A device for rapid welding of quartz tubes and quartz flanges

By designing a rapid welding device for quartz tube and quartz flange that includes knock detection and polishing functions, the problem of inability to detect welding firmness and rapid grinding after welding is solved, and the welding quality and working efficiency are improved.

CN118978324BActive Publication Date: 2025-03-25LIANYUNGANG LIANZHONG PRECISION QUARTZ CO LTD
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Patent Information

Application Number
CN202411048420.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-03-25
Estimated Expiration
2044-08-01

AI Technical Summary

Technical Problem

The existing rapid welding devices of quartz pipes and quartz flanges cannot be knocked and detected, resulting in the inability to guarantee the firmness of the welding and the inability to quickly polish after welding, which reduces the working efficiency.

Method used

A device including a processing table, a lifting seat, an adjustment component, a blowing component, a firmness detection component and a polishing component is designed. Through mechanical components such as hydraulic cylinders, motors and synchronization belts, knock detection and polishing of the welding of quartz tubes and quartz flanges is realized.

Benefits of technology

The welding quality is improved by knocking the welding point through the firmness detection component; the welding point is quickly polished by the polishing component, improving working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of welding technology, and in particular to a device for rapid welding of a quartz tube and a quartz flange. In view of the problem that after the quartz tube and the quartz flange are welded, they cannot be knocked for detection, and then the firmness of the welding cannot be guaranteed, which reduces the quality of the product, and after the detection, the welding part cannot be quickly polished, which reduces the work efficiency, the following scheme is proposed, which includes: a processing table; a lifting seat, fixedly installed on the top of the processing table, a hydraulic cylinder is fixedly provided on the top of the lifting seat, a hydraulic rod is provided at the bottom end of the hydraulic cylinder, and a slider is fixedly connected to the bottom end of the hydraulic rod. The present invention has a simple structure. After the quartz tube body and the quartz flange are welded, the welding part of the quartz tube body and the quartz flange can be detected by a firmness detection component, thereby improving the quality of the product, and the welding part can be quickly polished and polished by a polishing component, which improves the work efficiency and is convenient for people to use.
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Description

Technical Field

[0001] The invention relates to the technical field of welding, in particular to a device for quickly welding a quartz tube and a quartz flange. Background Art

[0002] Quartz tube is a special industrial technical glass made of silicon dioxide. It is a very good basic material. Quartz glass has a series of excellent physical and chemical properties. It is used in electric fire buckets, electric stoves, and electric heaters to generate heat. Quartz flanges, also called flanges or flanges, are translucent and opaque crystals that are generally white, so they are hard. Flanges are parts that connect shafts to each other and are used to connect pipe ends. Quartz glass has become the most commonly used material in equipment parts due to its good physical and chemical properties.

[0003] The Chinese invention patent document (Announcement No.: CN220283914U) discloses a device for rapid welding of a quartz tube and a quartz flange, including a base and a support frame, a support frame is arranged at the top of the base, a rotating frame is installed at the top of the base on one side of the support frame, a fixed frame is installed at the top of the base on one side of the rotating frame, a servo motor is installed on the outer wall of the rotating frame, a toothed disc is installed at the output end of the servo motor, a rotating cylinder is installed inside the rotating frame, a chain is installed on the surface of the rotating cylinder, and the chain and the servo motor are meshed with each other, multiple groups of welding laser heads with equal spacing are installed inside the rotating cylinder, and multiple groups of movable wheels with equal spacing are installed inside the rotating frame. It only realizes convenient rotary mobile heating welding and rapid clamping and fixing, facilitates the uniform heating and convenient mobile docking of the quartz tube and the quartz flange, and improves the welding quality and efficiency of the quartz tube and the quartz flange.

[0004] However, after the quartz tube and the quartz flange are welded, the device cannot perform a tapping test on them, and then the firmness of the welding cannot be guaranteed, which reduces the quality of the product. Moreover, after the test, the welding part cannot be quickly polished, which reduces the work efficiency.

[0005] Therefore, we propose a device for rapid welding of a quartz tube and a quartz flange to solve the above problems.

[0006] SUMMARY OF THE INVENTION

[0007] The purpose of the present invention is to solve the problem that after a quartz tube and a quartz flange are welded, they cannot be knocked for detection, and then the firmness of the welding cannot be guaranteed, which reduces the quality of the product, and after the detection, the welding position cannot be quickly polished, which reduces the work efficiency. A device for quickly welding a quartz tube and a quartz flange is proposed.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] A device for rapid welding of a quartz tube and a quartz flange, comprising:

[0010] Processing table;

[0011] A lifting seat is fixedly installed on the top of the processing table, a hydraulic cylinder is fixedly installed on the top of the lifting seat, a hydraulic rod is provided at the bottom end of the hydraulic cylinder, a slider is fixedly connected to the bottom end of the hydraulic rod, a vertical slot is provided on the front side of the lifting seat, the slider is slidably connected to the vertical slot, an adjustment seat is fixedly installed on the front side of the slider, a No. 1 motor is fixedly installed on one side of the adjustment seat, a cooling seat is fixedly installed on the bottom end of the adjustment seat, a No. 3 motor is fixedly installed on one side of the cooling seat, and limited seats are fixedly installed on both sides of the cooling seat, sliding holes are opened in the two limited seats, and protrusions are fixedly provided in the two sliding holes;

[0012] An adjustment component, disposed on the adjustment seat, for adjusting the welding component;

[0013] A blowing assembly is arranged on the cooling seat and is used to cool the welding parts;

[0014] A firmness detection component is arranged on the cooling seat and is used for performing a knocking test on the welding position;

[0015] A support, fixedly mounted on the top of the processing table, a polishing box is fixedly mounted on the support, a No. 1 electric push rod is fixedly mounted on the inner wall of one side of the polishing box, a horizontal groove is provided in the polishing box, an L-shaped frame is slidably connected in the horizontal groove, the L-shaped frame is fixedly connected to one end of the No. 1 electric push rod, one end of the L-shaped frame is fixedly connected to a support plate, and a No. 2 motor is fixedly mounted on the rear side of the support plate;

[0016] A polishing assembly, disposed on the support plate, for polishing the welding position;

[0017] A dust collecting assembly is arranged on the supporting plate and is used for collecting debris generated by polishing. A groove is arranged on the processing table, and a No. 2 electric push rod is fixedly arranged on an inner wall of one side of the groove. A fixed bracket is fixedly connected to one end of the No. 2 electric push rod, and the fixed bracket is slidably connected to the groove. A tube body fixing seat is fixedly arranged on the fixed bracket, and a plurality of first fixing screws are arranged on the tube body fixing seat. A flange fixing seat is fixedly arranged on the front side of the lifting seat, and a plurality of second fixing screws are arranged on the flange fixing seat. The adjusting assembly includes a horizontal screw rod fixedly connected to the output shaft of the No. 1 motor, and both ends of the horizontal screw rod are threadedly connected to screw sleeves, and the thread directions of the two ends of the horizontal screw rod are respectively opposite to the thread directions of the two screw sleeves, and the two screw sleeves are fixedly connected to movable plates, and the bottoms of the two movable plates An electric welding block is fixedly provided on one side of the part, two first bevel gears are fixedly connected to the horizontal screw, two vertical screws are rotatably installed at the bottom of the adjusting seat, the tops of the two vertical screws are fixedly connected to the second bevel gears, the two second bevel gears are respectively meshed with the two first bevel gears, the bottoms of the two vertical screws are threadedly connected to a threaded cylinder, the outer walls of the two threaded cylinders are provided with arc grooves, the two arc grooves are slidably connected to the two protrusions, and the bottom ends of the two threaded cylinders are fixedly connected to a blowing hood, the blowing assembly includes a partition fixedly installed in the cooling seat, a driving rod is rotatably connected in the cooling seat, the driving rod is fixedly connected to the output shaft of the No. 3 motor, a worm is fixedly connected to the driving rod, a blowing rotating rod is rotatably connected in the cooling seat, and a worm gear is fixedly connected to the blowing rotating rod The worm gear is meshed with the worm gear, and a blowing fan blade is fixedly connected to the blowing rotating rod. Two air ducts are connected to the cooling seat, and one end of the two air ducts is connected to the two blowing hoods respectively. The blowing rotating rod drives the blowing fan blades to rotate to generate wind force, which is transported to the blowing hoods through the two air ducts, and blows and cools the two electric welding blocks. The firmness detection component includes two synchronous rods that are respectively rotatably connected to the inner walls on both sides of the cooling seat, and both ends of the driving rod and the two synchronous rods are fixedly connected with synchronous wheels. Two synchronous belts are transmission-connected between the four synchronous wheels, and one end of the two synchronous rods is fixedly connected with a cam. The bottom of the cooling seat is slidably connected to a detection column, and the bottom of the partition is fixedly connected to two telescopic rods, and the two telescopic rods are both provided with reset springs. The bottom ends of the two telescopic rods are fixedly connected There is a center plate, which is fixedly connected to the top of the detection column. When the two reset springs release the elastic force, the detection column can be driven downward by the center plate to knock on the welding point between the quartz tube body and the quartz flange, so as to detect the firmness of the welding. The polishing component includes a rotating rod fixedly connected to the output shaft of the second motor, and a small gear is fixedly connected to the horizontal plane of one end of the rotating rod. An annular groove is provided on the support plate, and two limit rods are slidably connected in the annular groove. One end of the two limit rods is fixedly connected to a gear ring, which meshes with the small gear. A plurality of polishing sheets are provided on the inner wall of the gear ring. When the gear ring rotates, it can drive the plurality of polishing sheets to rotate to polish and grind the welding point between the quartz tube body and the quartz flange. The dust collecting component includes a dust collecting cylinder fixedly installed on the support plate.A ventilation plate is provided in the dust collection barrel, and a dust collecting fan blade is fixedly connected to the rotating rod. The rotating rod drives the dust collecting fan blade to rotate to generate suction to collect debris. The dust collecting fan blade is located in the dust collection barrel. A dust collecting cover is provided on the front side of the support plate. A dust collecting pipe is connected between the dust collecting cover and the dust collection barrel. A collection box is fixedly provided on the support plate, and the collection box is connected to the dust collection barrel. A controller is provided on the processing table.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] 1. In this scheme, the two synchronous rods drive the two cams to rotate and reciprocate to squeeze the center plate upward. The center plate drives the two telescopic rods to contract and compress the two reset springs. When the two reset springs release their elastic force, the center plate can drive the detection column to move downward to knock on the welding point between the quartz tube body and the quartz flange, thereby detecting the firmness of the welding;

[0020] 2. In this solution, the rotating rod drives the pinion to rotate, and the pinion drives the gear ring to rotate, and multiple polishing sheets rotate to polish and grind the welding point between the quartz tube body and the quartz flange. At the same time, the rotating rod drives the dust collecting blades to rotate to generate suction, and the debris generated by polishing is sucked into the dust collecting tube through the dust collecting hood, and then transported to the collection box through the dust collecting tube for collection. The ventilation plate can prevent the debris from causing damage to the dust collecting blades, thereby achieving the effect of polishing and grinding the welding point between the quartz tube body and the quartz flange and collecting the generated debris.

[0021] The invention has a simple structure. After the quartz tube body and the quartz flange are welded, the welding point of the quartz tube body and the quartz flange can be inspected by a firmness detection component, thereby improving the quality of the product. The welding point can be quickly polished and ground by a polishing component, thereby improving work efficiency and facilitating people's use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic diagram of the three-dimensional structure of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0023] Figure 2 A device for quickly welding a quartz tube and a quartz flange proposed by the present invention Figure 1 Schematic diagram of the structure of part A in FIG.

[0024] Figure 3 This is a bottom-up stereoscopic structural schematic diagram of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0025] Figure 4 A schematic diagram of the three-dimensional structure of a tube body fixing seat of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0026] Figure 5A schematic diagram of the three-dimensional structure of a drawer plate and an armrest of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0027] Figure 6 A schematic diagram of the three-dimensional structure of a limit seat of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0028] Figure 7 A schematic diagram of the three-dimensional structure of a threaded barrel of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0029] Figure 8 A schematic diagram of the three-dimensional structure of a horizontal screw and a screw sleeve and other parts of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0030] Fig. 9 A schematic diagram of the three-dimensional structure of a cooling seat portion of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0031] Fig.10 A device for quickly welding a quartz tube and a quartz flange proposed by the present invention Fig. 9 Schematic diagram of the structure of part B;

[0032] Fig.11 A schematic diagram of the three-dimensional structure of a cutaway portion of a polishing box of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0033] Fig.12 A schematic diagram of the three-dimensional structure of a support plate portion of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0034] Fig.13 A schematic diagram of the cross-sectional three-dimensional structure of a dust collecting tube of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0035] Fig.14 A schematic diagram of the three-dimensional structure of a dust collecting cover of a device for rapid welding of a quartz tube and a quartz flange proposed by the present invention;

[0036] Fig.15 The present invention is a schematic diagram of the three-dimensional structure of an L-shaped frame and a support plate of a device for rapid welding of a quartz tube and a quartz flange.

[0037] In the figure: 1. Processing table; 2. Lifting seat; 3. Hydraulic cylinder; 4. Sliding block; 5. Adjusting seat; 6. No. 1 motor; 7. Limiting seat; 8. Support; 9. Polishing box; 10. No. 1 electric push rod; 11. Horizontal groove; 12. L-shaped frame; 13. Support plate; 14. No. 2 motor; 15. Groove; 16. No. 2 electric push rod; 17. Fixed bracket; 18. Pipe body fixing seat; 19. First fixing screw; 20. Flange fixing seat; 21. Second fixing screw; 22. Horizontal screw; 23. Screw sleeve; 24. Moving plate; 25. Electric welding block; 26. First bevel gear; 27. Vertical screw; 28. Second bevel gear; 29. ​​Threaded barrel; 30 , cooling seat; 31. No. 3 motor; 32. partition; 33. driving rod; 34. synchronization rod; 35. synchronization wheel; 36. synchronization belt; 37. telescopic rod; 38. reset spring; 39. center plate; 40. cam; 41. detection column; 42. worm; 43. blowing rod; 44. worm wheel; 45. blowing fan blade; 46. air duct; 47. blowing hood; 48. rotating rod; 49. pinion; 50. limiting rod; 51. gear ring; 52. polishing sheet; 53. dust collecting cylinder; 54. ventilation plate; 55. dust collecting blade; 56. dust collecting tube; 57. dust collecting hood; 58. collection box; 59. controller; 60. drawer board; 61. armrest. DETAILED DESCRIPTION

[0038] The technical solution of this embodiment will be clearly and completely described below in conjunction with the drawings in this embodiment. Obviously, the described embodiment is only a part of this embodiment, rather than all of the embodiments.

[0039] Embodiment 1

[0040] Reference Figure 1-Figure 15 , a device for rapid welding of a quartz tube and a quartz flange, comprising:

[0041] Processing table 1;

[0042] The lifting seat 2 is fixedly installed on the top of the processing table 1. A hydraulic cylinder 3 is fixedly installed on the top of the lifting seat 2. A hydraulic rod is provided at the bottom end of the hydraulic cylinder 3. A slider 4 is fixedly connected to the bottom end of the hydraulic rod. A vertical groove is provided on the front side of the lifting seat 2. The slider 4 is slidably connected to the vertical groove. An adjusting seat 5 is fixedly installed on the front side of the slider 4. A No. 1 motor 6 is fixedly installed on one side of the adjusting seat 5. A cooling seat 30 is fixedly installed on the bottom end of the adjusting seat 5. A No. 3 motor 31 is fixedly installed on one side of the cooling seat 30. Limiting seats 7 are fixedly installed on both sides of the cooling seat 30. Sliding holes are provided in the two limiting seats 7. Protrusions are fixedly provided in the two sliding holes.

[0043] An adjustment component, disposed on the adjustment seat 5, for adjusting the welding component;

[0044] The blowing assembly is arranged on the cooling seat 30 and is used to cool the welding parts;

[0045] A firmness detection component is provided on the cooling seat 30 and is used for performing a knocking test on the welding position;

[0046] A support 8 is fixedly mounted on the top of the processing table 1, a polishing box 9 is fixedly mounted on the support 8, a No. 1 electric push rod 10 is fixedly mounted on the inner wall of one side of the polishing box 9, a horizontal groove 11 is provided in the polishing box 9, an L-shaped frame 12 is slidably connected in the horizontal groove 11, the L-shaped frame 12 is fixedly connected to one end of the No. 1 electric push rod 10, a support plate 13 is fixedly connected to one end of the L-shaped frame 12, and a No. 2 motor 14 is fixedly mounted on the rear side of the support plate 13;

[0047] A polishing assembly, disposed on the support plate 13, for polishing the welding part;

[0048] The dust collecting assembly is arranged on the supporting plate 13 and is used for collecting the debris generated by polishing.

[0049] In this embodiment, a groove 15 is provided on the processing table 1, and a No. 2 electric push rod 16 is fixedly provided on the inner wall of one side of the groove 15. One end of the No. 2 electric push rod 16 is fixedly connected to a fixed bracket 17, and the fixed bracket 17 is slidably connected to the groove 15. A tube body fixing seat 18 is fixedly provided on the fixed bracket 17, and a plurality of first fixing screws 19 are provided on the tube body fixing seat 18. A flange fixing seat 20 is fixedly provided on the front side of the lifting seat 2, and a plurality of second fixing screws 21 are provided on the flange fixing seat 20. The quartz tube body is placed in the tube body fixing seat 18, and the plurality of first fixing screws 19 are screwed to fix it. Then the quartz flange is placed in the flange fixing seat 20, and the plurality of second fixing screws 21 are screwed to fix it, thereby completing the fixation of the quartz tube body and the quartz flange.

[0050] In this embodiment, the adjustment component includes a horizontal screw 22 fixedly connected to the output shaft of the first motor 6, both ends of the horizontal screw 22 are threadedly connected with screw sleeves 23, and the two screw sleeves 23 are fixedly connected with a movable plate 24. The bottom side of the two movable plates 24 is fixedly provided with an electric welding block 25, and the horizontal screw 22 is fixedly connected with two first bevel gears 26. The bottom of the adjustment seat 5 is rotatably installed with two vertical screws 27, and the tops of the two vertical screws 27 are fixedly connected with second bevel gears 28. The two second bevel gears 28 are respectively connected to the two first bevel gears. The gears 26 are meshed, and the bottoms of the two vertical screws 27 are threadedly connected with threaded barrels 29. Arc grooves are provided on the outer walls of the two threaded barrels 29. The two arc grooves are slidably connected to the two protrusions. The bottom ends of the two threaded barrels 29 are fixedly connected with blow hoods 47. Due to the limiting position of the sliding connection between the two arc grooves and the two protrusions, the two second bevel gears 28 drive the two threaded barrels 29 to move downward, and the two threaded barrels 29 drive the two blow hoods 47 to move downward and align with the two electric welding blocks 25, thereby achieving the movement and adjustment of the two blow hoods 47.

[0051] In this embodiment, the blowing assembly includes a partition 32 fixedly installed in the cooling seat 30, a driving rod 33 is rotatably connected in the cooling seat 30, the driving rod 33 is fixedly connected to the output shaft of the third motor 31, a worm 42 is fixedly connected to the driving rod 33, a blowing rotating rod 43 is rotatably connected in the cooling seat 30, a worm gear 44 is fixedly connected to the blowing rotating rod 43, the worm gear 44 is meshed with the worm 42, and a blowing fan blade 45 is fixedly connected to the blowing rotating rod 43. The firmness detection assembly includes two synchronization rods 34 rotatably connected to the inner walls of both sides of the cooling seat 30 respectively, and synchronization wheels 35 are fixedly connected at both ends of the driving rod 33 and the two synchronization rods 34. The blowing rotating rod 43 can drive the blowing fan blades 45 to rotate to generate wind force, which is transported to the blowing hood 47 through two air ducts 46, and the two electric welding blocks 25 are blown and cooled.

[0052] In this embodiment, the firmness detection component includes two synchronous rods 34 which are rotatably connected to the inner walls of the cooling seat 30 on both sides, synchronous wheels 35 are fixedly connected to both ends of the driving rod 33 and the two synchronous rods 34, and two synchronous belts 36 are transmission-connected between the four synchronous wheels 35. One end of the two synchronous rods 34 is fixedly connected to a cam 40, and a detection column 41 is slidably connected to the bottom of the cooling seat 30. Two telescopic rods 37 are fixedly connected to the bottom of the partition 32, and reset springs 38 are sleeved on the two telescopic rods 37. The bottom ends of the two telescopic rods 37 are fixedly connected to a center plate 39, and the center plate 39 is fixedly connected to the top of the detection column 41. When the two reset springs 38 release the elastic force, the detection column 41 can be driven by the center plate 39 to move downward to knock on the welding point between the quartz tube body and the quartz flange, thereby detecting the firmness of the welding.

[0053] In this embodiment, the polishing assembly includes a rotating rod 48 fixedly connected to the output shaft of the second motor 14, a pinion 49 is fixedly connected to the horizontal plane of one end of the rotating rod 48, an annular groove is provided on the support plate 13, two limit rods 50 are slidably connected in the annular groove, one end of the two limit rods 50 is fixedly connected to a gear ring 51, the gear ring 51 is meshed with the pinion 49, and a plurality of polishing sheets 52 are provided on the inner wall of the gear ring 51. The pinion 49 can drive the gear ring 51 to rotate, and make the plurality of polishing sheets 52 rotate to polish and grind the welding joints between the quartz tube body and the quartz flange.

[0054] In this embodiment, the dust collecting assembly includes a dust collecting barrel 53 fixedly mounted on the support plate 13, a ventilation plate 54 is provided inside the dust collecting barrel 53, a dust collecting fan blade 55 is fixedly connected to the rotating rod 48, the dust collecting fan blade 55 is located inside the dust collecting barrel 53, and the rotating rod 48 can drive the dust collecting fan blade 55 to rotate to generate suction.

[0055] In this embodiment, a dust hood 57 is provided on the front side of the support plate 13, a dust collecting pipe 56 is connected between the dust hood 57 and the dust collecting cylinder 53, a collecting box 58 is fixedly provided on the support plate 13, the collecting box 58 is connected to the dust collecting cylinder 53, and a controller 59 is provided on the processing table 1. The suction force generated by the rotation of the dust collecting fan blades 55 can suck the debris generated by polishing into the dust collecting pipe 56 through the dust hood 57, and then transport it to the collecting box 58 through the dust collecting cylinder 53 for collection.

[0056] The implementation principle of the device for rapid welding of a quartz tube and a quartz flange in the embodiment of the present application is as follows: the quartz tube body is placed in the tube body fixing seat 18, and a plurality of first fixing screws 19 are screwed to fix it, and then the quartz flange is placed in the flange fixing seat 20, and a plurality of second fixing screws 21 are screwed to fix it, and the No. 2 electric push rod 16 is started by the controller 59, and the No. 2 electric push rod 16 drives the fixing bracket 17 to slide in the groove 15, and the fixing bracket 17 drives the quartz tube body fixed in the tube body fixing seat 18 to fit with the quartz flange, and the controller 59 starts the hydraulic cylinder 3 to drive the slider 4 to move downward through the hydraulic rod, and makes the two electric welding blocks 25 and the quartz tube body on the same horizontal line, and the controller 59 starts the No. 1 motor 6 so that the horizontal screw 22 The two screw sleeves 23 are driven to approach each other, and the two screw sleeves 23 drive the two moving plates 24 to approach each other. The two moving plates 24 drive the two electric welding blocks 25 to approach each other and fit with the connection between the quartz tube body and the quartz flange. The two electric welding blocks 25 can be energized to weld the connection between the quartz tube body and the quartz flange. After welding, the No. 1 motor 6 is driven in the reverse direction, so that the horizontal screw rod 22 drives the two screw sleeves 23 away from each other. The two screw sleeves 23 drive the two electric welding blocks 25 away from each other through the two moving plates 24. At the same time, the horizontal screw rod 22 drives the two second bevel gears 28 to rotate through the two first bevel gears 26. Due to the limit of the sliding connection between the two arc grooves and the two protrusions, the two second bevel gears 28 drive the two threaded barrels 29 to move The two threaded cylinders 29 drive the two blowing hoods 47 to move downward and align with the two electric welding blocks 25. The hydraulic cylinder 3 drives the slider 4 to move downward through the hydraulic rod. The slider 4 moves downward through the adjusting seat 5 to move the cooling seat 30, and makes the detection column 41 fit with the welding part between the quartz tube body and the quartz flange. The controller 59 starts the No. 3 motor 31 to rotate the driving rod 33. The driving rod 33 drives the worm gear 44 to rotate through the worm 42. The worm gear 44 drives the blowing rotating rod 43 to rotate. The blowing rotating rod 43 drives the blowing fan blades 45 to rotate to generate wind force, which is transported to the blowing hood 47 through the two air ducts 46, and blows and cools the two electric welding blocks 25. At the same time, since there are two synchronous belts 36 for transmission between the four synchronous wheels 35, the two The synchronization rod 34 rotates synchronously with the driving rod 33, and the two synchronization rods 34 drive the two cams 40 to rotate, and reciprocate to squeeze the center plate 39 to move upward, and the center plate 39 drives the two telescopic rods 37 to shrink and compress the two reset springs 38. When the two reset springs 38 release the elastic force, the center plate 39 can drive the detection column 41 to move downward to knock the welding point between the quartz tube body and the quartz flange, so as to detect the firmness of the welding. After the detection is completed, the quartz flange is released by screwing the multiple first fixing screws 19, and the No. 2 electric push rod 16 is used to drive the fixing bracket 17 to move, and the fixing bracket 17 drives the tube body fixing seat 18 to move and away from the flange fixing seat 20, and the No. 1 electric push rod 10 drives the L-shaped frame 12 to move.The gear ring 51 is pushed to align with the quartz flange, and the No. 2 electric push rod 16 is driven again to push the tube body fixing seat 18 to move, so that the welding part between the quartz tube body and the quartz flange fits with the multiple polishing sheets 52. The No. 2 motor 14 is started by the controller 59, so that the rotating rod 48 drives the small gear 49 to rotate, and the small gear 49 drives the gear ring 51 to rotate, and the multiple polishing sheets 52 rotate to polish and grind the welding part between the quartz tube body and the quartz flange. At the same time, the rotating rod 48 drives the dust collecting blade 55 to rotate to generate suction, and the debris generated by polishing is sucked into the dust collecting pipe 56 through the dust collecting cover 57, and then transported to the collection box 58 for collection through the dust collecting tube 53. The ventilation plate 54 can prevent the debris from causing damage to the dust collecting blade 55, thereby achieving the effect of polishing and grinding the welding part between the quartz tube body and the quartz flange and collecting the generated debris.

[0057] Embodiment 2

[0058] The difference between this embodiment and the first embodiment is that a plurality of movable wheels are fixedly provided at the bottom of the processing table 1, a drawer box is slidably provided at the front side of the processing table 1, a drawer board 60 is fixedly provided at one end of the drawer box, and an armrest 61 is provided on the drawer board 60. The drawer board 60 is moved by dragging the armrest 61, and the drawer box can be pulled out, and objects or tools can be stored in the drawer box. A plurality of movable wheels facilitate the movement of the processing table 1. All structures in this application can be selected in terms of material and length according to actual usage. The accompanying drawings are all schematic structural diagrams, and the specific actual dimensions can be appropriately adjusted.

[0059] The above description is only a preferred specific implementation manner of this embodiment, but the protection scope of this embodiment is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme of this embodiment and the inventive concept within the technical scope disclosed in this embodiment, and they should be covered by the protection scope of this embodiment.

Claims

1. A device for rapid welding of a quartz tube and a quartz flange, characterized in that: include: Processing table (1); A lifting seat (2) is fixedly mounted on the top of the processing table (1); a hydraulic cylinder (3) is fixedly mounted on the top of the lifting seat (2); a hydraulic rod is disposed at the bottom end of the hydraulic cylinder (3); a slider (4) is fixedly connected to the bottom end of the hydraulic rod; a vertical groove is disposed on the front side of the lifting seat (2); the slider (4) is slidably connected to the vertical groove; an adjustment seat (5) is fixedly mounted on the front side of the slider (4); a No. 1 motor (6) is fixedly mounted on one side of the adjustment seat (5); a cooling seat (30) is fixedly mounted on the bottom end of the adjustment seat (5); a No. 3 motor (31) is fixedly mounted on one side of the cooling seat (30); and limit seats (7) are fixedly mounted on both sides of the cooling seat (30); sliding holes are provided in the two limit seats (7); and protrusions are fixedly mounted in the two sliding holes; An adjustment component, disposed on the adjustment seat (5) and used for adjusting the welding component; An air blowing assembly, arranged on the cooling seat (30), and used for cooling the welding parts; A firmness detection component, arranged on the cooling seat (30), and used for performing a knocking test on the welding position; A support (8) is fixedly mounted on the top of the processing table (1), a polishing box (9) is fixedly mounted on the support (8), a first electric push rod (10) is fixedly mounted on an inner wall of one side of the polishing box (9), a horizontal groove (11) is provided in the polishing box (9), an L-shaped frame (12) is slidably connected in the horizontal groove (11), the L-shaped frame (12) is fixedly connected to one end of the first electric push rod (10), a support plate (13) is fixedly connected to one end of the L-shaped frame (12), and a second motor (14) is fixedly mounted on the rear side of the support plate (13); A polishing assembly, arranged on the support plate (13), and used for polishing the welding position; A dust collection component, arranged on the support plate (13), and used for collecting debris generated by polishing; The processing table (1) is provided with a groove (15), a second electric push rod (16) is fixedly provided on an inner wall of one side of the groove (15), one end of the second electric push rod (16) is fixedly connected to a fixing bracket (17), the fixing bracket (17) is slidably connected to the groove (15), a tube body fixing seat (18) is fixedly provided on the fixing bracket (17), and a plurality of first fixing screws (19) are provided on the tube body fixing seat (18); A flange fixing seat (20) is fixedly provided on the front side of the lifting seat (2), and a plurality of second fixing screws (21) are provided on the flange fixing seat (20); The adjustment assembly comprises a horizontal screw rod (22) fixedly connected to the output shaft of the first motor (6), screw sleeves (23) are threadedly connected to both ends of the horizontal screw rod (22), movable plates (24) are fixedly connected to the two screw sleeves (23), and electric welding blocks (25) are fixedly provided on one side of the bottom of the two movable plates (24); The horizontal screw rod (22) is fixedly connected to two first bevel gears (26); the bottom of the adjustment seat (5) is rotatably mounted with two vertical screw rods (27); the top ends of the two vertical screw rods (27) are fixedly connected to second bevel gears (28); the two second bevel gears (28) are respectively meshed with the two first bevel gears (26); the bottoms of the two vertical screw rods (27) are threadedly connected to threaded barrels (29); arc grooves are provided on the outer walls of the two threaded barrels (29); the two arc grooves are slidably connected to the two protrusions; the bottom ends of the two threaded barrels (29) are fixedly connected to blow hoods (47); The blowing assembly comprises a partition (32) fixedly mounted in the cooling seat (30); a driving rod (33) is rotatably connected in the cooling seat (30); the driving rod (33) is fixedly connected to the output shaft of the third motor (31); a worm (42) is fixedly connected to the driving rod (33); a blowing rotating rod (43) is rotatably connected in the cooling seat (30); a worm gear (44) is fixedly connected to the blowing rotating rod (43); the worm gear (44) is meshed with the worm gear (42); a blowing fan blade (45) is fixedly connected to the blowing rotating rod (43); two air ducts (46) are connected to the cooling seat (30); one end of the two air ducts (46) is respectively connected to two blowing covers (47); The firmness detection assembly comprises two synchronous rods (34) rotatably connected to the inner walls of both sides of the cooling seat (30), synchronous wheels (35) are fixedly connected to both ends of the driving rod (33) and the two synchronous rods (34), two synchronous belts (36) are transmission-connected between the four synchronous wheels (35), one end of the two synchronous rods (34) is fixedly connected to a cam (40), the bottom of the cooling seat (30) is slidably connected to a detection column (41), the bottom of the partition (32) is fixedly connected to two telescopic rods (37), the two telescopic rods (37) are sleeved with a return spring (38), the bottom ends of the two telescopic rods (37) are fixedly connected to a center plate (39), and the center plate (39) is fixedly connected to the top of the detection column (41).

2. The device for rapid welding of a quartz tube and a quartz flange according to claim 1, characterized in that: The polishing assembly comprises a rotating rod (48) fixedly connected to the output shaft of the second motor (14); a pinion gear (49) is fixedly connected to one end of the rotating rod (48) on a horizontal plane; an annular groove is provided on the support plate (13); two limit rods (50) are slidably connected in the annular groove; one end of the two limit rods (50) is fixedly connected to a gear ring (51); the gear ring (51) is meshed with the pinion gear (49); and a plurality of polishing sheets (52) are provided on the inner wall of the gear ring (51).

3. The device for rapid welding of a quartz tube and a quartz flange according to claim 2, characterized in that: The dust collecting assembly comprises a dust collecting cylinder (53) fixedly mounted on the support plate (13), a ventilation plate (54) being provided in the dust collecting cylinder (53), a dust collecting fan blade (55) being fixedly connected to the rotating rod (48), and the dust collecting fan blade (55) being located in the dust collecting cylinder (53).

4. The device for rapid welding of a quartz tube and a quartz flange according to claim 3, characterized in that: A dust collecting hood (57) is provided on the front side of the support plate (13); a dust collecting pipe (56) is connected between the dust collecting hood (57) and the dust collecting cylinder (53); a collecting box (58) is fixedly provided on the support plate (13); the collecting box (58) is connected to the dust collecting cylinder (53); and a controller (59) is provided on the processing table (1).

Citation Information

Patent Citations

  • Quartz tube and quartz flange rapid welding device

    CN220283914U

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