is fixedly connected to a movable plate, the end of the movable plate away from the tooth frame is fixedly connected to a movable ring, the inner side of the movable ring is fixedly connected to a coil, the three winding rods are connected by belt transmission, the rotating rod and the rotating shaft are connected by belt transmission, the driving motor is rotatably connected to one of the winding rods, the surfaces of the three winding rods are sleeved with wire reels, and teeth and circular surfaces are respectively provided on both sides of the incomplete gear.
[0011] As a further improvement of the above solution, the interior of the fixed seat is provided with limiting grooves arranged in a linear array, and the tension seat and the movable seat are both slidably connected inside the limiting grooves.
[0012] As a further improvement of the above solution, a fixing opening is provided on the outer side of the machine base, and the movable plate is slidably connected inside the fixing opening.
[0013] As a further improvement of the above solution, the winding rod and the bobbin are both in a cross shape.
[0014] As a further improvement of the above solution, the shapes of the rotating rod, the interior of the second bevel gear, the interior of the second adjusting gear and the second connecting plate are all cross-shaped.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By rotating the multiple groups of adjusting screws in the tension assembly separately, the adjusting screw sleeve on the surface can be moved, and the movement of the adjusting screw sleeve can be used to move the tension seat, and the tension of the cotton thread moving inside can be adjusted by multiple tension seats, so that the tension of multiple cotton threads twisted into a group can be made consistent. During the twisting process, the multiple cotton threads with consistent tension can make the twisting of the cotton threads more uniform and stable, and improve the quality of the twisting of the cotton threads. The same tension for each cotton thread can enhance the strength and toughness of the twisted cotton thread, make the twisted thread stronger, help avoid the situation where some cotton threads are too tight or too loose, and make the twisting quality more stable. The adjustment of the cotton thread tension can reduce the risk of cotton thread breakage, and when each tension seat moves separately, the tension of each cotton thread can be adjusted separately, so that the tension of multiple cotton threads in one strand can be made the same more easily.
[0017] 2. The top of the inverted cone plate in the cleaning component is conical. When the cotton thread moves through the inside of the inverted cone plate, the conical end of the inverted cone plate clamps the surface of the cotton thread, and the cotton thread pulls the cotton thread inside the inverted cone plate through tension. When the cotton thread is pulled, the cotton scraps and dust on the surface of the cotton thread can be scraped off through the conical end of the inverted cone plate, and the scraped cotton scraps and dust will remain in the collecting tube for collection. Compared with the prior art that the cotton thread directly falls after cleaning, the cotton scraps and dust after scraping can be effectively prevented from floating in the air and sticking to the twisted cotton thread, thereby avoiding the situation that the cotton scraps cause secondary dirtiness of the cotton thread. When the cotton thread moves between the two cleaning cottons after cleaning, the two cleaning cottons can be used again. The surface of the cotton thread is cleaned and wiped for the second time, and the torsion of the torsion spring can increase the wiping force on the cotton thread, so that some stubborn cotton scraps remaining on the cotton thread can be wiped and removed more cleanly and thoroughly, and two cleaning cottons are in contact with both sides of the cotton thread. In the process of the cotton thread moving up and down, the two cleaning cottons can block the cotton thread below from the dust in the air and the cotton scraps falling up and down, effectively preventing the cotton scraps cleaned from above from adhering to the cotton thread. After the impurities of cotton scraps and dust on the surface of the cotton thread are removed, the quality of the cotton thread can be improved, making it purer, which helps to maintain the toughness of the cotton thread, reduce the risk of cotton thread breakage, avoid additional wear caused by cotton scraps and dust, and extend the service life of the cotton thread.
[0018] 3. The compression rebound force of the compression spring in the lubrication component can make the thread wax 2 and the thread wax 1 tightly contact each other. In the process of twisting the cotton thread, the thread is twisted into cotton threads of different thicknesses according to needs, and the number of strands of cotton thread is increased by the elastic force of the compression spring itself, which can facilitate the cleaning cotton to tightly contact the multiple strands of cotton thread, thereby improving the application range of lubrication for cotton threads with different numbers of strands. The lubrication of the surface of the moving cotton thread by the thread wax 1 and the thread wax 2 can increase the lubrication effect of the cotton thread itself, and the limiting convex ring contacts the limiting groove. When it is inside the machine, it can limit the position of the thread wax one and the thread wax two when they collide with each other, effectively preventing the cotton thread from moving out from between the thread wax one and the thread wax two, thereby preventing the uneven lubrication of the moving cotton thread, and enabling the cotton thread to always be evenly lubricated. The lubricated cotton thread reduces the friction between the cotton thread and the equipment, making the cotton thread twisting process smoother, reducing the resistance caused by friction, enhancing the wear resistance of the cotton thread, extending the service life of the cotton thread, and making the twisted cotton thread have a better feel, soft and smooth, which helps to improve the strength of the cotton thread and makes it less likely to break during the twisting process.
[0019] 4. The incomplete gear in the uniform winding assembly is continuously rotated inside the gear frame. When one side of the incomplete gear with teeth is meshed with the teeth on one side of the gear frame, the meshed gear frame is driven to slide up by the rotation of the incomplete gear. At this time, the circular surface on the other side of the incomplete gear is opposite to the other side of the gear frame. During the continuous rotation of the incomplete gear, when the one side of the incomplete gear with teeth rotates to the position of the teeth on the other side of the gear frame for meshing, the meshed gear frame is driven to slide down by the rotation of the incomplete gear. The gear frame is continuously slid up and down by the action of the gear frame continuously sliding up and down. The reciprocating sliding of the gear frame can be realized by the design of the incomplete gear, which effectively prevents the gear from sliding up and down compared with the gear with full teeth in the existing design. The device can be prevented from getting stuck, and the design of incomplete gears can ensure that the gears can slide back and forth when the rotation direction is different, and the up and down reciprocating sliding of the tooth frame can make the moving ring and the coil slide back and forth synchronously, and the moving ring and the coil can make the twisted cotton thread evenly wound on the surface of the bobbin, and the uniform winding can make each section of the cotton thread be subjected to the same tension and torsion, thereby ensuring the uniformity and stability of the twisted thread, improving the quality of the twisted thread, allowing the cotton thread to be better stressed during the twisting process, increasing its strength and toughness, making the twisted thread more durable, and synchronously and evenly winding the bobbin to avoid uneven tightness, ensuring the stability of the size of the twisted thread, which is beneficial to subsequent processing and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a cross-sectional view of the internal structure of the base of the present invention;
[0023] Figure 3 It is a schematic diagram of the structure of the uniform winding assembly of the present invention;
[0024] Figure 4 It is a schematic diagram of the structure of the tension adjustment component of the present invention;
[0025] Figure 5 For the present invention Figure 4 A schematic diagram of the structure enlargement in the middle;
[0026] Figure 6 For the present invention Figure 4 A magnified schematic diagram of the structure at B in the middle;
[0027] Figure 7 It is a schematic diagram of the partial structure of the uniform winding assembly of the present invention;
[0028] Figure 8 It is a cross-sectional view of the internal structure of the fixing seat of the present invention;
[0029] Fig. 9 For the present invention Figure 8 A magnified schematic diagram of the structure at C in the middle;
[0030] Fig.10 A cross-sectional view of the internal structure of the tension seat of the present invention;
[0031] Fig.11 For the present invention Fig.10 A magnified schematic diagram of the structure at D in the middle;
[0032] Fig.12 It is a cross-sectional view of the internal structure of the collecting tube of the present invention.
[0033] In the figure: 1. machine base; 2. wire rod; 3. fixed base; 4. wire twisting mechanism;
[0034] The tension assembly includes: 501, rotating rod; 502, reciprocating screw; 503, adjusting screw; 504, adjusting screw sleeve; 505, worm gear; 506, worm; 507, electric gas rod 1; 508, adjusting block; 509, connecting plate 1; 510, connecting plate 2; 511, adjusting gear 1; 512, adjusting gear 2; 513, tension seat; 514, driving motor; 515, rotating rod; 516, bevel gear 1; 517, bevel gear 2; 518, electric gas rod 2; 519, connecting plate 3;
[0035] The lubrication assembly includes: 601, a fixed groove; 602, a slide plate; 603, a pull rod; 604, a movable seat; 605, a compression spring; 606, a line wax 1; 607, a limiting groove; 608, a line wax 2; 609, a limiting convex ring;
[0036] The uniform winding assembly includes: 701, a rotating shaft; 702, an incomplete gear; 703, a limiting rod; 704, a gear frame; 705, a baffle; 706, a moving plate; 707, a moving ring; 708, a coil; 709, a winding rod; 710, a bobbin;
[0037] The cleaning assembly includes: 801, support rod; 802, support plate; 803, collection tube; 804, inverted cone plate; 805, ear plate; 806, torsion rod; 807, rotating plate; 808, torsion spring; 809, cleaning cotton; 9, limiting slot; 10, fixing port. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] See also Figures 1 to 12 The present invention provides an embodiment: a twisting device for standardized processing of textile cotton threads, comprising a machine base 1 and thread rods 2, the thread rods 2 are arranged in a linear array on the top of the machine base 1, the outer wall of the machine base 1 is fixedly connected with fixed seats 3 arranged in a linear array, the outer wall of the machine base 1 is fixedly connected with a twisting mechanism 4, the inside of the machine base 1 is provided with a tension component for adjusting the tension of each cotton thread to keep the tension of each cotton thread consistent, the inside of the fixed seat 3 is provided with a lubrication component for increasing the lubrication effect on the surface of each cotton thread and reducing the friction of the twisting, the top of the fixed seat 3 is provided with a cleaning component for cleaning the cotton scraps and dust remaining on each cotton thread, and the inside of the machine base 1 is provided with a uniform winding component for winding the twisted cotton threads more evenly into rolls;
[0040] The tension assembly includes a rotating rod 501 and a reciprocating screw 502 which are respectively rotatably connected to the inside of the machine base 1. The inside of the machine base 1 is rotatably connected to an adjusting screw 503 arranged in a linear array. The surface of the adjusting screw 503 is threadedly connected to an adjusting screw sleeve 504. The surface of the adjusting screw 503 is fixedly connected to a worm gear 505. The end of the adjusting screw sleeve 504 away from the adjusting screw 503 is fixedly connected to a tension seat 513. The end of the adjusting screw sleeve 504 away from the adjusting screw 503 is penetrated and arranged in the inside of the fixed seat 3. The surface of the reciprocating screw 502 is slidably connected to an adjusting block 508. The outer side of the adjusting block 508 is fixedly connected to a connecting plate 509. The connecting plate 509 is slidably connected to the surface of the rotating rod 501. The outer wall of the connecting plate 509 is rotatably connected to a worm 506. The worm 506 is slidably connected to the surface of the rotating rod 501. The worm gear 505 and the worm 506 are meshed with each other. The inside of the tension seat 513 is fixedly connected to a micro tension sensor.
[0041] The tension assembly also includes a drive motor 514 fixedly connected to the inside of the base 1, the output shaft of the drive motor 514 is fixedly connected to a rotating rod 515, the top of the rotating rod 515 is slidably connected to a bevel gear 2 517, the surface of the rotating rod 501 is fixedly connected to a bevel gear 1 516, the bevel gear 1 516 and the bevel gear 2 517 are meshed with each other, the inside of the base 1 is fixedly connected to an electric gas rod 2 518, the telescopic shaft of the electric gas rod 2 518 is fixedly connected to a connecting plate 3 519, and the connecting plate 3 519 is slidably connected to the rotating rod The surface of 515, the bevel gear 2 517 and the connecting plate 3 519 are rotatably connected, the surface of the reciprocating screw 502 is fixedly connected with the adjusting gear 1 511, the surface of the rotating rod 501 is slidably connected with the adjusting gear 2 512, the inside of the base 1 is fixedly connected with the electric gas rod 1 507, the surface of the rotating rod 501 is slidably connected with the connecting plate 2 510, the adjusting gear 2 512 and the connecting plate 2 510 are rotatably connected, and the telescopic shaft of the electric gas rod 1 507 is fixedly connected with the connecting plate 2 510;
[0042] The shapes of the rotating rod 515, the interior of the second bevel gear 517, the interior of the second adjustment gear 512 and the second connecting plate 510 are all cross-shaped;
[0043] Specifically, the tension of each cotton thread is adjusted by the tension component. Automatic tension adjustment can ensure that each cotton thread is under appropriate tension, thereby improving the uniformity of the twisted thread, helping to avoid the situation where some cotton threads are too tight or too loose, and making the twisted thread quality more stable. The adjustment of the cotton thread tension can reduce the risk of cotton thread breakage. When the tension is precisely controlled, the stress applied to the cotton thread during the twisting process is more reasonable, reducing the possibility of breakage. Appropriate tension allows the cotton threads to be better combined together, improving the quality of the cotton thread twisting. While automatically adjusting the tension of multiple cotton threads, the tension of a single cotton thread can be easily adjusted individually as needed, thereby ensuring that the tension of each cotton thread is the same.
[0044] The lubrication assembly includes fixed grooves 601 arranged in a linear array and opened inside the tension seat 513, the fixed grooves 601 are slidably connected to the inside of the fixed grooves 601, the outside of the slide 602 is fixedly connected to the pull rod 603, the end of the pull rod 603 away from the slide 602 is fixedly connected to the moving seat 604, the surface of the pull rod 603 is sleeved with a compression spring 605, the two ends of the compression spring 605 are respectively fixedly connected to the surface of the slide 602 and the inner wall of the fixed groove 601, the tension seat 513 is internally rotatably connected to the line wax 1 606, the mobile seat 604 is internally rotatably connected to the line wax 2 608, the line wax 1 606 and the line wax 2 608 are arranged in a linear array, the surface of the line wax 1 606 is symmetrically provided with limiting grooves 607, and the surface of the line wax 2 608 is symmetrically fixedly connected to limiting convex rings 609;
[0045] Specifically, the lubrication component can reduce the friction between the lubricated cotton thread and the equipment, making the twisting process of the cotton thread smoother, reducing the resistance caused by friction, enhancing the wear resistance of the cotton thread, extending the service life of the cotton thread, and making the twisted cotton thread have a better feel, soft and smooth, which helps to improve the strength of the cotton thread and make it less likely to break during the twisting process. Each cotton thread can receive the same lubrication effect, thereby ensuring the uniformity of the twisting, reducing the generation of static electricity to a certain extent, and reducing the impact of static electricity on the twisting process. The lubricated cotton thread is easier to pass through the equipment, reducing jams and blockages, and improving production efficiency.
[0046] The cleaning assembly includes support rods 801 which are fixedly connected to the upper surface of the fixed seat 3, the top of the support rod 801 is fixedly connected to a support plate 802, the inside of the support plate 802 is fixedly connected to a collection tube 803 arranged in a linear array, the inner wall of the collection tube 803 is symmetrically fixedly connected to four inverted cone plates 804, the top of the movable seat 604 is symmetrically fixedly connected to ear plates 805, the inside of the ear plates 805 is rotatably connected to a torsion rod 806, the surface of the torsion rod 806 is rotatably connected to a rotating plate 807, the end of the rotating plate 807 away from the torsion rod 806 can be detachably installed with a cleaning cotton 809, the surface of the torsion rod 806 is symmetrically sleeved with a torsion spring 808, the two ends of the torsion spring 808 are fixedly connected to the outer wall of the rotating plate 807 and the ear plate 805 respectively;
[0047] Specifically, the cleaning component can be used to wipe and remove some stubborn cotton scraps on the cotton thread more thoroughly. After the cotton scraps and dust on the surface of the cotton thread are removed, the quality of the cotton thread can be improved, making it purer, helping to maintain the toughness of the cotton thread, reducing the risk of cotton thread breakage, avoiding additional wear caused by cotton scraps and dust, extending the service life of the cotton thread, making the surface of the cotton thread smoother, which is beneficial to the subsequent processing of the cotton thread, ensuring that the quality of the cotton thread is consistent at every point in the twisting process, and improving uniformity.
[0048] The uniform winding assembly includes three winding rods 709 rotatably connected to the inside of the machine base 1. The inside of the machine base 1 is rotatably connected to the rotating shaft 701. The outer wall of the rotating shaft 701 is fixedly connected to the incomplete gear 702. The inside of the machine base 1 is symmetrically fixedly connected to the limit rod 703. The surface of the limit rod 703 is fixedly connected to the baffle 705. The outer wall of the limit rod 703 is slidably connected to the tooth frame 704. The incomplete gear 702 is meshed with the teeth on one side of the inner side of the tooth frame 704, and the tooth frame 704 is away from the incomplete gear 702. A moving plate 706 is fixedly connected to one side of the gear frame 704, a moving ring 707 is fixedly connected to the end of the moving plate 706 away from the gear frame 704, a coil 708 is fixedly connected to the inner side of the moving ring 707, three winding rods 709 are connected by belt transmission, the rotating rod 515 and the rotating shaft 701 are connected by belt transmission, the driving motor 514 is rotatably connected to one of the winding rods 709, the surfaces of the three winding rods 709 are all sleeved with a bobbin 710, and teeth and a circular surface are respectively provided on both sides of the incomplete gear 702;
[0049] The winding rod 709 and the bobbin 710 are both in the shape of a cross;
[0050] Specifically, the uniform winding component can be used to achieve a more uniform winding of the twisted cotton thread. The uniform winding can make each section of the cotton thread be subjected to the same tension and torsion, thereby ensuring the uniformity and stability of the twisted thread, improving the quality of the twisted thread, and allowing the cotton thread to be better stressed during the twisting process, increasing its strength and toughness, making the twisted thread more sturdy and durable. The wire drum 710 is synchronously and uniformly wound to avoid uneven tightness, thereby ensuring the stability of the size of the twisted thread, which is beneficial to subsequent processing and use.
[0051] Reference Figure 4 and Figure 8 As shown, the interior of the fixed seat 3 is provided with limiting slots 9 arranged in a linear array, and the tension seat 513 and the movable seat 604 are both slidably connected to the interior of the limiting slots 9;
[0052] Specifically, the limit slot 9 can limit the tension seat 513 when it slides, so that the tension seat 513 and the adjusting screw sleeve 504 can maintain horizontal sliding.
[0053] Reference Figure 1 As shown, a fixing opening 10 is provided on the outer side of the base 1, and the movable plate 706 is slidably connected to the inside of the fixing opening 10;
[0054] Specifically, the opening of the fixing opening 10 can facilitate the reciprocating sliding of the movable plate 706 .
[0055] In combination with the above preferred embodiments, the working principle of the present invention is as follows:
[0056] In the initial state, the telescopic shaft of the electric pneumatic rod 507 is in a retracted state, the adjusting gear 1 511 and the adjusting gear 2 512 are in a non-meshed state, the bevel gear 2 517 and the bevel gear 1 516 are in a non-meshed state, the telescopic shaft of the electric pneumatic rod 2 518 is in a retracted state, the worm 506 and the worm wheel 505 are in a non-meshed state, the torsion spring 808 is in an untwisted state, the compression spring 605 is in an unstretched state, and the side of the wax thread 1 606 and the wax thread 2 608 that is close to each other is in a conflicting state.
[0057] When working:
[0058] In the process of passing multiple cotton threads in groups of three through the interior of the cleaning component and the lubrication component respectively, after the staff has passed each cotton thread through the interior of the collecting tube 803 and the inverted cone plate 804, the staff manually pulls the two rotating plates 807 in the direction away from each other, and the staff pulls the rotating plate 807 to rotate on the surface of the torsion rod 806, and the rotating plate 807 rotates to twist the torsion spring 808 fixedly connected thereto, thereby increasing the torsion force of the torsion spring 808, and after each cotton thread passes between two cleaning cottons 809, the staff manually loosens the rotating plate 807, and the torsion force of the torsion spring 808 itself drives the rotating plate 807 fixedly connected thereto to reset, and the reset of the rotating plate 807 drives the cleaning cotton 809 fixedly connected thereto to reset, so that the adjacent sides of the two cleaning cottons 809 touch the surface of the cotton thread;
[0059] Then, when the staff manually pulls the movable seat 604 in a direction away from the tension seat 513, the movable seat 604 drives the pull rod 603 fixedly connected thereto to slide, and the pulling of the pull rod 603 drives the compression spring 605 fixedly connected thereto to slide inside the fixed groove 601, and the sliding of the compression spring 605 drives the slide plate 602 fixedly connected thereto to slide, and the movement of the pull rod 603 drives the compression spring 605 fixedly connected thereto to be compressed, and then the cotton thread passes between the line wax 1 606 and the line wax 2 608, and the staff manually releases the cotton thread. The movable seat 604 pushes the slide plate 602 fixedly connected thereto to return to the inside of the fixed groove 601 through the compression rebound force of the compression spring 605 itself, and the slide plate 602 drives the pull rod 603 fixedly connected thereto to return to its original position, and the return of the pull rod 603 drives the movable seat 604 fixedly connected thereto to return to its original position, and the return of the movable seat 604 drives the internally rotatably connected thread wax 2 608 and thread wax 1 606 to contact the surface of the cotton thread, and after the three strands of cotton thread in a group pass through the inside of the twisting mechanism 4, the three strands of cotton thread twisted into one strand are wound around the surface of the bobbin 710;
[0060] At the same time, when the three strands of cotton thread are twisted, each cotton thread passes through the tension seat 513, and after the micro tension sensor inside each tension seat 513 senses the tension of the cotton thread, the micro tension sensor sends a signal to the controller. After the controller automatically determines the tightness, the controller electrically controls the electric gas rod 2 518 and the electric gas rod 1 507 to start synchronously, and the electric gas rod 2 518 and the electric gas rod 1 507 extend and operate through the telescopic shaft, and the telescopic shaft of the electric gas rod 2 518 pushes the connecting plate 3 519 fixedly connected thereto to slide up, and the connecting plate 3 519 is pushed up. The upward sliding of 19 drives the bevel gear 2 517 connected to it for rotation to slide on the surface of the rotating rod 515, so that the bevel gear 2 517 and the bevel gear 1 516 are in a meshing state. At the same time, the telescopic shaft of the electric gas rod 1 507 pushes the connecting plate 2 510 fixedly connected to it to slide to one side. The sliding of the connecting plate 2 510 drives the adjusting gear 2 512 connected to it for rotation to slide, so that the adjusting gear 2 512 and the adjusting gear 1 511 are in a meshing state. At the same time, the driving motor 514 is electrically controlled by the controller to start, and the driving motor 514 drives the connecting plate 2 510 fixedly connected to it to slide to the side. The rotating rod 515 connected to the rotating rod 515 rotates synchronously. The rotation of the rotating rod 515 can drive the bevel gear 2 517 connected thereto for sliding rotation synchronously through the shape of the inside of the bevel gear 2 517 and the blocking force generated by the outer shape of the rotating rod 515 when the rotating rod 515 rotates. The rotation of the bevel gear 2 517 drives the bevel gear 1 516 connected thereto for meshing with each other. The rotation of the bevel gear 1 516 drives the rotating rod 501 connected thereto for fixed rotation synchronously. The rotation of the rotating rod 501 drives the rotating rod 501 connected thereto for sliding rotation through the shape of the surface and the blocking force generated by the inner shape of the adjusting gear 2 512. The connected adjusting gear 2 512 rotates synchronously, and the rotation of the adjusting gear 2 512 drives the adjusting gear 1 511 meshing with it to rotate synchronously, and the rotation of the adjusting gear 1 511 drives the reciprocating screw 502 fixedly connected with it to rotate synchronously, and the rotation of the reciprocating screw 502 drives the adjusting block 508 on the surface to slide back and forth on the surface of the reciprocating screw 502, and the reciprocating sliding of the adjusting block 508 drives the connecting plate 1 509 fixedly connected with it to slide back and forth synchronously, and the reciprocating sliding of the connecting plate 1 509 drives the worm 506 rotatably connected with it to slide on the surface of the rotating rod 501;
[0061] According to the position where the micro tension sensor sends a signal, the worm 506 slides to the top of the corresponding worm wheel 505, so that the worm 506 and the corresponding worm wheel 505 are in a meshing state, and then the rotating rod 501 is rotated, and the blocking force generated by the shape of the rotating rod 501 and the shape of the worm 506 can make the rotating rotating rod 501 drive the mutually meshing worm wheels 505 to rotate, and the corresponding rotating worm wheel 505 drives the adjusting screw 503 fixedly connected thereto to rotate synchronously, and the rotation of one of the adjusting screws 503 pushes the adjusting screw sleeve 504 to slide under the action of the thread, and the sliding of the adjusting screw sleeve 504 drives the tension seat 513 fixedly connected thereto to slide, and the tension seat 513 slides inside the limiting slot 9, so that the cotton thread tension inside the tension seat 513 can be adjusted to the appropriate tension, and the tension seat 513 will stop Move, and by adjusting the tension of each cotton thread, the automatic tension adjustment can ensure that each cotton thread is subjected to appropriate tension, thereby improving the uniformity of the twisted thread, helping to avoid the situation where some cotton threads are too tight or too loose, making the twisted thread quality more stable, and the adjustment of the cotton thread tension can reduce the risk of cotton thread breakage. When the tension is precisely controlled, the stress on the cotton thread during the twisting process is more reasonable, reducing the breakage. Automatic tension adjustment is conducive to improving production efficiency, without the need for frequent manual intervention in tension adjustment, reducing manual operation time and labor costs. Cotton thread tension adjustment can also enhance the strength and toughness of the twisted thread. Appropriate tension allows the cotton threads to be better combined together, improving the quality of the cotton thread twisting, and while automatically adjusting the tension of multiple cotton threads, it is convenient to adjust the tension of a single cotton thread separately as needed, thereby ensuring that the tension of each cotton thread is the same;
[0062] When the rotating rod 515 rotates, the winding rod 709 and the rotating shaft 701 connected thereto are driven to rotate synchronously through the belt, and multiple winding rods 709 can realize synchronous rotation through the belt, and the rotation of the winding rod 709 drives the thread drum 710 sleeved on the surface to rotate synchronously, and the wound cotton thread can be wound up through the rotation of the thread drum 710, and the rotating shaft 701 drives the incomplete gear 702 fixedly connected thereto to rotate when rotating, and the rotation of the incomplete gear 702 drives the meshing tooth frame 704 to slide back and forth on the surface of the limiting rod 703, and the sliding of the limiting rod 703 drives the moving plate 706 fixedly connected thereto to slide back and forth, and the reciprocating sliding of the moving plate 706 drives the moving ring 707 fixedly connected thereto to slide back and forth, and the reciprocating sliding of the moving ring 707 drives the moving ring 707 fixedly connected thereto to slide back and forth, and the The coil 708 slides up and down on the surface of the winding rod 709. The reciprocating sliding of the coil 708 and the moving ring 707 can make the moving cotton thread continuously reciprocate up and down on the surface of the bobbin 710. The rotation of the bobbin 710 can realize a more uniform winding of the twisted cotton thread. The uniform winding can make each section of the cotton thread be subjected to the same tension and torsion, thereby ensuring the uniformity and stability of the twisted thread, improving the quality of the twisted thread, allowing the cotton thread to be better stressed during the twisting process, increasing its strength and toughness, making the twisted thread more durable, and synchronously and uniformly winding the bobbin 710 to avoid the situation of uneven tightness, ensuring the stability of the size of the twisted thread, which is beneficial to subsequent processing and use. The uniform winding of the cotton thread can reduce the problems of shutdown adjustment caused by uneven winding, thereby improving production efficiency.
[0063] Before twisting the multiple cotton threads into one cotton thread, when each cotton thread passes through the interior of the collecting tube 803 and enters the interior of the inverted cone plate 804, since the top of the inverted cone plate 804 is a cone-shaped end, when the cotton thread moves through the interior of the inverted cone plate 804, the cone-shaped end of the inverted cone plate 804 clamps the surface of the cotton thread, and the cotton thread pulls the cotton thread inside the inverted cone plate 804 through tension, and when the cotton thread is pulled, the cone-shaped end of the inverted cone plate 804 can scrape off the cotton scraps and dust on the surface of the cotton thread, and the scraped cotton scraps and dust will remain in the interior of the collecting tube 803 for collection, and when the moving cotton thread moves between the two cleaning cottons 809, The surface of the cotton thread can be cleaned and wiped again by two cleaning cottons 809, and the torsion of the torsion spring 808 can increase the wiping force on the cotton thread, so that some stubborn cotton scraps remaining on the cotton thread can be wiped and removed more thoroughly. After the cotton scraps and dust on the surface of the cotton thread are cleaned of impurities, the quality of the cotton thread can be improved, making it purer, which helps to maintain the toughness of the cotton thread, reduce the risk of cotton thread breakage, avoid additional wear caused by cotton scraps and dust, extend the service life of the cotton thread, make the surface of the cotton thread smoother, which is beneficial to the subsequent processing of the cotton thread, ensure the consistency of the quality of the cotton thread at every point in the twisting process, and improve the uniformity;
[0064] At the same time, when multiple cotton threads pass between thread wax 1 606 and thread wax 2 608, the compression rebound force of compression spring 605 enables thread wax 1 606 and thread wax 2 608 to tightly contact the surface of the cleaned cotton threads, and thread wax 1 606 and thread wax 2 608 are used to lubricate the surface of the moving cotton threads after cleaning. The lubricated cotton threads reduce the friction between the cotton threads and the equipment, making the twisting process of the cotton threads smoother, reducing the resistance caused by friction, enhancing the wear resistance of the cotton threads, extending the service life of the cotton threads, and making the twisted cotton threads have a better feel, soft and smooth, which helps to improve the strength of the cotton threads and make them less likely to break during the twisting process, so that each cotton thread can receive the same lubrication effect, thereby ensuring the uniformity of the twisting, reducing the generation of static electricity to a certain extent, reducing the impact of static electricity on the twisting process, and making the lubricated cotton threads easier to pass through the equipment, reducing jams and blockages, and improving production efficiency.
[0065] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0066] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A twisting device for standardized processing of textile cotton thread, comprising a machine base (1) and thread rods (2), wherein the thread rods (2) are arranged in a linear array on the top of the machine base (1), characterized in that: The outer wall of the machine base (1) is fixedly connected to a fixed seat (3) arranged in a linear array, the outer wall of the machine base (1) is fixedly connected to a twisting mechanism (4), the interior of the machine base (1) is provided with a tension component for adjusting the tension of each cotton thread so that each cotton thread is kept consistent, the interior of the fixed seat (3) is provided with a lubrication component for increasing the lubrication effect on the surface of each cotton thread and reducing the friction of the cotton thread, the upper part of the fixed seat (3) is provided with a cleaning component for cleaning the cotton scraps and dust remaining on each cotton thread, and the interior of the machine base (1) is provided with a uniform winding component for winding the twisted cotton thread into a roll; The tension assembly comprises a rotating rod (501) and a reciprocating screw (502) which are respectively rotatably connected to the inside of the machine base (1); the inside of the machine base (1) is rotatably connected to adjusting screws (503) arranged in a linear array; the surfaces of the adjusting screws (503) are threadedly connected to adjusting screw sleeves (504); the surfaces of the adjusting screws (503) are fixedly connected to worm gears (505); the ends of the adjusting screw sleeves (504) away from the adjusting screws (503) are fixedly connected to tension seats (513); and the ends of the adjusting screw sleeves (504) away from the adjusting screws (503) are fixedly connected to tension seats (513). The reciprocating screw (502) is provided inside the fixed seat (3), the surface of which is slidably connected to an adjusting block (508), the outer side of which is fixedly connected to a connecting plate 1 (509), the connecting plate 1 (509) is slidably connected to the surface of the rotating rod (501), the outer wall of the connecting plate 1 (509) is rotatably connected to a worm (506), the worm (506) is slidably connected to the surface of the rotating rod (501), the worm wheel (505) and the worm (506) are meshed with each other, and the interior of the tension seat (513) is fixedly connected to a micro tension sensor; The tension assembly also includes a drive motor (514) fixedly connected to the inside of the machine base (1); the output shaft of the drive motor (514) is fixedly connected to a rotating rod (515); the top end of the rotating rod (515) is slidably connected to a second bevel gear (517); the surface of the rotating rod (501) is fixedly connected to a first bevel gear (516); the first bevel gear (516) and the second bevel gear (517) are meshed with each other; the inside of the machine base (1) is fixedly connected to a second electric pneumatic rod (518); the telescopic shaft of the second electric pneumatic rod (518) A connecting plate three (519) is fixedly connected, and the connecting plate three (519) is slidably connected to the surface of the rotating rod (515); an adjusting gear one (511) is fixedly connected to the surface of the reciprocating screw rod (502); an adjusting gear two (512) is slidably connected to the surface of the rotating rod (501); an electric gas rod one (507) is fixedly connected to the inside of the machine base (1); a connecting plate two (510) is slidably connected to the surface of the rotating rod (501); and a telescopic shaft of the electric gas rod one (507) is fixedly connected to the connecting plate two (510); The lubrication assembly comprises fixed grooves (601) arranged in a linear array and opened inside the tension seat (513), the interior of the fixed grooves (601) are slidably connected to the slide plate (602), the outer side of the slide plate (602) is fixedly connected to the pull rod (603), the end of the pull rod (603) away from the slide plate (602) is fixedly connected to the moving seat (604), the surface of the pull rod (603) is sleeved with a compression spring (605), and the two ends of the compression spring (605) are respectively fixed. Connected to the surface of the slide plate (602) and the inner wall of the fixed groove (601), the tension seat (513) is internally rotatably connected to a first line wax (606), and the movable seat (604) is internally rotatably connected to a second line wax (608), the first line wax (606) and the second line wax (608) are both arranged in a linear array, the surface of the first line wax (606) is symmetrically provided with a limiting groove (607), and the surface of the second line wax (608) is symmetrically fixedly connected to a limiting convex ring (609); The cleaning assembly comprises support rods (801) which are fixedly connected to the upper surface of a fixed seat (3); a support plate (802) is fixedly connected to the top of the support rods (801); a collection tube (803) arranged in a linear array is fixedly connected to the inside of the support plate (802); four inverted cone plates (804) are symmetrically fixedly connected to the inner wall of the collection tube (803); ear plates (805) are symmetrically fixedly connected to the top of the movable seat (604); a torsion rod (806) is rotatably connected to the inside of the ear plates (805); a rotating plate (807) is rotatably connected to the surface of the torsion rod (806); a cleaning cotton (809) is detachably mounted on one end of the rotating plate (807) away from the torsion rod (806); a torsion spring (808) is symmetrically sleeved on the surface of the torsion rod (806); and two ends of the torsion spring (808) are fixedly connected to the outer wall of the rotating plate (807) and the ear plate (805). The uniform winding assembly comprises three winding rods (709) rotatably connected to the inside of a machine base (1); a rotating shaft (701) is rotatably connected to the inside of the machine base (1); an incomplete gear (702) is fixedly connected to the outer wall of the rotating shaft (701); a limiting rod (703) is symmetrically fixedly connected to the inside of the machine base (1); a baffle (705) is fixedly connected to the surface of each limiting rod (703); a tooth frame (704) is slidably connected to the outer wall of the limiting rod (703); the incomplete gear (702) is meshedly connected to the teeth on one side of the inside of the tooth frame (704); the tooth frame (704) is away from the incomplete gear (702). 02) is fixedly connected to a moving plate (706) at one side, and a moving ring (707) is fixedly connected to one end of the moving plate (706) away from the gear frame (704), and a coil (708) is fixedly connected to the inner side of the moving ring (707), the three winding rods (709) are connected by belt transmission, the rotating rod (515) and the rotating shaft (701) are connected by belt transmission, the driving motor (514) is rotatably connected to one of the winding rods (709), the surfaces of the three winding rods (709) are all sleeved with a wire drum (710), and teeth and a circular surface are respectively provided on both sides of the incomplete gear (702).
2. A twisting device for standardized processing of textile cotton thread according to claim 1, characterized in that: The interior of the fixed seat (3) is provided with limiting through slots (9) arranged in a linear array, and the tension seat (513) and the movable seat (604) are both slidably connected inside the limiting through slots (9).
3. A twisting device for standardized processing of textile cotton thread according to claim 1, characterized in that: A fixing opening (10) is provided on the outer side of the machine base (1), and the movable plate (706) is slidably connected inside the fixing opening (10).
4. A twisting device for standardized processing of textile cotton thread according to claim 1, characterized in that: The winding rod (709) and the wire spool (710) are both in the shape of a cross.
5. The twisting device for standardized processing of textile cotton thread according to claim 1, characterized in that: The rotating rod (515), the interior of the second bevel gear (517), the interior of the second adjustment gear (512) and the second connecting plate (510) are all in the shape of a cross.
Citation Information
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