Prefabricated bridge health detection device and detection method

By designing auxiliary mechanisms in the prefabricated bridge health detection device, including mobile plates, limit holes, electric telescopic rods, anti-slip pads and elastic plates, the problem of insufficient anti-slip function in the prior art is solved and higher stability is achieved and anti-slip capability improve detection efficiency.

CN118958127BActive Publication Date: 2025-02-14SHANDONG FANGYUN SOFTWARE TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411060641.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-02-14
Estimated Expiration
2044-08-05

AI Technical Summary

Technical Problem

Most existing crawling health testing devices have insufficient anti-slip function after moving to a position where they need to be tested, which may cause falls from a high altitude, reducing the effectiveness and efficiency of the prefabricated bridge health testing device.

Method used

A prefabricated bridge health detection device is designed, using auxiliary mechanisms, including moving plates, limit holes, electric telescopic rods, anti-slip pads and elastic plates. Through the cooperation of these components, stability and anti-slip after stopping movement are achieved. Improvement of capabilities.

Benefits of technology

It effectively improves the anti-slip capability of the crawling health detection device after stopping movement, avoids falling from high altitude, and improves the use effect and efficiency of the detection device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118958127B_ABST
    Figure CN118958127B_ABST
Patent Text Reader

Abstract

The present invention discloses a prefabricated bridge health detection device, which relates to the technical field of prefabricated bridge health detection, and comprises a bridge pier, wherein a detection mechanism is arranged on the outer surface of the bridge pier, and an auxiliary mechanism is arranged on the detection mechanism, and the auxiliary mechanism comprises four movable plates, four limiting holes and a controller, and the arc surface of each of the arc blocks is bonded and connected with a first anti-skid pad, wherein two symmetrical electric telescopic rods are installed at the bottom of the two mounting plates, and elastic sheets are arranged between the insides of each group of the limiting blocks, and the surface of each of the elastic sheets is bonded and connected with a second anti-skid pad. By arranging the auxiliary mechanism, the present invention can prevent the crawling health detection device from falling from a high altitude due to insufficient anti-skid ability after moving to the position where detection is required, thereby effectively improving the use effect of the prefabricated bridge health detection device, and also improving the use efficiency of the prefabricated bridge health detection device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated bridge health detection technology, and in particular to a prefabricated bridge health detection device and detection method. Background Art

[0002] A prefabricated bridge refers to a bridge whose components are made of reinforced concrete in a factory or prefabrication yard and then transported to the construction site for assembly and installation. Prefabricated bridges are mainly composed of prefabricated beams, prefabricated piers, prefabricated cap beams, prefabricated abutments and prefabricated slabs. Existing prefabricated bridge components need to undergo health checks after they are manufactured and before they are put into use to ensure their safety during later use.

[0003] In the existing technology, although the health detection device for cylindrical pier components in the existing prefabricated bridges can realize the health detection of cylindrical prefabricated piers during actual use to ensure safety during later use, most of the existing crawling health detection devices have poor stability during use, that is, after the crawling health detection device moves to the position where the detection is required, it has fewer anti-slip functional components, which may cause the crawling health detection device to have insufficient anti-slip ability after stopping moving, resulting in falling from a high altitude, which not only reduces the use effect of the prefabricated bridge health detection device, but also reduces the use efficiency of the prefabricated bridge health detection device.

[0004] Therefore, it is necessary to propose a prefabricated bridge health detection device and detection method to solve the above-mentioned problems. Summary of the invention

[0005] The object of the present invention is to provide a prefabricated bridge health detection device and detection method to solve the problem that most of the existing crawling health detection devices raised in the above background technology have poor stability during use, that is, after the crawling health detection device moves to the position where detection is required, it has fewer anti-slip functional components, which will cause the crawling health detection device to have insufficient anti-slip ability after stopping moving, resulting in falling from a high altitude, which not only reduces the use effect of the prefabricated bridge health detection device, but also reduces the use efficiency of the prefabricated bridge health detection device.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a prefabricated bridge health detection device, comprising a bridge pier, a detection mechanism is provided on the outer surface of the bridge pier, and an auxiliary mechanism is provided on the detection mechanism;

[0007] The auxiliary mechanism includes four movable plates, four limit holes and a controller, each of the movable plates is fixed with two symmetrical mounting holes on the top, each of the mounting holes is fixedly sleeved with a limit rod, the inner surface of each movable plate is fixed with two symmetrical connecting plates, the surface of each connecting plate is fixed with an arc block, the arc surface of each arc block is adhesively connected with a first anti-slip pad, the inner surface of each movable plate is fixed with a mounting plate, wherein two symmetrical electric telescopic rods are installed at the bottom of two of the mounting plates, and a mounting block is fixed at the bottom of the telescopic end of each electric telescopic rod, the four mounting plates are divided into two groups, and two symmetrical limit blocks are fixed on the opposite side of each group of mounting plates, and a fixing bolt is threaded through the outer surface of each limit block, and the eight limit blocks are divided into four groups, and elastic sheets are arranged between the insides of each group of limit blocks, and the surface of each elastic sheet is adhesively connected with a second anti-slip pad.

[0008] Preferably, the eight limit rods are grouped in two vertical directions, and the opposite end of each group of limit rods is movably sleeved inside each limit hole. The four mounting blocks are divided into two groups, and the two groups of mounting blocks are respectively installed on the top of the other two mounting plates. The eight fixing bolts are divided into four groups, and the opposite ends of the fixing bolts in each group are respectively abutted against the two end surfaces of each elastic sheet. The pier is located between the outer surfaces of the four mounting plates, and the four electric telescopic rods are electrically connected to the controller.

[0009] Preferably, the detection mechanism includes a mother semicircular ring and a child semicircular ring, the bridge pier is located between the mother semicircular ring and the child semicircular ring, the child semicircular ring and the mother semicircular ring are connected by screws, the outer surface of the child semicircular ring and the outer surface of the mother semicircular ring are both installed with motors, the two motors are electrically connected to the controller, the output ends of the two motors respectively move through the outer surface of the child semicircular ring and the outer surface of the mother semicircular ring, the output ends of the two motors are installed with bevel gears, and the inner wall of the child semicircular ring and the inner wall of the mother semicircular ring are both fixed with two rectangular blocks.

[0010] Preferably, the four rectangular blocks are divided into two groups, and a first cylindrical hole is opened on the surface of one of the rectangular blocks in each group, and a bevel gear is rotatably connected to the interior of each of the first cylindrical holes through a first bearing, and the teeth of each bevel gear are respectively meshed with the teeth of each bevel gear, and a second cylindrical hole is opened on the opposite side of each rectangular block, and the four second cylindrical holes are divided into two groups, and a rotating rod is rotatably connected to the interior of each group of the second cylindrical holes through a second bearing.

[0011] Preferably, the outer surface of the rotating end of each bevel gear and the outer surface of each rotating rod are fixedly sleeved with a gear body, the four gear bodies are divided into two groups, the teeth of each group of gear bodies are meshed, the outer surface of each rotating rod is fixedly sleeved with an anti-sliding block, and the inner wall arc surfaces of the sub-semicircular ring and the mother semicircular ring are provided with multiple connecting blocks.

[0012] Preferably, each of the connecting blocks is equipped with an auxiliary wheel on one side close to the pier, and the wheel surface of each auxiliary wheel is in contact with the surface of the pier, wherein a mounting frame is installed on the top of the two movable plates, wherein an electric push rod is installed on the top of the two movable plates, and the two electric push rods are electrically connected to the controller.

[0013] Preferably, a U-shaped block is fixed to the opposite end of the two electric push rods, and ultrasonic probes are provided inside the two U-shaped blocks. The ultrasonic probes are electrically connected to the controller, and hand bolts are threaded through the tops of the two U-shaped blocks, and one end of the two hand bolts is respectively against the tops of the two ultrasonic probes.

[0014] Preferably, brackets are installed on the top of the two mounting frames, cameras are installed on the top of the two brackets, the two cameras are electrically connected to the controller, the four movable plates are divided into two groups, and the female semicircular ring is located between opposite sides of one group of movable plates.

[0015] Preferably, the sub-semicircular ring is located between the opposite sides of another group of movable plates, and the four limiting holes are divided into two groups, one group of limiting holes is opened at the top of the sub-semicircular ring, and the other group of limiting holes is opened at the top of the mother semicircular ring, and the controller is installed on the outer wall of the mother semicircular ring.

[0016] A detection method for a prefabricated bridge health detection device comprises the following steps:

[0017] S1. When it is necessary to perform a health inspection on the surface of the bridge pier, the whole crawling health inspection device is put on the bridge pier to be inspected by using the cooperation of the sub-semicircular ring and the mother semicircular ring. Then the inspector uses the cooperation of the handheld device, the controller, the motor, the sub-semicircular ring or the mother semicircular ring connected thereto, the bevel gear, the two sets of rectangular blocks, the first bearing, the two first cylindrical holes, the two bevel gears, the second bearing, the four second cylindrical holes, the four gear bodies and the two rotating rods to rotate the two anti-sliding blocks. Then, the whole crawling health inspection device starts to move from bottom to top on the bridge pier by using the cooperation of the rotating two anti-sliding blocks, the sub-semicircular ring, the mother semicircular ring, the multiple connecting blocks and the multiple auxiliary wheels. At the same time, the started camera and the controller are used to transmit the captured image of the bridge pier surface to the screen of the inspector's handheld device for viewing and judgment;

[0018] S2. When the crawling health detection device moves to the position where the detection is required, the inspector directly uses the handheld device and the controller to turn off the two motors at the same time. Then, the inspector uses the handheld device, the controller, the four electric telescopic rods and the corresponding mounting blocks to make each group of two mounting plates move toward each other. Then, by moving each group of mounting plates, the corresponding group of limit holes and the corresponding four limit rods, the corresponding group of moving plates are driven to move toward each other. Then, by moving each group of moving plates, the corresponding connecting plates and the arc blocks, the corresponding first anti-slip pads are driven to move. At the same time, by using the cooperation of each group of two mounting plates moving toward each other, the two limit blocks connected thereto and the corresponding two fixing bolts, the corresponding two elastic sheets are bent and deformed, that is, the bent and deformed elastic sheets are used to drive the second anti-slip pads connected thereto to contact the surface of the bridge pier.

[0019] S3. Then, the first anti-skid pad is used to prevent the rubber wheel of the auxiliary wheel in contact with it from rotating. Then, the rubber wheel of the auxiliary wheel that cannot rotate, the limit block, the fixing bolt, the elastic sheet and the second anti-skid pad are used to prevent the crawling health detection device from moving after it stops moving. Finally, the inspector uses the handheld device, the controller, two electric push rods, two U-shaped blocks and two hand-tightened bolts to make the detection end surfaces of the two ultrasonic probes contact the surface of the pier for detection.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention can prevent the crawling health detection device from falling from a high altitude due to insufficient anti-skid ability after it moves to the position where the detection is required by setting an auxiliary mechanism, which not only effectively improves the use effect of the prefabricated bridge health detection device, but also improves the use efficiency of the prefabricated bridge health detection device. When it is necessary to use the rubber wheels of the auxiliary wheels to provide a certain anti-skid effect for the crawling health detection device, the inspector can directly use the handheld device, the controller, the four electric telescopic rods and the corresponding mounting blocks to make each group of two mounting plates move toward each other, and then use the movement of each group of mounting plates, the corresponding group of limit holes and the corresponding four limit rods to drive the corresponding group of moving plates to move toward each other;

[0022] 2. The present invention then utilizes the cooperation of each group of moving plates, the corresponding connecting plates and the arc-shaped blocks that move toward each other to drive the corresponding first anti-skid pad to move, and at the same time utilizes the cooperation of each group of two mounting plates that move toward each other, the two limit blocks connected thereto and the corresponding two fixing bolts to enable the corresponding two elastic sheets to bend and deform, that is, utilizes the bent and deformed elastic sheet to drive the second anti-skid pad connected thereto to contact the surface of the bridge pier, and then utilizes the cooperation of the first anti-skid pad to enable the rubber wheel of the auxiliary wheel that contacts therewith to be unable to rotate, and then utilizes the cooperation of the rubber wheel of the auxiliary wheel that cannot rotate, the limit blocks, the fixing bolts, the elastic sheet and the second anti-skid pad to improve the anti-skid ability of the crawling health detection device after it stops moving;

[0023] 3. The present invention can perform health detection operations on prefabricated piers of prefabricated bridges by setting up a detection mechanism. When it is necessary to perform a health detection on the surface of the pier, the cooperation of the sub-semicircular ring and the mother semicircular ring can be used to put the entire crawling health detection device on the pier that needs to be detected. Then the inspector can use the cooperation of the handheld device and the controller to start the motor and the camera, and then use the motor, the sub-semicircular ring or the mother semicircular ring connected thereto, the bevel gear, two sets of rectangular blocks, the first bearing, two first cylindrical holes, two bevel gears, the second bearing, four second cylindrical holes, four gear bodies and two rotating rods to realize the rotation operation of the two anti-sliding blocks.

[0024] 4. The present invention then utilizes the cooperation of two rotating anti-sliding blocks, a sub-semicircular ring, a female semicircular ring, multiple connecting blocks and multiple auxiliary wheels to enable the entire crawling health detection device to start moving from bottom to top on the bridge pier. At the same time, the started camera will, with the cooperation of the controller, transmit the captured image to the screen of the inspector's handheld device for viewing and judgment. When the crawling health detection device moves to the position where inspection is required and stops, the inspector can directly use the handheld device, controller, two electric push rods, two U-shaped blocks and two hand-tightened bolts to enable the detection end surfaces of the two ultrasonic probes to contact the surface of the bridge pier for inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional diagram of a prefabricated bridge health detection device of the present invention;

[0026] Figure 2 A partial three-dimensional diagram of a prefabricated bridge health detection device according to the present invention from a top view;

[0027] Figure 3 A partial three-dimensional diagram of a prefabricated bridge health detection device according to the present invention, viewed from above;

[0028] Figure 4 Another partial stereoscopic view of a prefabricated bridge health detection device according to the present invention from a top view;

[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of a limit block, a fixing bolt, an elastic sheet and a second anti-slip pad of a prefabricated bridge health detection device of the present invention;

[0030] Figure 6 It is a partial stereoscopic diagram of a prefabricated bridge health detection device according to the present invention from a side view angle;

[0031] Figure 7 It is a partial three-dimensional diagram of the detection mechanism of a prefabricated bridge health detection device of the present invention;

[0032] Figure 8 This is a schematic diagram of the structure of a prefabricated bridge health detection device according to the present invention from a top view;

[0033] Fig. 9 This is a schematic diagram of the structure of a prefabricated bridge health detection device according to the present invention when viewed from an upward angle.

[0034] In the figure:

[0035] 1. Bridge pier; 2. Detection mechanism; 201. Female semicircular ring; 202. Sub-semicircular ring; 203. Motor; 204. Bevel gear; 205. Rectangular block; 206. First cylindrical hole; 207. Bevel gear; 208. Second cylindrical hole; 209. Rotating rod; 210. Gear body; 211. Anti-sliding block; 212. Connecting block; 213. Auxiliary wheel; 214. Mounting frame; 215. Electric push rod; 216. U-shaped block; 217. Ultrasonic probe; 2 18. Tightening bolts; 219. Bracket; 220. Camera; 3. Auxiliary mechanism; 301. Moving plate; 302. Mounting hole; 303. Limit rod; 304. Limit hole; 305. Connecting plate; 306. Arc block; 307. First anti-skid pad; 308. Electric telescopic rod; 309. Mounting block; 310. Limit block; 311. Fixing bolt; 312. Elastic sheet; 313. Second anti-skid pad; 314. Controller; 315. Mounting plate. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example 1: Please refer to Figure 1-Figure 6 , Figure 8 and Fig. 9 As shown, the present invention provides a technical solution: a prefabricated bridge health detection device, comprising a bridge pier 1, and a detection mechanism 2 is arranged on the outer surface of the bridge pier 1;

[0038] The detection mechanism 2 is provided with an auxiliary mechanism 3, which includes four movable plates 301, four limit holes 304 and a controller 314. Two symmetrical mounting holes 302 are fixed on the top of each movable plate 301, and a limit rod 303 is fixedly sleeved inside each mounting hole 302. Two symmetrical connecting plates 305 are fixed on the inner surface of each movable plate 301, and an arc block 306 is fixed on the surface of each connecting plate 305. The arc surface of each arc block 306 is bonded with a first anti-slip pad 307. The inner surface of each movable plate 301 is fixed with a first anti-slip pad 307. There are mounting plates 315, wherein two symmetrical electric telescopic rods 308 are mounted at the bottom of two mounting plates 315, and a mounting block 309 is fixed at the bottom of the telescopic end of each electric telescopic rod 308. The four electric telescopic rods 308 are divided into two groups, and the four mounting plates 315 are divided into two groups. Two symmetrical limit blocks 310 are fixed on the opposite side of each group of mounting plates 315, and the outer surface of each limit block 310 is threaded with a fixing bolt 311. The eight limit blocks 310 are divided into four groups, and elastic sheets 312 are arranged between the insides of each group of limit blocks 310. , the surface of each elastic sheet 312 is bonded with a second anti-slip pad 313, eight limit rods 303 are grouped in two vertical directions, and the opposite end of each group of limit rods 303 is movably sleeved inside each limit hole 304, four mounting blocks 309 are divided into two groups, and the two groups of mounting blocks 309 are respectively mounted on the top of the other two mounting plates 315, and eight fixing bolts 311 are divided into four groups, and the opposite ends of each group of fixing bolts 311 are respectively against the two end surfaces of each elastic sheet 312, and the bridge pier 1 is between the outer surfaces of the four mounting plates 315, and the four electric telescopic rods 308 are all electrically connected to the controller 314, the four movable plates 301 are divided into two groups, the mother semicircular ring 201 is located between the opposite sides of one group of movable plates 301, the child semicircular ring 202 is located between the opposite sides of the other group of movable plates 301, the four limiting holes 304 are divided into two groups, one group of limiting holes 304 is opened at the top of the child semicircular ring 202, and the other group of limiting holes 304 is opened at the top of the mother semicircular ring 201, the controller 314 is installed on the outer wall of the mother semicircular ring 201, and each connecting block 212 is installed with an auxiliary wheel 213 on one side close to the pier 1.

[0039] In this embodiment, when it is necessary to use the rubber wheels of the auxiliary wheels 213 to provide a certain anti-slip effect for the crawling health detection device, the inspector can directly use the cooperation of the handheld device and the controller 314 to start the four electric telescopic rods 308 at the same time. At this time, each set of electric telescopic rods 308 started will drive the corresponding set of mounting plates 315 to move towards each other under the cooperation of the corresponding mounting blocks 309, and each set of moving mounting plates 315 will directly cooperate with the corresponding set of limiting holes 304 and the corresponding four limiting rods 303. The two moving plates 301 of each group moving towards each other are driven to move toward each other, and then each moving connecting plate 305 will directly drive the two connecting plates 305 connected thereto to move, and then each moving connecting plate 305 will also drive the arc block 306 connected thereto to move, and at the same time, each moving arc block 306 will also drive the first anti-slip pad 307 connected thereto to move, and at the same time, each group of two mounting plates 315 moving toward each other will also cooperate with the two limit blocks 310 connected thereto and the corresponding two fixing bolts 311, so that the The two corresponding elastic sheets 312 are bent and deformed. At this time, each bent and deformed elastic sheet 312 will drive the second anti-skid pad 313 connected thereto to move toward the direction of the bridge pier 1. When each first anti-skid pad 307 is in tight contact with the rubber wheel surface of the corresponding auxiliary wheel 213, the inspector can directly use the handheld device and the controller 314 to suspend all the electric telescopic rods 308 at the same time. At this time, the rubber wheel of each auxiliary wheel 213 is fixed under the action of the first anti-skid pad 307 in contact with it. The surface of the second anti-skid pad 313 is just tightly in contact with the surface of the pier 1, that is, the rubber wheel of the non-rotating auxiliary wheel 213 is used to improve the anti-skid ability of the crawling health detection device after it stops moving. At the same time, the cooperation of the limit block 310, the fixing bolt 311, the elastic sheet 312 and the second anti-skid pad 313 is used to further improve the anti-skid ability of the crawling health detection device after it stops moving, that is, to ensure that the crawling health detection device will not fall from a high altitude due to insufficient anti-skid ability when it moves to the position where detection is required.

[0040] Embodiment 2: According to Figure 1-Figure 4 and Figure 6-Figure 9As shown, the detection mechanism 2 includes a mother semicircular ring 201 and a child semicircular ring 202, the bridge pier 1 is located between the mother semicircular ring 201 and the child semicircular ring 202, the child semicircular ring 202 and the mother semicircular ring 201 are connected by screws, the outer surface of the child semicircular ring 202 and the outer surface of the mother semicircular ring 201 are both installed with motors 203, the two motors 203 are both electrically connected to the controller 314, the output ends of the two motors 203 are respectively movable through the outer surface of the child semicircular ring 202 and the outer surface of the mother semicircular ring 201, the output ends of the two motors 203 are both installed with bevel gears 204, the inner wall of the child semicircular ring 202 and the inner wall of the mother semicircular ring 201 are both fixed with two rectangular blocks 205, the four rectangular blocks 205 are divided into two groups, and one rectangular block in each group The surface of each block 205 is provided with a first cylindrical hole 206, and the interior of each first cylindrical hole 206 is rotatably connected to a bevel gear 207 through a first bearing, and the teeth of each bevel gear 207 are respectively meshed with the teeth of each bevel gear 204. A second cylindrical hole 208 is provided on the opposite side of each rectangular block 205. The four second cylindrical holes 208 are divided into two groups, and the interiors of each group of second cylindrical holes 208 are rotatably connected to a rotating rod 209 through a second bearing. The outer surface of the rotating end of each bevel gear 207 and the outer surface of each rotating rod 209 are fixedly sleeved with a gear body 210. The four gear bodies 210 are divided into two groups, and the teeth of each group of gear bodies 210 are meshed. The outer surface of each rotating rod 209 is fixedly sleeved with an anti-slip The inner wall arc surface of the sub-semicircle ring 202 and the female semicircle ring 201 is provided with a plurality of connecting blocks 212, and an auxiliary wheel 213 is installed on a side of each connecting block 212 close to the bridge pier 1, and the wheel surface of each auxiliary wheel 213 is in contact with the surface of the bridge pier 1, wherein the top of the two movable plates 301 is provided with a mounting frame 214, wherein the top of the two movable plates 301 is provided with an electric push rod 215, and the two electric push rods 215 are electrically connected to the controller 314, and the opposite ends of the two electric push rods 215 are fixed with a U-shaped block 216, and the inside of the two U-shaped blocks 216 is provided with an ultrasonic probe 217, and the ultrasonic probe 217 is electrically connected to the controller 314, and the tops of the two U-shaped blocks 216 are threaded with a hand-tightening screw Bolt 218, one end of the two hand-tightened bolts 218 are respectively against the top of the two ultrasonic probes 217, the top of the two mounting frames 214 are installed with brackets 219, the top of the two brackets 219 are installed with cameras 220, the two cameras 220 are electrically connected to the controller 314, the four movable plates 301 are divided into two groups, the mother semicircular ring 201 is located between the opposite sides of one group of movable plates 301, the child semicircular ring 202 is located between the opposite sides of the other group of movable plates 301, the four limiting holes 304 are divided into two groups, one group of limiting holes 304 is opened at the top of the child semicircular ring 202, and the other group of limiting holes 304 is opened at the top of the mother semicircular ring 201, and the controller 314 is installed on the outer wall of the mother semicircular ring 201.

[0041] In this embodiment, when it is necessary to perform a health inspection on the surface of the pier 1 (whether there are obvious defects such as cracks, deformation, corrosion, damage, etc. on the surface of the pier 1, and whether the structure of the pier 1 is intact), the cooperation of the sub-semicircular ring 202 and the female semicircular ring 201 is used to put the entire crawling health inspection device on the pier 1 that needs to be inspected. When the crawling health inspection device completes the installation operation on the pier 1, the rubber wheel of each auxiliary wheel 213 just contacts the surface of the pier 1, and the surface of each anti-sliding block 211 also just contacts the surface of the pier 1. Then, the controller 314 is connected to the external power supply, and then the controller 314 is connected to the inspector's handheld device with a wire. When everything is ready, the inspector can inspect the pier 1. The surveyor can use the handheld device and the controller 314 to start the two motors 203 and the two cameras 220 at the same time. At this time, each started motor 203 will drive the connected bevel gear 204 to rotate with the cooperation of the connected sub-semicircle ring 202 or the mother semicircle ring 201, and each rotating bevel gear 204 will directly drive the meshing bevel gear 207 to rotate with the cooperation of the corresponding set of rectangular blocks 205, the first bearing and the first cylindrical hole 206. At the same time, each rotating bevel gear 207 will also drive the corresponding rotating rod 209 to rotate with the cooperation of the corresponding set of rectangular blocks 205, the second bearing, the corresponding two second cylindrical holes 208 and the corresponding two gear bodies 210, and each rotating bevel gear 204 will directly drive the meshing bevel gear 207 to rotate with the cooperation of the corresponding set of rectangular blocks 205, the second bearing, the corresponding two second cylindrical holes 208 and the corresponding two gear bodies 210. Each rotating rod 209 will also drive the anti-sliding block 211 connected thereto to rotate. When the two anti-sliding blocks 211 start to rotate, the two rotating anti-sliding blocks 211 will, with the cooperation of the sub-semicircular ring 202, the mother semicircular ring 201, multiple connecting blocks 212 and multiple auxiliary wheels 213, allow the entire crawling health detection device to start moving from bottom to top on the pier 1. At this time, the two moving cameras 220 will also shoot the surface of the pier 1 during the movement, and then directly transmit the captured image data to the controller 314 in the form of electrical signals, and then transmit it to the handheld device of the inspector, and stop the screen of the handheld device to be displayed for the inspector to watch and make a judgment. When the crawling health detection device moves to the pier that needs to be detected When the crawling health detection device stops moving, the inspector can directly use the handheld device and the controller 314 to turn off the two motors 203 at the same time. At this time, the two anti-slip blocks 211 that have stopped rotating will ensure the stability of the crawling health detection device after it stops moving under the cooperation of the rubber wheels of the multiple stopped auxiliary wheels 213 and the multiple second anti-slip pads 313. When the crawling health detection device stops steadily, the inspector can directly use the handheld device and the controller 314 to turn on the two electric push rods 215 at the same time. At this time, each started electric push rod 215 will drive the U-shaped block 216 connected to it to move, and each moving U-shaped block 216 will drive the ultrasonic probe 217 connected to it to move under the cooperation of the hand-tightening bolts 218 connected to it.When the detection end surfaces of the two ultrasonic probes 217 are in contact with the surface of the pier 1, the inspector can directly use the handheld device, the controller 314 and the two ultrasonic probes 217 to detect whether the internal structure of the pier 1 is intact.

[0042] The effect and working principle of the entire mechanism are as follows: when it is necessary to perform a health inspection on the surface of the pier 1 (whether there are obvious defects such as cracks, deformation, corrosion, damage, etc. on the surface of the pier 1, and whether the structure of the pier 1 is intact), the cooperation of the sub-semicircular ring 202 and the female semicircular ring 201 is used to put the entire crawling health inspection device on the pier 1 that needs to be inspected. When the crawling health inspection device completes the installation operation on the pier 1, the rubber wheel of each auxiliary wheel 213 just contacts the surface of the pier 1, and the surface of each anti-sliding block 211 also just contacts the surface of the pier 1. Then, the controller 314 is connected to the external power supply, and then the controller 314 is connected to the inspector's handheld device with a wire. When everything is ready, the inspector can use the handheld device and the controller 314 to start the two motors 203 and the two cameras 220 at the same time. At this time, each motor 203 started will drive the bevel gear 204 connected to it to rotate with the cooperation of the sub-semicircle ring 202 or the mother semicircle ring 201 connected thereto, and each rotating bevel gear 204 will directly drive the bevel gear 207 meshing with it to rotate with the cooperation of the corresponding set of rectangular blocks 205, the first bearing and the first cylindrical hole 206. At the same time, each rotating bevel gear 207 will also rotate with the cooperation of the corresponding set of rectangular blocks 205, the second bearing, the corresponding two second cylindrical holes 208 and the corresponding two gear bodies 210. When the two anti-slide blocks 211 start to rotate, the two anti-slide blocks 211 will cooperate with the sub-semicircle ring 202, the mother semicircle ring 201, the multiple connecting blocks 212 and the multiple auxiliary wheels 213 to make the entire crawling health detection device start to move from bottom to top on the bridge pier 1. At this time, the two moving cameras 220 will also shoot the surface of the bridge pier 1 during the movement, and then directly transmit the captured image data to the controller 314 in the form of electrical signals, and then transmit it to the handheld device of the detection personnel, and the screen of the handheld device will be displayed for the detection personnel to watch. Look and make a judgment. When the crawling health detection device moves to the position where detection is required, the inspector can directly use the cooperation of the handheld device and the controller 314 to turn off the two motors 203 at the same time, and then start the four electric telescopic rods 308 at the same time. At this time, each set of electric telescopic rods 308 started will drive the corresponding set of mounting plates 315 to move toward each other with the cooperation of the corresponding mounting blocks 309, and each set of moving mounting plates 315 will directly drive the corresponding set of moving plates 301 to move toward each other with the cooperation of the corresponding set of limiting holes 304 and the corresponding four limiting rods 303, and then each set of two moving plates 301 moving toward each other will directly drive the two connecting plates 305 connected to it to move.Then, each moving connecting plate 305 will also drive the arc block 306 connected thereto to move, and each moving arc block 306 will also drive the first anti-skid pad 307 connected thereto to move. At the same time, each group of two mounting plates 315 moving towards each other will also bend and deform the corresponding two elastic sheets 312 under the cooperation of the two limit blocks 310 connected thereto and the corresponding two fixing bolts 311. At this time, each bent and deformed elastic sheet 312 will drive the second anti-skid pad 313 connected thereto to move toward the direction of the bridge pier 1. When each first anti-skid pad 307 is in tight contact with the rubber wheel surface of the corresponding auxiliary wheel 213, the inspector can directly use the handheld device and the controller 314 to suspend all the electric telescopic rods 308 at the same time. At this time, the rubber wheel of each auxiliary wheel 213 is fixed under the action of the first anti-skid pad 307 in contact with it, and the surface of each second anti-skid pad 313 is just in tight contact with the surface of the pier 1, that is, the rubber wheel of the auxiliary wheel 213 that cannot rotate is used to improve the stopping speed of the crawling health detection device. The anti-skid ability of the crawling health detection device after it stops moving is further improved by the cooperation of the limit block 310, the fixing bolt 311, the elastic sheet 312 and the second anti-skid pad 313. At the same time, the two anti-slip blocks 211 that have stopped rotating can also provide a certain anti-skid ability, that is, to ensure that the crawling health detection device will not fall from a high altitude due to insufficient anti-skid ability when it moves to the position where the detection is required. When the crawling health detection device stops, the inspector can directly use the handheld device and the controller 314 At the same time, two electric push rods 215 are activated. Each electric push rod 215 will drive the U-shaped block 216 connected to it to move, and each moving U-shaped block 216 will drive the ultrasonic probe 217 connected to it to move with the cooperation of the hand-tightened bolt 218 connected to it. When the detection end surfaces of the two ultrasonic probes 217 are in contact with the surface of the pier 1, the inspector can directly use the handheld device, the controller 314 and the two ultrasonic probes 217 to detect whether the internal structure of the pier 1 is complete.

[0043] Among them, the first bearing, the second bearing and the screws are all commonly used parts in reality, and the pier 1 is made of reinforced concrete.

[0044] Among them, the mother semicircular ring 201, the child semicircular ring 202, the motor 203, the electric push rod 215, the ultrasonic probe 217, the camera 220, the electric telescopic rod 308, the elastic sheet 312 and the controller 314 (PLC controller) are all existing technologies, and their models can be selected according to actual conditions, and no excessive explanation is given here.

[0045] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A prefabricated bridge health detection device, comprising a bridge pier (1), characterized in that: The outer surface of the bridge pier (1) is provided with a detection mechanism (2), and the detection mechanism (2) is provided with an auxiliary mechanism (3); The auxiliary mechanism (3) comprises four movable plates (301), four limiting holes (304) and a controller (314); two symmetrical mounting holes (302) are fixed on the top of each movable plate (301); a limiting rod (303) is fixedly sleeved inside each mounting hole (302); two symmetrical connecting plates (305) are fixed on the inner surface of each movable plate (301); an arc block (306) is fixed on the surface of each connecting plate (305); The arc surface of the arc block (306) is bonded with a first anti-slip pad (307), and the inner surface of each movable plate (301) is fixed with a mounting plate (315), wherein two symmetrical electric telescopic rods (308) are mounted at the bottom of two mounting plates (315), and a mounting block (309) is fixed at the bottom of the telescopic end of each electric telescopic rod (308), and the four mounting plates (315) are divided into two groups, and two symmetrical electric telescopic rods (308) are fixed on opposite sides of each group of mounting plates (315). The limiting blocks (310) are called limiting blocks (310), each of which has a fixing bolt (311) threaded through its outer surface, and the eight limiting blocks (310) are divided into four groups, each of which has an elastic sheet (312) disposed inside, and each of which has a second anti-slip pad (313) bonded to its surface, and the eight limiting rods (303) are grouped in two vertical directions, and the opposite end of each group of limiting rods (303) is movably sleeved on each limiting rod. Inside the hole (304), the four mounting blocks (309) are divided into two groups, the two groups of mounting blocks (309) are respectively mounted on the tops of the other two mounting plates (315), the eight fixing bolts (311) are divided into four groups, the opposite ends of each group of fixing bolts (311) are respectively abutted against the two end surfaces of each elastic sheet (312), the bridge pier (1) is located between the outer surfaces of the four mounting plates (315), and the four electric telescopic rods (308) are all electrically connected to the controller (314); The detection mechanism (2) comprises a mother semicircular ring (201) and a child semicircular ring (202), the bridge pier (1) is located between the mother semicircular ring (201) and the child semicircular ring (202), the child semicircular ring (202) and the mother semicircular ring (201) are connected by screws, the outer surface of the child semicircular ring (202) and the outer surface of the mother semicircular ring (201) are both equipped with motors (203), the two motors (203) are both electrically connected to the controller (314), and the output ends of the two motors (203) are respectively movable through the outer surface of the child semicircular ring (202) and the outer surface of the mother semicircular ring (201) 1), the output ends of the two motors (203) are both equipped with bevel gears (204), the inner walls of the sub-semicircular ring (202) and the inner walls of the female semicircular ring (201) are both fixed with two rectangular blocks (205), the four rectangular blocks (205) are divided into two groups, the surface of one of the rectangular blocks (205) in each group is provided with a first cylindrical hole (206), the interior of each of the first cylindrical holes (206) is rotatably connected to a bevel gear (207) via a first bearing, and the teeth of each bevel gear (207) are respectively meshed with the teeth of each bevel gear (204). The rectangular blocks (205) are each provided with a second cylindrical hole (208) on one side opposite to the other. The four second cylindrical holes (208) are divided into two groups. The interiors of the second cylindrical holes (208) in each group are rotatably connected to a rotating rod (209) via a second bearing. The outer surface of the rotating end of each bevel gear (207) and the outer surface of each rotating rod (209) are fixedly sleeved with a gear body (210). The four gear bodies (210) are divided into two groups. The teeth of the gear bodies (210) in each group are meshed with each other. The outer surface of each rotating rod (209) is fixedly sleeved with a The anti-sliding block (211) has a plurality of connecting blocks (212) on the inner wall arc surfaces of the sub-semicircular ring (202) and the female semicircular ring (201), and an auxiliary wheel (213) is installed on a side of each connecting block (212) close to the bridge pier (1), and the wheel surface of each auxiliary wheel (213) is in contact with the surface of the bridge pier (1), wherein the tops of the two movable plates (301) are each installed with a mounting frame (214), wherein the tops of the two movable plates (301) are each installed with an electric push rod (215), and the two electric push rods (215) are each electrically connected to a controller (314).

2. The prefabricated bridge health detection device according to claim 1, characterized in that: A U-shaped block (216) is fixed to the opposite end of the two electric push rods (215), and an ultrasonic probe (217) is arranged inside the two U-shaped blocks (216). The ultrasonic probe (217) is electrically connected to the controller (314), and a hand-tightening bolt (218) is threadedly penetrated through the top of the two U-shaped blocks (216), and one end of the two hand-tightening bolts (218) is respectively abutted against the top of the two ultrasonic probes (217).

3. The prefabricated bridge health detection device according to claim 2 is characterized in that: A bracket (219) is installed on the top of each of the two mounting frames (214), a camera (220) is installed on the top of each of the two brackets (219), the two cameras (220) are electrically connected to a controller (314), the four movable plates (301) are divided into two groups, and the female semicircular ring (201) is located between opposite sides of one group of movable plates (301).

4. The prefabricated bridge health detection device according to claim 3 is characterized in that: The sub-semicircular ring (202) is located between opposite sides of another group of movable plates (301); the four limiting holes (304) are divided into two groups, one group of the limiting holes (304) is opened at the top of the sub-semicircular ring (202), and the other group of the limiting holes (304) is opened at the top of the mother semicircular ring (201); and the controller (314) is installed on the outer wall of the mother semicircular ring (201).

5. A detection method for a prefabricated bridge health detection device, characterized in that: The prefabricated bridge health detection device according to claim 4 is used, comprising the following steps: S1. When it is necessary to perform a health inspection on the surface of the bridge pier (1), the entire crawling health inspection device is placed on the bridge pier (1) to be inspected by using the cooperation of the sub-semicircular ring (202) and the mother semicircular ring (201). Then, the inspector uses the handheld device, the controller (314), the motor (203), the sub-semicircular ring (202) or the mother semicircular ring (201) connected thereto, the bevel gear (204), the two sets of rectangular blocks (205), the first bearing, the two first cylindrical holes (206), the two bevel gears (207), the second bearing, the four second cylindrical holes (208), The four gear bodies (210) and the two rotating rods (209) cooperate to allow the two anti-sliding blocks (211) to rotate, and then the entire crawling health detection device starts to move from bottom to top on the bridge pier (1) by using the cooperation of the rotating two anti-sliding blocks (211), the sub-semicircular ring (202), the female semicircular ring (201), the plurality of connecting blocks (212) and the plurality of auxiliary wheels (213). At the same time, the activated camera (220) and the controller (314) cooperate to transmit the image of the surface of the bridge pier (1) that has been captured to the screen of the handheld device of the detection personnel for viewing and judgment; S2. When the crawling health detection device moves to a position where detection is required, the inspector directly uses the handheld device and the controller (314) to simultaneously turn off the two motors (203). The inspector then uses the handheld device, the controller (314), the four electric telescopic rods (308) and the corresponding mounting blocks (309) to move each group of two mounting plates (315) toward each other. Then, the inspector uses the handheld device, the controller (314), the four electric telescopic rods (308) and the corresponding mounting blocks (309) to move each group of two mounting plates (315) toward each other. Then, the inspector uses the movement of each group of mounting plates (315), the corresponding group of limiting holes (304) and the corresponding four limiting rods (303) to drive the corresponding group of moving plates (315). 01) move towards each other, and then use the cooperation of each group of moving plates (301), the corresponding connecting plates (305) and the arc blocks (306) moving towards each other to drive the corresponding first anti-skid pad (307) to move, and at the same time use the cooperation of each group of two mounting plates (315) moving towards each other, the two limit blocks (310) connected thereto and the corresponding two fixing bolts (311) to make the corresponding two elastic sheets (312) bend and deform, that is, use the bent and deformed elastic sheets (312) to drive the second anti-skid pad (313) connected thereto to contact the surface of the bridge pier (1); S3. Then, the first anti-skid pad (307) is used to prevent the rubber wheel of the auxiliary wheel (213) in contact with the first anti-skid pad (307) from rotating. Then, the rubber wheel of the auxiliary wheel (213) that cannot rotate, the limit block (310), the fixing bolt (311), the elastic sheet (312) and the second anti-skid pad (313) are used to prevent the crawling health detection device from moving after it stops moving. Finally, the inspector uses the handheld device, the controller (314), the two electric push rods (215), the two U-shaped blocks (216) and the two hand-tightening bolts (218) to make the detection end surfaces of the two ultrasonic probes (217) contact the surface of the bridge pier (1) to carry out the detection.

Citation Information

Patent Citations

  • Climbing concrete pier compactness nondestructive ultrasonic detection device

    CN115452946A

  • Self-adaptive cable detection robot and cable surface defect detection system and method

    CN117125165A