A spiral welded pipe forming device
By designing the spiral welding pipe forming device, the straight components, polishing rollers and fans are used to clean up and correct the steel rolls to solve the problem of the surface dust and corrosion of the steel rolls affecting the quality of welding, and to achieve high -quality spiral welded pipe manufacturing.
Patent Information
- Application Number
- CN202411477262.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-22
AI Technical Summary
During the manufacturing process of spiral welded pipes, the steel coils will produce dust or corrosion during production or storage, resulting in poor welding quality, affecting mechanical performance and safety of use.
Design a spiral welded pipe forming device, including a base, a discharging mechanism, an edge trimmer, a bending machine, a forming machine, a straightening component, a grinding roller and a fan. The device straightens, grinds and cleans steel coils through straightening components and grinding rollers, and the fan is used to clean impurities on the surface of the steel coils.
Effectively remove dust and corrosion on the surface of steel coils, ensure welding quality, and improve the mechanical performance and use safety of spiral welded pipes.
Smart Images

Figure CN118977105B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spiral welded pipe manufacturing, in particular to a spiral welded pipe forming device. Background Art
[0002] Spiral welded pipe is made by rolling low-carbon carbon structural steel or low-alloy structural steel strip into a tube blank at a certain spiral angle (called forming angle), and then welding the tube seams. It can produce large-diameter steel pipes with narrower strip steel.
[0003] For example, a forming device for a stainless steel spiral welded pipe with publication number CN115555425A is provided with a reinforcement mechanism, which can reinforce the welds of the stainless steel spiral welded pipes together, making the welds tighter and not easily broken even under greater pressure, thereby improving the structural strength of the entire spiral welded pipe and enabling the spiral welded pipe to work normally under high pressure. However, in actual use, the manufacture of spiral welded pipes uses steel coils as raw materials, and certain dust or corrosion will be generated on the surface of the steel coils during the production process or storage process. Although the steel coils can be trimmed by a trimming machine to remove certain burrs and corrosion, the cleaning range of the steel coils is limited, and certain dust, burrs or corrosion will remain on the steel coils. If the steel coils are subsequently bent and welded, the presence of impurities or corrosion will affect the welding effect after the steel coils are bent, and the quality of the weld cannot be guaranteed, which in turn affects the mechanical properties and safety of the spiral welded pipes after manufacture, and there are certain defects in use.
[0004] Therefore, we propose a spiral welded pipe forming device to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide a spiral welded pipe forming device to solve the problem raised in the above background technology that the manufacture of spiral welded pipes adopts steel coils as raw materials, and certain dust or corrosion will be generated on the surface of the steel coils during the production process or storage process. Although the steel coils can be trimmed by a trimming machine to remove certain burrs and corrosion, the cleaning range of the steel coils is limited, and certain dust, burrs or corrosion will still remain on the steel coils. If the steel coils are subsequently bent and welded, the presence of impurities or corrosion will affect the welding effect of the steel coils after bending, and the quality of the weld cannot be guaranteed, which will further affect the mechanical properties and safety of the spiral welded pipes after manufacture.
[0006] To achieve the above object, the present invention provides the following technical solution: comprising a base, a feeding mechanism is fixedly installed on one side of the top of the base, and a steel coil is movably connected inside the feeding mechanism, and a trimming machine is fixedly installed on the other side of the top of the base, and a bending machine is fixedly installed on one side of the trimming machine at the top of the base, and a forming machine is fixedly installed on one side of the bending machine at the top of the base;
[0007] Also includes:
[0008] A straightening assembly is arranged on the top of the base and on one side of the discharge mechanism;
[0009] The fixed plates are symmetrically mounted on the top of the base and on one side of the material discharging mechanism. A movable plate is arranged on the top of the two fixed plates, and a sliding groove is provided on the upper part of the inside of the two fixed plates. The inside of the sliding groove is slidably connected with a sliding plate. At the same time, the two sliding plates are fixedly connected with the two movable plates respectively, and a straightening roller is arranged on one side between the two fixed plates and the two movable plates.
[0010] The rotating shaft is symmetrically installed at the two ends of the two straightening rollers, and the two rotating shafts are rotatably connected to the two fixed plates and the two movable plates respectively, and one end of the two rotating shafts on one side passes through the one fixed plate and the one movable plate and is fixedly installed with a first pulley, and a grinding roller is provided on one side of the straightening roller between the two fixed plates and the movable plate, and at the same time, rotating rods are fixedly installed at both ends of the two grinding rollers, and the two rotating rods are rotatably connected to the two fixed plates and the two movable plates respectively, and one end of the two rotating rods on one side passes through the one fixed plate and the one movable plate and is fixedly installed with a second pulley, and the two second pulleys are rotatably connected to the two first pulleys respectively through belts.
[0011] Preferably, a reciprocating screw is rotatably connected to one side of the upper grinding roller between the two movable plates, and one end of the reciprocating screw passes through one side of the movable plate and is fixedly installed with a fourth pulley, and the upper side rotating shaft is located on one side of the first pulley and is fixedly installed with a third pulley, and the third pulley is rotatably connected to the fourth pulley through a belt.
[0012] By adopting the above technical solution, the reciprocating screw rod can be driven to rotate while the steel coil is being cleaned and straightened.
[0013] Preferably, a movable sleeve is sleeved on the outer side of the reciprocating screw rod, and a positioning rod is fixedly installed on one side of the reciprocating screw rod between the two movable plates, and the outer side of the positioning rod is movably connected with the positioning sleeve, and a rotating plate is hinged between the movable sleeve and the positioning sleeve, and a fan is fixedly installed inside the rotating plate.
[0014] By adopting the above technical solution, the rotating plate and the fan can move back and forth, and the impurities cleaned above the steel coil can be cleaned.
[0015] Preferably, a vertical plate is fixedly installed on one side of the top of the two movable plates, and a mounting plate is fixedly installed between the two vertical plates, and a movable rod is hinged on one side of the top of the rotating plate, and a movable groove is opened on one side of the mounting plate, and a movable block is fixedly installed on one side of the movable rod, and the movable block is slidably connected to the movable groove.
[0016] By adopting the above technical solution, the movable rod can move up and down while moving back and forth.
[0017] Preferably, a limiting groove is opened on one side of the mounting plate below the movable groove, and the inside of the limiting groove is slidably connected to the limiting block, and the outer side of the movable rod is slidably connected to the limiting sleeve, and at the same time, a connecting rod is fixedly installed on one side of the limiting sleeve, and the connecting rod is fixedly connected to the limiting block.
[0018] By adopting the above technical solution, the movement of the movable rod is limited so that the movable rod can only move along the vertical direction.
[0019] Preferably, a positioning frame is fixedly installed on one side of the other side fixed plate and the other side movable plate, and a driving motor is fixedly installed on the top of the upper positioning frame, and a rotating shaft is rotatably connected between the two positioning frames, and the output end of the driving motor is fixedly connected to the upper rotating shaft, and the outer sides of the two rotating shafts that are close to each other are rotatably connected to support frames, and the two support frames are respectively fixedly connected to the other side fixed plate and the other side movable plate, and a first bevel gear is fixedly installed on one side of the outer sides of the two rotating shafts, and one end of the two rotating shafts on the other side passes through the other side fixed plate and the other side movable plate and is fixedly installed with a second bevel gear, and the second bevel gear is meshed with the first bevel gear.
[0020] By adopting the above technical solution, the two straightening rollers and the two grinding rollers can rotate synchronously in opposite directions.
[0021] Preferably, a mounting rod is fixedly mounted on the bottom of the upper rotating shaft, a mounting groove is opened on the top of the lower rotating shaft, and connecting grooves are symmetrically opened on the outside of the mounting rod, and connecting strips are symmetrically installed inside the mounting groove, and the connecting grooves are slidably connected to the connecting strips.
[0022] By adopting the above technical solution, after the distance between the two rotating shafts is adjusted, transmission can still be performed between the two rotating shafts.
[0023] Preferably, two hydraulic push rods are fixedly mounted on one side of the two fixed plates respectively, and the two hydraulic push rods are staggered, and the movable ends of the two hydraulic push rods are fixedly mounted with mounting blocks, and the mounting blocks are fixedly connected to the movable plates.
[0024] By adopting the above technical solution, the distance between the movable plate and the fixed plate can be adjusted, which facilitates the processing of steel coils with different thicknesses.
[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: the spiral welded pipe forming device is provided with a straightening assembly on one side of the unloading mechanism at the top of the base, so that both sides of the steel coil can be polished and cleaned while the steel coil is straightened, so as to avoid dust and impurities adhering to both sides of the steel coil, and to clean the corrosive substances, so as to avoid the generation of gas and slag in the subsequent welding process of the steel coil, which affects the quality and strength of the weld, and can ensure the quality of welding and improve the quality of spiral welded pipe manufacturing;
[0026] 1. A straightening assembly is provided on one side of the discharge mechanism at the top of the base. When the spiral welded pipe is manufactured, the material is discharged through the discharge mechanism. The steel coil can pass through the straightening assembly, be sheared by the shearing machine, and then be bent by the bending machine. The steel coil is welded into a spiral welded pipe by the forming machine. When the steel coil is discharged, the driving motor is started to drive the rotating shaft to rotate, and the two rotating shafts are driven to rotate by the cooperation of the first bevel gear and the second bevel gear, so that the two straightening rollers rotate synchronously in opposite directions. The steel coil can be straightened by the rolling of the two straightening rollers. While the two rotating shafts on one side rotate, the rotating rod can be driven to rotate through the connection between the first pulley and the second pulley, so that the two grinding rollers rotate synchronously in opposite directions, so that the grinding roller can grind and clean the steel coil, and the rotating shaft on the upper side can drive the reciprocating screw to rotate through the connection between the third pulley and the fourth pulley, so that the movable sleeve moves back and forth, and the rotating plate can be driven by the movable sleeve Reciprocating movement, the rotating plate drives the positioning sleeve to slide outside the positioning rod to limit the position during the movement, and then the impurities cleaned above the steel coil can be blown off by the fan to avoid residual impurities affecting subsequent processing, and the impurities cleaned below the steel coil can fall directly. The diameter of the first pulley is larger than that of the second pulley, so that the rotation speed of the grinding roller is higher than that of the straightening roller, and the grinding roller and the straightening roller are not consistent in rotation speed, which affects the cleaning effect. The diameter of the third pulley is equal to the diameter of the fourth pulley, so that the reciprocating screw speed is consistent with the straightening roller speed, and the reciprocating speed of the fan is not too fast to affect the cleaning effect. The straightening assembly allows the steel coil to be straightened while grinding and cleaning both sides of the steel coil, avoiding dust and impurities adhering to both sides of the steel coil, and cleaning the corrosive substances, avoiding the generation of gas and slag in the subsequent welding process of the steel coil, which affects the quality and strength of the weld, and can ensure the quality of welding and improve the quality of spiral welded pipe manufacturing;
[0027] 2. The rotating plate can drive the movable rod to move back and forth when driving the fan to move back and forth. When the rotating plate and the fan move backward, the movable block on the movable rod slides inside the movable groove of the mounting plate. The movable groove is inclined so that the movable rod can move backward and upward, and the movable rod drives the limit sleeve to move and slide on the limit sleeve during the movement. The limit sleeve drives the limit block to slide inside the limit groove, so that the movement of the movable rod can be limited, so that the movable rod can only move in the vertical direction. After the movable rod moves upward, the rotating plate can be pulled to rotate between the movable sleeve and the positioning sleeve, thereby allowing the fan to rotate backward. When the fan moves forward, the movable rod moves downward, so that the rotating plate can be pushed to rotate downward, so that the fan can rotate forward when it moves forward, thereby allowing the fan to rotate in the direction of movement during the reciprocating movement, thereby preventing the fan from blowing in a direction perpendicular to the steel coil, so that the wind blown by the fan can be inclined to the steel coil, thereby improving the cleaning effect of impurities above the steel coil, thereby improving practicality.
[0028] 3. When straightening or cleaning steel coils of different thicknesses, starting the two hydraulic push rods can drive the movable plate to move. The movable plate can drive the sliding plate to slide inside the sliding groove while moving, and the movable plate can drive the upper rotating shaft to move when moving. After the upper rotating shaft moves, it can drive the mounting rod to slide inside the mounting groove, so that the connecting strip slides on the connecting groove outside the mounting rod, so that the movable plate can also be transmitted between the two rotating shafts after moving, so that the user can adjust the distance between the movable plate and the fixed plate according to the thickness of the processed steel coil, which is convenient for processing steel coils of different thicknesses and improves practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the front side of the present invention;
[0030] Figure 2 It is a schematic diagram of the side structure of the straightening assembly of the present invention;
[0031] Figure 3 This is a schematic diagram of the three-dimensional structure of the mounting plate of the present invention;
[0032] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure of the middle A area;
[0033] Figure 5 It is a schematic diagram of a three-dimensional cross-sectional structure of the mounting plate of the present invention;
[0034] Figure 6 This is a schematic diagram of the structure of the straightening assembly in operation state of the present invention;
[0035] Figure 7 It is a schematic diagram of the structure of another state of the straightening assembly of the present invention;
[0036] Figure 8 It is a schematic diagram of the side cross-sectional structure of the straightening assembly of the present invention;
[0037] Fig. 9 It is a schematic diagram of the cross-sectional structure of the rotating shaft of the present invention;
[0038] Fig.10 It is a schematic diagram of the partial three-dimensional structure of the correction component of the present invention.
[0039] In the figure: 1. base; 101. feeding mechanism; 102. steel coil; 103. trimming machine; 104. bending machine; 105. forming machine; 2. straightening assembly; 201. fixed plate; 202. movable plate; 203. sliding groove; 204. sliding plate; 205. straightening roller; 206. rotating shaft; 207. rotating rod; 208. grinding roller; 209. first pulley; 210. second pulley; 211. third pulley; 212. reciprocating screw rod; 213. fourth pulley; 214. movable sleeve; 215. positioning rod; 216. positioning sleeve; 217, rotating plate; 218, fan; 219, movable rod; 220, vertical plate; 221, mounting plate; 222, movable groove; 223, movable block; 224, limiting groove; 225, limiting block; 226, limiting sleeve; 227, connecting rod; 228, positioning frame; 2281, driving motor; 229, rotating shaft; 230, supporting frame; 231, first bevel gear; 232, second bevel gear; 233, mounting rod; 234, mounting groove; 235, connecting strip; 236, connecting groove; 237, hydraulic push rod; 238, mounting block. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-Figure 10 The present invention provides a technical solution: a spiral welded pipe forming device, comprising a base 1, a feeding mechanism 101 is fixedly installed on one side of the top of the base 1, and a steel coil 102 is movably connected inside the feeding mechanism 101, and a trimming machine 103 is fixedly installed on the other side of the top of the base 1, and a bending machine 104 is fixedly installed on one side of the trimming machine 103 on the top of the base 1, and a forming machine 105 is fixedly installed on one side of the bending machine 104 on the top of the base 1;
[0042] Also includes:
[0043] The straightening assembly 2 is arranged on the top of the base 1 and on one side of the discharge mechanism 101;
[0044] The fixed plates 201 are symmetrically mounted on the top of the base 1 and on one side of the unloading mechanism 101. A movable plate 202 is disposed on the top of each of the two fixed plates 201. A sliding groove 203 is provided on the top of each of the two fixed plates 201. A sliding plate 204 is slidably connected to the inside of the sliding groove 203. The two sliding plates 204 are respectively fixedly connected to the two movable plates 202. A straightening roller 205 is disposed on one side between the two fixed plates 201 and the two movable plates 202.
[0045] The rotating shaft 206 is symmetrically installed at the two ends of the two straightening rollers 205, and the two rotating shafts 206 are rotatably connected with the two fixed plates 201 and the two movable plates 202 respectively, and one end of the two rotating shafts 206 on one side passes through the fixed plate 201 on one side and the movable plate 202 on one side and is fixedly installed with a first pulley 209, and a grinding roller 208 is provided on one side of the straightening roller 205 between the two fixed plates 201 and the movable plate 202, and at the same time, both ends of the two grinding rollers 208 are fixedly installed with rotating rods 207, and the two rotating rods 207 are rotatably connected with the two fixed plates 201 and the two movable plates 202 respectively, and one end of the two rotating rods 207 on one side passes through the fixed plate 201 on one side and the movable plate 202 on one side and is fixedly installed with a second pulley 210, and the two second pulleys 210 are rotatably connected with the two first pulleys 209 respectively through belts;
[0046] A reciprocating screw rod 212 is rotatably connected to one side of the upper grinding roller 208 between the two movable plates 202, and one end of the reciprocating screw rod 212 passes through one side of the movable plate 202 and is fixedly installed with a fourth pulley 213, and a third pulley 211 is fixedly installed on one side of the upper rotating shaft 206 located at one side of the first pulley 209, and the third pulley 211 is rotatably connected to the fourth pulley 213 through a belt;
[0047] A movable sleeve 214 is sleeved on the outer side of the reciprocating screw rod 212, and a positioning rod 215 is fixedly installed on one side of the reciprocating screw rod 212 between the two movable plates 202, and a positioning sleeve 216 is movably connected to the outer side of the positioning rod 215, and a rotating plate 217 is hinged between the movable sleeve 214 and the positioning sleeve 216, and a fan 218 is fixedly installed inside the rotating plate 217;
[0048] A positioning frame 228 is fixedly installed on one side of the fixed plate 201 on the other side and the movable plate 202 on the other side, and a driving motor 2281 is fixedly installed on the top of the upper positioning frame 228, and a rotating shaft 229 is rotatably connected between the two positioning frames 228, and the output end of the driving motor 2281 is fixedly connected to the upper rotating shaft 229, and the outer side of the two rotating shafts 229 that are close to each other are rotatably connected to a supporting frame 230, and the two supporting frames 230 are respectively fixedly connected to the fixed plate 201 on the other side and the movable plate 202 on the other side, and a first bevel gear 231 is fixedly installed on one side of the outer side of the two rotating shafts 229, and one end of the two rotating shafts 206 on the other side passes through the fixed plate 201 on the other side and the movable plate 202 on the other side and is fixedly installed with a second bevel gear 232, and the second bevel gear 232 is meshed with the first bevel gear 231.
[0049] Embodiment 1: Figure 1-Figure 2 , Figure 6-Figure 8 and Fig.10As shown, when the spiral welded pipe is manufactured, the material is discharged through the discharge mechanism 101, the steel coil 102 can pass through the straightening assembly 2, be sheared by the trimming machine 103, and then be bent by the bending machine 104, and the steel coil 102 is welded into a spiral welded pipe by the forming machine 105. When the steel coil 102 is discharged, the driving motor 2281 is started to drive the rotating shaft 229 to rotate, and the two rotating shafts 206 are driven to rotate through the cooperation of the first bevel gear 231 and the second bevel gear 232, so that the two straightening rollers 205 rotate synchronously in the opposite direction, and the steel coil 102 can be The steel coil 102 is straightened by rolling with two straightening rollers 205. When the two rotating shafts 206 on one side rotate, the rotating rod 207 can be driven to rotate by connecting the first pulley 209 with the second pulley 210, so that the two grinding rollers 208 rotate synchronously in the opposite direction, so that the grinding rollers 208 can grind and clean the steel coil 102, and the rotating shaft 206 on the upper side can drive the reciprocating screw rod 212 to rotate by connecting the third pulley 211 with the fourth pulley 213, so that the movable sleeve 214 can reciprocate, and the rotating plate 202 can be driven by the movable sleeve 214. 17 reciprocates, and the rotating plate 217 drives the positioning sleeve 216 to slide outside the positioning rod 215 to limit the position during the movement, and then the impurities cleaned above the steel coil 102 can be blown off by the fan 218 to avoid the residual impurities affecting the subsequent processing, and the impurities cleaned below the steel coil 102 can fall directly. The diameter of the first pulley 209 is larger than that of the second pulley 210, so that the rotation speed of the grinding roller 208 is higher than that of the straightening roller 205, so as to avoid the grinding roller 208 and the straightening roller 205 rotating at the same speed and affecting the cleaning effect. The third pulley 211 is The diameter is equal to the diameter of the fourth pulley 213, so that the rotation speed of the reciprocating screw 212 is consistent with the rotation speed of the straightening roller 205, and the reciprocating speed of the fan 218 is prevented from being too fast and affecting the cleaning effect. Through the straightening component 2, the two sides of the steel coil 102 can be polished and cleaned while the steel coil 102 is straightened, so as to avoid the adhesion of dust and impurities on both sides of the steel coil 102, and the corrosion can be cleaned, so as to avoid the generation of gas and slag in the subsequent welding process of the steel coil 102, which affects the quality and strength of the weld, and can ensure the quality of welding and improve the quality of spiral welded pipe manufacturing.
[0050] A vertical plate 220 is fixedly installed on one side of the top of the two movable plates 202, and a mounting plate 221 is fixedly installed between the two vertical plates 220, and a movable rod 219 is hinged on one side of the top of the rotating plate 217, and a movable groove 222 is opened on one side of the mounting plate 221, and a movable block 223 is fixedly installed on one side of the movable rod 219, and the movable block 223 is slidably connected to the movable groove 222;
[0051] A limiting groove 224 is provided on one side of the mounting plate 221 below the movable groove 222, and the interior of the limiting groove 224 is slidably connected to the limiting block 225, and the outer side of the movable rod 219 is slidably connected to the limiting sleeve 226, and a connecting rod 227 is fixedly installed on one side of the limiting sleeve 226, and the connecting rod 227 is fixedly connected to the limiting block 225.
[0052] Embodiment 2: Figure 2-Figure 8 As shown, the rotating plate 217 can drive the movable rod 219 to move back and forth when driving the fan 218 to move back and forth. When the rotating plate 217 and the fan 218 move backward, the movable block 223 on the movable rod 219 slides inside the movable groove 222 on the mounting plate 221. The movable groove 222 is tilted, so that the movable rod 219 can move upward when moving backward, and the movable rod 219 drives the limiting sleeve 226 to move and slide on the limiting sleeve 226 during the movement. The limiting sleeve 226 drives the limiting block 225 to slide inside the limiting groove 224, so that the movement of the movable rod 219 can be limited, so that the movable rod 219 can only move vertically. When the fan 218 moves forward, the movable rod 219 moves downward, so that the rotating plate 217 can be pushed to rotate downward, so that the fan 218 can rotate forward when it moves forward, and the fan 218 can rotate in the direction of movement during the reciprocating movement, so as to avoid the blowing direction of the fan 218 being perpendicular to the steel coil 102, so that the wind blown by the fan 218 can be inclined to the steel coil 102, thereby improving the cleaning effect of impurities above the steel coil 102 and improving practicality.
[0053] A mounting rod 233 is fixedly mounted on the bottom of the upper rotating shaft 229, and a mounting groove 234 is opened on the top of the lower rotating shaft 229, and a connecting groove 236 is symmetrically opened on the outside of the mounting rod 233, and a connecting strip 235 is symmetrically installed inside the mounting groove 234, and the connecting groove 236 is slidably connected to the connecting strip 235;
[0054] Two hydraulic push rods 237 are fixedly installed on one side of the two fixed plates 201 respectively, and the two hydraulic push rods 237 are staggered. The movable ends of the two hydraulic push rods 237 are fixedly installed with mounting blocks 238, and the mounting blocks 238 are fixedly connected to the movable plates 202.
[0055] Embodiment 3: Figure 2 and Figure 6-Figure 9As shown, when straightening or cleaning steel coils 102 of different thicknesses, starting the two hydraulic push rods 237 can drive the movable plate 202 to move. When the movable plate 202 moves, it drives the sliding plate 204 to slide inside the sliding groove 203. When the movable plate 202 moves, it can drive the upper rotating shaft 229 to move. After the upper rotating shaft 229 moves, it can drive the mounting rod 233 to slide inside the mounting groove 234, so that the connecting strip 235 slides on the connecting groove 236 outside the mounting rod 233, so that the movable plate 202 can also be transmitted between the two rotating shafts 229 after moving, so that the user can adjust the distance between the movable plate 202 and the fixed plate 201 according to the thickness of the processed steel coil 102, which is convenient for processing steel coils 102 of different thicknesses and improves practicality.
[0056] Working principle: When using the spiral welded pipe forming device, first, according to Figure 1-Figure 10As shown, when straightening or cleaning steel coils 102 of different thicknesses, starting the two hydraulic push rods 237 can drive the movable plate 202 to move. The movable plate 202 moves and drives the sliding plate 204 to slide inside the sliding groove 203. The movable plate 202 can drive the upper rotating shaft 229 to move. After the upper rotating shaft 229 moves, it can drive the mounting rod 233 to slide inside the mounting groove 234, so that the connecting strip 235 slides on the connecting groove 236 outside the mounting rod 233. After the movable plate 202 moves, the two rotating shafts 229 can also transmit the transmission, so that the user can adjust the distance between the movable plate 202 and the fixed plate 201 according to the thickness of the processed steel coil 102. The steel coil 102 is discharged through the discharge mechanism 101, and the steel coil 102 can pass through the straightening component 2, be sheared by the trimming machine 103, and then bent by the bending machine 104, and the steel coil 102 is welded into a spiral welded pipe by the forming machine 105. When the steel coil 102 is discharged, the driving motor 2281 is started to drive the rotating shaft 229 to rotate, and the two rotating shafts 206 are driven to rotate through the cooperation of the first bevel gear 231 and the second bevel gear 232, so that the two straightening rollers 205 rotate synchronously in opposite directions. The steel coil 102 can be straightened by the rolling of the two straightening rollers 205. While the two rotating shafts 206 on one side rotate, the rotating rod 207 can be driven to rotate through the connection between the first pulley 209 and the second pulley 210, so that the two grinding rollers 208 are synchronous. The reverse rotation allows the grinding roller 208 to grind and clean the steel coil 102, and the upper side rotating shaft 206 can drive the reciprocating screw rod 212 to rotate through the connection between the third pulley 211 and the fourth pulley 213, so that the movable sleeve 214 can reciprocate, and the movable sleeve 214 can drive the rotating plate 217 to reciprocate. During the movement, the rotating plate 217 drives the positioning sleeve 216 to slide outside the positioning rod 215 for limiting, and then the impurities cleaned above the steel coil 102 can be blown off by the fan 218 to avoid impurities remaining and affecting subsequent processing. When the rotating plate 217 drives the fan 218 to reciprocate, it can drive the movable rod 219 to reciprocate. When the rotating plate 217 and the fan 218 move backward, The movable block 223 on the movable rod 219 slides inside the movable groove 222 on the mounting plate 221. The movable groove 222 is tilted so that the movable rod 219 can move upward after moving backward, and the movable rod 219 drives the limiting sleeve 226 to move and slide on the limiting sleeve 226 during the movement. The limiting sleeve 226 drives the limiting block 225 to slide inside the limiting groove 224, so that the movement of the movable rod 219 can be limited, so that the movable rod 219 can only move in the vertical direction. After the movable rod 219 moves upward, it can pull the rotating plate 217 to rotate between the movable sleeve 214 and the positioning sleeve 216, so that the fan 218 can rotate backward. When the fan 218 moves forward, the movable rod 219 moves downward.This allows the rotating plate 217 to rotate downward, so that the fan 218 can rotate forward when moving forward, and further allows the fan 218 to rotate in the direction of movement during the reciprocating movement.
[0057] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0058] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spiral welded pipe forming device, comprising a base (1), a feeding mechanism (101) being fixedly mounted on one side of the top of the base (1), a steel coil (102) being movably connected inside the feeding mechanism (101), and a trimming machine (103) being fixedly mounted on the other side of the top of the base (1), a bending machine (104) being fixedly mounted on one side of the trimming machine (103) on the top of the base (1), and a forming machine (105) being fixedly mounted on one side of the bending machine (104) on the top of the base (1); It is characterized in that Also includes: A straightening assembly (2) is arranged on the top of the base (1) and located on one side of the discharge mechanism (101); A fixed plate (201) is symmetrically mounted on the top of the base (1) and located on one side of the material discharging mechanism (101); a movable plate (202) is disposed on the top of each of the two fixed plates (201); a sliding groove (203) is provided on the top of each of the two fixed plates (201); a sliding plate (204) is slidably connected to the inside of the sliding groove (203); the two sliding plates (204) are respectively fixedly connected to the two movable plates (202); and a straightening roller (205) is disposed on one side between the two fixed plates (201) and the two movable plates (202); The rotating shaft (206) is symmetrically mounted at both ends of the two straightening rollers (205), and the two rotating shafts (206) are respectively rotatably connected to the two fixed plates (201) and the two movable plates (202), and one end of the two rotating shafts (206) on one side passes through the fixed plate (201) on one side and the movable plate (202) on the other side and is fixedly mounted with a first pulley (209), and a grinding roller (209) is disposed on one side of the straightening roller (205) between the two fixed plates (201) and the movable plate (202). 8), both ends of the two grinding rollers (208) are fixedly mounted with rotating rods (207), and the two rotating rods (207) are respectively rotatably connected to the two fixed plates (201) and the two movable plates (202), and one end of the two rotating rods (207) on one side passes through the fixed plate (201) on one side and the movable plate (202) on one side and is fixedly mounted with a second pulley (210), and the two second pulleys (210) are respectively rotatably connected to the two first pulleys (209) via belts; A reciprocating screw rod (212) is rotatably connected to one side of the upper grinding roller (208) between the two movable plates (202), and one end of the reciprocating screw rod (212) passes through one side of the movable plate (202) and is fixedly installed with a fourth pulley (213), and an upper side rotating shaft (206) is located on one side of the first pulley (209) and is fixedly installed with a third pulley (211), and the third pulley (211) is rotatably connected to the fourth pulley (213) via a belt; A movable sleeve (214) is sleeved on the outer side of the reciprocating screw rod (212), and a positioning rod (215) is fixedly installed between the two movable plates (202) on one side of the reciprocating screw rod (212), and a positioning sleeve (216) is movably connected to the outer side of the positioning rod (215), and a rotating plate (217) is hinged between the movable sleeve (214) and the positioning sleeve (216), and a fan (218) is fixedly installed inside the rotating plate (217); A vertical plate (220) is fixedly mounted on one side of the top of the two movable plates (202), and a mounting plate (221) is fixedly mounted between the two vertical plates (220), and a movable rod (219) is hingedly mounted on one side of the top of the rotating plate (217), and a movable groove (222) is provided on one side of the mounting plate (221), and a movable block (223) is fixedly mounted on one side of the movable rod (219), and the movable block (223) is slidably connected to the movable groove (222); A limiting groove (224) is provided on one side of the mounting plate (221) below the movable groove (222), and the interior of the limiting groove (224) is slidably connected to a limiting block (225), and an outer side of the movable rod (219) is slidably connected to a limiting sleeve (226), and a connecting rod (227) is fixedly installed on one side of the limiting sleeve (226), and the connecting rod (227) is fixedly connected to the limiting block (225); A positioning frame (228) is fixedly installed on one side of the fixed plate (201) on the other side and a driving motor (2281) is fixedly installed on the top of the upper positioning frame (228), and a rotating shaft (229) is rotatably connected between the two positioning frames (228), and the output end of the driving motor (2281) is fixedly connected to the upper rotating shaft (229), and the outer side of the two rotating shafts (229) close to each other is rotatably connected to the supporting frame (23 0), and the two support frames (230) are respectively fixedly connected to the other side fixed plate (201) and the other side movable plate (202), and the first bevel gear (231) is fixedly installed on one side of the outside of the two rotating shafts (229), and one end of the two rotating shafts (206) on the other side passes through the other side fixed plate (201) and the other side movable plate (202) and is fixedly installed with a second bevel gear (232), and the second bevel gear (232) is meshingly connected with the first bevel gear (231); A mounting rod (233) is fixedly mounted on the bottom of the upper rotating shaft (229), and a mounting groove (234) is provided on the top of the lower rotating shaft (229), and connecting grooves (236) are symmetrically provided on the outside of the mounting rod (233), and connecting strips (235) are symmetrically installed inside the mounting groove (234), and the connecting groove (236) is slidably connected to the connecting strip (235).
2. A spiral welded pipe forming device according to claim 1, characterized in that: Two hydraulic push rods (237) are fixedly mounted on one side of the two fixed plates (201), respectively, and the two hydraulic push rods (237) are staggered, and mounting blocks (238) are fixedly mounted on the movable ends of the two hydraulic push rods (237), and the mounting blocks (238) are fixedly connected to the movable plates (202).
Citation Information
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