A material lifting device for house construction
By introducing spiral roller limiting, automatic lubrication, and pickling mechanisms into the material lifting equipment for building construction, the problems of oxidation and corrosion of steel wire ropes in outdoor environments have been solved, extending the service life of the equipment and improving safety and reliability.
Patent Information
- Application Number
- CN202411239396.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-09-05
AI Technical Summary
Steel wire ropes exposed to outdoor environments for extended periods are susceptible to oxidation and corrosion, which reduces their tensile strength, impacts safety and service life, and poses a risk of breakage.
A material lifting device for building construction was designed, comprising a spiral roller limiting mechanism, an automatic lubrication mechanism, and an acid washing mechanism. The device guides a safety rope via the spiral roller, automatically applies lubricant, and uses a dilute acid solution to remove rust and impurities, preventing corrosion.
It extends the service life of the safety rope and take-up roller, reduces maintenance costs, improves the durability and safety of the equipment, and reduces the risk of failure due to friction and corrosion.
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Figure CN118992891B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building engineering, and particularly relates to a material lifting device for house building. BACKGROUND
[0002] In the house building industry, material transportation is one of the key links in the construction process. Especially in high-rise building construction, the transportation demand of non-blocky powdery and granular materials such as sand, cement and bricks is particularly urgent, especially in the construction process of high-rise buildings, a large amount of building materials such as sand, cement, steel bars and prefabricated boards need to be transported to different floors. The traditional material transportation method often relies on manual carrying or the use of simple hoisting equipment, but these methods have problems such as low efficiency, great safety hazards and high cost, so it is necessary to use stable building frames to lift the materials.
[0003] At present, the building frame used in transportation usually has a steel wire rope between the building frame and the transportation frame containing materials, which forms a safety protection for the transportation frame, so that when the transportation frame or the lifting equipment of the transportation frame is damaged or broken, the steel wire rope can protect the transportation frame, thereby avoiding accidents (such as rope breakage, loose fixing point, etc.) during transportation. As a safety rope, the steel wire rope can quickly play a role to prevent building materials and transportation equipment from falling and protect the safety of on-site personnel. However, the outer surface of the steel wire rope is easily attacked by moisture, oxygen and various corrosive substances in the air for a long time, which causes the oxidation and rusting process. This oxidation not only gradually weakens the tensile strength of the steel wire rope, but also may increase the surface roughness, thereby affecting the effective connection and sliding performance with the hoisting equipment. If effective rust prevention and maintenance measures are not taken in time, the service life of the steel wire rope will be greatly shortened, and even may break at a critical moment, causing serious safety accidents. SUMMARY
[0004] The purpose of the present application is to provide a material lifting device for house building to solve the problem that the steel wire rope is easily attacked by the external environment for a long time, thereby causing surface oxidation and damage.
[0005] In order to achieve the above object, the application provides the following technical scheme: a housing construction material lifting device, comprising a fixed base, a ladder frame, and a material rack, the ladder frame is fixedly installed at the top end of the fixed base, the material rack is slidingly installed on one side of the ladder frame, a lifting mechanism is arranged between the material rack and the ladder frame, a safety rope is arranged in the ladder frame, a limiting mechanism with a spiral roller is arranged at the top end of the safety rope, a lubricating mechanism is arranged in the limiting mechanism, the lifting mechanism comprises a lifting motor, a third gear is fixedly installed on the output shaft of the lifting motor, a rack is fixedly installed on the outer surface of the ladder frame, the rack and the third gear are engaged, the safety rope is slidingly installed on the outer surface of the collecting roller, the inner bottom wall of the ladder frame is fixedly installed with a support seat, the collecting roller is rotatably installed at the top end of the support seat, the safety rope is fixedly installed between the collecting roller and the material rack, the limiting mechanism comprises a spiral roller, the spiral roller is rotatably installed at the top end of the support seat, the safety rope is slidingly arranged between the two spiral rollers, and the spiral roller is used for guiding the safety rope, a first gear and a second gear are fixedly installed at one end of the two spiral rollers, respectively, the first gear and the second gear are engaged, a belt is drivingly installed between the output shaft of the driving motor and one end of one of the two spiral rollers, the lubricating mechanism comprises lubricating oil stored in the spiral roller, a plurality of oil immersion holes are formed in the groove surface of the spiral roller close to the safety rope, a partition plate is arranged in the spiral roller, the inner part of the spiral roller is divided into two layers by the partition plate, a piston is arranged in one of the two layers, and an electric push rod is arranged between the piston and the spiral roller.
[0006] As a preferred technical scheme of the application, the top end of the ladder frame is provided with two fixed pulleys, and the safety rope slides on the inner roller surface of the fixed pulley, the safety rope is composed of a plurality of groups of steel wire ropes twisted and wound to form a thick steel wire rope, and one end of the safety rope close to the collecting roller is wound on the outer surface of the collecting roller.
[0007] As a preferred technical scheme of the application, the top end of the support seat is fixedly installed with two collecting boxes, the two spiral rollers are rotatably installed in the collecting boxes, respectively, the collecting box is provided with cleaning cotton close to the outer surface groove of the spiral roller, and the cleaning cotton slides on the outer surface groove of the spiral roller, the support seat is communicated with an oil inlet pipe close to the spiral roller, and the oil inlet pipe is communicated with the spiral roller.
[0008] As a preferred technical scheme of the application, the top end of the ladder frame is provided with an acid treatment mechanism, the acid treatment mechanism comprises a sealed box, the sealed box is fixedly installed in the ladder frame, a fixed pulley two is arranged in the sealed box and soaked in a dilute acid solution, the safety rope slides on the inner roller surface of the fixed pulley two, a sedimentation tank is arranged at the bottom end of the sealed box, a trapezoidal through groove is arranged between the sedimentation tank and the sealed box, and an ion exchange resin material is arranged in the sedimentation tank.
[0009] As a preferred technical scheme of the present application, the sealing box is provided with two symmetrical pressing plates near the inner wall of the safety rope, one of the pressing plates is fixedly installed with a spring between the inner wall of the sealing box, the pressing plate is in a circular arc shape, and the surfaces of the two pressing plates close to each other are provided with water-absorbing cotton.
[0010] Compared with the prior art, the present application has the following advantages:
[0011] 1、The present application sets up spiral roller, when the material rack transports building materials, the safety rope can protect the material rack, avoid the material rack from falling off and causing danger, and when the safety rope is installed and used, the spiral groove on the surface of the spiral roller can limit the safety rope, which not only makes the safety rope neatly arranged and wound on the outer surface of the take-up roller, but also optimizes the take-up process, reduces the time and manpower required for manual arrangement of the safety rope, and this design reduces the friction between the safety rope and the take-up roller, prolongs the service life of the safety rope and the take-up roller, and reduces the maintenance cost.
[0012] 2、The present application adds automatic lubrication, the piston inside the spiral roller pressurizes, so that the lubricating oil can continuously smear lubricant on the surface of the safety rope and the take-up roller, ensuring that the safety rope and the take-up roller always maintain a uniform lubricating film, which greatly reduces the direct friction between them and reduces the heat and wear caused by friction, thereby significantly prolonging the service life of the safety rope and the take-up roller, which not only reduces the maintenance cost of the equipment, but also improves the durability and reliability of the entire lifting equipment, and the smooth and unobstructed safety rope winding and unwinding process reduces the risk of safety rope jamming, breaking and other risks caused by improper operation or equipment failure, which not only ensures the stable transportation of the material rack, but also further improves the safety of the entire lifting operation process.
[0013] 3、The present application sets up pickling mechanism, when the safety rope is used, the pickling mechanism can effectively remove rust, oil stains and other impurities on the surface of the safety rope, prevent these pollutants from eroding the safety rope fibers, reduce the risk of strength reduction and breakage caused by corrosion, which not only prolongs the service life of the safety rope, but also ensures the safety and reliability in high-strength use environment, and the clean safety rope surface is conducive to the uniform smearing of lubricant, further improving the efficiency and smoothness of winding and unwinding. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a schematic diagram of the ladder frame structure of the present application;
[0015] Figure 2 It is a schematic diagram of the side view structure of the ladder frame of the present application;
[0016] Figure 3 The application provides a housing construction material lifting device Figure 2 Amplification structure schematic diagram of A in the application
[0017] Figure 4 Support seat structure schematic diagram of the application
[0018] Figure 5 Spiral roller structure schematic diagram of the application
[0019] Figure 6 Cleaning cotton structure schematic diagram of the application
[0020] Figure 7 Spiral roller internal structure schematic diagram of the application
[0021] Figure 8 Fixed pulley one structure schematic diagram of the application
[0022] Figure 9 Fixed pulley two structure schematic diagram of the application
[0023] In the figure: 1, fixed base; 2, ladder stand; 3, material rack; 4, protection mechanism; 41, support seat; 42, driving motor; 43, take-up roller; 44, safety rope; 45, fixed pulley one; 46, acid treatment mechanism; 461, sealed box; 462, sedimentation tank; 463, through slot; 464, pressing plate; 465, spring; 466, fixed pulley two; 5, limiting mechanism; 51, belt; 52, first gear; 53, second gear; 54, spiral roller; 55, lubricating mechanism; 551, oil inlet pipe; 552, collection box; 553, cleaning cotton; 554, oil immersion hole; 555, partition; 556, piston; 557, electric push rod; 6, lifting mechanism; 61, lifting motor; 62, third gear; 63, rack. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.
[0025] Please refer to Figures 1-9 The application provides a housing construction material lifting device
[0026] Embodiment one
[0027] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 andFigure 5 The utility model provides a kind of housing construction material lifting equipment, including fixed base 1, ladder frame 2, material rack 3, ladder frame 2 is fixedly installed at the top of fixed base 1, material rack 3 is slidably installed in one side of ladder frame 2, lifting mechanism 6 is arranged between material rack 3 and ladder frame 2, lifting mechanism 6 includes lifting motor 61, the output shaft of lifting motor 61 is fixedly installed with third gear 62, the outer surface of ladder frame 2 is fixedly installed with rack 63, rack 63 and third gear 62 are engaged, by the synchronous lifting mechanism 6 of the two sides, material rack 3 can be driven to transport, the inside of ladder frame 2 is provided with the protection mechanism 4 with safety rope 44, protection mechanism 4 includes take-up roller 43, the inner bottom wall of ladder frame 2 is fixedly installed support seat 41, take-up roller 43 is rotatably installed at the top of support seat 41, safety rope 44 is fixedly installed between take-up roller 43 and material rack 3, the top of ladder frame 2 is provided with two fixed pulley one 45, and safety rope 44 is slid on the inner roller surface of fixed pulley one 45, in the process of material transport, sudden acceleration, deceleration or jolt etc. may be encountered, fixed pulley one 45 can buffer these impacts to a certain extent, reduce the damage to safety rope 44, safety rope 44 is thick steel wire rope that a plurality of steel wire rope twists and winds combination, and the end of safety rope 44 close to take-up roller 43 is wound on the outer surface of take-up roller 43.
[0028] Please refer to Figure 4 And Figure 5 The top of protection mechanism 4 is provided with limiting mechanism 5 with spiral roller 54, limiting mechanism 5 includes spiral roller 54, spiral roller 54 is formed by spiral groove extension, spiral roller 54 is rotatably installed at the top of support seat 41, safety rope 44 is slid through between two spiral rollers 54, spiral groove is used for guiding safety rope 44, one end of two spiral rollers 54 is fixedly installed with first gear 52 and second gear 53 respectively, first gear 52 and second gear 53 are engaged, and transmission is installed with belt 51 between the output shaft of driving motor 42 and one end of one of two spiral rollers 54, when lifting motor 61 is used, simultaneously start driving motor 42, make safety rope 44 operate by driving motor 42, to realize the protection of material rack 3, safety rope 44 can avoid material rack 3 loose and fall off and cause danger.
[0029] Example two:
[0030] On the basis of example one, please refer to Figure 4 、 Figure 5 、 Figure 6 And Figure 7The inside of the limiting mechanism 5 is provided with a lubricating mechanism 55, the lubricating mechanism 55 comprises lubricating oil stored in the inside of the spiral roller 54, a plurality of oil immersion holes 554 are opened in the groove surface close to the safety rope 44 of the spiral roller 54, the inside of the spiral roller 54 is provided with a partition plate 555, the inside of the spiral roller 54 is divided into two layers by the partition plate 555, and the inside of one of the two layers is provided with a piston 556, and the piston 556 and the spiral roller 54 are provided with an electric push rod 557, the lubricating oil stored in the inside of the spiral roller 54 is pressurized by the piston 556, at this time, the lubricating oil will slowly flow out through the oil immersion hole 554 on the outer surface of the spiral roller 54, cooperate with the movement of the safety rope 44, so that the lubricating oil can continuously smear the lubricant on the surface of the safety rope 44 and the take-up roller 43, ensure that the safety rope 44 and the take-up roller 43 always keep a layer of uniform lubricating film, which greatly reduces the direct friction between the two, reduces the heat and wear caused by friction, thereby significantly prolonging the service life of the safety rope 44 and the take-up roller 43, the top end of the support base 41 is fixedly installed with two collecting boxes 552, the two spiral rollers 54 are rotatably installed in the inside of the collecting box 552 respectively, the excess lubricating oil is discharged and collected through the collecting box 552, to avoid pollution of the environment, the collecting box 552 is provided with cleaning cotton 553 close to the outer surface groove of the spiral roller 54, and the cleaning cotton 553 slides on the outer surface groove of the spiral roller 54, the spiral groove on the surface of the spiral roller 54 can be cleaned through the cleaning cotton 553, to avoid the spiral groove from adhering dust, thereby causing damage to the safety rope 44, the support base 41 is provided with an oil inlet pipe 551 close to the side of the spiral roller 54, and the oil inlet pipe 551 communicates with the spiral roller 54.
[0031] Example three:
[0032] On the basis of example one, please refer to Figure 1 、 Figure 2 、 Figure 8 and Figure 9The top end of the ladder frame 2 is provided with an acid treatment mechanism 46, the acid treatment mechanism 46 comprises a sealed box 461, the sealed box 461 is fixedly installed in the inside of the ladder frame 2, the inside of the sealed box 461 is provided with a fixed pulley two 466 and is soaked with a dilute acid solution, the safety rope 44 slides on the inner roller surface of the fixed pulley two 466, the dilute acid solution can effectively remove rust, oil stains and other impurities on the surface of the safety rope 44, prevent these pollutants from corroding the safety rope 44 fiber, reduce the risk of strength reduction and fracture caused by corrosion, the bottom end of the sealed box 461 is provided with a sediment tank 462, the sediment tank 462 and the sealed box 461 are provided with a trapezoidal through groove 463, and the inside of the sediment tank 462 is provided with ion exchange resin material, the ion exchange resin is a polymer resin, the polymer resin can selectively adsorb metal ions in the solution, including iron ions, so that rust can be precipitated, preventing rust from damaging the safety rope 44 surface again, the inner wall of the sealed box 461 close to the safety rope 44 is provided with two symmetrical pressing plates 464, one of the pressing plates 464 and the inner wall of the sealed box 461 are fixedly installed with a spring 465, the pressing plate 464 is arc-shaped, and the surfaces of the two pressing plates 464 close to each other are provided with water-absorbing cotton, the safety rope 44 after pickling can be cleaned by the pressing plates 464 arranged on both sides of the fixed pulley two 466, preventing too much acid solution from remaining and damaging the safety rope 44.
[0033] The working principle of the building material lifting equipment is as follows:
[0034] In use, when the ladder frame 2 transports building materials, first, the lifting motor 61 is started, the lifting motor 61 drives the third gear 62 to rotate, the third gear 62 moves along the rack 63 on one side of the ladder frame 2, at this time, the whole material rack 3 can be driven to move and transport building materials, and at the same time, the driving motor 42 is started synchronously when the lifting motor 61 is used, the safety rope 44 is operated by the driving motor 42, so as to realize the protection of the material rack 3, and the safety rope 44 can prevent the material rack 3 from loosening and falling off, thereby avoiding danger.
[0035] Further, when the safety rope 44 is installed and used, the spiral groove arranged on the surface of the spiral roller 54 can limit the safety rope 44, so that the safety rope 44 can be arranged and wound on the outer surface of the take-up roller 43 in an orderly manner, the take-up process is optimized, the time and labor required for manually arranging the safety rope 44 are reduced, the electric push rod 557 is started, the electric push rod 557 can drive the piston 556 to move, the lubricating oil stored in the spiral roller 54 is pressurized by the piston 556, at this time, the lubricating oil slowly flows out through the oil immersion hole 554 on the outer surface of the spiral roller 54, and the lubricating oil can be continuously applied to the surface of the safety rope 44 and the take-up roller 43, so that a uniform lubricating film is formed between the safety rope 44 and the take-up roller 43, the direct friction between the two is greatly reduced, the heat and wear caused by friction are reduced, and the service life of the safety rope 44 and the take-up roller 43 is significantly prolonged. The design reduces the friction between the safety rope 44 and the take-up roller 43, prolongs the service life of the safety rope 44 and the take-up roller 43, reduces the maintenance cost, improves the durability and reliability of the entire lifting equipment, and reduces the risk of safety rope 44 jamming, breaking and other risks caused by improper operation or equipment failure. This not only ensures the stable transportation of the material rack 3, but also further improves the safety of the entire lifting operation process.
[0036] Further, when the safety rope 44 is used, the safety rope 44 moves through the fixed pulley one 45 and the fixed pulley two 466. During the material transportation process, sudden acceleration, deceleration or jolt may occur. The fixed pulley two 466 can buffer these impacts to a certain extent and reduce damage to the safety rope 44. By immersing the safety rope 44 on the surface of the fixed pulley two 466 in the dilute acid solution in the sealed box 461, the dilute acid solution can effectively remove rust, oil stains and other impurities on the surface of the safety rope 44, prevent these pollutants from eroding the fibers of the safety rope 44, reduce the risk of strength reduction and breakage caused by corrosion, and prolong the service life of the safety rope 44. This not only prolongs the service life of the safety rope 44, but also ensures the safety and reliability in high-strength use environment. A clean safety rope 44 surface is conducive to uniform application of lubricant, further improving the efficiency and smoothness of the take-up process.
[0037] The above is only a specific embodiment of the present application, but the technical features of the present application are not limited to this. Any simple change, equivalent replacement or modification made on the basis of the present application to solve the same technical problem and achieve the same technical effect is covered by the protection scope of the present application.
Claims
1. A material lifting device for building construction, comprising a fixed base, a ladder frame, and a material rack, characterized in that: The ladder frame is fixedly installed on the top of the fixed base, the material rack is slidably installed on one side of the ladder frame, a lifting mechanism is provided between the material rack and the ladder frame, a protective mechanism with a safety rope is provided inside the ladder frame, a limiting mechanism with a spiral roller is provided at the top of the protective mechanism, and a lubrication mechanism is provided inside the limiting mechanism. The lifting mechanism includes a lifting motor, the output shaft of which is fixedly mounted with a third gear, and the outer surface of the ladder frame is fixedly mounted with a rack, which meshes with the third gear. The protective mechanism includes a take-up roller, a support base is fixedly installed on the inner bottom wall of the ladder, the take-up roller is rotatably installed on the top of the support base, and a safety rope is fixedly installed between the take-up roller and the material rack. The limiting mechanism includes a spiral roller, which is rotatably mounted on the top of the support base. The safety rope slides through the two spiral rollers and is used to guide the safety rope. A first gear and a second gear are fixedly mounted on one end of the two spiral rollers respectively. The first gear and the second gear mesh. A belt is installed between one end of one of the two spiral rollers and the output shaft of the drive motor. The lubrication mechanism includes lubricating oil stored inside the spiral roller. The spiral roller has multiple oil-immersing holes on the groove surface near the safety rope. The spiral roller has a partition inside, which divides the interior of the spiral roller into two layers. A piston is installed inside one of the layers. An electric push rod is installed between the piston and the spiral roller. Two collection boxes are fixedly installed at the top of the support base. The two spiral rollers are rotatably installed inside the collection boxes. Cleaning cotton is provided in the groove on the outer surface of the spiral rollers of the collection boxes, and the cleaning cotton slides in the groove on the outer surface of the spiral rollers. An oil inlet pipe is connected to the side of the support base near the spiral rollers, and the oil inlet pipe is connected to the spiral rollers. The top of the ladder frame is equipped with an acid treatment mechanism, which includes a sealed box. The sealed box is fixedly installed inside the ladder frame. The sealed box has a second fixed pulley and is soaked in a dilute acid solution. The safety rope slides on the inner roller surface of the second fixed pulley. The bottom of the sealed box is equipped with a sedimentation box. A trapezoidal through groove is provided between the sedimentation box and the sealed box. The sedimentation box is filled with ion exchange resin material.
2. The building material lifting device according to claim 1, characterized in that, The top of the ladder is equipped with two fixed pulleys, and the safety rope slides on the inner roller surface of the fixed pulleys. The safety rope is a thick steel wire rope composed of multiple sets of twisted and wound steel wire ropes, and the end of the safety rope near the take-up roller is wrapped around the outer surface of the take-up roller.
3. The building material lifting device according to claim 1, characterized in that, The inner wall of the sealed box near the safety rope is provided with two symmetrically arranged pressure plates. One of the pressure plates is fixedly installed with a spring between it and the inner wall of the sealed box. The pressure plate is arc-shaped, and the surfaces of the two pressure plates that are close to each other are provided with absorbent cotton.
Citation Information
Patent Citations
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