Glass carrier laser quality detection system and method

Abstract

The present invention relates to the field of glass processing technology, and specifically to a glass carrier laser quality detection system and method. The quality detection device of the present invention includes a circular mounting seat, and a plurality of quick-release ports are provided on the outer ring periphery of the mounting seat, and the quick-release ports are arranged in the shape of rectangular grooves, on which a detachable laser module is installed; the inner ring of the mounting seat is also provided with an electric push rod for cooperating with the detachable laser module to be ejected; the rotating support device includes a cylindrical platform, and the center of the platform is provided with a backlight plate and a support block of different diameters; a toothed passive wheel is installed at the bottom of the platform; horizontal adjustment mechanisms are installed on both sides of the detachable laser module, and a front and rear adjustment mechanism is installed on the horizontal adjustment mechanism, and a laser is installed downward on the front and rear adjustment mechanism. By improving the quality detection device, a disassembly structure of the laser is added on the original basis, and the laser is modularized; by integrating a two-dimensional motion module for the detachable laser module, fine adjustment of the laser itself is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of glass processing, and in particular to a glass carrier plate laser quality detection system and method. Background Art

[0002] In the field of glass processing, the quality inspection of glass substrates is the cornerstone of ensuring the quality of the final product. In view of the limitations of traditional inspection methods in efficiency and accuracy, technical experts in the industry are constantly exploring optimization solutions. As shown in the CN113567437A patent, although the convenience and efficiency are improved by integrating multiple components to innovate dispensing inspection, it is still insufficient under the high standards of modern industry. The main problems include that the detection module cannot be replaced, there is a lack of coarse and fine adjustment mechanism, the detection accuracy is limited, and the overall efficiency still has room for improvement. A new detection system is urgently needed to meet the needs of more efficient and accurate detection. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a glass carrier plate laser quality detection system and method.

[0004] The technical solution adopted by the present invention is as follows:

[0005] A glass carrier laser quality inspection system is used for quality inspection of glass carriers, comprising a quality inspection device located at an upper portion, a rotating support device located at a lower portion, and a detachable laser module installed on the quality inspection device, wherein the detachable laser module performs laser inspection toward the carrier glass on the rotating support device, wherein:

[0006] The quality inspection device comprises a circular mounting seat, the inner ring of the mounting seat is provided with a gear set, the gear set comprises a gear I connected to a driving motor and a gear II connected to the periphery of the inner ring of the mounting seat; the gear I and the gear II mesh with each other to drive the mounting seat to rotate; a plurality of quick-release openings are provided on the periphery of the outer ring of the mounting seat, the quick-release openings are provided in the shape of rectangular grooves, and a detachable laser module is installed on the quick-release openings; the inner ring of the mounting seat is also provided with an electric push rod for ejecting in cooperation with the detachable laser module;

[0007] The rotating support device comprises a cylindrical platform, a plurality of transfer handles are installed on the periphery of the platform, a backlight plate and a support block of different diameters are arranged at the center of the platform, and a carrier glass is placed on the support block; a toothed passive wheel is installed at the bottom of the platform, and a driving wheel is arranged on the side of the passive wheel, and the passive wheel rotates under the driving of the driving wheel, thereby driving the carrier glass on the platform to rotate;

[0008] The detachable laser module includes a rectangular frame-shaped body, with horizontal adjustment mechanisms installed on both sides of the body, and a front-and-back adjustment mechanism installed on the horizontal adjustment mechanism, and a laser installed downwardly on the front-and-back adjustment mechanism; the laser moves two-dimensionally relative to the body under the drive of the horizontal adjustment mechanism and the front-and-back adjustment mechanism; and a limit block fixed in cooperation with a quick-release port is installed on the side of the body.

[0009] This technical solution improves the quality inspection device, adds a disassembly structure of the laser on the original basis, and adopts modularization for the laser; by integrating a two-dimensional motion module for the detachable laser module, the fine adjustment of the laser itself is realized, breaking away from the limitation of relying on the single motion mode of the carrier glass in the past, thereby ensuring the comprehensiveness and accuracy of the inspection process; at the same time, the rotating support device adopts a more concealed and efficient driving mechanism, that is, the active wheel and the passive wheel are cleverly arranged at the bottom of the platform to ensure the smooth rotation of the carrier glass during the inspection process; in addition, the arrangement of the backlight panel and the support block on the platform has been carefully optimized to better fit the inspection path of the detachable laser module, further improving the overall performance of the system; the entire quality inspection system is built based on a precise rotating mechanism and a modular design concept; the mounting seat realizes smooth rotation through the precise coordination of the gear set, and the addition of the electric push rod simplifies the replacement and fine-tuning process of the laser module; the modular design gives the system a high degree of flexibility and can easily cope with diverse inspection needs; during the inspection process, the detachable laser module can accurately control the position and angle of the laser with its two-dimensional adjustment mechanism to achieve precise positioning of a detection point on the carrier glass. Through precise analysis of laser emission and reception, the system can efficiently and accurately identify various defects on the glass surface.

[0010] In addition, the glass carrier laser quality inspection system and method proposed in the present invention also have the following additional technical features:

[0011] According to an embodiment of the present invention, tracks cooperating with limit blocks are arranged on both sides of the quick release port of the quality inspection device, and the size of the quick release port matches the size of the body; the limit blocks are fixed to the quick release port to form a locking structure.

[0012] In this technical solution, the cooperation between the limit block and the track not only realizes the installation of the laser module, but more importantly, forms a locking structure. When the limit block fully enters the quick release port and is fixed on the track, the laser module is firmly locked on the mounting seat to ensure stability and reliability during the detection process; the design of the locking structure takes into account the vibration and impact force under various working conditions to ensure that the laser module can remain stable when rotating at high speed or under external force, without affecting the accuracy of the detection results.

[0013] According to one embodiment of the present invention, the electric push rod of the quality inspection device includes a push rod and a motor driving the push rod. The push rod is installed on the inner side of the quick release port and contacts the state of the locking structure by abutting against the main body and pushing outward, thereby ejecting the detachable laser module from the quick release port.

[0014] In this technical solution, the electric push rod can maintain a stable operating state during the disassembly process, avoiding safety accidents caused by improper manual operation. The push rod is installed on the inner side of the quick release port, which can quickly unlock the locking structure and push the detachable laser module out of the quick release port through continuous thrust, thereby improving work efficiency and convenience of operation.

[0015] According to one embodiment of the present invention, the backlight panel of the rotating support device is arranged in a circular shape, wherein the large-sized backlight panel is arranged on the outer periphery of the platform and the small-sized backlight panel is arranged on the inner periphery of the platform; the support block is in the shape of a long strip and distributed between the backlight panels; the top of the support block is provided with an elastic pad for buffering the carrier glass.

[0016] In this technical solution, in order to better adapt to the different detection areas of the carrier glass, a large-sized backlight panel is set on the outer periphery of the platform, which can fully illuminate and enhance the detection effect of the edge area of ​​the carrier glass, because these areas are often more prone to defects or flaws; a small-sized backlight panel is set on the inner periphery of the platform for fine detection of the central area, avoiding unnecessary waste of light and improving detection accuracy; the support blocks are distributed between the backlight panels in a long strip shape, used to support the carrier glass and ensure its stability during rotation; the distribution of the support blocks also takes into account the gap between the carrier glass and the backlight panel to ensure that the light can be evenly irradiated to the area to be detected; the elastic pad set on the top of the support block is to protect the carrier glass from direct impact and wear; the backlight panel is replaced or adjusted in size according to the detection requirements to adapt to carrier glass of different specifications and shapes. In general, the backlight panel is a color and material that is easy to reflect lasers, which is used to clearly reflect the defects on the glass carrier, such as impurities, uneven thickness, bubbles, cracks, etc.

[0017] According to an embodiment of the present invention, the diameter of the passive wheel of the rotary support device is smaller than the diameter of the platform, and both the passive wheel and the active wheel are installed below the platform; the active wheel is connected to the driving mechanism.

[0018] In this technical solution, the torque generated by the driving mechanism is transmitted to the passive wheel through the driving wheel, thereby driving the entire platform to rotate. The entire driving wheel and the driving mechanism are hidden under the platform, making the entire platform more concise.

[0019] According to one embodiment of the present invention, the body of the detachable laser module is provided with a hollow hole for cooperating with laser detection; the laser includes a laser emitter and a laser receiver, the laser emitter moving within the hollow hole emits laser toward the carrier glass, and the laser emitted by the carrier glass and the backlight panel is received by the laser receiver.

[0020] This technical solution achieves precise emission and reception of laser between the carrier glass and the backlight panel by adding hollow holes to the detachable laser module body and equipping it with a laser transmitter and a laser receiver, thereby ensuring the accuracy of laser detection.

[0021] According to one embodiment of the present invention, the horizontal adjustment mechanism of the detachable laser module includes a horizontal motor, a horizontal slider and a lead screw; the front and rear adjustment mechanism is fixed on the horizontal sliders on both sides; the front and rear adjustment mechanism includes a front and rear motor, a front and rear slider and a slide rail, and the laser is fixed on the front and rear sliders.

[0022] This technical solution constructs a horizontal adjustment mechanism including a horizontal motor, a horizontal slider and a lead screw, and a front-to-back adjustment mechanism composed of front-to-back motors, front-to-back sliders and slide rails, so as to firmly mount the laser on the adjustable front-to-back sliders, thereby realizing flexible adjustment of the laser module in the horizontal and front-to-back directions to meet different detection requirements.

[0023] To achieve the above object, the present invention also provides a glass carrier plate laser quality detection method.

[0024] A glass substrate laser quality detection method comprises the following steps:

[0025] S1. Initial preparation and hoisting: Use the hoisting device to smoothly transport the glass carrier to be tested to the rotating support device and place it on the elastic pad on the support block to ensure that the glass carrier is stable;

[0026] S2. Preparation of quality inspection equipment:

[0027] S21. According to the detection requirements, select a suitable detachable laser module and install it on the mounting seat of the quality detection device through the quick release port; during installation, align the limit block of the detachable laser module with the track of the quick release port and fix it;

[0028] S22. If the laser module needs to be replaced, push the detachable laser module through the electric push rod to eject it from the quick release port, and then install a new laser module;

[0029] S23, the electric push rod is reset, and the detachable laser module is locked with the mounting seat through the locking structure;

[0030] S3, Quality Inspection Process:

[0031] S31, start the quality inspection device, drive the motor to drive the gear I to rotate, and then drive the mounting seat and the detachable laser module thereon to rotate to a specified position through the gear set;

[0032] S32. At the same time, the active wheel of the rotating support device drives the passive wheel and the entire platform to rotate, so that the glass carrier plate rotates accordingly; since the backlight plates on the platform are arranged in different sizes, the detection position of the laser is adjusted according to the needs during the detection;

[0033] S33, the laser in the detachable laser module is driven by the horizontal adjustment mechanism and the front-back adjustment mechanism to move in two dimensions to cover various detection areas of the glass carrier; the laser transmitter emits laser light to the carrier glass, and the laser light is reflected by the carrier glass and the backlight panel and then received by the laser receiver for quality detection;

[0034] S34, by adjusting the rotation angle of the passive wheel and the moving path of the laser, traverse the carrier glass area where all backlight panels are located to complete comprehensive detection;

[0035] S4. Detection completion and uninstallation:

[0036] S41, after the quality inspection is completed, the quality inspection device stops rotating and moves aside to prepare for unloading the glass carrier;

[0037] S42, the electric push rod pushes out the detachable laser module for replacement;

[0038] S43, using a lifting device to smoothly remove the inspected glass carrier from the rotating support device, and prepare for the next round of inspection.

[0039] This technical solution realizes efficient laser quality detection of glass carrier plates. First, in the initial preparation and hoisting stage, the glass carrier is placed steadily on the rotating support device using a hoisting device, and the elastic pad is used to ensure stability, laying the foundation for subsequent inspections. Subsequently, in the preparation stage of the quality inspection device, the detachable laser module is flexibly selected and installed through the quick disassembly and assembly mechanism. At the same time, the introduction of the electric push rod provides convenience for the convenient replacement of the laser module. The locking structure ensures stability during the inspection process. During the quality inspection process, the system realizes the synchronous movement of the laser module and the rotating support device through complex mechanical linkage and automatic control. The cooperation of the drive motor and the gear set enables the laser module to be accurately positioned in the inspection area. The active wheel and passive wheel design of the rotating support device ensures comprehensive rotation inspection of the glass carrier. The built-in two-dimensional adjustment mechanism of the detachable laser module enables the laser to flexibly cover multiple random positions of the glass carrier, and through the interaction between the laser and the backlight panel, the carrier quality can be accurately inspected. Finally, in the inspection completion and unloading stage, the system efficiently completes the finishing work of the entire inspection cycle through an orderly operation process, including stopping rotation, ejecting the laser module, unloading the glass carrier, and other steps, and is fully prepared for the next round of inspection.

[0040] Compared with the prior art, the present invention has the following beneficial effects:

[0041] (1) By improving the quality inspection device, a new laser disassembly structure is added to the original one, and the laser is modularized; by integrating a two-dimensional motion module into the detachable laser module, the laser itself can be finely adjusted, breaking away from the limitation of relying on a single motion mode of the carrier glass in the past, thereby ensuring the comprehensiveness and accuracy of the inspection process;

[0042] (2) The rotating support device adopts a more concealed and efficient driving mechanism, that is, the active wheel and passive wheel are cleverly arranged at the bottom of the platform to ensure the smooth rotation of the carrier glass during the inspection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0044] Figure 2 It is a schematic diagram of the structure of a disassembled laser module.

[0045] In the figure: 1. Quality inspection device; 11. Driving motor; 12. Quick release port; 13. Gear set; 14. Electric push rod; 2. Rotating support device; 21. Transfer handle; 22. Backlight panel; 23. Passive wheel; 24. Active wheel; 3. Removable laser module; 31. Main body; 32. Laser; 33. Horizontal adjustment mechanism; 34. Front and rear adjustment mechanism; 35. Limit block. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] Example 1

[0048] like Figure 1 and Figure 2 As shown, this embodiment provides a glass carrier laser quality inspection system, which is applied to the quality inspection of the glass carrier, and includes a quality inspection device located at the upper part, a rotating support device located at the lower part, and a detachable laser module installed on the quality inspection device, and the detachable laser module performs laser inspection toward the carrier glass on the rotating support device, wherein:

[0049] The quality inspection device comprises a circular mounting seat, the inner ring of the mounting seat is provided with a gear set, the gear set comprises a gear I connected to a driving motor and a gear II connected to the periphery of the inner ring of the mounting seat; the gear I and the gear II mesh with each other to drive the mounting seat to rotate; a plurality of quick-release openings are provided on the periphery of the outer ring of the mounting seat, the quick-release openings are provided in the shape of rectangular grooves, and a detachable laser module is installed on the quick-release openings; the inner ring of the mounting seat is also provided with an electric push rod for ejecting in cooperation with the detachable laser module;

[0050] The rotating support device comprises a cylindrical platform, a plurality of transfer handles are installed on the periphery of the platform, a backlight plate and a support block of different diameters are arranged at the center of the platform, and a carrier glass is placed on the support block; a toothed passive wheel is installed at the bottom of the platform, and a driving wheel is arranged on the side of the passive wheel, and the passive wheel rotates under the driving of the driving wheel, thereby driving the carrier glass on the platform to rotate;

[0051] like Figure 2 As shown, the detachable laser module includes a rectangular frame-shaped body, with horizontal adjustment mechanisms installed on both sides of the body, and a front-and-rear adjustment mechanism installed on the horizontal adjustment mechanism, and a laser installed downwardly on the front-and-rear adjustment mechanism; the laser moves two-dimensionally relative to the body under the drive of the horizontal adjustment mechanism and the front-and-rear adjustment mechanism; and a limit block fixed in cooperation with the quick-release port is installed on the side of the body.

[0052] like Figure 1 and Figure 2As shown in the figure, the technical solution improves the quality inspection device, adds a disassembly structure of the laser on the original basis, and adopts modularization for the laser; by integrating a two-dimensional motion module for the detachable laser module, the fine adjustment of the laser itself is realized, breaking away from the limitation of relying on the single motion mode of the carrier glass in the past, thereby ensuring the comprehensiveness and accuracy of the inspection process; at the same time, the rotating support device adopts a more concealed and efficient driving mechanism, that is, the active wheel and the passive wheel are cleverly arranged at the bottom of the platform to ensure the smooth rotation of the carrier glass during the inspection process; in addition, the arrangement of the backlight panel and the support block on the platform has been carefully optimized to better fit the inspection path of the detachable laser module, further improving the overall performance of the system; the entire quality inspection system is built based on a precise rotating mechanism and a modular design concept; the mounting seat realizes smooth rotation through the precise coordination of the gear set, and the addition of the electric push rod simplifies the replacement and fine-tuning process of the laser module; the modular design gives the system a high degree of flexibility and can easily cope with diverse inspection needs; during the inspection process, the detachable laser module can accurately control the position and angle of the laser with its two-dimensional adjustment mechanism to achieve precise positioning of a detection point on the carrier glass. Through precise analysis of laser emission and reception, the system can efficiently and accurately identify various defects on the glass surface.

[0053] In addition, the glass carrier laser quality inspection system and method proposed in the present invention also have the following additional technical features:

[0054] According to an embodiment of the present invention, tracks cooperating with limit blocks are arranged on both sides of the quick release port of the quality inspection device, and the size of the quick release port matches the size of the body; the limit blocks are fixed to the quick release port to form a locking structure.

[0055] In this technical solution, the cooperation between the limit block and the track not only realizes the installation of the laser module, but more importantly, forms a locking structure. When the limit block fully enters the quick release port and is fixed on the track, the laser module is firmly locked on the mounting seat to ensure stability and reliability during the detection process; the design of the locking structure takes into account the vibration and impact force under various working conditions to ensure that the laser module can remain stable when rotating at high speed or under external force, without affecting the accuracy of the detection results.

[0056] According to one embodiment of the present invention, the electric push rod of the quality inspection device includes a push rod and a motor driving the push rod. The push rod is installed on the inner side of the quick release port and contacts the state of the locking structure by abutting against the main body and pushing outward, thereby ejecting the detachable laser module from the quick release port.

[0057] In this technical solution, the electric push rod can maintain a stable operating state during the disassembly process, avoiding safety accidents caused by improper manual operation. The push rod is installed on the inner side of the quick release port, which can quickly unlock the locking structure and push the detachable laser module out of the quick release port through continuous thrust, thereby improving work efficiency and convenience of operation.

[0058] According to one embodiment of the present invention, the backlight panel of the rotating support device is arranged in a circular shape, wherein the large-sized backlight panel is arranged on the outer periphery of the platform and the small-sized backlight panel is arranged on the inner periphery of the platform; the support block is in the shape of a long strip and distributed between the backlight panels; the top of the support block is provided with an elastic pad for buffering the carrier glass.

[0059] In this technical solution, in order to better adapt to the different detection areas of the carrier glass, a large-sized backlight panel is set on the outer periphery of the platform, which can fully illuminate and enhance the detection effect of the edge area of ​​the carrier glass, because these areas are often more prone to defects or flaws; a small-sized backlight panel is set on the inner periphery of the platform for fine detection of the central area, avoiding unnecessary waste of light and improving detection accuracy; the support blocks are distributed between the backlight panels in a long strip shape, used to support the carrier glass and ensure its stability during rotation; the distribution of the support blocks also takes into account the gap between the carrier glass and the backlight panel to ensure that the light can be evenly irradiated to the area to be detected; the elastic pad set on the top of the support block is to protect the carrier glass from direct impact and wear; the backlight panel is replaced or adjusted in size according to the detection requirements to adapt to carrier glass of different specifications and shapes. In general, the backlight panel is a color and material that is easy to reflect lasers, which is used to clearly reflect the defects on the glass carrier, such as impurities, uneven thickness, bubbles, cracks, etc.

[0060] According to an embodiment of the present invention, the diameter of the passive wheel of the rotary support device is smaller than the diameter of the platform, and both the passive wheel and the active wheel are installed below the platform; the active wheel is connected to the driving mechanism.

[0061] In this technical solution, the torque generated by the driving mechanism is transmitted to the passive wheel through the driving wheel, thereby driving the entire platform to rotate. The entire driving wheel and the driving mechanism are hidden under the platform, making the entire platform more concise.

[0062] According to one embodiment of the present invention, the body of the detachable laser module is provided with a hollow hole for cooperating with laser detection; the laser includes a laser emitter and a laser receiver, the laser emitter moving within the hollow hole emits laser toward the carrier glass, and the laser emitted by the carrier glass and the backlight panel is received by the laser receiver.

[0063] This technical solution achieves precise emission and reception of laser between the carrier glass and the backlight panel by adding hollow holes to the detachable laser module body and equipping it with a laser transmitter and a laser receiver, thereby ensuring the accuracy of laser detection.

[0064] According to one embodiment of the present invention, the horizontal adjustment mechanism of the detachable laser module includes a horizontal motor, a horizontal slider and a lead screw; the front and rear adjustment mechanism is fixed on the horizontal sliders on both sides; the front and rear adjustment mechanism includes a front and rear motor, a front and rear slider and a slide rail, and the laser is fixed on the front and rear sliders.

[0065] This technical solution constructs a horizontal adjustment mechanism including a horizontal motor, a horizontal slider and a lead screw, and a front-to-back adjustment mechanism composed of front-to-back motors, front-to-back sliders and slide rails, so as to firmly mount the laser on the adjustable front-to-back sliders, thereby realizing flexible adjustment of the laser module in the horizontal and front-to-back directions to meet different detection requirements.

[0066] Example 2

[0067] Based on Example 1, Figure 1 and Figure 2 As shown, this embodiment provides a glass carrier laser quality detection method, comprising the following steps:

[0068] S1. Initial preparation and hoisting: Use the hoisting device to smoothly transport the glass carrier to be tested to the rotating support device and place it on the elastic pad on the support block to ensure that the glass carrier is stable;

[0069] S2. Preparation of quality inspection equipment:

[0070] S21. According to the detection requirements, select a suitable detachable laser module and install it on the mounting seat of the quality detection device through the quick release port; during installation, align the limit block of the detachable laser module with the track of the quick release port and fix it;

[0071] S22. If the laser module needs to be replaced, push the detachable laser module through the electric push rod to eject it from the quick release port, and then install a new laser module;

[0072] S23, the electric push rod is reset, and the detachable laser module is locked with the mounting seat through the locking structure;

[0073] S3, Quality Inspection Process:

[0074] S31, start the quality inspection device, drive the motor to drive the gear I to rotate, and then drive the mounting seat and the detachable laser module thereon to rotate to a specified position through the gear set;

[0075] S32. At the same time, the active wheel of the rotating support device drives the passive wheel and the entire platform to rotate, so that the glass carrier plate rotates accordingly; since the backlight plates on the platform are arranged in different sizes, the detection position of the laser is adjusted according to the needs during the detection;

[0076] S33, the laser in the detachable laser module is driven by the horizontal adjustment mechanism and the front-back adjustment mechanism to move in two dimensions to cover various detection areas of the glass carrier; the laser transmitter emits laser light to the carrier glass, and the laser light is reflected by the carrier glass and the backlight panel and then received by the laser receiver for quality detection;

[0077] S34, by adjusting the rotation angle of the passive wheel and the moving path of the laser, traverse the carrier glass area where all backlight panels are located to complete comprehensive detection;

[0078] S4. Detection completion and uninstallation:

[0079] S41, after the quality inspection is completed, the quality inspection device stops rotating and moves aside to prepare for unloading the glass carrier;

[0080] S42, the electric push rod pushes out the detachable laser module for replacement;

[0081] S43, using a lifting device to smoothly remove the inspected glass carrier from the rotating support device, and prepare for the next round of inspection.

[0082] This technical solution realizes efficient laser quality detection of glass carrier plates. First, in the initial preparation and hoisting stage, the glass carrier is placed steadily on the rotating support device using a hoisting device, and the elastic pad is used to ensure stability, laying the foundation for subsequent inspections. Subsequently, in the preparation stage of the quality inspection device, the detachable laser module is flexibly selected and installed through the quick disassembly and assembly mechanism. At the same time, the introduction of the electric push rod provides convenience for the convenient replacement of the laser module. The locking structure ensures stability during the inspection process. During the quality inspection process, the system realizes the synchronous movement of the laser module and the rotating support device through complex mechanical linkage and automatic control. The cooperation of the drive motor and the gear set enables the laser module to be accurately positioned in the inspection area. The active wheel and passive wheel design of the rotating support device ensures comprehensive rotation inspection of the glass carrier. The built-in two-dimensional adjustment mechanism of the detachable laser module enables the laser to flexibly cover multiple random positions of the glass carrier, and through the interaction between the laser and the backlight panel, the carrier quality can be accurately inspected. Finally, in the inspection completion and unloading stage, the system efficiently completes the finishing work of the entire inspection cycle through an orderly operation process, including stopping rotation, ejecting the laser module, unloading the glass carrier, and other steps, and is fully prepared for the next round of inspection.

[0083] Although the present invention is described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, a person of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions shall be within the scope of the present invention. Any person of ordinary skill in the art may easily think of changes or substitutions within the technical scope disclosed by the present invention, and these shall be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. A glass carrier laser quality inspection system, applied to the quality inspection of glass carriers, characterized in that: The invention comprises a quality detection device (1) located at the upper part, a rotating support device (2) located at the lower part, and a detachable laser module (3) installed on the quality detection device (1), wherein the detachable laser module (3) performs laser detection on the carrier glass on the rotating support device (2), wherein: The quality inspection device (1) comprises a circular mounting seat, the inner ring of the mounting seat is provided with a gear set (13), the gear set (13) comprises a gear I connected to a driving motor (11) and a gear II connected to the inner ring edge of the mounting seat; the gear I and the gear II mesh with each other to drive the mounting seat to rotate; a plurality of quick-release openings (12) are provided on the outer ring edge of the mounting seat, the quick-release openings (12) are arranged in a rectangular groove shape, and a detachable laser module (3) is installed on the quick-release openings (12); the inner ring of the mounting seat is also provided with an electric push rod (14) for cooperating with the detachable laser module (3) to be ejected; The rotating support device (2) comprises a cylindrical platform, a plurality of transfer handles (21) are installed on the periphery of the platform, a backlight panel (22) of different diameters and a support block are arranged at the center of the platform, and a carrier glass is placed on the support block; a toothed passive wheel (23) is installed at the bottom of the platform, and a driving wheel (24) is arranged on the side of the passive wheel (23), and the passive wheel (23) rotates under the drive of the driving wheel (24), thereby driving the carrier glass on the platform to rotate; The detachable laser module (3) comprises a rectangular frame-shaped body (31), horizontal adjustment mechanisms (33) are installed on both sides of the body (31), a front-rear adjustment mechanism (34) is installed on the horizontal adjustment mechanism (33), and a laser (32) is installed downward on the front-rear adjustment mechanism (34); the laser (32) moves two-dimensionally relative to the body (31) under the drive of the horizontal adjustment mechanism (33) and the front-rear adjustment mechanism (34); and a limit block (35) fixed in cooperation with a quick-release opening (12) is installed on the side of the body (31).

2. The glass carrier laser quality inspection system according to claim 1, characterized in that: Tracks cooperating with the limit blocks (35) are arranged on both sides of the quick-release opening (12) of the quality inspection device (1); the size of the quick-release opening (12) matches the size of the body (31); and the limit blocks (35) are fixed to the quick-release opening (12) to form a locking structure.

3. The glass carrier laser quality inspection system according to claim 1 or 2, characterized in that: The electric push rod (14) of the quality inspection device (1) comprises a push rod and a motor for driving the push rod. The push rod is installed on the inner side of the quick-release opening (12) and contacts the locking structure by abutting against the main body (31) and pushing outward, thereby ejecting the detachable laser module (3) from the quick-release opening (12).

4. The glass carrier laser quality inspection system according to claim 1, characterized in that: The backlight panels (22) of the rotating support device (2) are arranged in a circular shape, wherein the large-sized backlight panels (22) are arranged on the outer periphery of the platform, and the small-sized backlight panels (22) are arranged on the inner periphery of the platform; the support blocks are in the shape of long strips and are distributed between the backlight panels (22); and elastic pads are arranged on the tops of the support blocks for buffering the carrier glass.

5. The glass carrier laser quality inspection system according to claim 1 or 4, characterized in that: The diameter of the passive wheel (23) of the rotary support device (2) is smaller than the diameter of the platform. The passive wheel (23) and the active wheel (24) are both installed below the platform; the active wheel (24) is connected to the driving mechanism.

6. The glass carrier laser quality inspection system according to claim 1, characterized in that: The body (31) of the detachable laser module (3) is provided with a hollow hole for cooperating with the laser (32) for detection; the laser (32) comprises a laser emitter and a laser receiver; the laser emitter moving within the hollow hole emits laser light toward the carrier glass; the laser light emitted by the carrier glass and the backlight panel (22) is received by the laser receiver.

7. The glass carrier laser quality inspection system according to claim 1 or 6, characterized in that: The horizontal adjustment mechanism (33) of the detachable laser module (3) comprises a horizontal motor, a horizontal slider and a lead screw; the front-rear adjustment mechanism (34) is fixed on the horizontal sliders on both sides; the front-rear adjustment mechanism (34) comprises a front-rear motor, a front-rear slider and a slide rail, and the laser (32) is fixed on the front-rear sliders.

8. A glass carrier plate laser quality detection method, using the glass carrier plate laser quality detection system according to any one of claims 1 to 7, characterized in that: The steps include: S1. Initial preparation and hoisting: Use a hoisting device to steadily transport the glass carrier to be tested to the rotating support device (2), and place it on the elastic pad on the support block to ensure that the glass carrier is stable; S2. Quality inspection device (1) Preparation: S21. According to the detection requirements, a suitable detachable laser module (3) is selected and installed on the mounting seat of the quality detection device (1) through the quick-release opening (12); during installation, the limit block (35) of the detachable laser module (3) is aligned with the track of the quick-release opening (12) and fixed; S22. If the laser module needs to be replaced, the detachable laser module (3) is pushed out from the quick-release opening (12) by the electric push rod (14), and then a new laser module is installed; S23, the electric push rod (14) is reset, and the detachable laser module (3) is locked with the mounting seat through the locking structure; S3, Quality Inspection Process: S31, starting the quality inspection device (1), driving the motor (11) to drive the gear I to rotate, and then driving the mounting seat and the detachable laser module (3) thereon to rotate to a specified position through the gear set (13); S32. At the same time, the active wheel (24) of the rotating support device (2) drives the passive wheel (23) and the entire platform to rotate, so that the glass carrier plate rotates accordingly; since the backlight plates (22) on the platform are arranged in different sizes, the detection position of the laser (32) is adjusted according to the needs during detection; S33, the laser (32) in the detachable laser module (3) is driven by the horizontal adjustment mechanism (33) and the front-back adjustment mechanism (34) to move in two dimensions to cover various detection areas of the glass carrier plate; the laser transmitter emits laser light to the carrier plate glass, and the laser light is reflected by the carrier plate glass and the backlight plate (22) and then received by the laser receiver for quality detection; S34, by adjusting the rotation angle of the passive wheel (23) and the moving path of the laser (32), traversing the carrier glass area where all the backlight panels (22) are located, and completing comprehensive detection; S4. Detection completion and uninstallation: S41, after the quality inspection is completed, the quality inspection device (1) stops rotating and moves aside to prepare for unloading the glass carrier; S42, the electric push rod (14) pushes out the detachable laser module (3) for replacement; S43, using a lifting device to smoothly remove the glass carrier plate that has completed the inspection from the rotating support device (2) to prepare for the next round of inspection.

Images