A splicing device for PE sheet processing
By using the pretreatment components of the roller conveyor and sponge sleeve to clean the dirt on the surface of the board in the PE plate processing device, the problem of poor splicing effect caused by unpretreated sheet surface is solved, and the welding strength and splicing efficiency are improved.
Patent Information
- Application Number
- CN202411498994.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-10-25
AI Technical Summary
During the processing of PE sheets, the surface of the sheet is not pretreated, resulting in poor splicing effect and insufficient welding strength, which affects the working efficiency of the splicing device.
A pretreatment assembly including a roller conveying device and a sponge sleeve is designed to clean the dirt on the surface of the plate by extrusion of the roller conveying device and the sponge sleeve, and further improve the cleaning efficiency through the cooperation of the air pump and the drainage pipe.
The surface of the board is cleaned and flattened, the welding strength and splicing efficiency are improved, and the problem of poor splicing effect is solved.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of splicing devices, in particular to a splicing device for processing PE plates. Background Art
[0002] PE sheets are sheets made of plastic. Plastic is a synthetic polymer compound that can change its shape and style freely. With the continuous development of society, the application of plastic sheets is increasing, so there are more and more plastic sheet splicing equipment. However, some plastic sheet splicing equipment may have some defects when used. Therefore, in the process of PE sheet processing and production, when the required sheet size is larger than the size of a single PE sheet, the required specific size can be achieved by splicing sheets. By splicing small pieces of PE sheets, material waste can be reduced and each piece of material can be fully utilized.
[0003] Currently, in the process of PE sheet processing, when two sheets need to be spliced, a splicing device is required to connect them. Since most of the existing PE sheets are directly connected by the splicing device, before splicing, the sheets are simply laid on the workbench without cleaning their surfaces, resulting in dust and other dirt on the surface of the PE sheets. The dirt interferes with the contact between the sheets, isolates the contact surface of the PE sheets, and causes poor bonding in the welding area, thereby reducing the overall welding strength, resulting in insufficient welding strength, resulting in loose splicing, and further reducing the working efficiency of the PE sheet processing splicing device.
[0004] Therefore, we propose a splicing device for PE sheet processing to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a splicing device for PE sheet processing, so as to solve the problem raised in the above background technology that when splicing PE sheets using a sheet splicing device, the splicing effect is poor due to the lack of pretreatment on the sheet surface.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a splicing device for processing PE sheets, comprising a bottom plate, a flip assembly is arranged near the center of the top of the bottom plate, a splicing assembly is arranged near the edge of one side of the top of the bottom plate, two pretreatment assemblies are arranged on the top of the bottom plate, and the two pretreatment assemblies each include a roller conveying device, four fixing frames are fixed on the top of the bottom plate, and connecting plates are fixedly installed on the outer surfaces of the four fixing frames, and each adjacent two of the four connecting plates form a group, and two limiting shafts are movably embedded between the outer surfaces of each group of the connecting plates, and each adjacent two limiting shafts are fixedly installed on the outer surfaces of the four connecting plates. The limiting axes are a group, and a conveyor belt is rotatably sleeved between the outer surfaces of each group of the limiting axes, and a sponge sleeve is set on the outer surface of each of the conveyor belts, wherein the tops of the two fixed frames are fixed with support frames, one ends of the two support frames are fixed with hollow columns, and the bottoms of the two hollow columns are provided with multiple air outlet pipes, and the tops of the other two fixed frames are fixedly installed with collecting boxes, the tops of the two collecting boxes are fixed with mounting plates, and air pumps are set on the outer surfaces of one side of the two mounting plates, the output ends of the two air pumps are fixedly connected with drainage pipes, and the input ends of the two air pumps are fixedly connected with air inlet pipes.
[0007] Preferably, the bottoms of the two roller conveying devices are fixedly connected to the top of the base plate, and the bottoms of the four fixing frames are fixedly connected to the top of the base plate, wherein the outer surfaces of the two connecting plates are fixedly installed with connecting blocks, and the outer surfaces of the two connecting blocks are provided with driving motors, and the output ends of the two driving motors are respectively fixedly connected to one end of two of the limiting shafts, and the outer surfaces of the other sides of the two mounting plates are respectively fixedly connected to one end of the two hollow columns, and the bottom ends of the two drainage pipes respectively penetrate into the interiors of the two collecting boxes, and the bottom ends of the two air intake pipes respectively penetrate into the interiors of the two hollow columns.
[0008] Preferably, the flipping assembly includes a connecting frame, the bottom of the connecting frame is fixedly connected to the top of the base plate, an auxiliary block is fixed to the outer surface of one side of the connecting frame, a first forward and reverse motor is arranged on the top of the auxiliary block, and connecting shafts are movably embedded in the relative inner walls of the connecting frame, and one end of one of the connecting shafts is fixedly connected to the output shaft of the first forward and reverse motor.
[0009] Preferably, a positioning frame is fixedly installed between one ends of the two connecting shafts, a positioning groove is opened on the outer surface of one side of the positioning frame, and a plurality of support rods are movably embedded in the relative inner walls of the positioning frame, and each two opposite support rods form a group, and an eccentric shaft is fixedly installed between one ends of each group of support rods, and the plurality of support rods are divided into two groups, and a first gear is fixed to one end of one group of support rods.
[0010] Preferably, the outer surfaces of multiple first gears are meshed and connected with the second gears, the outer surfaces of multiple second gears are fixed with positioning shafts, the outer surfaces of multiple positioning shafts are rotatably connected with the inside of the positioning frame, a second forward and reverse motor is arranged on the outer surface of the other side of the positioning frame, a rotating rod is fixed to the output shaft of the second forward and reverse motor, a driving gear is fixedly installed on one end of the rotating rod, and the outer surface of the driving gear is meshed and connected with the outer surface of one of the first gears.
[0011] Preferably, the splicing assembly includes a mounting seat, the bottom of the mounting seat is fixedly connected to the top of the base plate, the top of the mounting seat is provided with a mounting groove, a stepper motor is arranged on the inner bottom surface of the mounting groove, and the output shaft of the stepper motor is fixedly connected to an auxiliary shaft.
[0012] Preferably, a turntable is fixed to the top of the auxiliary shaft, two positioning rods are fixed near the center of the top of the turntable, a rubber strip is arranged inside the turntable, rectangular grooves are provided on the outer surfaces of the two positioning rods, multi-stage electric telescopic rods are provided on the inner walls of the two rectangular grooves, a movable frame is fixed to one end of the two multi-stage electric telescopic rods, and the outer surfaces of the two movable frames are respectively slidably connected to the inner walls of the two rectangular grooves.
[0013] Preferably, a welding gun is arranged between the outer surfaces of the two movable frames, and supporting frames are arranged on the top of the turntable near the two side edges, the bottoms of the two supporting frames are fixedly connected to the top of the turntable, and servo motors are fixedly installed on the outer surfaces of the two supporting frames near the top by screws.
[0014] Preferably, the output shafts of the two servo motors are fixed with screw rods, the inner top surfaces of the two carriers are provided with limiting grooves, the two ends of the two screw rods are movable and penetrate to the opposite outsides of the two carriers, and the insides of the two limiting grooves are slidably connected with sliders.
[0015] Preferably, the interiors of the two sliders are respectively threadedly connected to the outer surfaces of the two screw rods, a cylinder is arranged at the bottom of the two sliders, a pressing plate is fixedly installed at the bottom ends of the two cylinders, and a protective pad is arranged at the bottom of the two pressing plates.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. When two PE sheets need to be spliced, one of the PE sheets is first inserted into a position away from the splicing assembly so that the sheet is located between the roller conveyor and the sponge sleeve. The surface of the sheet is cleaned and flattened by squeezing the sponge sleeve and the roller conveyor. The cleaning efficiency of the sponge sleeve for dirt on the surface of the PE sheet is further improved by cleaning the sponge sleeve, thereby solving the problem in the prior art that when a sheet splicing device is used to splice PE sheets, the sheet surface is not pre-treated, which easily leads to poor splicing effect.
[0018] 2. In order to achieve double-sided cleaning of PE sheets, when the PE sheets are moved to the inside of the positioning frame, the PE sheets are squeezed and fixed through the rotation of multiple eccentric shafts, and then turned over, and then the sheets are transported to the top of the roller conveyor device close to the splicing assembly position, thereby achieving double-sided cleaning of the sheets, further improving the cleanliness of the sheet surface, and improving the subsequent welding strength of the PE sheets.
[0019] 3. After both sides of the PE sheet are cleaned and flattened, the two sheets are moved to the two corresponding rectangular grooves respectively, and the two sheets are pressed and moved by two pressing plates to move the two sheets to the opposite outer surfaces of the rubber strip, and the two sheets are spliced by a welding gun. By automatically positioning and pressing the two PE sheets, manual intervention is reduced, and the working efficiency of the PE sheet splicing device is further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front perspective view of a splicing device for processing PE sheets of the present invention;
[0021] Figure 2 It is a partial three-dimensional diagram of a pre-treatment component of a splicing device for processing PE sheets of the present invention;
[0022] Figure 3 This is a perspective view of the structure of the connecting plate portion of a splicing device for processing PE sheets of the present invention;
[0023] Figure 4 This is a three-dimensional diagram of the hollow column portion of a splicing device for processing PE sheets of the present invention;
[0024] Figure 5 This is a three-dimensional view of the connecting frame portion of a splicing device for processing PE sheets of the present invention;
[0025] Figure 6 This is a three-dimensional diagram of the first gear portion of a splicing device for processing PE sheets of the present invention;
[0026] Figure 7 A partial three-dimensional diagram of a positioning frame of a splicing device for processing PE sheets of the present invention;
[0027] Figure 8 This is a three-dimensional diagram of the eccentric shaft portion of a splicing device for processing PE sheets of the present invention;
[0028] Fig. 9 It is a partial three-dimensional diagram of a splicing assembly of a splicing device for processing PE sheets of the present invention;
[0029] Fig.10 This is a partially cutaway stereoscopic view of a mounting base of a splicing device for processing PE sheets of the present invention;
[0030] Fig.11 This is a three-dimensional view of the support frame portion of a splicing device for PE sheet processing according to the present invention.
[0031] In the figure:
[0032] 1. Bottom plate; 2. Pretreatment component; 201. Roller conveyor; 202. Fixing frame; 203. Connecting plate; 204. Limiting shaft; 205. Conveyor belt; 206. Sponge cover; 207. Connecting block; 208. Driving motor; 209. Support frame; 210. Hollow column; 211. Air outlet pipe; 212. Collecting box; 213. Mounting plate; 214. Air pump; 215. Drainage pipe; 216. Air inlet pipe; 3. Turnover component; 301. Connecting frame; 302. Auxiliary block; 303. First forward and reverse motor; 304. Connecting shaft; 305. Positioning frame; 306. Positioning groove; 307. Eccentric shaft; 308. Support Support rod; 309, first gear; 310, positioning shaft; 311, second gear; 312, second forward and reverse motor; 313, rotating rod; 314, driving gear; 4, splicing assembly; 401, mounting seat; 402, mounting slot; 403, stepping motor; 404, auxiliary shaft; 405, turntable; 406, positioning rod; 407, rubber strip; 408, rectangular slot; 409, multi-stage electric telescopic rod; 410, moving frame; 411, welding gun; 412, carrying frame; 413, servo motor; 414, limiting slot; 415, screw rod; 416, slider; 417, cylinder; 418, pressing plate; 419, protective pad. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] See also Figure 1-11The present invention provides a technical solution: a splicing device for processing PE sheets, comprising a bottom plate 1, a flip assembly 3 is arranged near the center of the top of the bottom plate 1, a splicing assembly 4 is arranged near the edge of one side of the top of the bottom plate 1, two pretreatment assemblies 2 are arranged on the top of the bottom plate 1, and the two pretreatment assemblies 2 each include a roller conveying device 201, four fixing frames 202 are fixed on the top of the bottom plate 1, and connecting plates 203 are fixedly installed on the outer surfaces of the four fixing frames 202, and each adjacent two of the four connecting plates 203 are one The outer surfaces of each set of connecting plates 203 are movably embedded with two limiting shafts 204, and each adjacent two limiting shafts 204 form a group. A conveyor belt 205 is rotatably sleeved between the outer surfaces of each set of limiting shafts 204, and a sponge sleeve 206 is arranged on the outer surface of each conveyor belt 205. The tops of the two fixing frames 202 are fixed with support frames 209, and one end of the two support frames 209 is fixed with a hollow column 210. The bottoms of the two hollow columns 210 are provided with a plurality of air outlet pipes 211, and the other two fixing frames 202 are fixed with a support frame 209, and a hollow column 210 is fixed with a hollow column 210. The bottoms of the two hollow columns 210 are provided with a plurality of air outlet pipes 211. The top of the fixed frame 202 is fixedly installed with a collection box 212, the top of the two collection boxes 212 is fixedly installed with a mounting plate 213, the outer surface of one side of the two mounting plates 213 is provided with an air pump 214, the output ends of the two air pumps 214 are fixedly connected with a drainage pipe 215, the input ends of the two air pumps 214 are fixedly connected with an air intake pipe 216, the bottoms of the two roller conveyors 201 are fixedly connected to the top of the bottom plate 1, and the bottoms of the four fixed frames 202 are fixedly connected to the top of the bottom plate 1, and two of them are fixedly connected to the bottom plate 1. The outer surface of the connecting plate 203 is fixedly installed with a connecting block 207, and the outer surfaces of the two connecting blocks 207 are provided with a driving motor 208. The output ends of the two driving motors 208 are respectively fixedly connected to one end of two of the limit shafts 204, and the outer surfaces of the other sides of the two mounting plates 213 are respectively fixedly connected to one end of the two hollow columns 210, and the bottom ends of the two drainage pipes 215 respectively penetrate into the interior of the two collecting boxes 212, and the bottom ends of the two air inlet pipes 216 respectively penetrate into the interior of the two hollow columns 210.
[0035] In this embodiment, during the processing of the PE sheet, when two PE sheets need to be spliced, in order to ensure the uniform and tight connection of the sheets, one of the PE sheets is first placed away from the splicing assembly 4, so that the sheet is located between the roller conveyor 201 and the sponge sleeve 206, wherein the roller conveyor 201 is composed of a plurality of rollers arranged side by side, a frame, a driving device and a supporting structure, etc. The roller is mounted on an axis and can rotate freely. The roller is driven to rotate by a motor, and the PE sheet is placed above the roller conveyor 201. The material slides along the direction of the roller conveyor 201. The friction between the roller and the material enables the material to slide smoothly along the roller on the conveying equipment, and then the roller is started. The wheel conveying device 201 and the driving motor 208 make the roller inside the roller conveying device 201 and the sponge cover 206 rotate in the same direction, so that the PE sheet moves forward under the action of friction. At the same time, the sponge cover 206 rubs and wipes the PE sheet, thereby wiping off the dirt retained on the PE sheet. At the same time, the roller conveying device 201 and the sponge cover 206 squeeze the surface of the PE sheet to make it flat and prevent wrinkles. When the sponge cover 206 in contact with the PE sheet rotates to the lower part of the hollow column 210, the air pump 214 is started to drive the air inlet pipe 216 to extract gas into the interior of the hollow column 210, so that the interior of the hollow column 210 is in a negative pressure state, wherein, as Figure 4 As shown, the air inlet pipe 216 is composed of multiple branches, and its purpose is to make the gas entering the hollow column 210 evenly dispersed. When the interior of the hollow column 210 is in a negative pressure state, the external gas is driven to enter the interior of the hollow column 210 along the multiple air outlet pipes 211 under the action of the pressure difference, so that the dirt retained on the surface of the sponge cover 206 is sucked into the interior of the hollow column 210 under the action of the pressure difference, and finally enters the interior of the collection box 212 through the drainage pipe 215 to achieve the cleaning of the sponge cover 206. By cleaning the sponge cover 206, the cleaning efficiency of the dirt on the surface of the PE sheet is further improved. Through the action of the pretreatment component 2, the PE sheet splicing device can automatically clean and flatten the sheet surface before splicing the sheets, thereby improving the work efficiency of sheet splicing, and solving the problem in the prior art that when the sheet splicing device is used to splice PE sheets, the sheet surface is not pretreated, which easily leads to poor splicing effect.
[0036] like Figure 1-Figure 8As shown, the flip assembly 3 includes a connecting frame 301, the bottom of the connecting frame 301 is fixedly connected to the top of the bottom plate 1, an auxiliary block 302 is fixed to the outer surface of one side of the connecting frame 301, and a first forward and reverse motor 303 is arranged on the top of the auxiliary block 302. The relative inner walls of the connecting frame 301 are movably embedded with connecting shafts 304, one end of one connecting shaft 304 is fixedly connected to the output shaft of the first forward and reverse motor 303, and a positioning frame 305 is fixedly installed between one ends of the two connecting shafts 304. A positioning groove 306 is provided on the outer surface of one side of the positioning frame 305, and a plurality of support rods 308 are movably embedded in the relative inner walls of the positioning frame 305, and each two of the plurality of support rods 308 form a group, and each group of support rods 30 An eccentric shaft 307 is fixedly installed between one end of each of the support rods 308, and multiple support rods 308 are divided into two groups, one end of each of the support rods 308 in one group is fixed with a first gear 309, the outer surfaces of the multiple first gears 309 are meshed and connected with second gears 311, the outer surfaces of the multiple second gears 311 are fixed with positioning shafts 310, the outer surfaces of the multiple positioning shafts 310 are connected to the internal rotation of the positioning frame 305, and the outer surface of the other side of the positioning frame 305 is provided with a second forward and reverse motor 312, the output shaft of the second forward and reverse motor 312 is fixed with a rotating rod 313, and one end of the rotating rod 313 is fixedly installed with a driving gear 314, and the outer surface of the driving gear 314 is meshed and connected with the outer surface of one of the first gears 309.
[0037] In this embodiment, in order to further improve the cleaning of the surface of the PE sheet, when the PE sheet is removed from the roller conveyor 201 away from the splicing assembly 4, it enters the interior of the positioning frame 305 along the positioning groove 306 under the rotation of the roller, and then the second forward and reverse motor 312 is started to drive the rotating rod 313 to rotate, thereby driving the driving gear 314 to rotate, so that the first gear 309 rotates, and then drives the multiple second gears 311 to rotate, thereby driving the multiple eccentric shafts 307 to rotate upward, and then the PE sheet is squeezed and fixed. When the sheet is fixed, , start the first forward and reverse motor 303, drive the two connecting shafts 304 to rotate, and then drive the positioning frame 305 to rotate, thereby driving the PE sheet to rotate 170°, so that the PE sheet tilts downward, and then start the second forward and reverse motor 312 again, drive the rotating rod 313 to rotate in the opposite direction, and then drive the multiple first gears 309 to rotate in the opposite direction, so that the multiple eccentric shafts 307 rotate to a position away from the positioning groove 306, so that the sheet slides downward under the action of its own gravity and enters the top of the roller conveyor 201 near the position of the splicing component 4, wherein, as Figure 1As shown, the roller conveyor 201 far away from the splicing component 4 is higher than the roller conveyor 201 close to the splicing component 4. The purpose is to facilitate the transportation of the PE sheet. When the PE sheet moves to the top of the roller conveyor 201 close to the splicing component 4, the drive motor 208, the air pump 214 and the first forward and reverse motor 303 matching the PE sheet are started to clean the other side of the PE sheet. By flipping the PE sheet, double-sided cleaning of the sheet is achieved, which further improves the cleanliness of the sheet surface and improves the subsequent welding strength of the PE sheet.
[0038] like Figure 1 and Figure 9-11 As shown, the splicing component 4 includes a mounting seat 401, the bottom of the mounting seat 401 is fixedly connected to the top of the base plate 1, a mounting groove 402 is provided on the top of the mounting seat 401, a stepper motor 403 is arranged on the inner bottom surface of the mounting groove 402, the output shaft of the stepper motor 403 is fixedly connected to an auxiliary shaft 404, a turntable 405 is fixed to the top of the auxiliary shaft 404, two positioning rods 406 are fixed near the center of the top of the turntable 405, a rubber strip 407 is arranged inside the turntable 405, rectangular grooves 408 are provided on the outer surfaces of the two positioning rods 406, multi-stage electric telescopic rods 409 are provided on the inner walls of the two rectangular grooves 408, a moving frame 410 is fixed to one end of the two multi-stage electric telescopic rods 409, the outer surfaces of the two moving frames 410 are respectively slidably connected to the inner walls of the two rectangular grooves 408, and a welding joint is arranged between the outer surfaces of the two moving frames 410 Gun 411, a carrier frame 412 is arranged at the top of the turntable 405 near the edges on both sides, the bottoms of the two carrier frames 412 are fixedly connected to the top of the turntable 405, the outer surfaces of the two carrier frames 412 are fixedly installed with servo motors 413 near the top by screws, the output shafts of the two servo motors 413 are fixed with screw rods 415, the inner top surfaces of the two carrier frames 412 are provided with limiting grooves 414, the two ends of the two screw rods 415 are respectively movable and penetrate to the opposite outsides of the two carrier frames 412, the insides of the two limiting grooves 414 are slidably connected with sliders 416, the insides of the two sliders 416 are respectively threadedly connected to the outer surfaces of the two screw rods 415, cylinders 417 are arranged at the bottom of the two sliders 416, pressing plates 418 are fixedly installed at the bottoms of the two cylinders 417, and protective pads 419 are arranged at the bottoms of the two pressing plates 418.
[0039] In this embodiment, after both sides of the PE sheet are cleaned and flattened, the stepper motor 403 is started to drive the auxiliary shaft 404 to rotate, thereby driving the turntable 405 to rotate. Fig. 9As shown, two rectangular grooves are provided on the top of the turntable 405, and the purpose is to limit the PE sheet. When one of the rectangular grooves rotates to a position corresponding to the output end of the roller conveyor 201, the PE sheet moves to the top of the rectangular groove under the action of the roller. When the PE sheet is moved, the stepper motor 403 is started again to rotate the other rectangular groove to a position corresponding to the roller conveyor 201, so that the other PE sheet is moved to the inside of the corresponding rectangular groove. When both sheets are moved to the rectangular groove located at the top of the turntable 405, the two cylinders 417 are started respectively to extend them, driving the two pressing plates 418 to move downward, so that the two protective pads 419 press the two sheets respectively, wherein, as shown in FIG. Fig.11 As shown, a plurality of strip-shaped protrusions are provided at the bottom of the protective pad 419, the purpose of which is to increase the friction between it and the plate. At the same time, the rubber strip 407 used for welding is placed inside the turntable 405, and then the two servo motors 413 are started to drive the two screw rods 415 to rotate respectively, thereby driving the two pressing plates 418 to move toward the directions of the two positioning rods 406 respectively, wherein the limiting groove 414 limits the slider 416, and the movement of the pressing plate 418 drives the two PE plates to move toward the center position of the turntable 405 respectively, until the outer surfaces of the two plates move to the opposite outer surfaces of the rubber strip 407 respectively, and then the two multi-stage electric telescopic rods 409 can be started, and the welding gun 411 is started at the same time, wherein the welding gun 41 The high temperature is generated by the electric heating element, and the air is heated and ejected through the nozzle of the welding gun 411. The high-temperature air will rapidly heat the rubber strip 407 and the PE sheet to reach the melting point, so that the rubber strip 407 melts at the joint, and the PE sheet and the rubber strip 407 are fully mixed, and a uniform weld is formed by spot welding. This process ensures that the PE sheet and the rubber strip 407 are in contact and fused, thereby realizing the splicing of the sheets. The two multi-stage electric telescopic rods 409 drive the welding gun 411 to move. When the welding gun 411 moves to the top of the rubber strip 407, the rubber strip 407 can be melted and the two PE sheets can be fixed. By automatically positioning and pressing the two PE sheets, manual intervention is reduced, and the working efficiency of the PE sheet splicing device is further improved.
[0040] The use method and working principle of the device: During the processing of PE sheets, when two PE sheets need to be spliced, in order to ensure that the sheets are evenly and tightly connected, one of the PE sheets is first placed away from the splicing assembly 4 so that the sheet is located between the roller conveyor 201 and the sponge sleeve 206. Then, the roller conveyor 201 and the drive motor 208 are started so that the roller inside the roller conveyor 201 and the sponge sleeve 206 rotate in the same direction, thereby moving the PE sheet forward under the action of friction, and at the same time, the sponge sleeve 206 rubs and wipes the PE sheet, thereby wiping away the dirt trapped on the PE sheet. At the same time, the surface of the PE sheet is flattened by the extrusion of the roller conveyor 201 and the sponge sleeve 206 to prevent wrinkles. When the sponge sleeve 206 in contact with the PE sheet rotates to the lower part of the hollow column 210, the air pump 214 is started to drive the air inlet pipe 216 to extract gas into the interior of the hollow column 210, so that the interior of the hollow column 210 is in a negative pressure state. When the interior of the hollow column 210 is in a negative pressure state, the external gas is driven to enter the interior of the hollow column 210 along the multiple air outlet pipes 211 under the action of the pressure difference, so that the dirt retained on the surface of the sponge sleeve 206 is sucked into the interior of the hollow column 210 under the action of the pressure difference. Afterwards, it enters the interior of the collection box 212 through the drainage tube 215 to clean the sponge sleeve 206. By cleaning the sponge sleeve 206, the cleaning efficiency of the dirt on the surface of the PE sheet is further improved, so that the PE sheet splicing device can automatically clean and flatten the surface of the sheet before splicing the sheets. When the PE sheet is moved out from the roller conveyor 201 away from the splicing component 4, it enters the interior of the positioning frame 305 along the positioning groove 306 under the rotation of the roller, and then the second forward and reverse motor 312 is started to drive the rotating rod 313 to rotate, and then drive the driving gear 314 to rotate, so that the first gear 309 rotates, and then drives the plurality of second gears 311 to rotate, so that The plurality of eccentric shafts 307 are driven to rotate upward, thereby squeezing and fixing the PE sheet. When the sheet is fixed, the first forward and reverse motor 303 is started to drive the two connecting shafts 304 to rotate, thereby driving the positioning frame 305 to rotate, thereby driving the PE sheet to rotate 170°, so that the PE sheet tilts downward, and then the second forward and reverse motor 312 is started again to drive the rotating rod 313 to rotate in the opposite direction, thereby driving the plurality of first gears 309 to rotate in the opposite direction, thereby causing the plurality of eccentric shafts 307 to rotate to a position away from the positioning groove 306, thereby causing the sheet to slide downward under the action of its own gravity and enter the top of the roller conveyor 201 near the position of the splicing component 4, wherein, as Figure 1As shown, the roller conveyor 201 far away from the splicing component 4 is higher than the roller conveyor 201 near the splicing component 4, which is for the convenience of conveying the PE sheet. When the PE sheet moves to the top of the roller conveyor 201 near the splicing component 4, the driving motor 208, the air pump 214 and the first forward and reverse motor 303 matching the PE sheet are started to clean the other side of the PE sheet. When both sides of the PE sheet are cleaned and flattened, the stepper motor 403 is started to drive the auxiliary shaft 404 to rotate, thereby driving the turntable 405 to rotate, wherein, as shown in FIG. Fig. 9 As shown, two rectangular grooves are provided on the top of the turntable 405, and the purpose is to limit the PE sheet. When one of the rectangular grooves rotates to a position corresponding to the output end of the roller conveyor 201, the PE sheet can be moved to the top of the rectangular groove under the action of the roller. When the PE sheet is moved, the stepper motor 403 is started again to rotate the other rectangular groove to a position corresponding to the roller conveyor 201, so that the other PE sheet is moved to the inside of the corresponding rectangular groove. When both sheets are moved to the rectangular groove located at the top of the turntable 405, the two cylinders 417 are started respectively to extend them, driving the two pressing plates 418 to move downward, so that the two protective pads 419 press the two sheets respectively, and at the same time, the rubber strip 407 for welding is placed on the turntable 405. , and then start the two servo motors 413, which respectively drive the two screw rods 415 to rotate, and then drive the two pressing plates 418 to move in the directions of the two positioning rods 406, wherein the limiting groove 414 limits the slider 416, and the movement of the pressing plate 418 drives the two PE plates to move toward the center position of the turntable 405, until the outer surfaces of the two plates move to the opposite outer surfaces of the rubber strip 407, and then the two multi-stage electric telescopic rods 409 can be started, and the welding gun 411 is started at the same time to form a uniform weld by spot welding. This process ensures that the PE plate and the rubber strip 407 are in contact and fusion, thereby realizing the splicing of the plates, and the two multi-stage electric telescopic rods 409 drive the welding gun 411 to move, and when the welding gun 411 moves to the top of the rubber strip 407, the rubber strip 407 can be melted to fix the two PE plates.
[0041] The wiring diagram of the roller conveyor 201, the drive motor 208, the air pump 214, the first forward and reverse motor 303, the second forward and reverse motor 312, the stepper motor 403, the multi-stage electric telescopic rod 409, the welding gun 411, the servo motor 413 and the cylinder 417 in the present invention belongs to the common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the roller conveyor 201, the drive motor 208, the air pump 214, the first forward and reverse motor 303, the second forward and reverse motor 312, the stepper motor 403, the multi-stage electric telescopic rod 409, the welding gun 411, the servo motor 413 and the cylinder 417 are no longer explained in detail.
[0042] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A splicing device for processing PE sheets, comprising a bottom plate (1), a flip assembly (3) being arranged near the center of the top of the bottom plate (1), and a splicing assembly (4) being arranged near one side edge of the top of the bottom plate (1); Features: Two pretreatment components (2) are arranged on the top of the bottom plate (1), and the two pretreatment components (2) each include a roller conveyor (201). Four fixing frames (202) are fixed on the top of the bottom plate (1), and connecting plates (203) are fixedly installed on the outer surfaces of the four fixing frames (202). Each two adjacent connecting plates (203) form a group, and two limiting shafts (204) are movably embedded between the outer surfaces of each group of connecting plates (203). Each two adjacent limiting shafts (204) form a group, and a conveyor belt (205) is rotatably sleeved between the outer surfaces of each group of limiting shafts (204), and a sponge sleeve (205) is arranged on the outer surface of each conveyor belt (205). 6), wherein a support frame (209) is fixed on the top of the two fixing frames (202), a hollow column (210) is fixed on one end of the two supporting frames (209), a plurality of air outlet pipes (211) are arranged at the bottom of the two hollow columns (210), a collection box (212) is fixedly installed on the top of the other two fixing frames (202), a mounting plate (213) is fixed on the top of the two collecting boxes (212), an air pump (214) is arranged on the outer surface of one side of the two mounting plates (213), the output ends of the two air pumps (214) are fixedly connected to a drainage pipe (215), and the input ends of the two air pumps (214) are fixedly connected to an air inlet pipe (216); The bottoms of the two roller conveying devices (201) are fixedly connected to the top of the bottom plate (1), the bottoms of the four fixing frames (202) are fixedly connected to the top of the bottom plate (1), the outer surfaces of the two connecting plates (203) are fixedly mounted with connecting blocks (207), the outer surfaces of the two connecting blocks (207) are provided with driving motors (208), the output ends of the two driving motors (208) are respectively fixedly connected to one end of two of the limiting shafts (204), the outer surfaces of the other sides of the two mounting plates (213) are respectively fixedly connected to one end of the two hollow columns (210), the bottom ends of the two drainage pipes (215) respectively penetrate into the interior of the two collecting boxes (212), and the bottom ends of the two air inlet pipes (216) respectively penetrate into the interior of the two hollow columns (210); The flip assembly (3) comprises a connecting frame (301), the bottom of the connecting frame (301) is fixedly connected to the top of the bottom plate (1), an auxiliary block (302) is fixed to the outer surface of one side of the connecting frame (301), a first forward and reverse motor (303) is arranged on the top of the auxiliary block (302), and connecting shafts (304) are movably embedded in the opposite inner walls of the connecting frame (301), and one end of one of the connecting shafts (304) is fixedly connected to the output shaft of the first forward and reverse motor (303); A positioning frame (305) is fixedly installed between one ends of the two connecting shafts (304), a positioning groove (306) is provided on one outer surface of the positioning frame (305), a plurality of support rods (308) are movably embedded in the opposite inner walls of the positioning frame (305), two opposite ones of the plurality of support rods (308) form a group, an eccentric shaft (307) is fixedly installed between one ends of each group of support rods (308), the plurality of support rods (308) are divided into two groups, one end of each group of support rods (308) is fixed with a first gear (309); The outer surfaces of the plurality of first gears (309) are all meshedly connected with the second gears (311), the outer surfaces of the plurality of second gears (311) are all fixed with positioning shafts (310), the outer surfaces of the plurality of positioning shafts (310) are all rotatably connected with the inside of the positioning frame (305), a second forward and reverse motor (312) is arranged on the outer surface of the other side of the positioning frame (305), a rotating rod (313) is fixed to the output shaft of the second forward and reverse motor (312), a driving gear (314) is fixedly mounted on one end of the rotating rod (313), and the outer surface of the driving gear (314) is meshedly connected with the outer surface of one of the first gears (309); The splicing assembly (4) comprises a mounting seat (401), the bottom of the mounting seat (401) is fixedly connected to the top of the base plate (1), the top of the mounting seat (401) is provided with a mounting groove (402), a stepping motor (403) is arranged on the inner bottom surface of the mounting groove (402), and the output shaft of the stepping motor (403) is fixedly connected to the auxiliary shaft (404); A turntable (405) is fixed at the top of the auxiliary shaft (404), two positioning rods (406) are fixed near the center of the top of the turntable (405), a rubber strip (407) is arranged inside the turntable (405), the outer surfaces of the two positioning rods (406) are provided with rectangular grooves (408), the inner walls of the two rectangular grooves (408) are provided with multi-stage electric telescopic rods (409), one end of the two multi-stage electric telescopic rods (409) is fixed with a moving frame (410), and the outer surfaces of the two moving frames (410) are respectively slidably connected to the inner walls of the two rectangular grooves (408); A welding gun (411) is arranged between the outer surfaces of the two movable frames (410); a bearing frame (412) is arranged on the top of the turntable (405) near the two side edges; the bottoms of the two bearing frames (412) are fixedly connected to the top of the turntable (405); and a servo motor (413) is fixedly installed on the outer surfaces of the two bearing frames (412) near the top by screws; The output shafts of the two servo motors (413) are both fixed with screw rods (415), the inner top surfaces of the two support frames (412) are both provided with limiting grooves (414), the two ends of the two screw rods (415) are respectively movable and penetrate to the opposite outer sides of the two support frames (412), and the insides of the two limiting grooves (414) are both slidably connected with sliders (416); The interiors of the two sliders (416) are respectively threadedly connected to the outer surfaces of the two screw rods (415); a cylinder (417) is provided at the bottom of the two sliders (416); a pressing plate (418) is fixedly installed at the bottom ends of the two cylinders (417); and a protective pad (419) is provided at the bottom of the two pressing plates (418).
Citation Information
Patent Citations
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