A high-efficiency paper product packaging device and packaging method thereof
By designing a high -efficiency paper product packaging equipment that contains pushing components, clamps, clamps, restructuring, gear components, bending components, and C -type board feeding components, it solves the quantitative stack of paper products in existing technology, stacking, and stacking, and The problems of alignment and folding have realized automatic alignment and edging, and improving the packaging efficiency and product quality.
Patent Information
- Application Number
- CN202411516849.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-29
AI Technical Summary
Existing cardboard balers cannot quantitatively stack and align the packed paper products in front, back, left and right directions, cannot fold straight cardboard into C-shaped cardboard, and cannot prevent the packed paper products from being torn by the packer strap.
A high-efficiency paper product packaging equipment is designed, including a pushing component, a clamping and alignment component, a weighing component and a stopper component to achieve quantitative stacking and alignment of paper products. The equipment is also equipped with a bending component and a C-shaped board feeding component, which can bend straight cardboard into C-shaped cardboard, and realize automatic alignment and edge wrapping of the cardboard through vacuum suction cups.
It achieves quantitative stacking of paper products to be packed and alignment in the front, rear, left and right directions, can automatically fold straight cardboard into C-shaped cardboard, and prevents the edges of paper products from being torn by strapping, improving packaging efficiency and product quality.
Smart Images

Figure CN119018421B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging equipment, in particular to a high-efficiency paper product packaging equipment and a packaging method thereof. Background Art
[0002] A baler is a mechanical device used to bundle, compress and package various items. It is also called a strapping machine, a banding machine or a baling machine. It uses strapping tape to bundle products or packages, and then tightens and combines the two ends by hot-melt bonding with a heating head. The function of a baler is to reinforce the packaged items so that the items will not fall apart during transportation and storage due to loose strapping. It is easy to operate and relatively low in cost. It is suitable for packaging light items such as paper products and textiles.
[0003] Patent No. CN202321863087.6 proposes a cardboard baler, including a base, a control panel is fixedly installed on the outer surface of the base, a baler body is fixedly installed on the top of the base, a function box is fixedly installed on the top of the base, a protection box is fixedly installed on the top of the function box, a fixed frame is fixedly installed on the right outer surface of the base, a fixed rod is fixedly installed on the top of the fixed frame, and a cylinder is fixedly installed on the top of the fixed rod. When the cardboard baler is in use, the conveyor is started first, and then the driving motor is started according to the size of the cardboard to be packaged to drive the active gear to rotate, and then the driven gear and the screw are driven to rotate. The rotation of the screw drives the two threaded blocks to move relative or oppositely, so as to adjust the distance between the two movable plates to match the specifications of the cardboard, and the cardboard can be laid flat on the top of the placement plate through the feeding box for continuous stacking of cardboard.
[0004] However, this patent cannot quantitatively stack or align the front, back, left, and right directions of the paper products to be packaged, cannot fold straight cardboard into a C-shaped cardboard to wrap the edges of the paper products to be packaged, and cannot prevent the edges of the paper products to be packaged from being torn by the strapping of the baler.
[0005] Based on this, the present invention designs a high-efficiency paper product packaging equipment and a packaging method thereof to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide a high-efficiency paper product packaging device and a packaging method thereof to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A high-efficiency paper product packaging equipment comprises a packaging machine, wherein a feeding assembly for neatly quantitatively stacking and batch pushing of paper products is installed on the far right side of the packaging machine, wherein the feeding assembly comprises: a pushing assembly, a clamping and aligning assembly, a weighing assembly and a material blocking assembly, wherein a clamping and aligning assembly for front and back alignment of the stacked paper products is arranged on the left side of the pushing assembly for pushing the stacked paper products to move, a weighing assembly is installed on the upper side of the clamping and aligning assembly, a material blocking assembly is arranged on the left side of the clamping and aligning assembly, and the pushing assembly cooperates with the material blocking assembly to align the front and back aligned paper products to the left and right sides;
[0009] Belt conveyors are provided on the left side of the baler and the rear side of the clamping and aligning assembly;
[0010] The leftmost front and rear of the baler are equipped with a bending assembly for bending a straight cardboard into a C-shaped cardboard, and the bending assembly can deliver the bent C-shaped cardboard to the left side of the baler;
[0011] A C-shaped board feeding assembly is provided on the right side of each of the bending assemblies for taking the C-shaped cardboard from the left side of the baler to the baling position of the baler and delivering the C-shaped cardboard to the front and rear sides of the neatly stacked paper products after jacking;
[0012] A lifting mechanism for lifting neatly stacked paper products upwards is installed on the middle side of the baler.
[0013] Furthermore, the pushing assembly includes: an electric linear module, a vertical bracket and a push plate. The two electric linear modules are fixedly installed on the upper side of the baler symmetrically along the central axis of the baler front and back, the vertical bracket is fixedly installed on the output ends of the two electric linear modules, and the push plate is fixedly installed on the lower side of the vertical bracket.
[0014] Furthermore, the clamping and alignment assembly includes: a fixed cross plate, a first cylinder, a sliding plate, a connecting rod and a rotating plate, the fixed cross plate is fixedly installed on the baling machine, the first cylinder is fixedly installed on the lower side of the fixed cross plate, the fixed cross plate is provided with slots on both the front and rear sides, each of the slots is slidably connected to a sliding plate, each of the sliding plates is rotatably connected to a connecting rod via a rotating shaft, the rotating plate is rotatably connected to the middle side of the fixed cross plate via a rotating shaft, the end of the connecting rod away from the sliding plate is rotatably connected to the rotating plate via a rotating shaft, and the output end of the first cylinder is fixedly connected to one of the sliding plates.
[0015] Furthermore, the weighing assembly includes: a weighing sensor and an upper side plate, the weighing sensor is fixedly mounted on the upper side of the fixed horizontal plate, the upper side plate is fixedly mounted on the measuring end of the weighing sensor, and the material blocking assembly includes: a crossbeam, a second cylinder and a telescopic plate, the crossbeam is fixedly mounted on the lower side of the baler, the second cylinder is fixedly mounted on the crossbeam, and the telescopic plate is fixedly mounted on the output end of the second cylinder.
[0016] Furthermore, the bending assembly includes: a conveying assembly, a material storage rack, a material guide assembly, a primary bending assembly and a secondary bending assembly. Two conveying assemblies are installed on the leftmost side of the baler. A material storage rack is installed on the upper side of the conveying assembly for conveying cardboard, and a material guide assembly for guiding cardboard is arranged on the right side of the material storage rack. A primary bending assembly for bending a straight cardboard into an L-shaped cardboard is installed on the middle side of the material guide assembly, and a secondary bending assembly for bending an L-shaped cardboard into a C-shaped cardboard is installed on the upper side of the primary bending assembly.
[0017] Furthermore, the conveying assembly includes: a belt conveyor, a first material stop bar and a second material stop bar, the two belt conveyors are fixedly installed on the left side of the baler, a plurality of protrusions are provided on the belt of the belt conveyor, the spacing between adjacent protrusions is slightly larger than the width spacing of the straight cardboard, the first material stop bar is fixedly installed on the left side of the baler, the first material stop bar is arranged on the side of the belt conveyor close to the central axis of the baler, the second material stop bar is fixedly installed on the right side of the baler, and the material guiding assembly includes: an inner frame and an outer frame, the inner frame is fixedly installed on the first material stop bar through a bracket, and the outer frame is fixedly installed on the upper table of the baler.
[0018] Furthermore, the primary bending assembly includes: a rotating shaft base, a first bending plate, a third cylinder, a fifth cylinder and a pressure plate, the rotating shaft base is fixedly mounted on the side wall of the baler table, the first bending plate is rotatably connected to the rotating shaft base via a rotating shaft, the bottom of the third cylinder is rotatably connected to the lower side of the baler table via a rotating shaft, the output end of the third cylinder is rotatably connected to the side wall of the first bending plate via a rotating shaft, the fifth cylinder is fixedly mounted on the middle side of the inner frame, and the pressure plate is fixedly mounted on the output end of the fifth cylinder.
[0019] Furthermore, the secondary bending assembly includes: a fourth cylinder and a second bending plate, the bottom of the fourth cylinder is rotatably connected to the side wall of the first bending plate through a rotating shaft, the second bending plate is rotatably connected to the upper side of the first bending plate through a rotating shaft, and the output end of the fourth cylinder is rotatably connected to the second bending plate through a rotating shaft.
[0020] Furthermore, the C-type board feeding assembly includes: an X-axis drive module, a Y-axis drive module and a vacuum suction cup. The X-axis drive module for driving the vacuum suction cup to move forward and backward is fixedly installed on the upper side of the baler, and the Y-axis drive module for driving the vacuum suction cup to move left and right is fixedly installed on the output end of the X-axis drive module. The vacuum suction cup for sucking and placing the C-shaped cardboard is fixedly installed on the output end of the Y-axis drive module through a bracket.
[0021] The baler, belt conveyor, lifting mechanism, electric linear module, first cylinder, weighing sensor, second cylinder, third cylinder, fourth cylinder, fifth cylinder, X-axis drive module, Y-axis drive module, belt conveyor, and vacuum suction cup are all connected to an external controller.
[0022] In order to better achieve the purpose of the present invention, the present invention also provides a packaging method of a high-efficiency paper product packaging device, comprising the following steps:
[0023] Step 1: The output end of the second cylinder of the material blocking assembly moves upward to drive the telescopic plate to move upward, and the paper products to be packaged are transported to the upper plate of the weighing assembly through the belt conveyor on the rear side of the clamping and aligning assembly. The weighing sensor on the lower side of the upper plate detects the weight of the upper side of the upper plate in real time. When the weighing sensor detects that the weight of the paper products to be packaged reaches a preset value, it outputs an electrical signal to the external controller, and the external controller stops the belt conveyor on the rear side of the clamping and aligning assembly to continue conveying;
[0024] Step 2: The output end of the first cylinder of the clamping and aligning assembly moves to drive one of the sliding plates to move, the movement of one of the sliding plates drives the connecting rod thereon to move, the movement of the connecting rod drives the rotating plate to rotate, the rotation of the rotating plate drives another connecting rod to move, the movement of the other connecting rod drives another sliding plate to move, so that the two sliding plates move synchronously toward each other to align the front and back positions of the paper products to be packaged, the output end of the electric linear module of the pushing assembly moves to drive the vertical bracket to move, the movement of the vertical bracket drives the push plate to move, the push plate moves to align the left and right positions of the paper products to be packaged, the output end of the second cylinder of the blocking assembly moves downward to drive the telescopic plate to move downward, the telescopic plate moves downward to remove the blockage on the left side of the paper product to be packaged, and the push plate moves to push the paper product to be packaged to the baling machine position;
[0025] Multiple straight cardboards are stacked on the material storage rack, and the straight cardboards are transported to the position of the primary bending assembly on the inner side of the inner frame through two belt conveyors. The output end of the fifth cylinder of the primary bending assembly moves to drive the pressing plate to move, and press one end of the straight cardboard. The output end of the third cylinder of the primary bending assembly moves to drive the first bending plate to rotate 90 degrees on the rotating shaft base, and the straight cardboard is bent into an L-shaped cardboard. The output end of the fourth cylinder of the secondary bending assembly moves to drive the second bending plate to rotate 90 degrees on the first bending plate, and the L-shaped cardboard is bent into a C-shaped cardboard. The output end of the fifth cylinder moves to drive the pressing plate to move, and the pressed end of the straight cardboard is released. The two belt conveyors continue to transport the C-shaped cardboard to the inner frame and the outer frame close to the baler, and half of the C-shaped cardboard is moved out of the outer frame.
[0026] Step 3: The C-shaped cardboard is moved halfway out of the outer frame and close to the vacuum suction cup. The output end of the Y-axis drive module moves to drive the vacuum suction cup to be close to the position of the C-shaped cardboard outside the outer frame. The vacuum suction cup starts to suck one end of the C-shaped cardboard. The output end of the Y-axis drive module moves to drive the vacuum suction cup to move, and the C-shaped cardboard is moved to the packaging position of the baler. The lifting mechanism on the middle side of the baler lifts the stacked paper products to be packaged. The output end of the X-axis drive module moves to drive the Y-axis drive module to move. The Y-axis drive module moves to drive the vacuum suction cup to move. The vacuum suction cup moves and drives the C-shaped cardboard toward the lifted paper products to be packaged, so that the two C-shaped cardboards are moved to the front and back sides of the paper products to be packaged. The baler packages them, and the lifting mechanism on the middle side of the baler descends. The belt conveyor on the left side of the baler transports the packaged paper products to be packaged out of the baler.
[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention conveys the paper products to be packaged to the weighing component through the belt conveyor on the rear side of the clamping and aligning component. When the weighing component detects that the weight of the paper products to be packaged reaches a preset value, the external controller controls the clamping and aligning component to align the stacked paper products to be packaged in front-to-back direction, and the pushing component aligns the stacked paper products to be packaged in left-to-right direction. After the paper products to be packaged are aligned, the external controller controls the material blocking component to descend, and the pushing component pushes the paper products to be packaged to the baler position, thereby realizing quantitative stacking and alignment of the paper products to be packaged, which is beneficial to quantitative stacking and alignment of the paper products to be packaged in front-to-back, left-to-right and left-to-right directions. A plurality of straight cardboards are stacked on the material storage rack, and the straight cardboards are conveyed to the primary bending component on the middle side of the material guide component through the conveying component. The primary bending component bends the straight cardboard into an L-shaped cardboard, and then the secondary bending component bends the L-shaped cardboard into a C-shaped cardboard. The C-shaped cardboard is conveyed to the baler position through the conveying component, thereby realizing automatic folding of the straight cardboard.
[0028] The C-shaped cardboard is moved halfway out of the outer frame and close to the vacuum suction cup. The output end of the Y-axis drive module moves to drive the vacuum suction cup to be close to the position of the C-shaped cardboard outside the outer frame. The vacuum suction cup starts to suck one end of the C-shaped cardboard. The output end of the Y-axis drive module moves to drive the vacuum suction cup to move and move the C-shaped cardboard to the packaging position of the baler. Since the vacuum suction cup absorbs one end of the C-shaped cardboard, it does not affect the baler to pack to the vacuum suction cup. The lifting mechanism on the middle side of the baler lifts the stacked paper products to be packaged. The output end of the X-axis drive module moves to drive the Y-axis The driving module moves, and the Y-axis driving module moves to drive the vacuum suction cup to move. The vacuum suction cup moves to drive the C-shaped cardboard to move toward the lifted paper product to be packaged, so that the two C-shaped cardboards are moved to the front and rear sides of the paper product to be packaged, and the baler packages it. The two C-shaped cardboards are edge-wrapped to prevent the edges of the paper product to be packaged from being bruised or broken. The lifting mechanism on the middle side of the baler descends, and the belt conveyor on the left side of the baler conveys the packaged paper product to be packaged out of the baler, which is conducive to the continuous feeding of the C-shaped cardboard and automatically wraps the edges of the paper product to be packaged. The present invention can quantitatively stack and align the front, back, left and right directions of the paper product to be packaged, can fold the straight cardboard into a C-shaped cardboard, and automatically wrap the edges of the paper product to be packaged to prevent the edges of the paper product to be packaged from being torn by the strapping of the baler. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0030] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0031] Figure 2 It is a front view of the present invention;
[0032] Figure 3 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0033] Figure 4 It is a structural schematic diagram of the paper products to be packaged according to the present invention, which are quantitatively aligned and then transported to a packaging machine;
[0034] Figure 5 It is a left view of the paper products to be packaged according to the present invention after being quantitatively aligned and transported to the packaging machine;
[0035] Figure 6 It is a right view of the paper products to be packaged according to the present invention after being quantitatively aligned and transported to the packaging machine;
[0036] Figure 7 It is a structural schematic diagram of the C-shaped paperboard of the present invention being moved to the packaging machine position;
[0037] Figure 8 for Figure 7 A magnified view of middle;
[0038] Fig. 9 It is a structural schematic diagram of the C-shaped paperboard of the present invention being moved to both sides of the paper product to be packaged;
[0039] Fig.10 for Fig. 9 Enlarged view of middle B;
[0040] Fig.11 The structure diagram of the primary bending assembly, the secondary bending assembly and the material guide assembly of the present invention is shown in FIG. Figure 1 ;
[0041] Fig.12 The structure diagram of the primary bending assembly, the secondary bending assembly and the material guide assembly of the present invention is shown in FIG. Figure 2 ;
[0042] Fig.13 The structure diagram of the clamping and aligning assembly of the present invention is shown in FIG. Figure 1 ;
[0043] Fig.14 The structure diagram of the clamping and aligning assembly of the present invention is shown in FIG. Figure 2 ;
[0044] Fig.15 It is a structural schematic diagram of the C-type plate feeding assembly of the present invention.
[0045] The numbers in the figure represent:
[0046] 1. Packing machine; 2. Pushing assembly; 21. Electric linear module; 22. Vertical bracket; 23. Pushing plate; 3. Clamping and alignment assembly; 31. Fixed horizontal plate; 32. First cylinder; 33. Sliding plate; 34. Connecting rod; 35. Rotating plate; 4. Weighing assembly; 41. Upper side plate; 42. Weighing sensor; 5. Stopping assembly; 51. Telescopic plate; 52. Crossbeam; 53. Second cylinder; 6. Conveying assembly; 61. Belt conveyor; 62. First stop bar; 63. Second stop bar ;7. Material storage rack;8. Material guide assembly;81. Inner frame;82. Outer frame;9. Primary bending assembly;91. Shaft base;92. First bending plate;93. Third cylinder;94. Fifth cylinder;95. Press plate;10. Secondary bending assembly;101. Fourth cylinder;102. Second bending plate;11. C-type plate feeding assembly;111. Vacuum suction cup;112. X-axis drive module;113. Y-axis drive module;12. Lifting mechanism;13. C-shaped cardboard;14. Blocking plate. DETAILED DESCRIPTION
[0047] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] The present invention will be further described below in conjunction with the embodiments.
[0049] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0050] Embodiment 1: In some embodiments, please refer to Figure 1-Figure 15 A high-efficiency paper product packaging equipment includes a packaging machine 1. A feeding assembly for neatly and quantitatively stacking and batch pushing of paper products is installed on the far right of the packaging machine 1. The feeding assembly includes: a pushing assembly 2, a clamping and alignment assembly 3, a weighing assembly 4 and a blocking assembly 5. The left side of the pushing assembly 2 for pushing the stacked paper products to move is provided with a clamping and alignment assembly 3 for front-to-back alignment of the stacked paper products. The weighing assembly 4 is installed on the upper side of the clamping and alignment assembly 3. The blocking assembly 5 is arranged on the left side of the clamping and alignment assembly 3. The pushing assembly 2 cooperates with the blocking assembly 5 to align the front-to-back aligned paper products left-to-right.
[0051] Belt conveyors are provided on the left side of the baling machine 1 and the rear side of the clamping and aligning assembly 3 .
[0052] A bending assembly for bending a straight cardboard into a C-shaped cardboard 13 is installed at the leftmost front and rear of the baler 1 , and the bending assembly can deliver the bent C-shaped cardboard 13 to the left side of the baler 1 .
[0053] A C-shaped board feeding assembly 11 is provided on the right side of each bending assembly for taking the C-shaped cardboard 13 from the left side of the baler 1 to the baling position of the baler 1 and delivering the C-shaped cardboard 13 to the front and rear sides of the neatly stacked paper products after jacking.
[0054] The baler 1 is provided with a lifting mechanism 12 at the middle side thereof for lifting neatly stacked paper products upward.
[0055] The paper products to be packaged are transported to the weighing component 4 by the belt conveyor on the rear side of the clamping and aligning component 3. When the weighing component 4 detects that the weight of the paper products to be packaged reaches a preset value, the external controller controls the clamping and aligning component 3 to align the stacked paper products to be packaged in the front and back directions, and the pushing component 2 aligns the stacked paper products to be packaged in the left and right directions. After the paper products to be packaged are aligned, the external controller controls the blocking component 5 to descend, and the pushing component 2 pushes the paper products to be packaged to the baler 1 position, thereby realizing the quantitative stacking and alignment of the paper products to be packaged, which is beneficial to the quantitative stacking and the alignment of the front, back, left and right directions of the paper products to be packaged; a plurality of straight cardboards are stacked on the material storage rack 7, and the straight cardboards are transported to the primary bending component 9 on the middle side of the material guide component 8 through the conveying component 6. The primary bending component 9 bends the straight cardboard into an L-shaped cardboard, and then the secondary bending component 10 bends the L-shaped cardboard into a C-shaped cardboard 13. The C-shaped cardboard 13 is transported to the baler 1 position through the conveying component 6, thereby realizing the automatic folding of the straight cardboard.
[0056] Embodiment 2: In some embodiments, please refer to Figure 1-Figure 15 The pushing assembly 2 includes: an electric linear module 21, a vertical bracket 22 and a push plate 23. The two electric linear modules 21 are fixedly installed on the upper side of the baler 1 symmetrically along the central axis of the baler 1. The vertical bracket 22 is fixedly installed on the output ends of the two electric linear modules 21, and the push plate 23 is fixedly installed on the lower side of the vertical bracket 22.
[0057] The output end of the electric linear module 21 of the pushing assembly 2 moves, driving the vertical bracket 22 to move. The vertical bracket 22 moves, driving the push plate 23 to move. The push plate 23 moves to align the paper products to be packaged in left and right directions. The blocking assembly 5 descends, and the push plate 23 moves to push the paper products to be packaged to the position of the baler 1, which is beneficial to the alignment and loading of the paper products to be packaged.
[0058] The clamping and alignment assembly 3 includes: a fixed transverse plate 31, a first cylinder 32, a sliding plate 33, a connecting rod 34 and a rotating plate 35. The fixed transverse plate 31 is fixedly installed on the baling machine 1, and the first cylinder 32 is fixedly installed on the lower side of the fixed transverse plate 31. The fixed transverse plate 31 is provided with slots on both the front and rear sides, and each of the slots is slidably connected to a sliding plate 33. Each of the sliding plates 33 is rotatably connected to a connecting rod 34 via a rotating shaft. The rotating plate 35 is rotatably connected to the middle side of the fixed transverse plate 31 via a rotating shaft, and the end of the connecting rod 34 away from the sliding plate 33 is rotatably connected to the rotating plate 35 via a rotating shaft. The output end of the first cylinder 32 is fixedly connected to one of the sliding plates 33.
[0059] The output end of the first cylinder 32 of the clamping and aligning assembly 3 moves, and the movement of one of the sliding plates 33 drives the connecting rod 34 thereon to move. The movement of the connecting rod 34 drives the rotating plate 35 to rotate. The rotation of the rotating plate 35 drives the other connecting rod 34 to move. The movement of the other connecting rod 34 drives the other sliding plate 33 to move, so that the two sliding plates 33 move synchronously toward each other, and the front-to-back position of the paper products to be packaged is aligned, which is beneficial to the front-to-back position alignment of the paper products to be packaged.
[0060] The weighing assembly 4 includes: a weighing sensor 42 and an upper side plate 41, the weighing sensor 42 is fixedly mounted on the upper side of the fixed cross plate 31, and the upper side plate 41 is fixedly mounted on the measuring end of the weighing sensor 42. The material blocking assembly 5 includes: a crossbeam 52, a second cylinder 53 and a telescopic plate 51, the crossbeam 52 is fixedly mounted on the lower side of the baler 1, the second cylinder 53 is fixedly mounted on the crossbeam 52, and the telescopic plate 51 is fixedly mounted on the output end of the second cylinder 53.
[0061] The paper products to be packaged are transported to the upper plate 41 of the weighing assembly 4 through the belt conveyor on the rear side of the clamping and aligning assembly 3. When the paper products to be packaged reach a certain number, the weighing sensor 42 on the lower side of the upper plate 41 detects the weight of the upper side of the upper plate 41 in real time. When the weighing sensor 42 detects that the weight of the paper products to be packaged reaches a preset value, it outputs an electrical signal to the external controller. The external controller stops the belt conveyor on the rear side of the clamping and aligning assembly 3 from continuing to transport, which is beneficial to the quantitative stacking of the packaged paper products. The output end of the second cylinder 53 of the material blocking assembly 5 moves downward to drive the telescopic plate 51 to move downward. The telescopic plate 51 moves downward to remove the obstruction on the left side of the paper products to be packaged, which is beneficial to the loading of the paper products to be packaged.
[0062] The bending components include: a conveying component 6, a material storage rack 7, a material guide component 8, a primary bending component 9 and a secondary bending component 10. Two conveying components 6 are installed on the leftmost side of the baler 1. The conveying component 6 for conveying cardboard is installed with a material storage rack 7 on the upper side. The material storage rack 7 is provided with a material guide component 8 for guiding the cardboard on the right side. The primary bending component 9 for bending the straight cardboard into an L-shaped cardboard is installed on the middle side of the material guide component 8. The secondary bending component 10 for bending the L-shaped cardboard into a C-shaped cardboard 13 is installed on the upper side of the primary bending component 9.
[0063] A plurality of straight cardboards are stacked on the material storage rack 7, and the straight cardboards are transported to the primary bending component 9 on the middle side of the material guide component 8 through the conveying component 6. The primary bending component 9 bends the straight cardboard into an L-shaped cardboard, and then the secondary bending component 10 bends the L-shaped cardboard into a C-shaped cardboard 13. The C-shaped cardboard 13 is transported to the baling machine 1 through the conveying component 6, thereby realizing automatic folding and loading of the straight cardboards, which is beneficial to the folding and loading of the straight cardboards.
[0064] The conveying assembly 6 includes: a belt conveyor 61, a first material stop bar 62 and a second material stop bar 63. The two belt conveyors 61 are fixedly installed on the left side of the baler 1. A plurality of protrusions are arranged on the belt of the belt conveyor 61. The spacing between adjacent protrusions is slightly larger than the width spacing of the straight cardboard. The first material stop bar 62 is fixedly installed on the left side of the baler 1. The first material stop bar 62 is arranged on one side of the belt conveyor 61 close to the central axis of the baler 1. The second material stop bar 63 is fixedly installed on the right side of the baler 1. The material guiding assembly 8 includes: an inner frame 81 and an outer frame 82. The inner frame 81 is fixedly installed on the first material stop bar 62 through a bracket, and the outer frame 82 is fixedly installed on the upper table of the baler 1.
[0065] Two belt conveyors 61 transport the straight cardboard from the storage rack 7 to the inner frame 81 of the material guide assembly 8. The first material stopper strip 62 prevents the straight cardboard from moving out of the inner frame 81. A gap is provided between the inner frame 81 and the outer frame 82 for passing the C-shaped cardboard 13, which is beneficial to the loading and feeding of the straight cardboard.
[0066] The primary bending assembly 9 includes: a rotating shaft base 91, a first bending plate 92, a third cylinder 93, a fifth cylinder 94 and a pressure plate 95. The rotating shaft base 91 is fixedly installed on the side wall of the table of the baler 1, the first bending plate 92 is rotatably connected to the rotating shaft base 91 through a rotating shaft, the bottom of the third cylinder 93 is rotatably connected to the lower side of the table of the baler 1 through a rotating shaft, the output end of the third cylinder 93 is rotatably connected to the side wall of the first bending plate 92 through a rotating shaft, the fifth cylinder 94 is fixedly installed on the middle side of the inner frame 81, and the pressure plate 95 is fixedly installed on the output end of the fifth cylinder 94.
[0067] The secondary bending assembly 10 includes: a fourth cylinder 101 and a second bending plate 102, the bottom of the fourth cylinder 101 is rotatably connected to the side wall of the first bending plate 92 via a rotating shaft, the second bending plate 102 is rotatably connected to the upper side of the first bending plate 92 via a rotating shaft, and the output end of the fourth cylinder 101 is rotatably connected to the second bending plate 102 via a rotating shaft.
[0068] The straight cardboard is transported to the position of the primary bending component 9 on the middle side of the inner frame 81 through two belt conveyors 61. The output end of the fifth cylinder 94 of the primary bending component 9 moves to drive the pressing plate 95 to move, and press one end of the straight cardboard. The output end of the third cylinder 93 of the primary bending component 9 moves to drive the first bending plate 92 to rotate ninety degrees on the rotating shaft base 91, and the straight cardboard is bent into an L-shaped cardboard. The output end of the fourth cylinder 101 of the secondary bending component 10 moves to drive the second bending plate 102 to rotate ninety degrees on the first bending plate 92, and the L-shaped cardboard is bent into a C-shaped cardboard 13. The output end of the fifth cylinder 94 moves to drive the pressing plate 95 to move, and releases the pressed end of the straight cardboard. The two belt conveyors 61 continue to transport the C-shaped cardboard 13 to the inner frame 81 and the outer frame 82 close to the baler 1. Half of the C-shaped cardboard 13 moves out of the outer frame 82, which is beneficial to the folding and transportation of the straight cardboard.
[0069] The C-type board feeding assembly 11 includes: an X-axis driving module 112, a Y-axis driving module 113 and a vacuum suction cup 111. The X-axis driving module 112 for driving the vacuum suction cup 111 to move forward and backward is fixedly installed on the upper side of the baler 1, and the Y-axis driving module 113 for driving the vacuum suction cup 111 to move left and right is fixedly installed at the output end of the X-axis driving module 112. The vacuum suction cup 111 for sucking and placing the C-shaped paperboard 13 is fixedly installed at the output end of the Y-axis driving module 113 through a bracket.
[0070] The C-shaped paperboard 13 moves halfway out of the outer frame 82 and is close to the vacuum suction cup 111. The output end of the Y-axis driving module 113 moves to drive the vacuum suction cup 111 to be close to the position of the C-shaped paperboard 13 outside the outer frame 82. The vacuum suction cup 111 starts to suck one end of the C-shaped paperboard 13. The output end of the Y-axis driving module 113 moves to drive the vacuum suction cup 111 to move the C-shaped paperboard 13 to the packaging position of the packaging machine 1. Since the vacuum suction cup 111 absorbs one end of the C-shaped paperboard 13, it does not affect the packaging of the packaging machine 1 to the vacuum suction cup 111. The lifting mechanism 12 on the middle side of the packaging machine 1 lifts the stacked paper products to be packaged. The output end of the axis driving module 112 moves to drive the Y-axis driving module 113 to move, and the Y-axis driving module 113 moves to drive the vacuum suction cup 111 to move, and the vacuum suction cup 111 moves to drive the C-shaped cardboard 13 to move toward the lifted paper product to be packaged, so that the two C-shaped cardboards 13 are moved to the front and rear sides of the paper product to be packaged, and the baler 1 packages them. The two C-shaped cardboards 13 are edge-wrapped to prevent the edges of the paper product to be packaged from being marked or broken, and the lifting mechanism 12 on the middle side of the baler 1 descends, and the belt conveyor on the left side of the baler 1 transports the packaged paper product to be packaged out of the baler 1, which is conducive to the continuous feeding of the C-shaped cardboard 13.
[0071] Embodiment 3: In some embodiments, please refer to Figure 1-Figure 15As a preferred embodiment of the present invention, a packaging method for a high-efficiency paper product packaging device comprises the following steps:
[0072] Step 1: The output end of the second cylinder 53 of the material blocking assembly 5 moves upward to drive the telescopic plate 51 to move upward, and the paper products to be packaged are transported to the upper plate 41 of the weighing assembly 4 through the belt conveyor on the rear side of the clamping and aligning assembly 3. When the paper products to be packaged reach a certain number, the weighing sensor 42 on the lower side of the upper plate 41 detects the weight of the upper side of the upper plate 41 in real time. When the weighing sensor 42 detects that the weight of the paper products to be packaged reaches a preset value, it outputs an electrical signal to the external controller, and the external controller stops the belt conveyor on the rear side of the clamping and aligning assembly 3 to continue conveying;
[0073] Step 2: The output end of the first cylinder 32 of the clamping and aligning assembly 3 moves to drive one of the sliding plates 33 to move, and the movement of one of the sliding plates 33 drives the connecting rod 34 thereon to move, and the movement of the connecting rod 34 drives the rotating plate 35 to rotate, and the rotation of the rotating plate 35 drives the other connecting rod 34 to move, and the movement of the other connecting rod 34 drives the other sliding plate 33 to move, so that the two sliding plates 33 move synchronously toward each other to align the front and back positions of the paper products to be packaged, and the output end of the electric linear module 21 of the pushing assembly 2 moves to drive the vertical bracket 22 to move, and the movement of the vertical bracket 22 drives the push plate 23 to move, and the push plate 23 moves to align the left and right positions of the paper products to be packaged, and the output end of the second cylinder 53 of the blocking assembly 5 moves downward to drive the telescopic plate 51 to move downward, and the telescopic plate 51 moves downward to remove the blockage on the left side of the paper product to be packaged, and the push plate 23 moves to push the paper product to be packaged to the baling machine 1 position;
[0074] A plurality of straight cardboards are stacked on the material storage rack 7, and the straight cardboards are transported to the position of the primary bending assembly 9 on the middle side of the inner frame 81 through two belt conveyors 61. The output end of the fifth cylinder 94 of the primary bending assembly 9 moves to drive the pressing plate 95 to move, and press one end of the straight cardboard. The output end of the third cylinder 93 of the primary bending assembly 9 moves to drive the first bending plate 92 to rotate ninety degrees on the rotating shaft base 91, and the straight cardboard is bent into an L-shaped cardboard. The output end of the fourth cylinder 101 of the secondary bending assembly 10 moves to drive the second bending plate 102 to rotate ninety degrees on the first bending plate 92, and the L-shaped cardboard is bent into a C-shaped cardboard 13. The output end of the fifth cylinder 94 moves to drive the pressing plate 95 to move, and release the pressed end of the straight cardboard. The two belt conveyors 61 continue to transport the C-shaped cardboard 13 to the inner frame 81 and the outer frame 82 close to the baler 1, and half of the C-shaped cardboard 13 moves out of the outer frame 82.
[0075] Step 3: The C-shaped paperboard 13 is moved halfway out of the outer frame 82 and close to the vacuum suction cup 111. The output end of the Y-axis driving module 113 moves to drive the vacuum suction cup 111 to be close to the position of the C-shaped paperboard 13 outside the outer frame 82. The vacuum suction cup 111 starts to suck one end of the C-shaped paperboard 13. The output end of the Y-axis driving module 113 moves to drive the vacuum suction cup 111 to move, and the C-shaped paperboard 13 is moved to the packaging position of the packaging machine 1. The lifting mechanism 12 on the middle side of the packaging machine 1 lifts the stacked paper products to be packaged. The output end of the X-axis driving module 112 moves to drive the Y-axis driving module 113 to move, the Y-axis driving module 113 moves to drive the vacuum suction cup 111 to move, the vacuum suction cup 111 moves to drive the C-shaped cardboard 13 to move toward the lifted paper product to be packaged, so that the two C-shaped cardboards 13 are moved to the front and rear sides of the paper product to be packaged, and the baler 1 packages it, the lifting mechanism 12 on the middle side of the baler 1 descends, and the belt conveyor on the left side of the baler 1 transports the packaged paper product to be packaged out of the baler 1.
[0076] In some embodiments, Figure 2 and Fig. 9 As shown, the output end of the belt conveyor on the rear side of the clamping and aligning assembly 3 is provided with a blocking plate 14 for blocking the paper products to be packaged from continuing to be transported, and a vertical driving module is provided at the lower side of the blocking plate 14. The vertical driving module is fixedly mounted on the frame of the baler 1, and the lower side of the blocking plate 14 is fixedly mounted on the output end of the vertical driving module. The vertical driving module can be set as a TR double-axis cylinder.
[0077] When the weighing sensor 42 detects that the weight of the paper products to be packaged reaches a preset value, it outputs an electrical signal to the external controller, and the external controller controls the vertical drive module to start. The output end of the vertical drive module moves upward to drive the blocking plate 14 to move upward, and the paper products to be packaged on the belt conveyor on the rear side of the clamping and alignment component 3 are blocked. After the push plate 23 returns to the rightmost end, the output end of the vertical drive module moves downward to drive the blocking plate 14 to move downward, and the paper products to be packaged on the belt conveyor on the rear side of the clamping and alignment component 3 fall to the upper side of the upper side plate 41.
[0078] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A high-efficiency paper product packaging device, comprising a packaging machine (1), characterized in that: The baler (1) is provided with a feeding assembly for neatly and quantitatively stacking paper products and pushing them in batches on the far right side. The feeding assembly comprises: a pushing assembly (2), a clamping and aligning assembly (3), a weighing assembly (4) and a material blocking assembly (5). The left side of the pushing assembly (2) for pushing the stacked paper products to move is provided with a clamping and aligning assembly (3) for aligning the stacked paper products front to back. The weighing assembly (4) is installed on the upper side of the clamping and aligning assembly (3). The left side of the clamping and aligning assembly (3) is provided with a material blocking assembly (5). The pushing assembly (2) and the material blocking assembly (5) cooperate to align the paper products aligned front to back left to right. Belt conveyors are provided on the left side of the baling machine (1) and on the rear side of the clamping and aligning assembly (3); The baler (1) is provided with a bending assembly for bending a straight cardboard into a C-shaped cardboard (13) at the front and rear of the leftmost side, and the bending assembly delivers the bent C-shaped cardboard (13) to the left side of the baler (1); A C-shaped board feeding assembly (11) is provided on the right side of each bending assembly for taking the C-shaped cardboard (13) from the left side of the baling machine (1) to the baling position of the baling machine (1), and for feeding the C-shaped cardboard (13) to the front and rear sides of the neatly stacked paper products after jacking; A lifting mechanism (12) for lifting neatly stacked paper products upwards is installed on the middle side of the baler (1); The pusher assembly (2) comprises: an electric linear module (21), a vertical bracket (22) and a push plate (23), wherein the two electric linear modules (21) are fixedly mounted on the upper side of the baler (1) symmetrically along the central axis of the baler (1) in a front-to-back manner, the vertical bracket (22) is fixedly mounted on the output ends of the two electric linear modules (21), and the push plate (23) is fixedly mounted on the lower side of the vertical bracket (22); The clamping alignment assembly (3) comprises: a fixed transverse plate (31), a first cylinder (32), a sliding plate (33), a connecting rod (34) and a rotating plate (35), wherein the fixed transverse plate (31) is fixedly mounted on the baler (1), the first cylinder (32) is fixedly mounted on the lower side of the fixed transverse plate (31), the fixed transverse plate (31) is provided with slots on both the front and rear sides, each of the slots is slidably connected to a sliding plate (33), each of the sliding plates (33) is rotatably connected to a connecting rod (34) via a rotating shaft, the rotating plate (35) is rotatably connected to the middle side of the fixed transverse plate (31) via a rotating shaft, the end of the connecting rod (34) away from the sliding plate (33) is rotatably connected to the rotating plate (35) via a rotating shaft, and the output end of the first cylinder (32) is fixedly connected to one of the sliding plates (33); The weighing assembly (4) comprises: a weighing sensor (42) and an upper side plate (41), wherein the weighing sensor (42) is fixedly mounted on the upper side of the fixed horizontal plate (31), and the upper side plate (41) is fixedly mounted on the measuring end of the weighing sensor (42); the material blocking assembly (5) comprises: a crossbeam (52), a second cylinder (53) and a telescopic plate (51), wherein the crossbeam (52) is fixedly mounted on the lower side of the baler (1), the second cylinder (53) is fixedly mounted on the crossbeam (52), and the telescopic plate (51) is fixedly mounted on the output end of the second cylinder (53); The bending assembly comprises: a conveying assembly (6), a material storage rack (7), a material guide assembly (8), a primary bending assembly (9) and a secondary bending assembly (10); the leftmost side of the baler (1) is provided with two conveying assemblies (6); the upper side of the conveying assembly (6) for conveying paperboard is provided with a material storage rack (7); the right side of the material storage rack (7) is provided with a material guide assembly (8) for guiding paperboard; the middle side of the material guide assembly (8) is provided with a primary bending assembly (9) for bending a straight paperboard into an L-shaped paperboard; the upper side of the primary bending assembly (9) is provided with a secondary bending assembly (10) for bending an L-shaped paperboard into a C-shaped paperboard (13); The conveying assembly (6) comprises: a belt conveyor (61), a first material stopper bar (62) and a second material stopper bar (63), the two belt conveyors (61) being fixedly mounted on the left side of the baler (1), a plurality of protrusions being arranged on the belt of the belt conveyor (61), the spacing between adjacent protrusions being greater than the width spacing of the straight cardboard, the first material stopper bar (62) being fixedly mounted on the left side of the baler (1), the first material stopper bar (62) being arranged on a side of the belt conveyor (61) close to the central axis of the baler (1), the second material stopper bar (63) being fixedly mounted on the right side of the baler (1), the material guiding assembly (8) comprising: an inner frame (81) and an outer frame (82), the inner frame (81) being fixedly mounted on the first material stopper bar (62) via a bracket, and the outer frame (82) being fixedly mounted on the upper side table of the baler (1); The primary bending assembly (9) comprises: a rotating shaft base (91), a first bending plate (92), a third cylinder (93), a fifth cylinder (94) and a pressing plate (95); the rotating shaft base (91) is fixedly mounted on the side wall of the table of the baler (1); the first bending plate (92) is rotatably connected to the rotating shaft base (91) via a rotating shaft; the bottom of the third cylinder (93) is rotatably connected to the lower side of the table of the baler (1) via a rotating shaft; the output end of the third cylinder (93) is rotatably connected to the side wall of the first bending plate (92) via a rotating shaft; the fifth cylinder (94) is fixedly mounted on the middle side of the inner frame (81); and the pressing plate (95) is fixedly mounted on the output end of the fifth cylinder (94); The secondary bending assembly (10) comprises: a fourth cylinder (101) and a second bending plate (102); the bottom of the fourth cylinder (101) is rotatably connected to the side wall of the first bending plate (92) via a rotating shaft; the second bending plate (102) is rotatably connected to the upper side of the first bending plate (92) via a rotating shaft; and the output end of the fourth cylinder (101) is rotatably connected to the second bending plate (102) via a rotating shaft.
2. The high-efficiency paper product packaging equipment according to claim 1 is characterized in that: The C-shaped board feeding assembly (11) comprises: an X-axis driving module (112), a Y-axis driving module (113) and a vacuum suction cup (111); the X-axis driving module (112) for driving the vacuum suction cup (111) to move forward and backward is fixedly mounted on the upper side of the packaging machine (1); the Y-axis driving module (113) for driving the vacuum suction cup (111) to move left and right is fixedly mounted on the output end of the X-axis driving module (112); and the vacuum suction cup (111) for sucking and placing the C-shaped paperboard (13) is fixedly mounted on the output end of the Y-axis driving module (113) via a bracket.
3. A packaging method for a high-efficiency paper product packaging device as claimed in claim 2, characterized in that: The following steps are involved: Step 1: the output end of the second cylinder (53) of the material blocking component (5) moves upward to drive the telescopic plate (51) to move upward, and the paper products to be packaged are transported to the upper side plate (41) of the weighing component (4) through the belt conveyor on the rear side of the clamping and aligning component (3). The weighing sensor (42) on the lower side of the upper side plate (41) detects the weight of the upper side of the upper side plate (41) in real time. When the weighing sensor (42) detects that the weight of the paper products to be packaged reaches a preset value, it outputs an electrical signal to the external controller, and the external controller stops the belt conveyor on the rear side of the clamping and aligning component (3) to continue conveying; Step 2: The output end of the first cylinder (32) of the clamping alignment assembly (3) moves to drive one of the sliding plates (33) to move, and the movement of one of the sliding plates (33) drives the connecting rod (34) thereon to move, and the movement of the connecting rod (34) drives the rotating plate (35) to rotate, and the rotation of the rotating plate (35) drives the other connecting rod (34) to move, and the movement of the other connecting rod (34) drives the other sliding plate (33) to move, so that the two sliding plates (33) move synchronously toward each other, and the front and rear orientation of the paper products to be packaged is adjusted. The output end of the electric linear module (21) of the pushing assembly (2) moves to drive the vertical bracket (22) to move, the vertical bracket (22) moves to drive the push plate (23) to move, the push plate (23) moves to align the left and right sides of the paper products to be packaged, the output end of the second cylinder (53) of the blocking assembly (5) moves downward to drive the telescopic plate (51) to move downward, the telescopic plate (51) moves downward to remove the obstruction on the left side of the paper products to be packaged, and the push plate (23) moves to push the paper products to be packaged to the baling machine (1) position; A plurality of straight paperboards are stacked on the material storage rack (7), and the straight paperboards are transported to the position of the primary bending assembly (9) on the middle side of the inner frame (81) through two belt conveyors (61). The output end of the fifth cylinder (94) of the primary bending assembly (9) moves to drive the pressing plate (95) to move, thereby pressing one end of the straight paperboard. The output end of the third cylinder (93) of the primary bending assembly (9) moves to drive the first bending plate (92) to rotate ninety degrees on the rotating shaft base (91), thereby bending the straight paperboard into an L-shaped paperboard. The secondary bending assembly ( The output end of the fourth cylinder (101) of the pneumatic machine (10) moves to drive the second bending plate (102) to rotate ninety degrees on the first bending plate (92), thereby bending the L-shaped paperboard into a C-shaped paperboard (13). The output end of the fifth cylinder (94) moves to drive the pressing plate (95) to move, thereby releasing the pressed end of the straight paperboard. The two belt conveyors (61) continue to convey the C-shaped paperboard (13) to one end of the inner frame (81) and the outer frame (82) close to the baling machine (1), and half of the C-shaped paperboard (13) moves out of the outer frame (82). Step 3: The C-shaped paperboard (13) is moved halfway out of the outer frame (82) to be close to the vacuum suction cup (111), and the output end of the Y-axis driving module (113) moves to drive the vacuum suction cup (111) to be close to the position of the C-shaped paperboard (13) outside the outer frame (82). The vacuum suction cup (111) starts to suck one end of the C-shaped paperboard (13), and the output end of the Y-axis driving module (113) moves to drive the vacuum suction cup (111) to move the C-shaped paperboard (13) to the packaging position of the packaging machine (1). The lifting mechanism (12) on the middle side of the packaging machine (1) lifts the stacked paper to be packaged. The product is lifted up, the output end of the X-axis drive module (112) moves to drive the Y-axis drive module (113), the Y-axis drive module (113) moves to drive the vacuum suction cup (111), the vacuum suction cup (111) moves to drive the C-shaped paperboard (13) to move toward the lifted paper product to be packaged, so that the two C-shaped paperboards (13) are moved to the front and rear sides of the paper product to be packaged, the baler (1) packages it, the lifting mechanism (12) on the middle side of the baler (1) descends, and the belt conveyor on the left side of the baler (1) transports the packaged paper product to be packaged out of the baler (1).
Citation Information
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