A cotton yarn finished product inspection equipment
By designing a finished cotton yarn inspection equipment that includes placing boxes and testing boxes, the problems of simple functions and cumbersome operation of traditional cotton yarn inspection equipment are solved, and comprehensive and efficient inspection of the compressive strength of cotton yarn is achieved.
Patent Information
- Application Number
- CN202411048049.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-08-01
AI Technical Summary
Traditional cotton yarn inspection equipment has simple functions, average inspection effect, and cumbersome operation, which is not conducive to the sampling inspection of large-scale finished products.
A finished cotton yarn inspection equipment is designed, including a placement box and a detection box. Through fixing components, spraying components, extrusion components and optical probes, a comprehensive inspection of the compressive strength of cotton yarn is achieved.
The equipment can more comprehensively detect various data of finished cotton yarn products, improve detection efficiency and accuracy, and is suitable for sampling inspection of large-scale finished products.
Smart Images

Figure CN118961398B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of cotton yarn inspection, in particular to a cotton yarn finished product inspection device. Background Art
[0002] Cotton yarn is made from cotton fiber through the spinning process. After the twisting process, it is called cotton thread. Generally speaking, there are three main raw materials for cotton yarn, namely cotton, polyester and viscose. Cotton yarn has a wide range of uses and can be used to prepare a variety of cloth products and rope products.
[0003] A patent application with publication number CN117030437A discloses a cotton yarn strength detection device, which ensures that the bottom of the cylindrical cotton yarn in the sleeve groove is in arc contact with the sleeve groove by cooperating with the arc bottom surface of the clamping plate, and the top of the cylindrical cotton yarn is in contact with the arc bottom surface of the clamping plate when it is pressed and depressed. In combination with the long sleeve groove and the clamping plate, the cotton yarn is ensured to be broken from the middle during tensile testing, thereby avoiding breakage at the clamping point of the cotton yarn, further improving the detection effect, improving the accuracy of strength detection, and having a good use effect.
[0004] Traditional cotton yarn testing equipment has relatively simple functions. It generally only uses the tensile test method to test the tensile resistance of cotton yarn. Not only is the test effect mediocre, but the operation is also cumbersome, which is not conducive to the random inspection of large quantities of finished products.
[0005] To this end, the present invention provides a cotton yarn finished product inspection device. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problem is: a cotton yarn finished product inspection device described in the present invention comprises a placement box and a detection box, the placement box is fixedly connected to one end of the detection box, a fixing component is arranged in the placement box, the fixing component is used to fix the cotton yarn finished product, a movable fixing clamp is arranged in the detection box, two negative pressure machines are fixedly connected to the side of the fixing clamp away from the placement box, an extrusion component and a spraying component are arranged on the inner side of the placement box, the spraying component is used to spray various chemical reagents on the surface of the cotton yarn, the extrusion component is used to compress the cotton yarn to measure the compressive strength of the cotton yarn, and a plurality of optical probes are installed on the inner side of the placement box;
[0008] Through the setting of the placement box and the detection box, the rolled cotton yarn is fixed in the placement box through the fixing component from the top of the placement box, one end of the cotton yarn is pulled out, and then moved to the placement box through the movable fixing clamp, one end of the cotton yarn is clamped and pulled into the detection box, and chemical reagents are sprayed on the surface of the cotton yarn through the spraying component. The chemical reagents can be substances such as weak acids. In order to simulate the influence of environmental factors encountered by the cotton yarn during actual use, a variety of reagents with different properties can be used to spray on the surface of the cotton yarn. After a period of time, the middle part of the cotton yarn is squeezed by the squeezing component until the cotton yarn breaks, and the squeezing force is recorded. The time of the breakage is observed by the optical probe. Through this setting, multiple control groups can be designed to test the compressive strength of the cotton yarn under different control groups such as when the cotton yarn is not sprayed with reagents, when different reagents are sprayed, and the length of time of spraying reagents, so that various data of the cotton yarn finished product can be detected more comprehensively.
[0009] Preferably, a rear cover is installed at the end of the detection box away from the placement box, and a servo motor and a restraining rod are fixedly connected in the rear cover, and a screw is fixedly connected to the output end of the servo motor, and a horizontal frame is fixedly connected between the fixing clamp and the negative pressure machine, and both ends of the horizontal frame are slidably engaged with the detection box, the screw is transmission-connected to one end of the horizontal frame, and the restraining rod passes through the other end of the horizontal frame, and the other ends of the restraining rod and the screw are rotationally engaged with the detection box, and the screw is driven to rotate by the servo motor, thereby driving the horizontal frame to move horizontally, thereby driving the fixing clamp and the negative pressure machine to move horizontally, and when the fixing clamp moves into the placement box, the negative pressure machine is started to generate negative pressure at the port of the fixing clamp, and the negative pressure will suck the end of the cotton yarn into the fixing clamp, and then the fixing clamp will fix the cotton yarn, so that the cotton yarn can be pulled to move horizontally and keep the cotton yarn horizontal in the detection box for subsequent extrusion detection.
[0010] Preferably, the spray assembly includes a storage tank, which is fixedly connected to the top of the test box. Two nozzles are fixedly connected to the top of the test box. The storage tank is connected to the two nozzles. Different chemical reagents are stored in the storage tank, and then the liquid medicine in the storage tank is atomized and sprayed into the interior of the test box through the nozzle, so that the liquid medicine adheres to the surface of the stretched cotton yarn. The amount of reagent sprayed onto the surface of the cotton yarn is controlled by the length of the spraying time, thereby simulating the corrosion of the cotton yarn during future use, so that the service life of the cotton yarn and other data can be measured more accurately.
[0011] Preferably, two electric telescopic rods 2 are fixedly connected in the detection box, and the two electric telescopic rods 2 are symmetrically arranged at the center. A fixed ferrule is fixedly connected to one end of the electric telescopic rod 2, and the two fixed ferrules are spliced into a circular ring. An electric blade is installed on the inner ring of the fixed ferrule, and a docking seat adapted to the output end of the negative pressure machine is fixedly connected to the middle part of the rear cover. Through the extension of the two electric telescopic rods 2, the two fixed ferrules are merged and spliced into a circular ring to fix the other end of the cotton yarn. In this way, the fixed positions of both ends of the cotton yarn are inside the detection box, and no accidents will occur during the downward pressure detection process. In this arrangement, when a piece of cotton yarn is detected, the electric The blade cuts off the cotton yarn at one end close to the placement box. At this time, the cotton yarn to be tested is in a broken state. The cotton yarn fixed with the fixed clamp is sucked into it through the negative pressure of the negative pressure machine. Then the fixed clamp approaches the fixed ferrule and absorbs the other half of the cotton yarn. After absorption, the two fixed ferrules are separated. At this time, the end of the cotton yarn will be loosened and fixed to the fixed clamp under the absorption of the negative pressure of the negative pressure machine, and then clamped by the fixed clamp again. In this way, the fixed clamp can pull out another section of cotton yarn for testing. Through this setting, a roll of cotton yarn only needs to be placed in the placement box, and the cotton yarn can be tested repeatedly without manual assistance, which greatly improves the detection efficiency.
[0012] Preferably, the extrusion assembly includes two electric telescopic rods, and a downward pressing block is provided at the bottom of the two electric telescopic rods. The downward pressing block is located on one side of the nozzle. The electric telescopic rod is used to drive the downward pressing block to press the straightened cotton yarn until the cotton yarn breaks. A detection module is provided inside the electric telescopic rod, which can detect the output force, thereby obtaining the force applied when the cotton yarn breaks.
[0013] Preferably, a reduction motor is fixedly connected to the bottom of one of the electric telescopic rods, and the reduction motor is placed horizontally. The vertical cross-section of the lower pressure block is elliptical, and the output end of the reduction motor is fixedly connected to the outer side of the lower pressure block by one end. The bottom of the other electric telescopic rod is rotatably engaged with the outer side of the lower pressure block, and the lower pressure block is driven to rotate by the reduction motor. In conjunction with the elliptical setting of the lower pressure block, as the lower pressure block rotates to different angles, the bottom area of the lower pressure block will change. As the bottom area changes, the pressure will change. In this way, the compression resistance of the cotton yarn under different pressures can be detected, further improving the comprehensiveness of the detection.
[0014] Preferably, the fixing clamp is made of bent elastic metal sheet material, both ends of the fixing clamp are fixedly connected to blocking pads of elastic material, the top and bottom of the fixing clamp are fixedly connected to magnets, the rear end of the fixing clamp is fixedly connected to a winding box, a motor is fixedly connected in the winding box, a cable is connected between the two magnets, the middle part of the cable is fixedly connected to the output end of the motor, and the two sides of the fixing clamp are blocked by the blocking pads, so that the suction force will only act on the end of the fixing clamp, and the cable is wound around the output end of the motor through the rotation of the motor, so that the opening of the fixing clamp can be unfolded for clamping cotton yarn, and as the cable is released, the two ends of the fixing clamp merge under the action of its own elasticity and are firmly sucked by the two magnets to ensure that the fixed end of the cotton thread will not loosen due to pressure.
[0015] Preferably, a snap-in groove is provided on one side of the placement box close to the detection box, the snap-in groove is narrow at the top and wide at the bottom, and an elastic pad is fixedly connected to the wall of the snap-in groove, a notch groove is provided on the top of one end of the placement box close to the placement box, and a protective cover is rotatably connected to the top of the placement box. When the cotton yarn roll is placed for the first time, the end of the cotton yarn is pulled out and snapped into the snap-in groove from top to bottom, so that the end of the cotton yarn can be sucked into it by the fixing clip, and the elastic pad is provided to provide friction to the cotton yarn to ensure that the end of the cotton yarn can be normally snapped into the snap-in groove at the beginning, and the notch groove is provided to facilitate the cotton yarn to be snapped in from top to bottom, so that there is enough space, and when all are placed, the protective cover is closed, and there is also a flip-up cover above the protective cover to close the notch groove, so that the reagent inside will not be emitted outward.
[0016] Preferably, the fixing assembly includes a sleeve rod, two groups of electric support rods are installed on the surface of the sleeve rod, the sleeve rod is located in the middle of the placement box, one end of the sleeve rod is connected to a driving motor for driving the sleeve rod to rotate, one side of the placement box is open, and the open end of the placement box is rotatably connected to a side door, the finished cotton yarn is rolled on the outside of the tube, the tube is inserted into the sleeve rod from the side, and the tube is fixed by opening it outward through the electric support rod, and then when the cotton yarn is pulled by the fixed clamp, the driving motor rotates synchronously to ensure the normal release process of the cotton yarn, and the side door is set to facilitate the finished cotton yarn to be inserted into the outside of the sleeve rod.
[0017] Preferably, a plurality of flow grooves are provided at the bottom of the detection box, a base is fixedly connected to the bottom of the detection box, the interior of the base is hollow, the base is connected to the plurality of flow grooves, excess reagents will be collected in the flow grooves and then recovered to the base, thereby reducing the problem of reagent accumulation at the bottom.
[0018] The beneficial effects of the present invention are as follows:
[0019] 1. A cotton yarn finished product inspection device described in the present invention, through the setting of a placement box and a detection box, the rolled cotton yarn is fixed in the placement box from above the placement box through a fixing component, one end of the cotton yarn is pulled out, and then moved to the placement box through a movable fixing clamp, one end of the cotton yarn is clamped and pulled into the detection box, and chemical reagents are sprayed on the surface of the cotton yarn through a spraying component. The chemical reagents can be substances such as weak acids. In order to simulate the influence of environmental factors encountered by cotton yarn in actual use, a variety of reagents with different properties can be used to spray on the surface of the cotton yarn. After a period of time, the middle part of the cotton yarn is squeezed by an extrusion component until the cotton yarn breaks, and the squeezing force is recorded. The time of the breakage is observed by an optical probe. Through this setting, multiple control groups can be designed to test the compressive strength of the cotton yarn under different control groups such as when the cotton yarn is not sprayed with reagents, when different reagents are sprayed, and the length of time the reagents are sprayed. Various data of the cotton yarn finished product can be detected more comprehensively.
[0020] 2. The cotton yarn finished product inspection equipment described in the present invention drives the screw to rotate through a servo motor, thereby driving the horizontal frame to move horizontally, thereby driving the fixed clamp and the negative pressure machine to move horizontally. When the fixed clamp moves to the placement box, the negative pressure machine is started to generate negative pressure at the port of the fixed clamp. The negative pressure will suck the end of the cotton yarn into the fixed clamp, and then the fixed clamp will fix the cotton yarn, so that the cotton yarn can be pulled to move horizontally and the cotton yarn can be kept horizontal in the detection box for subsequent extrusion detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below in conjunction with the accompanying drawings.
[0022] Figure 1 is a stereogram of the present invention;
[0023] Figure 2 It is the first viewing angle of the detection box of the present invention;
[0024] Figure 3 It is the second viewing angle of the detection box of the present invention;
[0025] Figure 4 is a cross-sectional view of the detection box of the present invention;
[0026] Figure 5 is a three-dimensional diagram of the horizontal frame and the fixing clamp of the present invention;
[0027] Figure 6 It is a three-dimensional diagram of the placement box of the present invention;
[0028] Figure 7 It is a three-dimensional diagram of the lower pressing block of the present invention;
[0029] In the figure: 1. Placement box; 2. Inspection box; 3. Protection cover; 4. Drive motor; 5. Notch groove; 6. Storage tank; 7. Electric telescopic rod 1; 8. Nozzle; 9. Fixed sleeve; 10. Electric telescopic rod 2; 11. Back cover; 12. Docking seat; 13. Servo motor; 14. Screw; 15. Lower pressure block; 16. Horizontal frame; 17. Flow trough; 18. Restraining rod; 19. Base; 20. Fixing clamp; 21. Magnet; 22. Blocking pad; 23. Cable; 24. Negative pressure machine; 25. Sleeve rod; 26. Electric support rod; 27. Side door; 28. Card slot; 29. Reducer motor. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0031] like Figures 1 to 5 As shown, a cotton yarn finished product inspection device according to an embodiment of the present invention comprises a placement box 1 and a detection box 2, wherein the placement box 1 is fixedly connected to one end of the detection box 2, a fixing component is arranged in the placement box 1, and the fixing component is used to fix the cotton yarn finished product, and a movable fixing clamp 20 is arranged in the detection box 2, and two negative pressure machines 24 are fixedly connected to the side of the fixing clamp 20 away from the placement box 1, and an extrusion component and a spraying component are arranged on the inner side of the placement box 1, and the spraying component is used to spray various chemical reagents on the surface of the cotton yarn, and the extrusion component is used to compress the cotton yarn to measure the compressive strength of the cotton yarn, and a plurality of optical probes are installed on the inner side of the placement box 1;
[0032] When working, the traditional cotton yarn testing equipment has relatively simple functions. Generally, it only uses the tensile test method to test the tensile effect of cotton yarn. Not only is the test effect general, but the operation is also cumbersome, which is not conducive to the random inspection of large-volume finished products.
[0033] By setting up the placement box 1 and the detection box 2, the rolled cotton yarn is fixed in the placement box 1 from above the placement box 1 through the fixing component, one end of the cotton yarn is pulled out, and then moved to the placement box 1 through the movable fixing clamp 20, one end of the cotton yarn is clamped and pulled into the detection box 2, and chemical reagents are sprayed on the surface of the cotton yarn through the spraying component. The chemical reagents can be substances such as weak acids. In order to simulate the influence of environmental factors encountered by the cotton yarn during actual use, a variety of reagents with different properties can be used to spray on the surface of the cotton yarn. After a period of time, the middle part of the cotton yarn is squeezed by the squeezing component until the cotton yarn breaks, and the squeezing force is recorded. The time of the breakage is observed by the optical probe. Through this setting, multiple control groups can be designed to test the compressive strength of the cotton yarn under different control groups such as when the cotton yarn is not sprayed with reagents, when different reagents are sprayed, and the length of time the reagents are sprayed. The various data of the cotton yarn finished product can be more comprehensively detected.
[0034] like Figures 1 to 5 As shown, a rear cover 11 is installed at one end of the detection box 2 away from the placement box 1, a servo motor 13 and a restraining rod 18 are fixedly connected in the rear cover 11, a screw 14 is fixedly connected to the output end of the servo motor 13, a horizontal frame 16 is fixedly connected between the fixing clamp 20 and the negative pressure machine 24, both ends of the horizontal frame 16 are slidably engaged with the detection box 2, the screw 14 is transmission-connected with one end of the horizontal frame 16, the restraining rod 18 passes through the other end of the horizontal frame 16, and the other ends of the restraining rod 18 and the screw 14 are rotationally engaged with the detection box 2;
[0035] During operation, the screw 14 is driven to rotate by the servo motor 13, thereby driving the horizontal frame 16 to move horizontally, thereby driving the fixing clamp 20 and the negative pressure machine 24 to move horizontally. When the fixing clamp 20 moves to the placement box 1, the negative pressure machine 24 is started to generate negative pressure at the port of the fixing clamp 20. The negative pressure will suck the end of the cotton yarn into the fixing clamp 20, and then the fixing clamp 20 will fix the cotton yarn, so that the cotton yarn can be pulled to move horizontally and keep the cotton yarn horizontal in the detection box 2 for subsequent extrusion detection.
[0036] like Figures 1 to 5 As shown, the spray assembly includes a storage tank 6, which is fixedly connected to the top of the detection box 2. Two spray heads 8 are fixedly connected to the top of the detection box 2, and the storage tank 6 is connected to the two spray heads 8.
[0037] During operation, different chemical reagents are stored in the storage tank 6, and then the liquid medicine in the storage tank 6 is atomized and sprayed into the interior of the detection box 2 through the nozzle 8, so that the liquid medicine adheres to the surface of the stretched cotton yarn. The amount of reagent sprayed onto the surface of the cotton yarn is controlled by the length of the spraying time, so as to simulate the corrosion of the cotton yarn during future use, so as to more accurately measure the service life of the cotton yarn and other data.
[0038] like Figures 1 to 7 As shown, two electric telescopic rods 10 are fixedly connected to the detection box 2, and the two electric telescopic rods 10 are centrally symmetrically arranged. A fixed ferrule 9 is fixedly connected to one end of the electric telescopic rod 10, and the two fixed ferrules 9 are spliced into a circular ring. An electric blade is installed on the inner ring of the fixed ferrule 9, and a docking seat 12 adapted to the output end of the negative pressure machine 24 is fixedly connected to the middle of the rear cover 11;
[0039] During operation, the two electric telescopic rods 10 are extended to merge and splice the two fixed sleeves 9 into a ring, and the other end of the cotton yarn is fixed. In this way, the fixed positions of both ends of the cotton yarn are inside the detection box 2, and no accidents will occur during the downward pressure detection process. In this setting, after a cotton yarn is detected, the end of the cotton yarn close to the placement box 1 is cut off by the electric blade. At this time, the detected cotton yarn is in a broken state, and the cotton yarn fixed with the fixing clamp 20 is sucked into it by the negative pressure action of the negative pressure machine 24. Then the fixing clamp 20 approaches the fixing sleeve 9 to absorb the other half of the cotton yarn. After absorption, the two fixing sleeves 9 are separated. At this time, the end of the cotton yarn will be loosened and fixed to the fixing clamp 20 under the negative pressure absorption of the negative pressure machine 24, so that it is clamped by the fixing clamp 20 again, so that the fixing clamp 20 can pull out another section of cotton yarn for detection. Through this setting, a roll of cotton yarn only needs to be placed in the placement box 1, and the cotton yarn detection work can be repeated many times without manual assistance, which greatly improves the detection efficiency.
[0040] like Figures 1 to 7 As shown, the extrusion assembly includes two electric telescopic rods 7, and a pressing block 15 is provided at the bottom of the two electric telescopic rods 7, and the pressing block 15 is located on one side of the nozzle 8;
[0041] During operation, the electric telescopic rod 7 drives the pressing block 15 to press down, so that the bottom of the pressing block 15 presses the stretched cotton yarn until the cotton yarn breaks. A detection module is arranged inside the electric telescopic rod 7 to detect the output force, thereby obtaining the force applied when the cotton yarn breaks.
[0042] like Figures 1 to 7 As shown, a reduction motor 29 is fixedly connected to the bottom of one of the electric telescopic rods 7, and the reduction motor 29 is placed horizontally. The vertical section of the lower pressing block 15 is set in an elliptical shape. The output end of the reduction motor 29 is fixedly connected to the outer side of the lower pressing block 15 by one end, and the bottom of the other electric telescopic rod 7 is rotatably connected to the outer side of the lower pressing block 15;
[0043] During operation, the lower pressing block 15 is driven to rotate by the reduction motor 29. In combination with the elliptical setting of the lower pressing block 15, as the lower pressing block 15 rotates at different angles, the bottom area of the lower pressing block 15 will change. When the bottom area changes, the pressure will change. In this way, the compression resistance of the cotton yarn under different pressures can be detected, further improving the comprehensiveness of the detection.
[0044] like Figures 1 to 7As shown, the fixing clip 20 is made of a bent elastic metal sheet, both ends of the fixing clip 20 are fixedly connected to a blocking pad 22 made of an elastic material, the top and bottom of the fixing clip 20 are fixedly connected to a magnet 21, the rear end of the fixing clip 20 is fixedly connected to a winding box, a motor is fixedly connected to the winding box, a cable 23 is connected between the two magnets 21, and the middle part of the cable 23 is fixedly connected to the output end of the motor;
[0045] During operation, both sides of the fixing clamp 20 are blocked by the blocking pads 22, so that the suction force will only act on the end of the fixing clamp 20. By rotating the motor, the cable 23 is wound around the output end of the motor, and the opening of the fixing clamp 20 can be unfolded to clamp the cotton yarn. As the cable 23 is released, the two ends of the fixing clamp 20 are merged under the action of their own elasticity and are firmly sucked by the two magnets 21, ensuring that the fixed end of the cotton thread will not loosen due to pressure.
[0046] like Figures 1 to 7 As shown, a clamping groove 28 is provided on one side of the placement box 1 close to the detection box 2, the clamping groove 28 is narrow at the top and wide at the bottom, and an elastic pad is fixed to the wall of the clamping groove 28, a notch groove 5 is provided on the top of one end of the placement box 1 close to the placement box 1, and a protective cover 3 is rotatably connected to the top of the placement box 1;
[0047] During operation, when placing the cotton yarn roll for the first time, the end of the cotton yarn is pulled out and inserted into the clamping groove 28 from top to bottom, so that the end of the cotton yarn can be sucked into it by the fixing clip 20. The elastic pad is provided to provide friction to the cotton yarn to ensure that the end of the cotton yarn can be normally clamped in the clamping groove 28 at the beginning. The notch groove 5 is provided to provide enough space for the cotton yarn to be inserted from top to bottom. When all are placed, the protective cover 3 is closed. There is also a flip-up cover on the protective cover 3 to close the notch groove 5 so that the reagent inside will not be emitted outward.
[0048] like Figures 1 to 7 As shown, the fixing assembly includes a sleeve rod 25, and two sets of electric support rods 26 are installed on the surface of the sleeve rod 25. The sleeve rod 25 is located in the middle of the placement box 1. One end of the sleeve rod 25 is connected to a driving motor 4 for driving the sleeve rod 25 to rotate. One side of the placement box 1 is open, and the open end of the placement box 1 is rotatably connected to a side door 27;
[0049] During operation, the finished cotton yarn is rolled on the outside of the tube. The tube is inserted into the sleeve rod 25 from the side, opened outward by the electric support rod 26, and the tube is fixed. Then, when the clamp 20 is fixed to pull the cotton yarn, the drive motor 4 rotates synchronously to ensure the normal release process of the cotton yarn. The side door 27 is set to facilitate the finished cotton yarn to be inserted into the outside of the sleeve rod 25.
[0050] like Figures 1 to 7As shown, a plurality of flow grooves 17 are provided at the bottom of the detection box 2, a base 19 is fixedly connected to the bottom of the detection box 2, the interior of the base 19 is hollow, and the base 19 is connected to the plurality of flow grooves 17;
[0051] Excess reagents will be collected in the flow channel 17 and then recovered to the base 19, thereby reducing the problem of reagent accumulation at the bottom.
[0052] During operation, through the arrangement of the placement box 1 and the detection box 2, the rolled cotton yarn is fixed in the placement box 1 from above the placement box 1 through the fixing component, one end of the cotton yarn is pulled out, and then moved to the placement box 1 through the movable fixing clamp 20, one end of the cotton yarn is clamped and pulled into the detection box 2, and chemical reagents are sprayed on the surface of the cotton yarn through the spraying component. The chemical reagents can be substances such as weak acids. In order to simulate the influence of environmental factors encountered by the cotton yarn during actual use, a variety of reagents with different properties can be used to spray on the surface of the cotton yarn. After a period of time, the middle part of the cotton yarn is squeezed by the squeezing component until the cotton yarn breaks and the squeezing force is recorded. The time of the breakage is observed by the optical probe. Through this arrangement, multiple control groups can be designed to test the compressive strength of the cotton yarn under different control groups such as when the cotton yarn is not sprayed with reagents, when different reagents are sprayed, and the length of time the reagents are sprayed. This can more comprehensively detect various data of the finished cotton yarn.
[0053] The screw rod 14 is driven to rotate by the servo motor 13, thereby driving the horizontal frame 16 to move horizontally, thereby driving the fixing clamp 20 and the negative pressure machine 24 to move horizontally. When the fixing clamp 20 moves into the placement box 1, the negative pressure machine 24 is started to generate negative pressure at the port of the fixing clamp 20. The negative pressure will suck the end of the cotton yarn into the fixing clamp 20, and then the fixing clamp 20 will fix the cotton yarn, so that the cotton yarn can be pulled to move horizontally, and the cotton yarn can be kept horizontal in the detection box 2 to accept subsequent extrusion detection;
[0054] By storing different chemical reagents in the storage tank 6, and then spraying the liquid in the storage tank 6 into the interior of the detection box 2 through the nozzle 8, the liquid is attached to the surface of the stretched cotton yarn, and the amount of the reagent sprayed on the surface of the cotton yarn is controlled by the length of the spraying time, so as to simulate the corrosion of the cotton yarn in the future use process, so as to more accurately measure the service life of the cotton yarn and other data;
[0055] By extending the two electric telescopic rods 10, the two fixed ferrules 9 are combined and spliced into a ring, and the other end of the cotton yarn is fixed. In this way, the fixed positions of the two ends of the cotton yarn are inside the detection box 2, and no accidents will occur during the downward pressure detection process. In this setting, when a cotton yarn is detected, the end of the cotton yarn close to the placement box 1 is cut off by the electric blade. At this time, the detected cotton yarn is in a broken state, and the cotton yarn fixed with the fixed clamp 20 is sucked into it by the negative pressure of the negative pressure machine 24. Then the fixed clamp 20 approaches the fixed ferrule 9 to absorb the other half of the cotton yarn. After absorption, the two fixed ferrules 9 are separated. At this time, the end of the cotton yarn will be loosened and fixed to the fixed clamp 20 under the negative pressure absorption of the negative pressure machine 24, so that it will be clamped by the fixed clamp 20 again. In this way, the fixed clamp 20 can pull out another section of cotton yarn for detection. Through this setting, a roll of cotton yarn only needs to be placed in the placement box 1, and the cotton yarn detection work can be repeated many times without manual assistance, which greatly improves the detection efficiency.
[0056] The electric telescopic rod 7 drives the pressing block 15 to press down, so that the bottom of the pressing block 15 presses the stretched cotton yarn until the cotton yarn breaks. The electric telescopic rod 7 is provided with a detection module inside to detect the output force, so as to obtain the force applied when the cotton yarn breaks.
[0057] The lower pressing block 15 is driven to rotate by the reduction motor 29, and the elliptical setting of the lower pressing block 15 is matched. As the lower pressing block 15 rotates at different angles, the bottom area of the lower pressing block 15 will change. When the bottom area changes, the pressure will change. In this way, the compression resistance of the cotton yarn under different pressures can be detected, further improving the comprehensiveness of the detection.
[0058] The two sides of the fixing clamp 20 are blocked by the blocking pads 22, so that the suction force will only act on the end of the fixing clamp 20. By rotating the motor, the cable 23 is wound around the output end of the motor, and the opening of the fixing clamp 20 can be opened to clamp the cotton yarn. With the release of the cable 23, the two ends of the fixing clamp 20 are combined under the action of their own elasticity and firmly sucked by the two magnets 21, ensuring that the fixed end of the cotton thread will not loosen due to pressure;
[0059] When placing the cotton yarn roll for the first time, the end of the cotton yarn is pulled out and inserted into the clamping groove 28 from top to bottom, so that the end of the cotton yarn can be sucked into it by the fixing clip 20. The setting of the elastic pad is to provide friction to the cotton yarn to ensure that the end of the cotton yarn can be normally clamped in the clamping groove 28 at the beginning. The setting of the notch groove 5 is to facilitate the cotton yarn to be clamped from top to bottom, and there is enough space. When all are placed, the protective cover 3 is closed. There is also a flip cover on the top of the protective cover 3 to close the notch groove 5, so that the reagent inside will not be emitted outward;
[0060] The finished cotton yarn is rolled on the outside of the drum. The drum is inserted into the sleeve rod 25 from the side, and the drum is fixed by opening it outward through the electric support rod 26. Then, when the clamp 20 pulls the cotton yarn, the drive motor 4 rotates synchronously to ensure the normal release process of the cotton yarn. The side door 27 is set to facilitate the cotton yarn to be inserted into the outside of the sleeve rod 25.
[0061] Excess reagents will be collected in the flow channel 17 and then recovered to the base 19, thereby reducing the problem of reagent accumulation at the bottom.
[0062] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A cotton yarn finished product inspection device, characterized in that: The invention comprises a placement box (1) and a detection box (2), wherein the placement box (1) is fixedly connected to one end of the detection box (2), a fixing component is arranged in the placement box (1), and the fixing component is used to fix the finished cotton yarn, and a movable fixing clamp (20) is arranged in the detection box (2), and two negative pressure machines (24) are fixedly connected to the side of the fixing clamp (20) away from the placement box (1), and an extrusion component and a spraying component are arranged on the inner side of the placement box (1), and the spraying component is used to spray various chemical reagents on the surface of the cotton yarn, and the extrusion component is used to press the cotton yarn to measure the compressive strength of the cotton yarn, and a plurality of optical probes are installed on the inner side of the placement box (1); A rear cover (11) is installed at one end of the detection box (2) away from the placement box (1), a servo motor (13) and a restraining rod (18) are fixedly connected in the rear cover (11), a screw rod (14) is fixedly connected to the output end of the servo motor (13), a horizontal frame (16) is fixedly connected between the fixing clamp (20) and the negative pressure machine (24), both ends of the horizontal frame (16) are slidably engaged with the detection box (2), the screw rod (14) is transmission-connected to one end of the horizontal frame (16), the restraining rod (18) passes through the other end of the horizontal frame (16), and the other ends of the restraining rod (18) and the screw rod (14) are rotationally engaged with the detection box (2); The spraying assembly comprises a storage tank (6), the storage tank (6) being fixedly connected to the top of the detection box (2), two spray heads (8) being fixedly connected to the top of the detection box (2), the storage tank (6) being connected to both the spray heads (8); Two electric telescopic rods (10) are fixedly connected to the detection box (2), and the two electric telescopic rods (10) are arranged symmetrically with respect to the center. A fixed sleeve (9) is fixedly connected to one end of the electric telescopic rod (10), and the two fixed sleeves (9) are spliced into a circular ring. An electric blade is installed on the inner ring of the fixed sleeve (9), and a docking seat (12) adapted to the output end of the negative pressure machine (24) is fixedly connected to the middle of the rear cover (11); The extrusion assembly comprises two electric telescopic rods (7), and a lower pressing block (15) is arranged at the bottom of the two electric telescopic rods (7), and the lower pressing block (15) is located on one side of the spray head (8).
2. A cotton yarn finished product inspection device according to claim 1, characterized in that: A reduction motor (29) is fixedly connected to the bottom of one of the electric telescopic rods (7), the reduction motor (29) is placed horizontally, the vertical cross-section of the lower pressing block (15) is elliptical, the output end of the reduction motor (29) is fixedly connected to the outer side of the lower pressing block (15) at one end, and the bottom of the other electric telescopic rod (7) is rotatably connected to the outer side of the lower pressing block (15).
3. A cotton yarn finished product inspection device according to claim 2, characterized in that: The fixing clamp (20) is made of a bent elastic metal sheet material, both ends of the fixing clamp (20) are fixedly connected to blocking pads (22) made of elastic material, the top and bottom of the fixing clamp (20) are fixedly connected to magnets (21), the rear end of the fixing clamp (20) is fixedly connected to a winding box, a motor is fixedly connected to the winding box, a cable (23) is connected between the two magnets (21), and the middle part of the cable (23) is fixedly connected to the output end of the motor.
4. A cotton yarn finished product inspection device according to claim 3, characterized in that: A snap-in groove (28) is provided on one side of the placement box (1) close to the detection box (2), the snap-in groove (28) being narrow at the top and wide at the bottom, and an elastic pad is fixedly connected to the wall of the snap-in groove (28), a notch groove (5) is provided on the top of one end of the placement box (1) close to the placement box (1), and a protective cover (3) is rotatably connected to the top of the placement box (1).
5. A cotton yarn finished product inspection device according to claim 4, characterized in that: The fixing assembly comprises a sleeve rod (25), two sets of electric support rods (26) are installed on the surface of the sleeve rod (25), the sleeve rod (25) is located in the middle of the storage box (1), one end of the sleeve rod (25) is connected to a driving motor (4) for driving the sleeve rod (25) to rotate, one side of the storage box (1) is open, and the open end of the storage box (1) is rotatably connected to a side door (27).
6. A cotton yarn finished product inspection device according to claim 5, characterized in that: The bottom of the detection box (2) is provided with a plurality of flow grooves (17), the bottom of the detection box (2) is fixedly connected with a base (19), the interior of the base (19) is hollow, and the base (19) is in communication with the plurality of flow grooves (17).
Citation Information
Patent Citations
Yarn strength measurement method
CN107478509A
Cotton yarn strength detection device and detection method
CN117030437A
Strength detection device for construction steel bars
CN214096942U