A detection device and detection method for rear wheel hub processing
By designing a detection device for multi-pavement simulation, gravity simulation, jitter simulation and road switching mechanism for detecting wheel hubs, the problem that the prior art cannot comprehensively evaluate the performance of wheel hubs on extreme roads is solved, and the wheel hubs are realized under different conditions Comprehensive inspection and quality assessment.
Patent Information
- Application Number
- CN202411037949.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-07-31
AI Technical Summary
The prior art cannot effectively evaluate its performance on extreme road surfaces when detecting the impact performance of wheel hubs, especially its impact on different weights and road surface conditions, and it is difficult to fully detect.
A detection device for rear wheel hub processing is designed, including a multi-pavement simulation mechanism, a gravity simulation mechanism, a jitter simulation mechanism and a variety of pavement switching mechanisms. These simulation mechanisms simulate different pavement and weight conditions, and combine the image acquisition mechanism to obtain the wheel hub status data in real time. , realize comprehensive inspection of the wheel hub under extreme conditions.
The detection device can effectively simulate the use of the wheel hub under extreme road surfaces and different weight conditions, comprehensively evaluate the quality and adaptability of the wheel hub, and provide more accurate inspection results.
Smart Images

Figure CN118961246B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rear wheel hub processing, and in particular to a detection device and a detection method for rear wheel hub processing. Background Art
[0002] The wheel hub is an essential part of a vehicle. It is a cylindrical metal part with the inner profile of the tire supporting the tire and the center mounted on the axle. It is also called a wheel rim, steel rim, wheel, or tire bell. There are many types of wheel hubs according to their diameter, width, molding method, and material.
[0003] Before the production of wheel hub components, the first batch of wheels need to undergo extreme testing, using mechanical stress to test the strength characteristics of the wheel hub material. The extreme test in the existing technology is to use objects of different weights to perform impact tests on the wheel hub at different angles, and to detect the impact of the vehicle on the wheel hub when it collides with the roadside. However, this test can only determine the impact performance of the wheel hub, and the performance of the wheel hub on extreme roads is also particularly important. Summary of the invention
[0004] The present invention provides a detection device for rear wheel hub processing to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A detection device for rear wheel hub processing, comprising a support mechanism, and further comprising:
[0007] A multi-road simulation mechanism, which is installed on the support mechanism and is used to simulate the impact of various obstacle roads on the wheel hub;
[0008] An image acquisition mechanism, which is installed on the supporting mechanism and located on one side of the multi-road simulation mechanism, and is used to acquire the status data of the wheel hub in real time;
[0009] A gravity simulation mechanism, which is mounted on the support mechanism and is located outside the multi-surface simulation mechanism, and is used to simulate the effects of various weight-relieving hubs on it;
[0010] A vibration simulation mechanism, which is connected to the support mechanism and the gravity simulation mechanism, and is used to simulate the influence of driving vibration on the wheel hub;
[0011] A various road surface switching mechanism, which is connected to the shaking simulation mechanism and the supporting mechanism, and is used to switch various obstacle roads;
[0012] A driving mechanism connected to the supporting mechanism, the shaking simulation mechanism and the various road surface switching mechanism, and used to drive the shaking simulation mechanism and the various road surface switching mechanism to operate;
[0013] The controller is installed on one side of the supporting mechanism and is used for driving the mechanism and the image acquisition mechanism to operate.
[0014] Furthermore, the supporting mechanism includes a base, and mounting frames are fixed on both sides of the base.
[0015] Furthermore, the multi-road simulation mechanism includes a roller rotatably connected to the inside of two mounting frames, the surface of the roller is provided with road surface one and road surface three, the surface of the roller is fixed with road surface two, a fixing ring is fixed on one side of the roller, and gear two is fixed on the outside of the fixing ring.
[0016] Furthermore, the image acquisition mechanism includes a V-shaped plate fixed to one side of one of the mounting frames, and two industrial cameras are fixed inside the V-shaped plate.
[0017] Furthermore, the gravity simulation mechanism includes two L-shaped plates fixed on one side of the other mounting frame, the two L-shaped plates are internally rotatably connected with a double-section reciprocating threaded rod, one end of the double-section reciprocating threaded rod is fixed with a bevel gear 1, one of the L-shaped plates is fixed with a mounting plate on the side close to the roller, the mounting plate is internally rotatably connected with a rotating shaft 1, one end of the rotating shaft 1 is fixed with a bevel gear 2, one side of the bevel gear 2 is meshed with the bevel gear 1, and the other end of the rotating shaft 1 is fixed with a gear 3, the gear 3 is meshed with the gear 2, a guide rod 1 is fixed between the two L-shaped plates, the outer sleeve of the guide rod 1 is provided with two movable plates 1, and the two movable plates 1 are respectively threadedly sleeved on the two sections of reciprocating threads of the double-section reciprocating threaded rod;
[0018] A telescopic rod is fixed on one side of the two movable plates 1 facing away from each other, a square tube is fixed on the other end of the telescopic rod, a spring 1 is sleeved on the outside of the telescopic rod, one end of the spring 1 is fixedly connected to the movable plate 1, and the other end is fixedly connected to the square tube, a square rod is sleeved on the inside of the square tube, a rotating shaft 2 is rotatably connected to the inside of the square rod, one end of the rotating shaft 2 is fixedly connected to a wheel hub by bolts, a tire is installed on the outside of the wheel hub, and the two tires are of different types.
[0019] Furthermore, the shaking simulation mechanism includes a double-headed elastic telescopic plate, the double-headed elastic telescopic plate includes a hollow plate, two inner plates are sleeved inside the hollow plate, a spring 2 is fixed between the two inner plates, and the opposite sides of the two inner plates are fixedly connected to the square rod;
[0020] A movable plate 2 is fixed to the bottom of the hollow plate, a reciprocating threaded rod 1 is sleeved on the inner thread of the movable plate 2, a guide rod 2 is sleeved inside the movable plate 2, and a gear 4 is installed on one end of the reciprocating threaded rod 1;
[0021] One side of the other mounting frame is rotatably connected with a rotating shaft three, a sliding groove is penetrated through the surface of the rotating shaft three, a sliding block is sleeved inside the sliding groove, a gear five is sleeved outside the rotating shaft three, the sliding block is fixed to the inner wall of the gear five, limiting rings are fixed on both sides of the gear five, the gear five is meshed with the gear four, the gear four is located between the two limiting rings, a one-way gear one is installed on the outside of the rotating shaft three, a gear six is fixed to the outside of one end of the rotating shaft three, and the gear six is meshed with the gear two.
[0022] Furthermore, the multi-road switching mechanism includes two limit rods fixed on one side of the hollow plate, the outer sleeves of the two limit rods are provided with a movable plate three, the outer sleeves of the limit rods are provided with a spring three, one end of the spring three is fixedly connected to the hollow plate, and the other end is fixedly connected to the movable plate three;
[0023] One side of the other mounting frame is rotatably connected with a reciprocating threaded rod 2, the outside of the reciprocating threaded rod 2 is installed with a one-way gear 2, the movable plate 3 is threadedly sleeved on the outside of the reciprocating threaded rod 2, and one side of the other mounting frame is fixed with a guide rod 3, the guide rod 3 is sleeved inside the movable plate 3, the guide rod 2 is fixed inside the movable plate 3, and the reciprocating threaded rod 1 is rotatably connected to the inside of the movable plate 3.
[0024] Furthermore, the driving mechanism includes a motor fixed on one side of another mounting frame, a gear 1 is fixed to one end of the output shaft of the motor, one side of the gear 1 is meshed with one-way gear 1, and the other side of the gear 1 is meshed with one-way gear 2.
[0025] Furthermore, the controller is fixed on one side of the base, and the controller is electrically connected to the motor and the two industrial cameras.
[0026] A detection method for rear wheel hub processing comprises the following steps:
[0027] S1: Connect the wheel hub to be tested with different tires installed to the second rotating shaft through bolts;
[0028] S2: Start the detection program through the controller;
[0029] S3: The controller controls the motor and the industrial camera to operate. The industrial camera obtains the image data of the two wheels to be tested in real time and transmits it to the controller for damage judgment and analysis of the impact of different tires on different road surfaces on the wheels to be tested.
[0030] S4: The controller controls the motor to drive the vibration simulation mechanism to operate to simulate the influence of the front wheel steering and vehicle vibration on the rear wheel hub to be tested during driving;
[0031] S5: The operation of the vibration simulation mechanism drives the operation of the multi-road simulation mechanism, and the tire and the wheel to be tested that are in contact with it rotate through friction, simulating the impact of the car running on different roads on the wheel;
[0032] S6: The operation of the multi-road simulation mechanism drives the synchronous operation of the gravity simulation mechanism to simulate the impact of uneven force on the wheel hub of the vehicle and the different weights of passengers on the rear wheel hub during the vehicle's driving process;
[0033] S7: The controller controls the motor to reverse and drives the various road surface switching mechanisms to switch different obstacle roads to detect the wheel hub to be tested.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] 1. The present invention installs a gravity simulation mechanism to apply pressure or reduce pressure on the tire while conducting extreme road tests, simulating the effect of the change in the weight of the rear seat of the vehicle on the wheel hub on extreme roads;
[0036] 2. The present invention installs a shaking simulation mechanism to make the wheel hub and tire shake on extreme roads, simulating the shaking of the vehicle when driving fast and the shaking of the steering wheel, and detecting the quality of the wheel hub in this case;
[0037] 3. The present invention installs a multi-road surface switching mechanism to drive the tire to be tested to switch to different extreme road surfaces for testing, thereby obtaining the quality data of the wheel hub on different extreme road surfaces;
[0038] In summary, the present invention detects the quality of the wheel hub by simulating extreme road surfaces, and at the same time simulates the weight of the rear seat, detects the impact of extreme road surfaces under different weight states on the wheel hub, obtains the quality of the wheel hub, and simulates the shaking of the rear wheel hub caused by direction adjustment during the driving of the car, and performs tests with different pressures and different extreme road surfaces to simulate the bearing capacity of the rear wheel hub under extreme conditions and obtain the wheel hub quality data. In addition, during the detection process, the present application obtains the impact data of two different types of tires on the wheel hub under extreme road surfaces and different weights, and obtains the adaptability of the wheel hub to different types of tires. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 This is a schematic diagram of the overall first-view structure of a detection device for rear wheel hub processing proposed by the present invention.
[0040] Figure 2 This is a schematic diagram of the overall second-view structure of a detection device for rear wheel hub processing proposed by the present invention.
[0041] Figure 3 This is a schematic diagram of the overall third-view structure of a detection device for rear wheel hub processing proposed by the present invention.
[0042] Figure 4 This is a first-perspective structural schematic diagram of a multi-road surface switching mechanism of a detection device for rear wheel hub processing proposed by the present invention.
[0043] Figure 5 This is a schematic diagram of the structure of a gravity simulation mechanism of a detection device for rear wheel hub processing proposed by the present invention.
[0044] Figure 6 This is a second-view structural schematic diagram of a multi-road surface switching mechanism of a rear wheel hub processing detection device proposed by the present invention.
[0045] Figure 7 This is a schematic diagram of the structure of a jitter simulation mechanism of a detection device for rear wheel hub processing proposed by the present invention.
[0046] Figure 8 The present invention is a schematic diagram of the cross-sectional structure of a double-headed elastic retractable plate of a detection device for rear wheel hub processing proposed by the present invention.
[0047] In the figure: 1, support mechanism; 11, base; 12, mounting frame; 2, multi-surface simulation mechanism; 21, roller; 22, surface one; 23, surface two; 24, surface three; 25, fixing ring; 26, gear two; 3, image acquisition mechanism; 31, V-shaped plate; 32, industrial camera; 4, gravity simulation mechanism; 41, L-shaped plate; 42, double-section reciprocating threaded rod; 43, bevel gear one; 44, mounting plate; 45, rotating shaft one; 46, bevel gear two; 47, gear three; 48, guide rod one; 49, moving plate one; 410, telescopic rod; 411, spring one; 412, square cylinder; 413, square rod; 414, rotating shaft two; 4 15. Wheel hub; 416. Tire; 5. Shake simulation mechanism; 51. Double-headed elastic retractable plate; 52. Moving plate two; 53. Reciprocating threaded rod one; 54. Gear four; 55. Rotating shaft three; 56. Gear five; 57. Limiting ring; 58. Slide; 59. One-way gear one; 510. Gear six; 511. Hollow plate; 512. Inner plate; 513. Spring two; 514. Guide rod two; 6. Multiple road surface switching mechanism; 61. Reciprocating threaded rod two; 62. Guide rod three; 63. One-way gear two; 64. Moving plate three; 65. Limiting rod; 66. Spring three; 7. Driving mechanism; 71. Motor; 72. Gear one; 8. Controller. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0051] Example: Refer to Figure 1-Figure 3 : A detection device for rear wheel hub processing, comprising a support mechanism 1, the support mechanism 1 comprising a base 11, and mounting frames 12 are fixed on both sides of the base 11;
[0052] The invention is characterized in that it also includes:
[0053] A multi-road simulation mechanism 2, which is installed on the support mechanism 1 and is used to simulate the effects of various obstacle roads on the wheel hub;
[0054] The multi-road surface simulation mechanism 2 includes a roller 21 rotatably connected to the inside of two mounting frames 12, a road surface 1 22 and a road surface 3 24 are provided on the surface of the roller 21, a road surface 23 is fixed on the surface of the roller 21, a fixing ring 25 is fixed on one side of the roller 21, and a gear 2 26 is fixed on the outside of the fixing ring 25;
[0055] The multi-road simulation mechanism 2 simulates a road surface that is vulnerable to wheel hub damage to test the wheel hub to obtain the mileage of the wheel hub on extreme road surface and the production quality of the wheel hub.
[0056] An image acquisition mechanism 3, which is installed on the support mechanism 1 and located on one side of the multi-road simulation mechanism 2, and is used to acquire the status data of the wheel hub in real time;
[0057] The image acquisition mechanism 3 includes a V-shaped plate 31 fixed to one side of one of the mounting frames 12 , and two industrial cameras 32 are fixed inside the V-shaped plate 31 .
[0058] A gravity simulation mechanism 4, which is mounted on the support mechanism 1 and is located outside the multi-surface simulation mechanism 2, and is used to simulate the effects of various weight-releasing hubs on it;
[0059] The gravity simulation mechanism 4 includes two L-shaped plates 41 fixed on one side of the other mounting frame 12, the two L-shaped plates 41 are internally rotatably connected with a double-section reciprocating threaded rod 42, one end of the double-section reciprocating threaded rod 42 is fixed with a bevel gear 1 43, one of the L-shaped plates 41 is fixed with a mounting plate 44 on the side close to the roller 21, the mounting plate 44 is internally rotatably connected with a rotating shaft 1 45, one end of the rotating shaft 1 45 is fixed with a bevel gear 2 46, one side of the bevel gear 2 46 is meshed with the bevel gear 1 43, the other end of the rotating shaft 1 45 is fixed with a gear 3 47, the gear 3 47 is meshed with the gear 2 26, a guide rod 1 48 is fixed between the two L-shaped plates 41, the outer sleeve of the guide rod 1 48 is provided with two moving plates 1 49, and the two moving plates 1 49 are respectively threadedly sleeved on the two sections of the reciprocating threads of the double-section reciprocating threaded rod 42;
[0060] A telescopic rod 410 is fixed to the opposite side of the two movable plates 49, and a square tube 412 is fixed to the other end of the telescopic rod 410. A spring 411 is sleeved on the outside of the telescopic rod 410, one end of the spring 411 is fixedly connected to the movable plate 49, and the other end is fixedly connected to the square tube 412. A square rod 413 is sleeved inside the square tube 412, and a rotating shaft 414 is rotatably connected inside the square rod 413. One end of the rotating shaft 414 is fixedly connected to a wheel hub 415 by bolts, and a tire 416 is installed on the outside of the wheel hub 415. The two tires 416 are of different types. Different types of tires cause different damages to the wheel hub under extreme road conditions. By testing and comparing two different tires, the damage data of different tires to the wheel hub can be obtained.
[0061] The gravity simulation mechanism applies or reduces pressure on the tires while conducting extreme road tests, simulating the effect of changes in the rear seat weight of the vehicle on the wheel hub on extreme road surfaces.
[0062] The vibration simulation mechanism 5 is connected to the support mechanism 1 and the gravity simulation mechanism 4 and is used to simulate the influence of the driving vibration on the wheel hub and obtain the mass of the wheel hub;
[0063] The shaking simulation mechanism 5 includes a double-headed elastic expansion plate 51, and the double-headed elastic expansion plate 51 includes a hollow plate 511, and two inner plates 512 are sleeved inside the hollow plate 511, and a spring 513 is fixed between the two inner plates 512, and the opposite sides of the two inner plates 512 are fixedly connected to the square rod 413;
[0064] A movable plate 2 52 is fixed to the bottom of the hollow plate 511, and a reciprocating threaded rod 1 53 is sleeved on the inner thread of the movable plate 2 52, and a guide rod 2 514 is sleeved inside the movable plate 2 52, and a gear 4 54 is installed on one end of the reciprocating threaded rod 1 53;
[0065] One side of the other mounting frame 12 is rotatably connected with a rotating shaft 3 55, a sliding groove 58 is formed through the surface of the rotating shaft 3 55, a sliding block is sleeved inside the sliding groove 58, a gear 56 is sleeved outside the rotating shaft 3 55, the sliding block is fixed to the inner wall of the gear 56, limiting rings 57 are fixed on both sides of the gear 56, the gear 56 is meshed with the gear 4 54, the gear 4 54 is located between the two limiting rings 57, a one-way gear 1 59 is installed outside the rotating shaft 3 55, a gear 6 510 is fixed outside one end of the rotating shaft 3 55, and the gear 6 510 is meshed with the gear 2 26;
[0066] The shaking simulation mechanism makes the wheel hub and tire shake on extreme road surfaces, simulating the shaking that occurs when the vehicle is driving fast and the steering wheel is swinging, and detects the quality of the wheel hub in this situation.
[0067] A various road surface switching mechanism 6, which is connected to the shaking simulation mechanism 5 and the supporting mechanism 1, and is used for switching various obstacle roads;
[0068] The multi-road switching mechanism 6 includes two limit rods 65 fixed on one side of the hollow plate 511, the outer sleeves of the two limit rods 65 are provided with a movable plate 3 64, the outer sleeves of the limit rods 65 are provided with a spring 3 66, one end of the spring 3 66 is fixedly connected to the hollow plate 511, and the other end is fixedly connected to the movable plate 3 64;
[0069] One side of the other mounting frame 12 is rotatably connected with a reciprocating threaded rod 2 61, the outside of the reciprocating threaded rod 2 61 is installed with a one-way gear 2 63, the moving plate 3 64 is threadedly sleeved on the outside of the reciprocating threaded rod 2 61, one side of the other mounting frame 12 is fixed with a guide rod 3 62, the guide rod 3 62 is sleeved inside the moving plate 3 64, the guide rod 2 514 is fixed inside the moving plate 3 64, and the reciprocating threaded rod 1 53 is rotatably connected to the inside of the moving plate 3 64;
[0070] The multi-road switching mechanism drives the tire to be tested to switch to different extreme road surfaces for testing, and obtains the quality data of the wheel hub on different extreme road surfaces.
[0071] A driving mechanism 7, which is connected to the supporting mechanism 1, the shaking simulation mechanism 5 and the various road surface switching mechanism 6, and is used to drive the shaking simulation mechanism 5 and the various road surface switching mechanism 6 to operate;
[0072] The driving mechanism 7 includes a motor 71 fixed on one side of another mounting frame 12, and a gear 72 is fixed to one end of the output shaft of the motor 71. One side of the gear 72 is meshed with the one-way gear 1 59, and the other side of the gear 72 is meshed with the one-way gear 2 63.
[0073] A controller 8, which is installed on one side of the supporting mechanism 1 and is used to drive the mechanism 7 and the image acquisition mechanism 3 to operate;
[0074] The controller 8 is fixed to one side of the base 11 , and the controller 8 is electrically connected to the motor 71 and the two industrial cameras 32 .
[0075] Example 2: Reference Figure 2-Figure 8 : This embodiment provides a rear wheel hub processing detection method based on embodiment 1, which is applicable to a rear wheel hub processing detection device, comprising the following steps:
[0076] S1: Connecting the wheel hub 415 to be tested, which is equipped with different tires 416, to the second rotating shaft 414 through bolts;
[0077] S2: Start the detection program through the controller 8;
[0078] S3: The controller 8 controls the motor 71 and the industrial camera 32 to operate. The industrial camera 32 obtains image data of the two wheels 415 to be tested in real time and transmits the image data to the controller 8 for damage judgment and analysis of the influence of different tires 416 on the wheels 415 to be tested on different road surfaces;
[0079] S4: The controller controls the motor 71 to drive the vibration simulation mechanism 5 to operate to simulate the influence of the front wheel steering and vehicle vibration on the rear wheel hub 415 to be tested during driving;
[0080] The motor 71 drives the gear 1 72 to rotate forward, and the gear 1 72 rotates forward to meet the steering of the one-way gear 1 59 to drive the rotating shaft 3 55 to rotate. The rotating shaft 3 55 drives the slider, the gear 5 56 and the limit ring 57 to rotate. The gear 5 56 drives the gear 4 54 to rotate to rotate the reciprocating threaded rod 1 53, so that the moving plate 2 52 drives the double-headed elastic expansion plate 51 to squeeze the spring 3 66 to move back and forth, and the double-headed elastic expansion plate 51 drives the square rod 413 to move back and forth in the square tube 412. The square rod 413 drives the rotating shaft 2 414 and the wheel hub 415 to be tested to move back and forth, so that the tire 416 in contact with the drum 21 shakes back and forth, simulating the influence of the vehicle shaking during normal driving on the wheel hub 415 to be tested;
[0081] S5: The vibration simulation mechanism 5 operates to drive the multi-road simulation mechanism 2 to operate, and the tire 416 and the wheel hub 415 in contact with it are driven to rotate through friction, so as to simulate the impact of the car running on different roads on the wheel hub;
[0082] The rotation of the third shaft 55 drives the sixth gear 510 to rotate, and the sixth gear 510 drives the second gear 26 in contact with it to rotate, and the second gear 26 drives the roller 21 to rotate through the fixed ring 25, and the rotation of the roller 21 drives the two wheel hubs 415 in contact with it to rotate, so as to simulate the wheel hubs running on the road surface 1 22, the road surface 23 and the road surface 3 24, and obtain the influence of the wheel hubs 415 to be tested on the extreme road surface;
[0083] S6: The operation of the multi-road simulation mechanism 2 drives the gravity simulation mechanism 4 to operate synchronously, simulating the impact of uneven force on the wheel hub of the vehicle and the different weights of passengers on the rear wheel hub during the vehicle's driving process;
[0084] The rotation of gear 26 synchronously drives gear 3 47, shaft 1 45 and bevel gear 2 46 to rotate. The rotation of bevel gear 2 46 drives bevel gear 1 43 and double-section reciprocating threaded rod 42 to rotate, so that two movable plates 1 49 drive telescopic rod 410 and spring 1 411 to move, pull square cylinder 412, square rod 413, shaft 2 414, wheel hub 415 to be tested and tire 416 to move toward roller 21, squeeze roller 21, increase the force on wheel hub 415 to be tested, so as to simulate the influence of different weights of vehicles on wheel hub 415 to be tested on extreme road surface. When movable plate 1 49 moves to the wire tail, it moves back to the wire tail and then turns off motor 71. At this time, tire 416 is at a certain distance from roller 21, and then road surface switching is performed.
[0085] S7: the controller 8 controls the motor 71 to reverse and drive the various road surface switching mechanism 6 to switch different obstacle roads to detect the wheel hub 415 to be tested;
[0086] Then start the motor 71 to drive the gear 1 72 to reverse. The reverse rotation of the gear 1 72 satisfies the one-way gear 2 63 to drive the reciprocating threaded rod 2 61 to rotate, so that the movable plate 3 64 drives the spring 3 66, the double-headed elastic telescopic plate 51, the square rod 413, the rotating shaft 2 414, the wheel hub 415 to be tested and the tire 416 to move, so that the tire 416 and the wheel hub 415 to be tested are switched to the road surface 2 23 or the road surface 3 24 to test different obstacle roads. When moving, the gear 4 54 drives the gear 5 56 to slide on the rotating shaft 3 55 through the limit ring 57, so that the gear 4 54 is always engaged with the gear 5 56.
[0087] Working principle:
[0088] Connect the wheel hub 415 to be tested, which is equipped with different tires 416, to the second rotating shaft 414 through bolts;
[0089] Start the detection program through the controller 8;
[0090] The controller 8 controls the motor 71 and the industrial camera 32 to operate. The industrial camera 32 obtains image data of the two wheel hubs 415 to be tested in real time, transmits the image data to the controller 8 for damage judgment during the test, and analyzes the influence of different tires 416 on different road surfaces on the wheel hubs 415 to be tested;
[0091] The controller 8 controls the motor 71 to drive the vibration simulation mechanism 5 to operate to simulate the influence of the front wheel steering and vehicle vibration on the rear wheel hub 415 to be tested during driving, and the steps are as follows:
[0092] The motor 71 drives the gear 1 72 to rotate forward, and the gear 1 72 rotates forward to meet the steering of the one-way gear 1 59 to drive the rotating shaft 3 55 to rotate. The rotating shaft 3 55 drives the slider, the gear 5 56 and the limit ring 57 to rotate. The gear 5 56 drives the gear 4 54 to rotate to rotate the reciprocating threaded rod 1 53, so that the moving plate 2 52 drives the double-headed elastic expansion plate 51 to squeeze the spring 3 66 to move back and forth, and the double-headed elastic expansion plate 51 drives the square rod 413 to move back and forth in the square tube 412. The square rod 413 drives the rotating shaft 2 414 and the wheel hub 415 to be tested to move back and forth, so that the tire 416 in contact with the drum 21 shakes back and forth, simulating the influence of the vehicle shaking during normal driving on the wheel hub 415 to be tested;
[0093] The operation of the vibration simulation mechanism 5 drives the operation of the multi-road simulation mechanism 2, and drives the tire 416 and the wheel hub 415 in contact with it to rotate through friction, simulating the impact of the car running on different roads on the wheel hub. The steps are as follows:
[0094] The rotation of the third shaft 55 drives the sixth gear 510 to rotate, and the sixth gear 510 drives the second gear 26 in contact with it to rotate, and the second gear 26 drives the roller 21 to rotate through the fixed ring 25, and the rotation of the roller 21 drives the two wheel hubs 415 in contact with it to rotate, so as to simulate the wheel hubs running on the road surface 1 22, the road surface 23 and the road surface 3 24, and obtain the influence of the wheel hubs 415 to be tested on the extreme road surface;
[0095] The operation of the multi-road simulation mechanism 2 drives the gravity simulation mechanism 4 to operate synchronously, simulating the impact of uneven force on the wheel hub of the vehicle and the different weights of passengers on the rear wheel hub during the vehicle's driving. The steps are as follows:
[0096] The rotation of gear 26 synchronously drives gear 3 47, shaft 1 45 and bevel gear 2 46 to rotate. The rotation of bevel gear 2 46 drives bevel gear 1 43 and double-section reciprocating threaded rod 42 to rotate, so that two movable plates 1 49 drive telescopic rod 410 and spring 1 411 to move, pull square cylinder 412, square rod 413, shaft 2 414, wheel hub 415 to be tested and tire 416 to move toward roller 21, squeeze roller 21, increase the force on wheel hub 415 to be tested, so as to simulate the influence of different weights of vehicles on wheel hub 415 to be tested on extreme road surface. When movable plate 1 49 moves to the wire tail, it moves back to the wire tail and then turns off motor 71. At this time, tire 416 is at a certain distance from roller 21, and then road surface switching is performed.
[0097] Then, the motor 71 is started to drive the gear 1 72 to rotate in reverse. The reverse rotation of the gear 1 72 satisfies the one-way gear 2 63 to drive the reciprocating threaded rod 2 61 to rotate, so that the movable plate 3 64 drives the spring 3 66, the double-headed elastic telescopic plate 51, the square rod 413, the rotating shaft 2 414, the wheel hub 415 to be tested and the tire 416 to move, so that the tire 416 and the wheel hub 415 to be tested are switched to the road surface 2 23 or the road surface 3 24, and different obstacle road surface tests are performed. When moving, the gear 4 54 drives the gear 5 56 to slide on the rotating shaft 3 55 through the limit ring 57, so that the gear 4 54 is always meshed with the gear 5 56;
[0098] The industrial camera 32 transmits the image of the wheel hub 415 to be tested to the controller 8 , and the controller 8 compares the two wheel hubs 415 to be tested, and then analyzes the difference between different tires 416 of the same wheel hub 415 to be tested under the same road environment.
[0099] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A detection device for rear wheel hub processing, comprising a support mechanism (1), characterized in that Also includes: A multi-road simulation mechanism (2), which is mounted on the support mechanism (1) and is used to simulate the effects of various obstacle roads on the wheel hub; An image acquisition mechanism (3) is mounted on the support mechanism (1) and is located on one side of the multi-road simulation mechanism (2), and is used to acquire status data of the wheel hub in real time; A gravity simulation mechanism (4) is mounted on the support mechanism (1) and is located outside the multi-surface simulation mechanism (2) to simulate the effects of various weight-releasing wheel hubs on the multi-surface simulation mechanism; A vibration simulation mechanism (5), which is connected to the support mechanism (1) and the gravity simulation mechanism (4) and is used to simulate the effect of driving vibration on the wheel hub; A various road surface switching mechanism (6), which is connected to the shaking simulation mechanism (5) and the supporting mechanism (1), and is used for switching various obstacle roads; A driving mechanism (7) connected to the supporting mechanism (1), the shaking simulation mechanism (5) and the various road surface switching mechanism (6), and used for driving the shaking simulation mechanism (5) and the various road surface switching mechanism (6) to operate; A controller (8) mounted on one side of the support mechanism (1) and used to drive the drive mechanism (7) and the image acquisition mechanism (3) to operate; The support mechanism (1) comprises a base (11), and mounting frames (12) are fixed on both sides of the base (11); The multi-surface simulation mechanism (2) comprises a roller (21) rotatably connected to the inside of two mounting frames (12), a surface of the roller (21) being provided with a first surface (22) and a third surface (24), a second surface (23) being fixed to the surface of the roller (21), a fixing ring (25) being fixed to one side of the roller (21), and a second gear (26) being fixed to the outside of the fixing ring (25); The gravity simulation mechanism (4) comprises two L-shaped plates (41) fixed to one side of another mounting frame (12), the two L-shaped plates (41) are internally rotatably connected to a double-section reciprocating threaded rod (42), one end of the double-section reciprocating threaded rod (42) is fixed to a bevel gear 1 (43), one side of one of the L-shaped plates (41) close to the roller (21) is fixed to a mounting plate (44), the mounting plate (44) is internally rotatably connected to a rotating shaft 1 (45), one end of the rotating shaft 1 (45) is fixed to There is a bevel gear 2 (46), one side of the bevel gear 2 (46) is meshed with the bevel gear 1 (43), the other end of the rotating shaft 1 (45) is fixed with a gear 3 (47), the gear 3 (47) is meshed with the gear 2 (26), a guide rod 1 (48) is fixed between the two L-shaped plates (41), the outer part of the guide rod 1 (48) is sleeved with two movable plates 1 (49), and the two movable plates 1 (49) are respectively threadedly sleeved on the two reciprocating threads of the double-section reciprocating threaded rod (42); A telescopic rod (410) is fixed to the opposite side of the two movable plates (49), a square tube (412) is fixed to the other end of the telescopic rod (410), a spring (411) is sleeved on the outside of the telescopic rod (410), one end of the spring (411) is fixedly connected to the movable plate (49), and the other end is fixedly connected to the square tube (412), a square rod (413) is sleeved inside the square tube (412), a rotating shaft (414) is rotatably connected inside the square rod (413), one end of the rotating shaft (414) is fixedly connected to a wheel hub (415) by bolts, a tire (416) is installed on the outside of the wheel hub (415), and the two tires (416) are of different types; The shaking simulation mechanism (5) comprises a double-headed elastic telescopic plate (51), the double-headed elastic telescopic plate (51) comprising a hollow plate (511), two inner plates (512) are sleeved inside the hollow plate (511), a second spring (513) is fixed between the two inner plates (512), and the opposite sides of the two inner plates (512) are fixedly connected to the square rod (413); A second movable plate (52) is fixed to the bottom of the hollow plate (511); a reciprocating threaded rod (53) is sleeved on the inner thread of the second movable plate (52); a second guide rod (514) is sleeved inside the second movable plate (52); and a fourth gear (54) is mounted on one end of the reciprocating threaded rod (53); One side of the other mounting frame (12) is rotatably connected to a rotating shaft three (55), a sliding groove (58) is formed through the surface of the rotating shaft three (55), a sliding block is sleeved inside the sliding groove (58), a gear five (56) is sleeved outside the rotating shaft three (55), the sliding block is fixed to the inner wall of the gear five (56), limiting rings (57) are fixed on both sides of the gear five (56), the gear five (56) is meshed with the gear four (54), the gear four (54) is located between the two limiting rings (57), a one-way gear one (59) is installed outside the rotating shaft three (55), a gear six (510) is fixed outside one end of the rotating shaft three (55), and the gear six (510) is meshed with the gear two (26); The multi-road surface switching mechanism (6) comprises two limit rods (65) fixed to one side of the hollow plate (511), the outer parts of the two limit rods (65) are provided with a movable plate three (64), the outer parts of the limit rods (65) are provided with a spring three (66), one end of the spring three (66) is fixedly connected to the hollow plate (511), and the other end is fixedly connected to the movable plate three (64); One side of the other mounting frame (12) is rotatably connected to a reciprocating threaded rod 2 (61), a one-way gear 2 (63) is installed outside the reciprocating threaded rod 2 (61), the movable plate 3 (64) is threadedly sleeved on the outside of the reciprocating threaded rod 2 (61), one side of the other mounting frame (12) is fixed to a guide rod 3 (62), the guide rod 3 (62) is sleeved inside the movable plate 3 (64), the guide rod 2 (514) is fixed inside the movable plate 3 (64), and the reciprocating threaded rod 1 (53) is rotatably connected to the inside of the movable plate 3 (64); The driving mechanism (7) comprises a motor (71) fixed to one side of another mounting frame (12); a gear 1 (72) is fixed to one end of an output shaft of the motor (71); one side of the gear 1 (72) is meshed with a one-way gear 1 (59); and the other side of the gear 1 (72) is meshed with a one-way gear 2 (63).
2. A detection device for rear wheel hub processing according to claim 1, characterized in that: The image acquisition mechanism (3) comprises a V-shaped plate (31) fixed to one side of one of the mounting frames (12), and two industrial cameras (32) are fixed inside the V-shaped plate (31).
3. A detection device for rear wheel hub processing according to claim 2, characterized in that: The controller (8) is fixed to one side of the base (11), and the controller (8) is electrically connected to the motor (71) and the two industrial cameras (32).
4. A method for detecting a rear wheel hub processing, which is applicable to a device for detecting a rear wheel hub processing as claimed in claim 3, characterized in that: The following steps are involved: S1: Connecting the wheel hub (415) to be tested, which is equipped with different tires (416), to the second rotating shaft (414) via bolts; S2: starting a detection program via the controller (8); S3: The controller (8) controls the motor (71) and the industrial camera (32) to operate, and the industrial camera (32) obtains image data of the two wheels to be tested (415) in real time, and transmits the image data to the controller (8) for material damage analysis and judgment, and analyzes the influence of different tires (416) on different road surfaces on the wheels to be tested (415); S4: The controller controls the motor (71) to drive the vibration simulation mechanism (5) to operate to simulate the influence of the front wheel steering and vehicle vibration on the rear wheel hub (415) to be tested during driving; S5: The vibration simulation mechanism (5) operates to drive the multi-road simulation mechanism (2) to operate, and the tire (416) and the wheel hub (415) in contact with the vibration simulation mechanism (5) are driven to rotate through friction, so as to simulate the impact of the vehicle driving on different road surfaces on the wheel hub; S6: The operation of the multi-road simulation mechanism (2) drives the gravity simulation mechanism (4) to operate synchronously, simulating the influence of uneven force on the wheel hub of the vehicle and the different weights of passengers on the rear wheel hub during the driving process of the vehicle; S7: The controller (8) controls the motor (71) to reverse and drive the various road surface switching mechanism (6) to switch to different obstacle roads to detect the wheel hub (415) to be tested.
Citation Information
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